Huebsch ZC2921*A3059 Top-Load Parts Diagram

Commercial
Automatic
Washers
“CE” Approved
Metered and Nonmetered
Models
(See Page 2 for Model Numbers)
SERVICE
Commercial Laundry Technical Publications P O Box 990 Ripon, WI 54971-0990
Part No. 37989
11/96
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WARNING
WARNING
Failure to install, maintain, and/or operate this product according to the manufacturer's
To reduce the risk of electric shock, fire, explosion, serious injury or death: instructions may result in conditions which can produce serious injury, death and/or
Disconnect electric power to the washer before servicing. property damage.
Never start the washer with any guards/panels removed. Whenever ground wires are removed during servicing, these ground wires must be
Do not repair or replace any part of the product or attempt any servicing unless
reconnected to ensure that the washer is properly grounded.
specifically recommended or published in this Service Manual and that you understand
W003
and have the skills to carry out.
Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury, or death.
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WARNING
W006R1
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly to adjustments subjecting you, or the inexperienced person making such repairs, to the risk of serious injury, electrical shock, or death.
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CAUTION
W007
If you or an unqualified person perform service on your product, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W008
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.
Recognize Safety Symbols, Words and Labels
a DANGER -- Immediate hazards which WILL result in serious injury or death.
a WARNING -- Hazards or unsafe practices which COULD result in serious injury
or death.
a CAUTION -- Hazards or unsafe practices which COULD result in minor or
moderate injury or product or property damage.
W009
© Copyright 1996 Raytheon Appliances All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by
any means without the written permission of the publisher.
37989
1
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WARNING

Nameplate Location

To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
When writing for information on any washer, be sure to mention model and serial number. Model and serial number will be found on nameplate as shown.
C
H
IMPORTANT
W003
W302PE2A

Model Identification

Information in this manual is applicable to these washer models.
Model
Number
EC2011WA3059 X X
EC2111WA3059 X X
EC2211LA3059
EC2211WA3059
Nonmetered
Model
Metered
Model
X X
Electronic
Control
Model
One-Speed
Motor
Two-Speed
Motor
EC2921WA3059 X X
ZC2111WA3059 X X
ZC2921WA3059 X X
2
W001IE3A
37989
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
Nameplate Location ........................................................................................................... 2
Model Identification ............................................................................................................2
reconnected to ensure that the washer is properly grounded.
SECTION I Grounding
1. Wall Receptacle Polarity Check.................................................................................. 5
2. Power Cord to Control Hood, Control Hood to Control Panel Frame ........................ 5
3. Control Hood Wire Harness to Top Left Rear Corner Gusset of Cabinet ..................6
4. Wire Harness to Motor ................................................................................................ 6
SECTION II Service Procedures
5. Control Panel Assembly.............................................................................................. 7
6. Timer Assembly ......................................................................................................... 10
7. Meter or Timer Case Assembly................................................................................. 12
8. Drain Hose Elbow ..................................................................................................... 13
9. Loading Door............................................................................................................. 13
10. Front Panel ................................................................................................................ 15
11. Motor and Mounting Bracket..................................................................................... 15
12. Idler Lever and Pulley ................................................................................................ 17
13. Motor Drive Pulley ..................................................................................................... 18
14. Motor Switch..............................................................................................................21
15. Agitator ...................................................................................................................... 22
16. Cabinet Top Assembly............................................................................................... 22
17. Cabinet Top Assembly Removal ............................................................................... 2 3
18. Agitator Drive Bell and Seal Kit, No. 36443P ............................................................ 24
19. Out-of-Balance Switch Assembly ............................................................................. 27
20. Mixing Valve Assembly.............................................................................................. 28
21. Outer Tub Cover and Clothes Guard......................................................................... 29
22. Hub and Seal Kit, No. 495P3A .................................................................................. 33
23. Outer Tub Assembly ..................................................................................................35
24. Drive Pulley and Helix ...............................................................................................37
25. Brake Assembly ........................................................................................................ 39
26. Lower Bearing Housing............................................................................................. 40
27. Transmission Assembly ............................................................................................. 4 0
28. Balance Ring .............................................................................................................45
29. Upper Bearing Assembly .......................................................................................... 45
30. Snubber Pad and Isolator Assembly ......................................................................... 46

Table of Contents

W003
37989
(continued)
3
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.
SECTION III Adjustments
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
31. Leveling Legs ............................................................................................................ 49
32. Pressure Switch ........................................................................................................ 50
33. Out-of-Balance Switch .............................................................................................. 50
34. Belt (Agitate and Spin) .............................................................................................. 50
SECTION IV Service Helps
35. No Hot Water............................................................................................................. 51
36. No Cold Water ........................................................................................................... 51
37. No Warm Water......................................................................................................... 5 2
38. Water Fill Does Not Stop at Proper Level................................................................. 52
39. Timer Does Not Advance .......................................................................................... 53
40. Motor Does Not Run ................................................................................................. 54
41. No Agitation............................................................................................................... 54
42. Constant Agitation..................................................................................................... 55
43. Washer Smokes, Overheats, Cycles on Motor Thermal Overload Protector,
Switch Actuator Kicks In and Out ............................................................................. 55
44. Slow Spin or No Spin ................................................................................................ 56
45. Constant Spin............................................................................................................ 5 6
46. Washer Stops in Cycle; Quits After a Couple Loads; Is Intermittent ........................ 57
47. Washer is Locked Up or Binding............................................................................... 57
48. Outer Tub Does Not Empty ....................................................................................... 5 8
49. Excessive Vibration................................................................................................... 58
50. Water Leaking From Outer Tub ................................................................................. 58
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SECTION V Cycle Sequence Charts ............................................................................ 59
SECTION VI Internal Wiring of Washer Motor Switch................................................. 63
4
37989
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
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WARNING
reconnected to ensure that the washer is properly grounded.
SECTION I

Grounding

To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
W003
1. WALL RECEPTACLE POLARITY CHECK
.
NOTE: Have a qualified electrician check polarity of wall
230 VOLTS
50 HZ
0 VOLTS
receptacle. If a voltage reading is measured other than that illustrated, the qualified electrician
POWER CORD
(Fused with
13 AMP Fuse)
230 VOLTS
50 HZ
W355SE3A
should correct the problem.
Figure 1
2. POWER CORD TO CONTROL HOOD, CONTROL HOOD TO THE CONTROL PANEL FRAME.
WASHER
SCREW
NUT
WASHER
37989
CONTROL
HOOD REAR
PANEL
POWER CORD
EARTH WIRE
(Ground)
CONTROL
HOOD WIRE
HARNESS
EARTH WIRE
(Ground)
NUT
NUT
W361SE3A
Figure 2
5
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
3. CONTROL HOOD WIRE HARNESS TO TOP LEFT REAR CORNER GUSSET OF CABINET,
CORNER
GUSSET
EARTH
(Ground)
WIRES
EARTH
(Ground)
SCREW
W340SE1A
Figure 3
Figure 3.
4. WIRE HARNESS TO MOTOR,
WIRE
HARNESS
CONNECTION
BLOCK
Figure 4.
EARTH
(Ground)
WIRES
W329SE3A
Figure 4
6
37989
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.

Service Procedures

SECTION II
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.  Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
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IMPORTANT: When reference is made to directions (right or left) in this manual, it is from the operator’s position facing the front of the washer.
5. CONTROL PANEL ASSEMBLY
a. CONTROL PANEL:
1. Remove two control panel attaching screws and lay assembly forward on a protective pad on cabinet top,
Figure 5.
2. Unplug wire harness quick disconnect blocks, two earth (ground) wires and leads from pressure switch and loading door switch,
Figure 6.
NOTE: Refer to appropriate wiring diagram when reconnecting wire harnesses, earth (ground) and switch leads.
PRESSURE
DISCONNECT
BLOCKS
SWITCH
PANEL
ATTACHING
SCREWS
UNBALANCED
WARM
LOAD
COLD
HOT
IN USE
WASH TEMERATURE
RINSE
PERM. PRESS
DELICATE
SPIN
NORMAL
FABRIC SELECTOR
DISCONNECT
BLOCKS
PERMANENT PRESS ALL FABRIC
Commercial Washer
W284SE1A
Figure 5
EARTH
(Ground)
WIRES
37989
INDICATOR
LIGHT
Figure 6
7
EARTH
(Ground)
WIRES
W362SE3A
(continued)
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
b. CYCLE SELECTOR OR WASH
TEMPERATURE SWITCH:
1. Remove two control panel attaching screws and lay assembly forward on protective pad on cabinet top.
2. Loosen setscrew holding switch knob to switch shaft,
Figure 7.
3. Remove knurled nut holding switch to control panel,
Figure 7.
NOTE: Lockwasher must be between switch and control panel when installing switch,
Figure 7.
4. Disconnect wires from switch.
NOTE: Refer to appropriate wiring diagram when rewiring switch.
c. INDICATOR LIGHTS — (Unbalanced Load
In Use, Rinse or Spin,
Figure 6
):
1. Remove two control panel attaching screws and lay assembly forward on protective pad on cabinet top.
2. Disconnect wires from light.
WASH
TEMPERATURE
SWITCH
CYCLE
SELECTOR
SWITCH
LOCKWASHER
WARM
HOT
WASH TEMERATURE
PERM. PRESS
DELICATE
NORMAL
FABRIC SELECTOR
COLD
PANEL SCREW
UNBALANCED
LOAD
IN USE
RINSE
SPIN
NOTE: Refer to wiring diagram when rewiring light.
3. Squeeze locking tabs together and pull light out rear of control panel.
d. PRESSURE SWITCH
(Figure 6)
1. Remove two control panel attaching screws and lay assembly forward on protective pad on cabinet top.
2. Remove two screws holding switch to cabinet top
.
3. Pull switch out of control hood far enough to disconnect pressure hose and wires from switch.
NOTE: Refer to appropriate wiring diagram when rewiring pressure switch.
IMPORTANT: When installing pressure switch, blow air into hose before connecting hose to switch to remove any moisture that may have accumulated in hose.
SETSCREW
KNURLED
NUT
Figure 7
KNOB
W235SE1A
8
37989
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
e. CONTROL PANEL OVERLAY (Removal):
1. Remove control panel attaching screws and lay assembly forward on protective pad on cabinet top.
2. Loosen setscrews holding switch knobs to switch shafts,
Figure 7.
3. Remove knurled nuts holding switches to control panel,
Figure 7.
NOTE: Lockwashers must be between switches and control panel when installing switches,
Figure 7.
4. Disconnect wires from switches and indicator lights.
NOTE: Refer to appropriate wiring diagram when rewiring switches and indicator lights.
5. Remove control panel overlay by peeling it from control panel frame.
NOTE: Control panel overlay has an adhesive backing.
f. CONTROL PANEL OVERLAY (Installation):
NOTE: Before removing protective backing from new overlay, check fit of overlay to control panel frame. Switch holes are the locating guides.
1. Once panel overlay is fitted to the front of control panel frame, carefully peel protective backing from the left end of panel overlay and press into place.
2. Remove rest of protective backing from panel overlay and firmly press overlay into place on control panel frame.
37989
9
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
6. TIMER ASSEMBLY
a. TIMER REMOVAL (Metered Models):
NOTE: DO NOT attempt to repair timer.
1. Unlock and remove meter case service door.
2. Remove timer bracket cap screw,
Figure 8.
3. Slide timer bracket left to disengage bracket from shoulder screw. Lift timer and bracket up and out of meter case through service door opening as far as wires will permit.
NOTE: If only replacing clutch, proceed to step 7.
4. Disengage wire harness terminal block plug from timer by pressing in movable locking tabs (located on each side of terminal block plug),
Figure 9.
Then pull terminal block
plug away from timer.
5. Disconnect earth (ground) wire from terminal on timer,
Figure 9.
IMPORTANT: To avoid an open circuit, DO NOT pull on terminal block wires when removing block from timer as this could damage wires or terminal crimpings. Before attaching wire harness terminal blocks to timer, make sure all male terminals on timer are straight and are capable of accepting terminals from wire harness terminal blocks.
CAP
SCREW
METER
METER
CASE
CASE
IMPORTANT: Be careful not to dislodge or damage two timer motor lead wires while handling timer.
NOTE: To avoid timer damage, do not allow timer to be struck on corners, edges of frame or on timer shaft.
6. Remove two screws holding timer to timer bracket,
Figure 9.
7. Loosen setscrew holding clutch to timer shaft,
Figure 10.
TIMER
TIMER
BRACKET
ATTACHING
SCREWS
LOCKING
TABS
GROUND WIRE
TERMINAL
TERMINAL
BLOCK PLUG
GROUND
WIRE
W237SE1A
Figure 9
Figure 8
TIMER
TIMER
BRACKET
SHOULDER
SCREW
W334SE1A
10
37989
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
b. TIMER INSTALLATION (Metered Models):
1. Place clutch on timer shaft and tighten setscrew,
Figure 10.
NOTE: When installing clutch, make sure clutch moves freely after setscrew is tightened.
2. Attach timer to timer bracket using two screws,
Figure 9.
3. Reconnect wire harness terminal block plug and earth (ground) wire to timer.
4. Carefully place timer and timer bracket down inside meter case so keyhole slot in bracket fits over the head of shoulder screw,
Figure 8.
5. After positioning timer bracket over shoulder screw, slide timer and bracket forward until bottom front of bracket contacts rear of coin vault in meter case,
Figure 8.
6. While holding timer bracket up against rear of coin vault, install cap screw and tighten firmly,
Figure 8.
7. Make sure wire harness is routed along bottom of meter case so it will not interfere with any moving parts in meter case.
c. TIMER REMOVAL (Nonmetered Models):
1. Loosen two setscrews holding timer knob to timer shaft,
Figure 11.
2. Remove four screws and lockwashers holding timer and plate to timer case,
Figure 11
.
NOTE: When reinstalling timer and plate, lockwashers must be between heads of screws and timer plate.
3. Pull timer and plate out of timer case as far as wires will permit.
NOTE: Disconnect earth (ground) wire from earth (ground) terminal on timer.
4. Pull wire harness and blocks through into timer case; then disconnect timer harness from control hood harness at quick disconnect block.
5. Remove two screws holding timer to timer plate,
Figure 11
.
6. Disconnect wires from timer.
NOTE: Refer to appropriate wiring diagram when rewiring timer.
W238SE1A
Figure 10
SETSCREW
CLUTCH
TIMER PLATE
ATTACHING SCREW
TIMER
KNOB
SCREWS
TIMER
ATTACHING
SCREW
LOCKWASHER
TIMER
Figure 11
TIMER
CASE
W239SE1A
37989
11
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W240SE1A
TIMER
CASE
SCREW
TIMER CASE
ATTACHING HARDWARE
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
7. METER OR TIMER CASE ASSEMBLY
W003
a. METER CASE REMOVAL (Metered Models):
1. Remove two control panel attaching screws,
Figure 5,
and lay assembly forward
on protective pad on cabinet top.
2. Disconnect timer harness from control hood harness at disconnect blocks,
Figure 6.
3. Remove timer assembly, paragraph 6.
4. Remove cap screw, lockwashers and nut holding meter case to end of control hood.
5. Remove coin drawer.
6. Remove shoulder screw from inside meter case.
NOTE: When installing meter case, shoulder screw must be installed in outer hole,
Figure 8,
enable timer bracket to slide under screw head.
7. Remove front panel, paragraph 10.
8. Remove carriage bolts and locknuts holding meter case to cabinet top.
9. Carefully remove meter case and gasket from cabinet top.
to
b. TIMER CASE REMOVAL (Nonmetered
Models):
1. Remove timer from timer case, paragraph 6, step c.
2. Remove two control panel attaching screws and lay assembly forward on a protective pad on cabinet top,
Figure 5
.
3. Remove cap screw, lockwashers and nut holding timer case to control hood,
Figure 12.
4. Remove front panel assembly, paragraph 10.
5. Remove two cabinet top hold down screws,
Figure 16.
6. Tape loading door closed and lift cabinet top to a vertical position.
7. Remove carriage bolts, vinyl washers, lockwashers, and nuts holding timer case to cabinet top.
8. Support timer case and remove screw and fiber washer holding rear of case to cabinet top.
12
Figure 12
37989
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LOADING
DOOR
W287SE1A
HINGE
ATTACHING
SCREWS
RIGHT HINGE
LEFT
HINGE
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
8. DRAIN HOSE ELBOW
a. Loosen hose clamp and remove drain hose
from elbow,
Figure 13.
b. Remove screws holding elbow to rear of
washer cabinet,
Figure 13
.
c. Pull elbow out through opening in cabinet far
enough to loosen inner clamp, then remove elbow from inner hose.
NOTE: When installing elbow on inner hose, DO NOT allow hose inside of washer to twist! Direct elbow toward drain receptacle and secure elbow to washer cabinet.
9. LOADING DOOR
a. Open loading door,
Figure 14.
b. Remove two screws holding left hinge to door
and remove gasket (if present) and hinge,
Figure 14.
c. With loading door raised to vertical position,
swing left side of door toward front of washer,
Figure 15, procedure one.
d. Rotate loading door so door is upside down,
Figure 15, procedure two.
e. Remove loading door, right door hinge and
bushing from cabinet top,
Figure 15,
procedure three.
NOTE: Reverse procedures when installing loading door.
ELBOW
ATTACHING
SCREWS
37989
DRAIN
HOSE
HOSE
CLAMP
Figure 13
W242SE1A
Figure 14
13
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Procedure One
Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.
DOOR
FRONT
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W288SE3A
Procedure Two
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Procedure Three
DOOR
FRONT
W289SE3A
DOOR
FRONT
W290SE3A
Figure 15
14
37989
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WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
10. FRONT PANEL (
Figure 16
)
a. Remove two screws from bottom edge of
front panel.
b. Pull bottom of panel away from washer until
hold-down clips (located on top flange of panel) disengage from slots in cabinet top.
Hold-Down Clips
Compress hold-down clips enough to remove them from slots in top flange of panel.
Guide Lugs
Remove screws holding guide lugs to side flanges of front panel.
Brace
Remove screws holding brace to side flanges of front panel. Remove brace from front panel by swinging one end toward bottom of front panel and remove brace.
CABINET TOP
HOLD DOWN
SCREWS
11. MOTOR AND MOUNTING BRACKET
a. Remove two screws from bottom edge of
front panel,
Figure 16.
b. Pull bottom of panel away from washer until
hold-down clips (located on top flange of panel) disengage from slots in cabinet top.
IMPORTANT: There will always be some water that will remain in outer tub, therefore, before removing hoses from pump, hoses must be pinched off or drained to prevent water spillage.
c. Loosen hose clamps and remove hoses from
pump assembly,
Figure 17
.
d. Unhook idler spring from clip on front of motor
mounting bracket,
Figure 17.
IMPORTANT: Use care when releasing idler lever tension. If idler spring is overstretched, washer operation will be affected.
37989
Figure 16
15
FRONT PANEL
SCREWS
HOLD-DOWN
CLIP
W292SE3A
g
W363SE1A
DRIVE
BELT
MOTOR
SWITCH
WIRE
HARNESS
IDLER
SPRING
HOSE
CLAMPS
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
e. Reach in and around right side of motor and
run belt off right side of large drive pulley,
Figure 17
.
f. Disconnect wire harness from motor switch
by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch,
Figure 18
.
g. Remove four screws holding motor and
mounting bracket to washer base,
Figure 18
then lift complete assembly out of washer.
IMPORTANT: Carefully lay motor on its side. Observe belt configuration around rear pump leg. Belt MUST encircle rear pump leg when reassembling,
Figure 19
.
PUMP AND BELT REMOVAL
a. Remove three screws holding pump
assembly to motor,
Figure 19
.
REASSEMBLY OF PUMP AND BELT
IMPORTANT: Install pump and belt together. Drive belt MUST be replaced with belt No. 35517 (50 Hertz) (special clutch-type belt) for proper washer operation.
MOTOR REMOVAL
Remove nuts, steel washers, spacers and rubber mounts holding motor to mounting bracket,
Figure 20.
Lift motor off mounting bracket and remove balance of rubber mounts and steel washers from motor mounting studs.
IMPORTANT: When installing motor on mounting
,
bracket, position motor with switch facing toward left side of mounting bracket.
NOTE: Refer to
Figure 20
for motor and mounting
bracket assembly sequence.
a. Clean any corrosion or foreign material from
motor shaft that will be contacting the double “D” slot in pump impeller.
b. Apply a thin film of No. 03637P Lubricant to
end and sides of motor shaft. This lubricant helps keep moisture out of the hub area and retards corrosion.
c. Align pump impeller hub with motor shaft.
Make sure belt encircles rear pump leg, carefully push pump onto motor shaft so three pump legs bottom out in the embosses on motor housing before screws are tightened,
Figure 19
.
d. Tighten three screws to 35 inch-pounds
(4.0N-m) (maximum). DO NOT overtighten screws!
e. Reinstall motor and pump assembly into
washer.
IMPORTANT: After installing motor and pump assembly in washer and all hoses have been reconnected, add at least a quart of water to washtub to lubricate pump seals. Running a pump without water will ruin its seals.
Figure 17
16
37989
g
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
12. IDLER LEVER AND PULLEY
a. Remove two screws from bottom edge of
front panel,
Figure 16
.
b. Pull bottom of panel away from washer until
hold-down clips (located on top flange of panel) disengage from slots in cabinet top.
IMPORTANT: There will always be some water that will remain in outer tub, therefore, before removing hoses from pump, hoses must be pinched off or drained to prevent water spillage.
c. Loosen hose clamps and remove hoses from
pump assembly,
d. Unhook idler spring fromidler lever,
Figure 17
.
Figure 20
IMPORTANT: Use care when removing idler spring. If idler spring is overstretched, washer operation will be affected.
e. Reach in and around right side of motor and
run belt off right side of large drive pulley,
Figure 17
.
f. Disconnect wire harness from motor switch
by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch,
Figure 18
.
g. Remove four screws holding motor assembly
to washer base,
Figure 18
, then lift complete
assembly out of washer.
h. Remove nut, washer and bolt holding idler
lever and pulley to motor mounting bracket,
NOTE: Refer to
.
assembly sequence.
Figure 20
for idler lever and pulley
i. Apply a light film of No. 03637P Lubricant to
area of idler lever that makes contact with motor mounting bracket.
IMPORTANT: DO NOT OVER LUBRICATE! Excess lubricant can be thrown into pivot dome area during normal washer operation. Any lubricant on pivot dome or snubber pad and isolator assembly will cause premature tripping of the out-of-balance switch. This condition will persist until lubricant is removed.
LOCKING
TAB
CONNECTION
BLOCK
SWITCH
ATTACHING
SCREW
MOTOR
SWITCH
Figure 18
MOTOR MOUNT
ATTACHING SCREWS
W364SE3A
37989
17
g
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:  Disconnect electric power to the washer before servicing.  Never start the washer with any guards/panels removed.
 Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
13. MOTOR DRIVE PULLEY
a. Remove two screws from bottom edge of
front panel,
Figure 16.
b. Pull bottom of panel away from washer until
hold-down clips (located on top flange of panel) disengage from slots in cabinet top.
IMPORTANT: There will always be some water that will remain in outer tub, therefore, before removing hoses from pump, hoses must be pinched off or drained to prevent water spillage.
c. Loosen hose clamps and remove hoses from
pump assembly,
d. Unhook idler spring fromidler lever,
Figure 18.
Figure 20.
IMPORTANT: Use care when removing idler spring. If idler spring is overstretched, washer operation will be affected.
e. Reach in and around right side of motor and
run belt off right side of large drive pulley,
Figure 17.
f. Disconnect wire harness from motor switch
by pressing down on locking tab on top of connection block and at the same time pull connection block away from motor switch,
Figure 18.
g. Remove four screws holding motor assembly
to washer base,
Figure 18
, then lift complete
assembly out of washer.
h. Lay motor assembly on its side.
NOTE: To remove pulley, support motor shaft (to prevent bending shaft) and drive out pulley roll pin,
Figure 20
.
18
37989
g
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death: Disconnect electric power to the washer before servicing. Never start the washer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
PUMP MOUNTING
SCREWS
reconnected to ensure that the washer is properly grounded.
W003
PUMP
ASSEMBLY
PUMP LEGS
MOTOR
EMBOSSES
REAR
PUMP LEG
(Must be located
between belt when
installing pump
assembly)
MOTOR
SHAFT (Clean shaft and apply a thin film of lubricant,
No. 03637P)
37989
MOTOR
EMBOSS
MOTOR
ASSEMBLY
W272SE3A
Figure 19
19
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