Hulk HP05V080Y1 Operating Manual

5HP 80 gallon 1 Stage Single Phase 3 Cylinder Air Compressor –HP05V080Y1 7/18/2011

Model:

HP05V080Y1

HULK COMPRESSOR

Operating Manual

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5HP 80 gallon 1 Stage Single Phase 3 Cylinder Air Compressor –HP05V080Y1 7/18/2011

Breathable Air Warning

This compressor/pump is NOT equipped and should NOT be used “as is” to supply breathing quality air.
For any application of air for human consumption, you must fit the air compressor/pump with suitable
in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify
the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association
Commodity Specification G 7.1 – 1966, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations
(CSA)

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air application and proper in-line safety
and alarm equipment is not simultaneously used, existing warranties are void, and EMAX Air Force
Technology disclaims any liability whatsoever for any loss, personal injury or damage.

DANGER!

CALIFORNIA PROPOSITION 65

This product or its power cord may contain chemicals known to the state of
California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.

 READ INSTRUCTION MANUAL BEFORE OPERATING
 RISK OF FIRE OR EXPLOSION – DO NOT SPRAY

COMBUSTIBLE/FLAMMABLE LIQUID IN A CONFINED
AREA. SPRAY AREA MUST BE WELL VENTILATED. DO
NOT SMOKE WHILE SPRAYING OR SPRAY WHERE
SPARK OR FLAME IS PRESENT. ARCING PARTS – KEEP
COMPRESSOR AT LEAST 20 FEET AWAY FROM
SPRAYING AREA AND ALL EXPLOSIVE VAPORS.

 RISK OF INJURY – DO NOT DIRECT AIR STREAM AT

BODY. USE EYE PROTECTION. COMPRESSOR STARTS
AUTOMATICALLY. MOVING PARTS. DO NOT TOUCH.
KEEP GUARDS IN PLACE. COMPRESSOR DOES NOT
SUPPLY BREATHABLE AIR.

 RISK OF BURSTING – DO NOT ADJUST REGULATOR

TO RESULT IN OUTPUT PRESSURE GREATER THAN
MARKED MAXIMUM PRESSURE OF ATTACHMENT. IF
A REGULATOR HAS NOT BEEN INSTALLED -

USE ONLY ATTACHMENT RATED AT 200 PSI OR
HIGHER. DO NOT WELD ON OR REPAIR TANK –
REPLACE. DO NOT OPERATE WITHOUT PROPER ASME
SAFETY VALVE IN PLACE.

 RISK OF ELECTRICAL SHOCK – HAZARDOUS VOLTAGE:

DISCONNECT FROM POWER SOURCE BEFORE
SERVICING. COMPRESSOR MUST BE GROUNDED. DO
NOT USE GROUNDING ADAPTORS. DO NOT EXPOSE
TO RAIN. STORE INDOORS.

IF CONNECTED TO A CIRCUIT PROTECTED BY FUSES, USE
TIME-DELAY FUSE MARKED “D”

COMPLIES WITH CCR462 (L)(2).

DO NOT USE BELOW GARAGE FLOOR OR GRADE
LEVEL

DRAIN TANK EVERYDAY TO PREVENT CORROSION AND
POSSIBLE INJURY DUE TO TANK DAMAGE

Introduction

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5HP 80 gallon 1 Stage Single Phase 3 Cylinder Air Compressor –HP05V080Y1 7/18/2011

In order to receive maximum performance and long life from your compressor, the following
instructions should be read carefully and all points regarding installation and operation of the
unit should be noted and observed. Carefully reading this manual before connecting anything
to the motor or compressor is necessary for optimum trouble-free operation.

Inspection

Check for possible damage from transit and test the pulley by turning it freely with your hands.

Report any damage to the delivery carrier immediately.

Location

Select a clean, dry, and well-lit location. In cold climates, the compressor should be installed in
a heated building. Insulate cold water or other low temperature pipes that pass overhead to
avoid possible collection and dripping of condensate onto the compressor and motor that could
cause rust and/or motor shorting. Do not install the compressor in a boiler room, paint spray
room, or area where sandblasting occurs. If acid or dust is in the air where the compressor is
operating, the compressor intake should be piped to the outside. This intake pipe should be
increased one pipe size for every twenty (20) feet of run and the intake filter should be installed
at the end of the pipes with a hood to protect them from the elements. Special size filters are
required for pipe away.

If the compressor has to be located where the motor will be exposed to appreciable quantities
of water, oil, dirt, acid, or alkaline fumes, the motor must be of special construction to avoid
rapid deterioration; i.e. TEFC

Unless the base is exactly level, shims will probably be required. Any space between base and
foot should be shimmed rather than drawing the foot down thus placing strain on the unit.
When unit is properly shimmed, vibration will be at a minimum.

Allow sufficient space around the compressor so that it is accessible from all sides for
maintenance. Mount the unit with the pulley towards the wall at least 18 inches between
pulley & wall.

POWER SUPPLY AND WIRING

Installation should be executed by a licensed electrician
All electrical connections must be tightened before starting. This includes

connections at the motor junction as well as the Condor Switch or Magnetic
starter. This shall include all factory connections. Repeat: Check all electrical
connections before startup.

Wiring should be installed by a licensed electrician who is familiar with requirements of the
National Board of Fire Underwriters and of the local inspectors is recommended. Consult your
local electrical contractor regarding electric codes and recommended wire sizes.

Single Phase Motors:

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