Huebsch ZA2921*A3059 Top-Load Parts Diagram

Commercial
Washers
Refer to Page 5 for Model Numbers
Service
www.comlaundry.com
W247PE1A
Part No. 37951R1
June 2005

Table of Contents

Section 1 – Safety Information ...........................3
Locating an Authorized Servicer ............................4
Section 2 – Introduction .......................................5
Model Identification ................................................5
Customer Service ....................................................6
Nameplate Location ................................................6
Section 3 – Troubleshooting
1. No Hot Water ...................................................7
2. No Cold Water .................................................7
3. No Warm Water ...............................................7
4. Water Fill Does Not Stop At Proper Level ......8
5. Timer Does Not Advance (Mechanical Timer
Models Only) ...................................................8
6. Motor Does Not Run ........................................9
7. No Agitation .....................................................9
8. Constant Agitation .........................................10
9. Washer Smokes, Overheats, Cycles On Motor Thermal Overload Protector, Switch Actuator
Kicks In And Out ...........................................10
10. Slow Spin Or No Spin ....................................11
11. Constant Spin .................................................11
12. Washer Stops In Cycle; Quits After A Couple
Loads; Is Intermittent .....................................12
13. Washer Is Locked Up Or Binding ..................12
14. Outer Tub Does Not Empty ...........................12
15. Excessive Vibration .......................................13
16. Water Leaking From Outer Tub .....................13
17. Troubleshooting Coin Drop ...........................14
– Troubleshooting Electronic Control
18. Error Code Listing .........................................17
19. Cannot Perform Infrared Communication .....18
20. Coins Ignored When Entered .........................19
21. Electronic Control Has No Visible Display ...20
22. No Fill Analysis .............................................22
23. No Motor Run — Agitate Analysis ...............24
24. No Motor Run — Spin Analysis ....................26
25. Overflow Analysis .........................................28
26. Audit Switch Function Analysis ....................30
Section 4 – Grounding
27. Wall Receptacle Polarity Check ....................31
28. Power Cord To Control Hood, Control Hood
To The Control Panel Frame. .........................31
29. Control Hood Wire Harness To Top Left
Rear Corner Gusset Of Cabinet .....................32
30. Wire Harness To Motor .................................32
Section 5 – Service Procedures
31. Control Panel Assembly ................................33
32. Timer Assembly ............................................35
33. Dual Coin Drop ..............................................37
34. Meter Or Timer Case Assembly ....................40
35. Drain Hose Elbow ..........................................41
36. Loading Door .................................................42
37. Front Panel .....................................................42
38. Motor And Mounting Bracket .......................44
39. Idler Lever And Pulley ...................................46
40. Motor Drive Pulley ........................................47
41. Motor Switch .................................................50
42. Agitator ..........................................................50
43. Cabinet Top Assembly ...................................51
44. Cabinet Top Assembly Removal ...................52
45. Agitator Drive Bell and Seal Kit ....................53
46. Out-of-Balance Switch Assembly ..................56
47. Mixing Valve Assembly ................................57
48. Outer Tub Cover And Clothes Guard ............58
49. Hub And Seal Kit, No. 495P3A .....................62
50. Outer Tub Assembly ......................................64
51. Drive Pulley And Helix .................................66
52. Brake Assembly .............................................68
53. Lower Bearing Housing .................................69
54. Transmission Assembly .................................69
55. Balance Ring ..................................................74
56. Upper Bearing Assembly ...............................74
57. Snubber Pad And Isolator Assembly .............75
Section 6 – Adjustments
58. Leveling Legs .................................................77
59. Pressure Switch ..............................................78
60. Out-Of-Balance Switch ..................................78
61. Belt (Agitate And Spin) .................................79
62. Cleaning Coin Drop .......................................79
© Copyright 2005, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 7 – Cycle Sequence Charts
Timer No. 28716 Cycle Sequence
(Long Cycle – Kingston) ......................................81
Timer No. 28719 Cycle Sequence ........................82
Timer No. 31111p Cycle Sequence
(Short Cycle) .........................................................83
Timer No. 31504 Cycle Sequence
(Short Cycle) .........................................................84
Timer No. 34601p Cycle Sequence
(Long Cycle) .........................................................85
Timer No. 34603 Cycle Sequence
(Long Cycle) .........................................................86
Timer No. 34604 Cycle Sequence
(Long Cycle) .........................................................87
Timer No. 35368 Cycle Sequence
(Short Cycle) .........................................................88
Section 8 – Internal Wiring of Washer Motor Switch
Motor Assembly (1 Speed Motors) .......................89
Motor Assembly (2 Speed Motors) .......................90
2 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 1

Safety Information

Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING,” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer and those maintaining the machine.
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
a WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
a CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
WARNING
• Failure to install, maintain and/or operate this product according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically recommended or published in this Service Manual and unless you understand and have the skills to carry out the servicing.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death.
W006R2
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 1 Safety Information
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you or the inexperienced person making such repairs to the risk of serious injury, electrical shock or death.
WARNING
If you or an unqualified person perform service on your product, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W003
W007
W008
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

Locating an Authorized Servicer

Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.
4 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 2

Introduction

Model Identification

Information in this manual is applicable to these washers:
Electronic
Control
Model
Washer Model
Nonmetered
Model
Metered
Model
EA2011*A3000 X EA2011*A3050 X EA2111*A3000 X EA2111*A3050 X EA2111*A3059 X EA2111*A5400 X EA2111*A5406 X EA2111*A5412 X EA2111*A5417 X EA2211*A1200 X EA2211*A1300 X EA2211*A3000 X EA2211*A3066 X EA2921*A3000 X EA2921*A3050 X EA2921*A3059 X GA2210*A1102 X ZA2021*A1102 X ZA2111*A1102 X ZA2111*A3059 X ZA2121*A1102 X ZA2210*A1102 X ZA2221*A1102 X ZA2921*A1102 X ZA2921*A3059 X
* Add Letter To Designate Color. L – Almond W – White
One
Speed
Motor
XX XX XX XX XX XX XX XX XX XX XX XX XX
XX
XX XX
XX
Two
Speed
Motor
XX XX XX
XX
XX
XX XX XX
Porcelain
Washtub
Stainless
Steel
Washtub
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 2 Introduction

Customer Service

If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call (920) 748-3121.

Nameplate Location

When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
Nameplate
IC
R
B
A
L F
L
A
S
S
E
R
P
T
N
E
N
A
M
R
E
P
D
E C N
A
L A B
N U
M R A
W
D A O
L
D
L O C
T O H
E S U
N
I E R
U T A
R E
M E T H
S A
W
E S N I
R
S S E
R P
. M R E
P
E
T A C I
L E D
N I P
S
L A M
R O N
R O T
C
E L E
S C I
R
B A F
NOTE: Coin slide and coin drawer shown for illustration purposes only.
W233SE3B
6 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3

Troubleshooting

WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.
IMPORTANT: Refer to appropriate wiring diagram for aid in testing washer components.

1. NO HOT WATER

POSSIBLE CAUSE TO CORRECT
Hot water supply faucet is closed. Open faucet. Water supply is cold. Check water heater. Kinked hot water inlet hose. Straighten or replace hose. Clogged mixing valve screen, or screen in outer end
of inlet hose nearest water supply faucet. Inoperative hot water mixing valve solenoid. Test solenoid and replace if inoperative. Inoperative timer. Test timer and replace if inoperative. Inoperative temperature switch. Test switch and replace if inoperative. Inoperative pressure switch. Test switch and replace if inoperative. Clogged pressure hose. Remove and clean or replace hose. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram.
Disconnect hot water inlet hose, and clean or replace screen.
W003

2. NO COLD WATER

POSSIBLE CAUSE TO CORRECT
Cold water supply faucet is closed. Open faucet. Kinked cold water inlet hose. Straighten or replace hose. Clogged mixing valve screen, or screen in outer end
of inlet hose nearest water supply faucet. Inoperative cold water mixing valve solenoid. Test solenoid and replace if inoperative. Inoperative timer. Test timer and replace if inoperative. Inoperative temperature switch. Test switch and replace if inoperative. Inoperative pressure switch. Test switch and replace if inoperative. Clogged pressure hose. Remove and clean or replace hose. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram.

3. NO WARM WATER

POSSIBLE CAUSE TO CORRECT
No hot water. Refer to Paragraph 1. No cold water. Refer to Paragraph 2.
Disconnect cold water inlet hose, and clean or replace screen.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

4. WATER FILL DOES NOT STOP AT PROPER LEVEL

POSSIBLE CAUSE TO CORRECT
Inoperative pressure switch. Test switch and replace if inoperative. Air leak in pressure hose. Replace hose. Sediment on or under mixing valve diaphragm,
defective diaphragm, or armature binding in armature guide.
Broken, weak, or missing mixing valve armature spring.
A siphoning action started in washer will cause water to be siphoned from washer during cycle due to end of drain hose being lower than cabinet top of washer. Drain hose fits tight in standpipe or drain.
Water in pressure hose. Blow air through hose to remove water. Broken, loose, shorted, or incorrect wiring. Refer to appropriate wiring diagram.
Disassemble and clean mixing valve. Replace deteriorated or not-easily-cleaned components.
Disassemble valve and replace spring.
Install No. 562P3 Siphon Break Kit. Provide an air gap around drain hose and drain receptacle.
W003

5. TIMER DOES NOT ADVANCE (MECHANICAL TIMER MODELS ONLY)

POSSIBLE CAUSE TO CORRECT
Timer is designed to pause during fill periods. Allow completion of fill period. Inoperative timer. Test timer, and replace if inoperative. Loading door is open. Close loading door. Loading door MUST be closed any time
washer is set to fill, agitate or spin. Washer will not fill. Timer pauses until pressure switch is satisfied. Timer motor lead wire off timer terminal. Refer to appropriate wiring diagram and reattach wire. Broken, loose or incorrect wiring. Refer to appropriate wiring diagram. Timer is designed to pause when going from agitate
to spin. Timer is designed to stop if an out-of-balance load
has been encountered while washing clothes load. Timer is designed to stop if washer drive motor has
been over loaded and motor thermal overload has tripped.
Allow time for timer to go through that step. See diagram
for information on time required.
Open lid and automatically reset out-of-balance switch
when lid is closed.
Motor thermal protector reset time may vary depending
upon the reason for the washer overload, however, it should
reset within 15 minutes. Check to ensure that washer was
not overloaded with clothes. Is circuit breaker to washer tripped, disconnecting
Reset circuit breaker. power to washer.
Washer will not fill. Timer is designed to pause when going from spin into rinse
to allow the washtub to stop spinning before filling. Make
sure that timer has advanced into fill portion of rinse cycle.
8 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

6. MOTOR DOES NOT RUN

POSSIBLE CAUSE TO CORRECT
Electrical power off, fuse blown, or power cord not plugged in.
Check laundry room for blown or loose fuse(s) or open circuit breakers. (Washer itself does not have an electrical
fuse). Loading door not closed or inoperative switch. Close door or test switch and replace if inoperative. Timer improperly set. Reset timer, or try another cycle. Inoperative timer. Test timer and replace if inoperative. Motor starting functions inoperative. No start; or
Check start switch and start windings. motor hums only.
Motor is dead, will not run. Check switch and windings. Motor overload protector has cycled. Wait two or three minutes for overload protector to reset. If
protector cycles repeatedly, refer to Paragraph 9. Bind in upper or lower motor bearing. Remove belt and determine if motor shaft will spin. Replace
motor if shaft is locked up. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. Power cord is miswired. Refer to appropriate wiring diagram for correct wiring.
W003

7. NO AGITATION

POSSIBLE CAUSE TO CORRECT
Inoperative timer. Test timer and replace if inoperative. Inoperative action switch. Test switch and replace if inoperative. Motor will not run. Check switch and windings. Inoperative pressure switch. Test switch and replace if inoperative. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. Broken drive belt. Replace belt. Inoperative transmission assembly. Replace transmission assembly. Sheared motor pulley roll pin. Remove drive motor, and replace roll pin and any other
damaged parts. Drive motor overload protector has cycled. Refer to Paragraph 12. Bind in pump. Replace pump. Loading door is open or door switch is inoperative. Close loading door or test switch and replace if inoperative.
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

8. CONSTANT AGITATION

POSSIBLE CAUSE TO CORRECT
Inoperative timer. Test timer and replace if inoperative. Shorted or incorrect wiring. Refer to appropriate wiring diagram. Inoperative transmission assembly. Repair or replace transmission assembly.

9. WASHER SMOKES, OVERHEATS, CYCLES ON MOTOR THERMAL OVERLOAD PROTECTOR, SWITCH ACTUATOR KICKS IN AND OUT

POSSIBLE CAUSE TO CORRECT
Belt is tacky and does not allow proper slip. Check belt and replace if defective. Belt tension is too great and does not allow proper
Make sure idler spring is properly connected.
slip. Inoperative timer. Test timer and replace if inoperative. Motor switch functions inoperative. Check switch functions. Bind in water pump. Replace pump. Brake pads binding. Free binding pads, or replace pads. Brake, transmission, or motor have locked up and
will not turn.
Check that all these components are able to move freely. Correct binding component.
Incorrect voltage. Contact local utility company, or have a qualified electrician
check power supply.
W003
10 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

10. SLOW SPIN OR NO SPIN

POSSIBLE CAUSE TO CORRECT
Inoperative timer. Test timer and replace if inoperative. Loading door is open or door safety switch is
Close loading door, or test switch and replace if inoperative.
inoperative. Bind in water pump. Replace pump. Broken drive belt. Replace belt. Washer has gone out-of-balance. Open loading door to reset out-of-balance switch.
Rearrange load in washtub. Motor will not run. Check switch and windings. Sheared motor pulley roll pin. Remove drive motor and replace roll pin and any other
damaged parts. Motor overload protector has cycled. Wait two or three minutes for overload protector to reset. If
protector cycles repeatedly, refer to Paragraph 9. No clearance or stuck brake pads. Free sticky brake pads or replace pads. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. Inoperative transmission assembly. Repair or replace transmission assembly.
W003

11. CONSTANT SPIN

POSSIBLE CAUSE TO CORRECT
Inoperative timer. Test timer and replace if inoperative. Washtub does not stop spinning within seven
Replace brake pads. seconds after loading door is opened.
Excessive wear on brake pads, or missing brake
Replace brake pads. pads.
Shorted or incorrect wiring. Refer to appropriate wiring diagram.
37951 11
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

12. WASHER STOPS IN CYCLE; QUITS AFTER A COUPLE LOADS; IS INTERMITTENT

POSSIBLE CAUSE TO CORRECT
Belt is tacky and does not allow proper slip. Check belt and replace if defective. Belt tension is too great and does not allow proper
Make sure idler spring is properly connected.
slip. Inoperative timer. Test timer and replace if inoperative. Broken, loose, or incorrect wiring. Refer to appropriate wiring diagram. Motor overload protector has cycled. Wait two or three minutes for overload protector to reset. If
protector cycles repeatedly, refer to Paragraph 9. Motor switch functions inoperative. Check switch functions. Brake, transmission, or motor have locked up and
Check that all these components are able to move freely. will not turn.
W003

13. WASHER IS LOCKED UP OR BINDING

POSSIBLE CAUSE TO CORRECT
Excessive belt tension. Replace belt and/or idler spring. Bind in upper or lower bearing. Replace bearing. Bind in water pump. Replace pump. Bind in transmission. Repair or replace transmission. Brake pads binding. Free binding pads, or replace pads. Incorrect voltage. Contact local utility company, or have a qualified electrician
check power supply.

14. OUTER TUB DOES NOT EMPTY

POSSIBLE CAUSE TO CORRECT
Kinked drain hose. Straighten hose. Drain hose out of clamp in back of cabinet. Remove washer front panel and install drain hose into
clamp. Inoperative water pump. Replace pump. Obstruction in outer tub outlet hose. Remove obstruction.
12 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

15. EXCESSIVE VIBRATION

POSSIBLE CAUSE TO CORRECT
Unbalanced load in tub. Stop washer, redistribute load, then restart washer. Broken, or disconnected centering spring(s). Connect or replace centering spring(s). Washer is not properly leveled. Adjust leveling legs. Washer is installed on weak, "spongy", carpeted or
built-up floor. Incorrect or loose cabinet screws. Replace with correct screws or tighten. Base damaged (washer was dropped). Replace base assembly. Balance ring not positioned properly on
transmission assembly. Lubricant on pivot dome and/or snubber pad and
isolator assembly.
Relocate washer, or support floor to eliminate weak or "spongy" condition.
Refer to Paragraph 54.
Remove lubricant.
W003

16. WATER LEAKING FROM OUTER TUB

POSSIBLE CAUSE TO CORRECT
Leaking water seal in outer tub. Replace hub and seal kit assembly. Refer to Paragraph 49. Hole in outer tub. Replace outer tub. Pressure hose or pressure bulb leaking. Replace pressure hose and/or pressure bulb. Outer tub cover gasket leaking. Replace gasket. Obstruction in drain causing water to come over top
Remove obstruction.
of outer drain tub cover. Tub-to-pump hose leaking at clamp. Tighten clamp.
37951 13
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

17. TROUBLESHOOTING COIN DROP

When coin is placed into coin slot, the coin should roll down drop and be heard dropping into coin vault. If coin does not fall into coin vault or if coin drop sensor does not register that coin has been entered, follow troubleshooting instructions on the following page. Refer to Figure 1 for path that coin follows when working properly.
IMPORTANT: Never use oil to correct coin drop problems. Oil residue will prevent coins from rolling properly.
IMPORTANT: Do not bend or damage mechanical parts within coin drop.
W003
Coin Drop
Sensor
Additional coins
following path to
sensor
Coin in
Coin Slot
DRY2B
Figure 1
14 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Is proper
electrical power supplied to coin drop? (Incorrect
electrical connection may
prevent coins from
registering in
coin drop.)
YES
Is machine
level? (Machines
that aren't level may
prevent coins from
following through
required check
stages
of drop.)
NO
NO
Section 3 Troubleshooting
Refer to wiring diagram for proper connections.
Refer to Installation Instructions for instructions on leveling machine.
YES
Is coin drop
clean? (Residue
or lint build-up may prevent coins from
following through
required check
stages of
drop.)
YES
Replace coin drop
NO
Refer to Adjustments section for instructions on cleaning drop.
TLW302S
37951 15
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Section 3 Troubleshooting
Notes
16 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

Troubleshooting Electronic Control

Models EA2921*A3000, EA2921*A3050, EA2921*A3059, ZA2921*A1102 and
ZA2921*A3059
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.

18. ERROR CODE LISTING Listed below are some of the error codes that may appear on the electronic control.

E:00 General Error E:01 Proximity Error Micro-wand IIIe is improperly aimed at infrared communicator (angle or
distance): Re-aim Micro-wand IIIe.
E:02 IR Communications
Disconnection
Micro-wand IIIe prematurely pulled away from electronic control during infrared communication: Maintain infrared connection between Micro­wand IIIe and electronic control during communication.
W003
E:05 Invalid Value
Communication
E:07 Inoperative Control Replace electronic control. E:08 Inoperative Control Replace electronic control. E:09 Proximity Error Micro-wand IIIe is improperly aimed at infrared communicator (angle or
E:0A Proximity Error Micro-wand IIIe is improperly aimed at infrared communicator (angle or
E:0B IR Communication
Disconnection
E:0C IR Communication
Disconnection
E:0d Pressure Switch Error 1. Check fill and drain hoses for improper installation and kinks.
E:0F IR Communicator
Programmed Off
Err Coin Error 1. Inoperative coin sensor: Run the Coin Drop Diagnostic test.
Invalid code downloaded from Micro-wand IIIe to electronic control.
distance): Re-aim Micro-wand IIIe.
distance): Re-aim Micro-wand IIIe. Micro-wand IIIe prematurely pulled away from electronic control during
infrared communication: Maintain infrared connection between Micro­wand IIIe and electronic control during communication.
Micro-wand IIIe prematurely pulled away from electronic control during infrared communication: Maintain infrared connection between Micro­wand IIIe and electronic control during communication.
2. Check fill electrical circuit: Replace inoperative switches or wires. Reprogram infrared communicator on.
2. Coin drop obstruction: Check coin drop area and remove any obstructions.
3. Customer tampering: Evaluate security procedures.
NOTE: Disconnecting power to the unit may clear the error display.
NOTE: If replacing an inoperative electronic control due to burnt pin(s) on the 6-pin wire harness connector block, it may be due to damaged terminals in the harness connector. Damaged terminals in the harness connector will appear burnt or show signs of heat discoloration on the connector block. Replace the control wire harness with the control to avoid repeated damage.
37951 17
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Troubleshooting Electronic Control

19. CANNOT PERFORM INFRARED COMMUNICATION

Attempt to communicate with the electronic control from the Micro-wand.
Is
there any
acknowledgement
of any kind from
the electronic
control?
YES
Does
the electronic
control display
"E:OF" or
"– C–" ?
"E:OF"
Check the following: – (IR) disabled by manual prog.
– Is the (IR) on the control covered or blocked?
– If needed, change electronic control board.
NO NO
"– C–"
Aim Micro-wand closer and try again.
Communication sequence checks out.
Is
there any
control
response?
YES
Check the following: – Low battery on Micro-wand.
– Is the (IR) on the control covered or blocked?
– If needed, replace electronic control board.
– Is the (IR) cap properly attached to the Micro-wand?
W367S
18 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

20. COINS IGNORED WHEN ENTERED

Start coin drop diagnostic test. Enter several coins.
Troubleshooting Electronic Control
NOTE: For instructions on performing tests, refer to programming manual.
the electronic
control display
coin counter
increment
properly?
Open control panel
connection
"H2" firmly seated
in its receptacle
control?
Does
YES
NO
Is
YES YES YES
on the
NO NO
Make sure the control is reset properly and prompting for a vend.
Check coin drop
connector plug firmly seated in
its receptacle?
Is
the 3-pin
NOTE: In this section, bring the control out of the diagnostic mode. Also, make sure the control is not in a free vend mode.
NOTE: Inspect and test for continuity the harness between the drop and electronic control board.
Are
wires exiting
the coin drop
optical sensor
cracked or
broken?
NO
Replace coin drop.
Reconnect and run test again.
37951 19
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT\
Reconnect and run test again.
Retest again, if not successful the following is the problem: – Replace coin drop.
If the problem still exists: – Replace electronic control.
W368S
Troubleshooting Electronic Control

21. ELECTRONIC CONTROL HAS NO VISIBLE DISPLAY

The electronic control has no LED or VFD functioning on the control board.
Is the
power cord
plugged in?
Open control panel
Is there
voltage at "FS1"
black to "FS2"
white?
Replace electronic control.
YES
YES
NO
NO
Plug electronic control unit into electrical outlet.
Disconnect power and check for broken, loose, or incorrect wiring from the electrical outlet to the electronic control.
NOTE: This voltage check confirms that main power is present to the control.
W369S
20 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Notes
Troubleshooting Electronic Control
37951 21
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT\
Troubleshooting Electronic Control

22. NO FILL ANALYSIS

Washer is not filling.
Is
the display
on?
YES
Are
the water
lines turned
on?
(#) Numbers next to voltage checks correspond to the locations marked on the wiring schematic.
Is the
YES YES
coin counter
counting down
as coins are
entered in
the drop?
(1)
Check
voltage at
the lid switch
pnk/blu "COM"
to "H3-3",
is there
voltage?
YES
(2)
Check
voltage at
the pressure
switch "1" PNK/BLU
and to "H3-3",
is there
voltage?
NO
Replace inoperative wiring.
NONO
Turn on water.
If the problem still exists, refer to these other troubleshooting guides: "Electronic control has no visible display", or "Coins ignored when entered".
(3)
Check
voltage at
YES
the pressure
switch "2" BLU/WHT
and to "H3-3",
is there
voltage?
NO
Replace pressure switch or pressure hose.
YES
When checking voltage to neutral, check between source and "H3-3" since neutral for mixing values is through the thermal protect on the motor.
Replace inoperative coin drop.
(4)
Check
voltage
at control
"H3-1" to "H3-3",
is there
voltage?
NO
Replace inoperative wiring.
NO
Open control panel
YES
Temps listed are determined by what water temps have been selected
NO
After checking for correct wiring, replace inoperative lid switch.
(5)
Voltage
check off
electronic control
board hot - ORG "H5-1"
to "H3-3" cold - GREY,
"H5-4" to "H3-3" warm -
"H5-1" and "H5-4"
to "H3-3",
is there
voltage?
NO
Replace electronic control board.
YES
On mixing valve check and replace: – Inlet screens.
– Wiring and connections. – Replace coils or mixing valve. – Check thermal protect and wiring
from thermal protect to "H3-3"
22 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
W370S
L1
FS-1
L1
1
PRESSURE SWITCH
WATER CIRCUIT
LID SWITCH SENSE.
MOTOR DIRECTION
AND CONTROL AND
TIMING CIRCUIT
NO FILL ANALYSIS
120/240 VOLT 60/50 HERTZ
(Refer to machine serial plate.)
LID AND UNBALANCE SWITCH
H3-1
ELECTRONIC CONTROL
COLD
AND
HOT
MOTOR SPEED
Troubleshooting Electronic Control
4
2
5
N
PRESSURE SWITCH
3
2
H3-1
N
K1
K2
K5
FS-2
H5-4
H5-1
H3-5
1
MIXING VALVE
COLD
HOT
AUDIT CONTROL
H2-4
SERVICE
DOOR
COIN VAULT
CIRCUIT
H2-3
H2-5
H2-6
MOTOR MASTER
K4
H6-2
H6-1
H2-1
H2-2
AVAILABLE OUTPUT
TRANSISTOR IS
"OFF" WHEN MACHINE
IS RUNNING
COIN DROP
SENSOR
MOTOR START/DIRECTION
K3
H3-3
H3-4
MOTOR
LOW
HIGH
START
AGITATE
SPIN
4
TP
8
H3-6
H3-2
3
7
1
6
3
SCHEMATIC
TLW314S
37951 23
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT\
Troubleshooting Electronic Control
23. NO MOTOR RUN — AGITATE ANALYSIS
The wash tub has been filled and there is no motor run for agitate.
washer lid
closed?
Open control panel
(1)
Check voltage at electronic
control board
BLU "H3-4" to "H3-2"
RED "H3-6" to BRN
"H3-2" is there
voltage?
Is the
YES
(#) Numbers next to voltage checks correspond to the locations marked on the wiring schematic.
NOTE: All checks in this flow chart are based on the assumption a high speed agitate and spin cycle have been selected.
NO
YES
Close washer lid.
After checking for correct wiring, refer to Section 7 or Paragraph 6.
NO
Replace electronic control board.
W372S
24 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Troubleshooting Electronic Control
NO MOTOR RUN — AGITATE ANALYSIS
L1
L1
120/240 VOLT 60/50 HERTZ
N
N
(Refer to machine serial plate.)
LID AND
UNBALANCE SWITCH
H3-1
H3-1
ELECTRONIC CONTROL
1
FS-1
L1
L1
AUDIT CONTROL
AUDIT CONTROL
CIRCUIT
CIRCUIT
ELECTRONIC CONTROL
PRESSURE SWITCH
PRESSURE SWITCH
AND
AND
WATER CIRCUIT
WATER CIRCUIT
LID SWITCH SENSE.
LID SWITCH SENSE.
MOTOR DIRECTION
MOTOR DIRECTION
AND CONTROL AND
AND CONTROL AND
TIMING CIRCUIT
TIMING CIRCUIT
MOTOR MASTER
MOTOR MASTER
K4
K4
COLD
COLD
K1
K1
HOT
HOT
K2
K2
MOTOR SPEED
MOTOR SPEED
K5
K5
MOTOR START/DIRECTION
MOTOR START/DIRECTION
K3
K3
H3-1
N
FS-2
FS-2
H5-4
H5-4
H5-1
H5-1
H3-5
H3-5
H3-4
H3-4
H3-6
H3-6
H3-2
H3-2
PRESSURE SWITCH
PRESSURE SWITCH
3
3
2
2
3
7
1
6
1
1
MIXING VALVE
MIXING VALVE
AGITATE
COLD
COLD
HOT
LOW
HIGH
START
SPIN
MOTOR
TP
8
4
H3-3
H2-4
SERVICE
SERVICE
DOOR
DOOR
COIN VAULT
COIN VAULT
H2-6
H2-5
H6-1
H6-1
H2-1
H2-2
H2-3
AVAILABLE OUTPUT
AVAILABLE OUTPUT
"OFF" WHEN MACHINE
"OFF" WHEN MACHINE
H6-2
TRANSISTOR IS
TRANSISTOR IS
IS RUNNING
IS RUNNING
COIN DROP
COIN DROP
SENSOR
SENSOR
H3-3
SCHEMATIC
SCHEMATIC
TLW315S
37951 25
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT\
Troubleshooting Electronic Control
24. NO MOTOR RUN — SPIN ANALYSIS
The washer will not spin.
Is the
"unbalance"
indicator flashing
on the electronic
control?
NO
YES
(#) Numbers next to voltage checks correspond to the locations marked on the wiring schematic.
NOTE: All checks in this flow chart are based on the assumption a high speed agitate and spin cycle have been selected.
1) Open lid and close to reset switch.
2) Check lid/unbalance switch correct wiring.
3) Possible thermal overload on motor.
Open control panel
(1)
voltage at
electronic control
BLU "H3-4" to "H3-6"
BRN "H3-2" to "H3-6",
is there
voltage?
Replace electronic control board.
Check
board
NO
YES
After checking for correct wiring, refer to Section 7 or Paragraph 6.
W374S
26 37951
© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT
Loading...
+ 64 hidden pages