Huffy 21168202 User Manual

Page 1
1
10/04 P/N 21168202
© COPYRIGHT 2004 by HUFFY SPORTS
Inground System
Owners Manual
Customer Service Center
• N53 W24700 South Corporate Circle • Sussex, WI 53089 • U.S.A.
• 2 People
• 15’ Tape Measure
• Shovel & Post Hole Digger
• Wood Board (scrap)
• Tape
• Sawhorse or Support Table
• Wedge
• Container to Mix
• (2 each) Wrenches and/or Socket Wrenches and Sockets (Deep-Well Sockets are Recommended).
1/2"
7/16" 9/16" 3/4"
• Optional: Large & Small Adjustable Wrenches
1/2" 9/16" 3/4"
REQUIRED TOOLS AND MATERIALS:
7/16"
• Phillips Screwdriver
• Hammer
• Stepladder 8 ft. (2.4 m)
• Safety Goggles
Toll-Free Customer Service Number for U.S: 1-800-558-5234,
For Canada: 1-800-284-8339,
For Europe: 00 800 555 85234 (Sweden: 009 555 85234),
For Australia: 1-800-632 792
Internet Address: http://www.huffysports.com
READ AND UNDERSTAND OPERATOR'S MANUAL BEFORE USING THIS UNIT.
FAILURE TO FOLLOW OPERATING INSTRUCTIONS COULD RESULT IN INJURY OR DAMAGE TO PROPERTY.
WARNING!
• Heavy Duty Tape
Page 2
2
P/N 21168202 10/04
BEFORE YOU START!
To ensure optimal playability of backboard system, a
close tolerance fit between the elevator components
and hardware is required. Test-fit large bolts into large
holes of elevator tubes, backboard brackets, and
triangle plates. Carefully rock them in a circular
motion to ream out any excess paint from holes if
necessary.
Not all items pictured are included with every model.
201251 2/99
HEIGHT ADJUSTMENT
TO ADJUST BACKBOARD:
1. While holding handle, remove pin.
2. Move elevator up or down to desired height.
3. Replace pin full length to lock system at desired height.
35
1
3
2
2
Page 3
10/04 P/N 21168202
3
SAFETY INSTRUCTIONS
Most injuries are caused by misuse and/or not following instructions.
Use caution when using this system.
• If using a ladder during assembly, use extreme caution.
• Two (2) people are reccomended for this operation.
• Seat the pole sections properly. Failure to do so could allow the pole sections to separate during play.
• Before digging, contact utility company to locate underground power cables, gas, and water lines. Ensure there are no overhead power lines within 20 ft. (7 m) radius of pole location.
• Climate, corrosion, excessive use, or misuse could result in system failure.
• If technical assistance is required, contact Huffy Sports.
• Minimum operational height is 6'6" (1.98 m) to the bottom of backboard.
• This equipment is intended for home recreational use only and NOT excessive competitive play.
• Read and understand the warning label affixed to pole. Label is shown below
• The life of your basketball pole depends on many conditions. The climate, placement of the pole, the location of the pole, exposure to corrosives such as pesticides, herbicides, or salts are all important.
• Adult supervision is recommended when adjusting height.
• Serious injury could occur if teeth/face come in contact with backboard, net, or rim.
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN
SERIOUS INJURY, PROPERTY DAMAGE AND WILL VOID WARRANTY.
Owner must ensure that all players know and follow these rules for safe
operation of the system.
To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, and operated properly. Check entire box and inside all packing material for parts and/or additional instructional material. Before beginning assembly, read the instructions and identify parts using the hardware identifier and part
s list in this document.
Page 4
4
P/N 21168202 10/04
For more information on assembly, placement, proper use, and maintenance, visit The American Basketball Council website at http://www.smarthoops.com.
IMPORTANT!
Remove all contents from boxes.
Be sure to check inside pole sections;
hardware and additional parts are
packed inside.
NOTICE TO ASSEMBLERS
ALL Huffy Sports Basketball Systems, including those used for DISPLAYS, MUST be assembled and
ballasted with sand, water or concrete according to the instructions. Failure to follow instructions
could result in SERIOUS INJURY. It is NOT acceptable to devise a makeshift weight system.
WARRANTY CARD:
Please remember to complete your product registration form either on-line at: www.huffysports.com or mail-in the enclosed postcard.
Item Qty.
Part No. Description
1 1 908123 Top Pole Section 2 1 908125 Middle Pole Section 3 1 908124 Bottom Pole Section 4 2 202800 Ground Sleeve 5 1 202801 Ground Sleeve Cap 6 1 204832 Bracket, Pole Mount 7 2 203053 Carriage Bolt, 5/16-18 x 4 Long
8 9* 203100 Hex Flange Nut, 5/16-18
9 3* 206360 Bolt, Hex Head, 3/8-16 x 2-5/8 Long 10 4 203232 Washer, Metal, 3/4” O.D. 11 4 203063 Nut, Nylock, Hex Head, 3/8-16 12 2 204858 Spacer, Biscuit, Plastic 13 2 204857 Spacer, Metal 1/2” O.D. x 1.44 Long 14 2 204859 Cover, Pin Assembly
15 3* 203038 Carriage Bolt, 5/16-18 x 2-3/4 Long
16 1 204850 Pin, Locking 17 1 204853 Lanyard, Black Coil 18 1 908152 Height Adjustment Rod 19 1 204872 Label, Height Indicator 20 2 203103 Carriage Bolt, 5/16-18 x 2 Long 21 1 204803 Screw, Phillips Head 22 4 202862 Spacer, .563 ID x 1.190 Long 23 4 206311 Spacer, .53 I.D. x .65 O.D. x .5 Long 24 6 206340 Lock Nut,1/2-13 25 2 900846 Board Bracket 26 1 207103 Cap,Pole, 3.5" X .75" 27 6 206244 Bolt, Hex Head 1/2-13 x 8 Long
Item
Qty.
Part No. Description
28 2 900183 Elevator Tube, Lower-Long 29 1 204837 Spring 30 2 904807 Elevator Tube, Upper-Short 31 2 201129 Spacer, Metal .402 I.D. x .50 O.D. x 1.8 32 1 Rim 33 12* 201219 Smart Clip 34 1 204281 Net 35 1 201251 Label, Height Adjustment 36 1 203279 Anti-Skid Tape 37 1 204855 Handle, Left 38 1 204856 Handle, Right 39 2 201683 Spacer, Black, 1.5 Long 40 1 206990 Bracket Reinforcement 41 1 900033 Slam Jam Bracket, Black 42 1 203796 Bolt, “Tee” 3/8 - NC x 5 Long 43 1 200318 Bracket Reinforcement, Slam Jam 44 1 203472 Spring, Black 45 1 203470 Washer, Flat 5/8 I.D. x 1-1/2 O.D. 46 1 203795 Nut, Special 3/8-NC 47 4 201611 Bolt, Hex-Flange 5/16-18 x 3" Long 48 1 240017 Bolt, Hex, 1/4-20 x 2-1/4 Long 49 1 240027 Nut, Hex, Nylock, 1/4-20 50 1 903601 Rebar 51 2 204159 Rebar Centering Spacer
52 2 200533 Spacer, Board Mounting, Plastic 53 4 205528 Bolt, Hex Flange, 5/16-18 x 1" Long 54 1 206118 Label, Warning
* YOU MAY HAVE EXTRA PARTS WITH THIS MODEL.
PARTS LIST - See Hardware Identifier
Page 5
10/04 P/N 21168202
5
#8 (9)*
#10 (4)
HARDWARE IDENTIFIER (BOLTS & SCREWS)
HARDWARE IDENTIFIER (NUTS & WASHERS)
HARDWARE IDENTIFIER (METAL SPACERS)
#13 (2)
#7 (2)
#11 (4)
#15 (3)*
#20 (2)
#24 (6)
#21 (1)
#31 (2)
#27 (6)
#42 (1)
#46 (1)
#45 (1)
#9 (3)*
* You may have extra parts with this model.
#47 (4)
#48 (1)
#49 (1)
#53 (4)
Page 6
6
P/N 21168202 10/04
#44 (1)
#41 (1)
#43 (1)
HARDWARE IDENTIFIER (PLASTIC SPACERS & CLIPS)
HARDWARE IDENTIFIER (OTHER)
#23 (4)
#22 (4)
#12 (2)
#39 (2)
#33 (12)*
#52 (2)
Page 7
10/04 P/N 21168202
7
TOOLS REQUIRED FOR THIS SECTION
HARDWARE USED IN THIS SECTION (not actual size)
SECTION A: ASSEMBLE THE POLE
Phillips-Head
Screwdriver
(2) 1/2” and (2) 9/16" Wrenches
9/16”
1/2”
AND/OR
(2) Socket Wrenches and Sockets
Shovel and Post
Hole Digger
Carpenter's Level
Tape
#7
#15
#20
#21
#9
#8
#11
#13
#12
Container to Mix
This is what your system will look like when you’ve finished this section:
Page 8
8
P/N 21168202 10/04
1
TOP
MIDDLE
BOTTOM
2
3
1.
Mark pole sections with tape (not supplied) at indicated distances from ends as shown.
Tape (Not Supplied)
18" (42.7 cm)
6" (15.2 cm)
24" (61 cm)
PLAYING SURFACE
GROUND SURFACE
2.
Ensure ground is level with playing surface, then dig pole hole.
CONTACT UTILITIES BEFORE DIGGING.
WARNING!
IMPORTANT!:
Maximum distance from
edge of hole to edge of
playing surface 6”
(15.2 cm).
Page 9
10/04 P/N 21168202
9
4.
SIDE VIEW
Fill hole approximately 1/3 full with mixed concrete.
FIG. A
FLANGE
Insert ground sleeve assembly and center in hole (FIG. A). Note: Leave 1" below flange exposed for drainage hill.
5.
IMPORTANT!:
NOTE POSITION OF
FLANGE
IMPORTANT!: CONTINUE ON TO NEXT STEP.
DO NOT
WAIT FOR CONCRETE TO CURE.
PLAYING SURFACE
3.
Snap two halves of ground sleeve (4) together.
Insert and secure bottom pole section (3) into ground sleeve (4) by tightening ground sleeve cap (5).
NOTE
: Flared end
goes inside ground sleeve.
3
5
4
4
1" (2.54 cm)
Page 10
10
P/N 21168202 10/04
4
3
Fill hole completely with concrete.
6.
5
1
7.
Tamp down concrete to release air pockets and build drainage hill. Level pole section in all directions several times while concrete is curing.
SIDE VIEW
DRAINAGE HILL
IMPORTANT!: CONTINUE ON TO NEXT STEP.
DO NOT
WAIT FOR CONCRETE TO CURE.
IMPORTANT!: W AIT A MINIMUM OF 24 HOURS BEFORE
GOING ON TO NEXT STEP. CONCRETE MUST
CURE.
PLAYING SURFACE
Make a reference mark
here for anti-skid tape.
NOTE A:
Keep flange pushed down
to concrete and leveled.
NOTE B:
1" (2.54 cm)
1" (2.54 cm)
" (2.54 cm)
Page 11
10/04 P/N 21168202
11
Af
ter concrete has cured, remove bottom pole section from ground sleeve (4). Place anti-skid tape (36)
around the bottom area of bottom pole (see note A).
KEEP
GROUND SLEEVE CAP ON BOTTOM POLE.
36
4
8.
5
Place top edge of anti-skid
tape on mark made in
step 7.
NOTE A:
Tape prevents the pole
from rotating during play.
NOTE B:
Page 12
12
P/N 21168202 10/04
1
5
9.
Stack and bounce bottom (3) and middle (2) pole sections together. Bounce pole sections together until middle section no longer moves toward taped reference mark on bottom pole.
2
IMPORTANT 5
Keep on Bottom Pole
3
Wood Scrap
(NOT
SUPPLIED)
10.
Stack upper pole section (1) to bottom and middle pole assembly and continue bouncing until top pole (1) no longer moves toward taped reference mark on middle pole.
IMPORTANT!:
POLE SECTIONS
SHOULD HAVE A
3-1/2" (9 CM)
MINIMUM OVERLAP.
Wood Scrap
(NOT
SUPPLIED)
Taped reference marks
1-1/2"
(3.81 cm)
Tape
5"
(12.7 cm)
Tape
1-1/2"
(3.81 cm)
Tape
5"
(12.7 cm)
Tape
IMPORTANT!:
The warning label should be 90 degees from uppermost holes on top pole (1) ­see Illustration.
W
ARNING
F AILU RE
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.
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ift
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and
use
Keep
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to top
k
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Do
p
co
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ered
o t
ha
allo
nism
with w water
w
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from
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all
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a
d
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non-t
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Use
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and
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auti
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use t e
o
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i
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nk
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.
acing
) tip ov
sys e r
te
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on
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r f a c e .
In th
e U. S .:1-8 0
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4
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2
012 41
2 / 99
Page 13
10/04 P/N 21168202
13
1
40
7
7
FRONT SIDE
11.
Install pole mount bracket (6) and bracket reinforcement (40) with carriage bolts (7) as shown. Tighten flange nuts (8) completely.
6
8
FRONT SIDE
Page 14
14
P/N 21168202 10/04
12
6
12
13
13
11
9
10
10
12.
6
8
14
14
17
15
13.
Attach spacers (12, 13) to pole mount bracket (6) with bolts (9), washers (10), and nuts (11) as shown.
Assemble lanyard (17) to locking pin (16) as shown. Attach covers (14) onto pole mount bracket (6) with carriage bolt (15) and nut (8) as shown.
DO
NOT OVERTIGHTEN
16
IMPORTANT!:
Tighten just until
washers (10) stop
moving.
Loop end of pin lanyard (17) over carriage bolt (15) as it passes through the pole mount bracket (6) during this assembly.
IMPORTANT!:
15
17
6
14
8
14
Page 15
10/04 P/N 21168202
15
20
19
38
37
21
18
14.
20
15.
16
Insert handle assembly through pole mount assembly as shown.
Lock pole assembly in place at the 10’ (3.05 m) mark with pin (16).
Apply logo and height indicator labels (19) to adjustment rod (18) as shown. Attach handle parts (37,
38) to adjustment rod with screw (21), carriage bolt (20), and flange nut (8) as shown.
NOTE: Holes in adjustment rod allow for either rear access or side access.
8
SIDE
ACCESS
Indicator labels should be applied as close to holes as possible to prevent labels from being damaged during height adjustment.
IMPORTANT!:
Page 16
16
P/N 21168202 10/04
SECTION B: ASSEMBLE THE ELEVATOR TUBES TO BACKBOARD
30
Upper Elevator tube
28
Identify elevator tubes (28 & 30).
9/16”
3/4”
1/2”
(2) Wrenches 1/2", (2), 9/16"" and (2) 3/4"
AND/OR
(2) Socket Wrenches and Sockets
#27
#42
#9
#8
#11
#31
#22
#24
#41 (1)
This is what your system will look like when you’ve finished this section:
TOOLS REQUIRED FOR THIS SECTION
HARDWARE USED IN THIS SECTION (not actual size)
Toward
Pole
Toward
Board
Lower Elevator tube
Toward
Pole
Toward
Board
#47
#31
#53
#52
Page 17
10/04 P/N 21168202
17
48
31
11
9
25
49
Assemble backboard support brackets (25) using bolts (9 & 48), spacers (31), and nuts (11 & 49) as shown.
2.
28
24
22
27
28
25
29
22
Attach lower elevator tubes (28) and counter balance spring (29) to backboard support brackets (25) using spacers (22), bolt (27), and nut (24) as shown.
1.
Page 18
18
P/N 21168202 10/04
3.
25
53
53
53
52
53
4.
Attach upper elevator tubes (30) to backboard support brackets (25) using spacers (22), bolt (27), and nut (24) as shown.
42
41
42
41
47
24
27
22
22
30
30
25
52
Place board spacers (52) into board as shown. Bend upper portion of the board brackets (25) to match holes in backboard as shown. Insert t-bolt (42) into rim bracket (41). Secure board brackets (25) and rim bracket (41) to backboard with bolts (53 & 47) and nuts (8). Insert bolts (53) into unused holes in board
8
52
25
Page 19
10/04 P/N 21168202
19
SECTION C: ATTACH THE BACKBOARD & ELEVATOR ASSEMBLY
TO POLE SYSTEM
3/4”
#27
#46
#24
#45
#23
#39
#44
#43
#33
TOOLS REQUIRED FOR THIS SECTION
HARDWARE USED IN THIS SECTION (not actual size)
Phillips-Head
Screwdriver
(2) 3/4" Wrenches
AND/OR
(2) Socket Wrenches and Sockets
Container to Mix
This is what your system will look like when you’ve finished this section:
Page 20
20
P/N 21168202 10/04
1.
1
24
30
30
23
23
23
23
24
28
28
2.
Support pole on sawhorse. Attach backboard assembly to top pole section (1).
Install handle assembly to long elevator tubes (28) using bolt (27), spacers (39), and nut (24) as shown.
27
27
USE CAUTION; ELEVATOR ASSEMBLY IS HEAVY.
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
27
28
28
24
39
39
Before going on to next step, set adjustable system assembly to the 10’ (3.05 m) setting.
NOTE:
Page 21
10/04 P/N 21168202
21
3.
43
46
45
41
42
Install Slam Jam Rim to Backboard
32
44
42
45
46
A
B
C
D
E
A • Fit rim (32) securely into bracket (41) as shown (Allow "T"-bolt (42) to slip through
center hole in rim (32).
B • Install reinforcement bracket (43) onto “T” bolt (42) as shown. C • Install spring (44) onto “T” bolt (42) as shown. D • Install special nut (46) and washer (45) onto “T” bolt (42). E • Tighten nut (46) until flush with end of “T” bolt (42).
42
42
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P/N 21168202 10/04
4.
24
27
30
30
Insert bolt (27) through left side of short elevator tube (30), then stretch spring or springs (29) onto bolt (27). Insert bolt (27) through right side of short elevator tube (30) and secure with nut (24).
USE EYE PROTECTION
WHEN INSTALLING
SPRINGS.
WARNING!
29
Place rebar with spacers into bottom pole section (3) as shown.
6.
Assemble rebar centering spacers (51) near top and bottom of rebar (50) as shown.
5.
51
50
51
51
50
3
2"
3"
Reinforcement Bar
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10/04 P/N 21168202
23
Fill pole with concrete approximately 1” (2.54 cm) below bottom elevator hole as shown.
IMPORTANT!:
WAIT A MINIMUM OF 24 HOURS BEFORE GOING ON TO NEXT STEP.
CONCRETE MUST CURE.
1
8.
IMPORTANT!:
FAILURE TO FILL YOUR POLE COMPLETELY WITH CONCRETE AS DESCRIBED IN THESE INSTRUCTIONS WILL VOID ALL WARRANTIES WRITTEN AND IMPLIED.
IMPORTANT!:
Make sure that concrete does not bulge from the end of pole assembly. Allow concrete to completely cure.
50
Heavy-Duty Tape
(Not Included)
Seal hole at the bottom of the bottom pole with heavy-duty tape (not included) to retain rebar and concrete inside.
7.
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P/N 21168202 10/04
9.
Install clips.
Insert one “arm” of clip into ram as shown. Twist “body” of clip slightly so that second “arm” slides over the top of the first “arm” as shown. Push in direction indicated by arrows.
Push second “arm” back and into ram as shown.
Twist “body” of clip slightly again to spread “arms” of clip. Clip “arms” must be flat and touching edge to edge as shown, not overlapping.
AA
BB
CC
32
33
USE OF THIS PRODUCT WITHOUT PROPER INSTALLATION OF SMART CLIPS
®
, OR WHEN ALL SMART CLIPS
®
ARE NOT PRESENT COULD RESULT IN BODILY HARM. BE SURE TO FOLLOW DIRECTIONS CAREFULLY.
WARNING!
CLIP “BODY”
CLIP “ARM”
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10/04 P/N 21168202
25
Twist net until it snaps into position. Net must be centered through clip.
NET INSTALLATION
10.
32
33
34
Insert net into bottom of clip as shown.
SIDE VIEW
NET
NET
NET CLIP
NET CLIP
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P/N 21168202 10/04
SECTION D: UPRIGHT, SECURE AND USE POLE SYSTEM
Wedge
Hammer
None
This is what your system will look like when you’ve finished this section:
TOOLS REQUIRED FOR THIS SECTION
HARDWARE USED IN THIS SECTION (not actual size)
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10/04 P/N 21168202
27
5
2.
1.
After concrete has cured, remove tape, install pole cap (26), fit pole assembly into sleeve (4).
Use wedge to gently tap cap of ground sleeve (5) until tight.
4
PLAYING SURFACE
26
USE CAUTION; ASSEMBLY IS HEAVY.
TWO PEOPLE REQUIRED FOR THIS PROCEDURE. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
WARNING!
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P/N 21168202 10/04
4.
16
B.
A.
C.
3.
A.While holding handle, remove pin (16). B.Move elevator up or down to desired
height.
C.Replace pin (16) full length to lock
system at desired height.
Apply height adjustment label (35) to front of pole as shown. Regulation rim height is 10 feet (3.05 m).
10 ft.
(3.05 m)
201251 2/99
HEIGHT ADJUSTMENT
TO ADJUST BACKBOARD:
1. While holding handle, remove pin.
2. Move elevator up or down to desired height.
3. Replace pin full length to lock system at desired height.
35
DO NOT ALLOW CHILDREN TO ADJUST HEIGHT.
WARNING!
1
3
2
2
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