HUCK Seiltechnik 4638 Installation Instruction

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Installation Instruction

Sky Castle

Art. 4638

(Oak posts with steel safety lugs)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Revision history

Revision 0 – 2004-10-04
The first allowed versio

Assembly instruction
Revision 3 – 2012-05-09
Befestigung der Netze FH

All rights rewerved
© Copyright 2003 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Contents

A Assembly instruction Sky Castle, Art. 4638 (Oak posts with steel safety lugs)......................0

1 Introduction Assembling ...............................................................................................................0

2 Datasheet Sky Castle with oak posts, Art. 4638..........................................................................0

3 Delivery contents (parts list with part numbers).........................................................................0

4 Erection instructions......................................................................................................................0

5 Post installation checks.................................................................................................................0

B Maintenance instructions Sky Castle, Art. 4638 (Oak posts with steel safety lugs) ...............0

6 Introduction Maintenance..............................................................................................................0

7 General maintenance information ................................................................................................0

8 Specific maintenance advice.........................................................................................................0

9 Maintenance timetable...................................................................................................................0

10 Monthly maintenance.....................................................................................................................0

11 Quarterly maintenance...................................................................................................................0

12 Annual maintenance.......................................................................................................................0

13 Maintenance printout .....................................................................................................................0

14 Hand over document......................................................................................................................0

List of Tables

Table 3-1: Delivery contents, in words.....................................................................................................0

Table 3-2: Delivery contents, in symbols .................................................................................................0

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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1 Introduction Assembling

1.1 General information

This equipment should be installed, inspected, maintained and operated in ac­cordance with EN1176-7 guidelines.

Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).

Any spare parts that may be required can be obtained directly from your sup­plier.

Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.

Following installation, complete assembly instructions, maintenance in­structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.

All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-

ing may occur when the nuts are tightened. To prevent this, it is neces­sary to spray the nuts and bolts with Teflon spray or another similar lubri­cant.

We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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2 Datasheet Sky Castle with Oak Posts, Art 4638

1. Space requirement: Ø 4,30 m and/or Ø 7,30 m including safety zone, height of
fall 1.50 m

2. Required safety surface:

Surface material Description

mm

Minimum
thickness of
layer

mm

Maximum
height of fall

mm

Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground

materials

As recommended by
manufacturer

3. Name and overall dimension of the largest component:
Oak posts (4 pieces) length 3.00 m, ø 160 mm

4. Name and weight of the heaviest component:
4 oak posts (1 palette), approx. 200 kg

5. Intended age group: 3 years and over

6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: approx. 1.73 m

3

Foundations/area to be excavated:
4 x 0.85 m long x 0.85 m wide, total depth 0.90 m including 10 cm drainage
Top edge of concrete 30 cm below ground level

7. Assembly time, once foundations complete: aapprox. 3 hours.
Required assistance: 2 - 3 people.

8. Any spare parts which may be required can be obtained directly from
your supplier

9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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3 Delivery contents (parts list with part numbers)

3.1 In words

Table 3-1: Delivery contents, in words

Pos. Quantity Element /

Description

Size O.K. Missing

1

4

Eichepfosten Ø 160 mm, 3,00 m lg

2

1

Spielteil (Netz)

3

1

Geländerseile (vormontiert)

4

4

Sicherheitslaschen

100

8

Blau/gelbe Abdeckkappen
(gelbe Seite ist vormontiert)

f. M12

101

8

Unterlegscheiben DIN 9021 Ø 13 mm

102

8

Hülsenmutter M12

103

18

Torx-Schrauben 4 x 25 mm

VA schwarz

104

4

Rote Abdeckkappen Ø160 mm

105

12

Pan Head Schraube 5 x 30 VA

106

11

Erdeinschraubanker

verzinkt

107

1

Loctite

108

8

Schlossschrauben DIN 603 M12 x 185 mm

109

8

Sechskantmutter M12

110

4

Gewindebolzen DIN 975 M12 x 230 mm

111

1

Dose Lasur mit Pinsel

112

8

Blaue Kappen für M12

113

8

Stopmuttern DIN 985 M12

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

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3.2 In symbols

Table 3-2: Delivery contents, in symbols

Pos. Quantity Symbol

1

4

2

1

3

1

4

4

100

8

101

8

102

8

103

18

104

4

105

12

106

11

107

1

108

8

109

8

110

4

111

1

112

8

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Pos. Quantity Symbol

113

8

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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4 Erection instructions

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Version: Sky-Castle

AB

Setting time at least 7-8 days

AM

Axial measurments

Bor.

Observe the direction of drilling

D

Concrete C25/30 (for foundations)

F

Fall protection

FR

Foundation round-off radius at least 10 cm

G

Drainage layer

H

Ø ... drill diameter

LM

Claer opening

ML

Mastlänge über Spielniveau

O.K

Upper edge of playing level

PS

Safety area

SLL

Installment direction of post brackets

vs

paint

VO

Prefitted

See drawings

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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5 Post installation checks

If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.

5.1 Marking filler depth

• Labelling the posts to show the depth of material provided as fall protection

(i.e. loose filler).

5.2 The equipment has not been installed safely in the following cases:

• Safe equipment installation is not complete.

• The protective surface has not been installed yet.

• Appropriate maintenance work cannot guarantee operational safety.

5.3 Removal of all assembly aids

• Please make sure that all assembly aids have been removed from the play-

ing area. The equipment must not be approved for use until this check has
been made.

5.4 Information about inspection of the equipment before it is used for the
first time

• There are no special inspection requirements to be met before the equip-

ment is used for the first time.

5.5 Retighten bolts

• After one week of play, please retighten all bolts again. Later upon

respective maintenance.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Maintenance Instructions

Sky Castle, Art. 4638

(Oak posts with steel safety lugs)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Revision history

Revision 0 – 2004-10-04
The first allowed version
Maiantanance instruction
Revision 3 – 2012-05-09

Befestigung der Netze FH
© Copyright 2003 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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6 Introduction Maintenance

6.1 General informations

This equipment should be installed, inspected, maintained and operated in ac­cordance with EN 1176-7 guidelines.

Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.

Any spare parts which may be required can be obtained directly from your
supplier.

This equipment should only be assembled, maintained and repaired by

persons with the necessary expertise.
A copy of the inspection record should be given to the operator,

who must confirm receipt.

This maintenance instruction is based on the standard

“EN 1176-1:2008”.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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7 General maintenance information

7.1 Maintenance intervals

Maintenance intervals are based on average use. Please note that more fre­quent inspections and/or maintenance are required if the play equipment is
subject to intensive use.

7.2 Inspection frequency

The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.

7.3 Maintenance products and procedures

All nuts and bolts are hot-dip galvanised or stainless steel. One of the charac­teristics of stainless steel is that uncontrolled cold welding may occur when the
nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray or another similar lubricant.

7.4 Spare parts

All spare parts must conform to the manufacturer’s specifications.

7.5 Identifying spare parts

All spare parts are listed in the parts list. The parts list follows the installation
requirements.

7.6 Special instructions for the disposal of individual equipment compo­nents

No special instructions are necessary for the disposal of individual equipment
components.

7.7 Special measures during the break-in period

No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.

7.8 Drainage holes

All drainage holes should be kept clear.

7.9 Maintenance of protective surfaces

Surfaces providing fall protection must also be maintained regularly. It is par­ticularly important to maintain the correct level of loose surface material and
add more if necessary.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

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7.10 Faults

Faults must be repaired as soon as they are detected. If serious defects
that compromise safety cannot be repaired straight away, the public must
be prevented from using the equipment with immediate effect.

7.11 Loose screws

Loose screws always cause quality problems and put safety at risk.
Therefore, loose screws should always be tightened and checks carried
out to ensure that there are no missing screws (e.g. look out for holes you
can see through).

7.12 Preventing equipment use

Use of the equipment should be prevented in the event of incomplete installa­tion, disassembly, maintenance, repairs and faults.

7.13 Safeguarding the guarantee

Steel posts and footings are guaranteed if regular maintenance is carried out
and recorded in writing. Maintenance first takes place after 3 years. The steel
posts must be excavated as far as the concrete foundations and checked for
corrosion. Zinc paint should be applied to any corroded areas and scratches.

8 Specific maintenance advice

None

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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9 Maintenance timetable

9.1 Special advices

9.1.1 Maintenance interval

We strongly advise you to carry out inspections and maintenance work within
the specified periods as use of the equipment, the weather and malicious van­dalism cause wear and tear that compromises the safety and function of the
equipment.

9.1.2 Maintenance intervals in the event of intensive use

Please note that more frequent inspections and/or maintenance are required if
the play equipment is subject to intensive use.

9.1.3 Faults that compromise safety

In the event of a fault that compromises safety, quick action must be
taken. This may involve repairing it immediately or shutting down and
dismantling the equipment.

9.1.4 Faults that compromise function

Faults that compromise function should also be repaired immediately.
Such faults lower the value of the equipment to the user and encourage
malicious vandalism, which may render the equipment less safe. Any
damage should also be repaired immediately.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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10 Monthly maintenance

• Check the spaces between the equipment and the ground (clearance and
height of fall).

• Check the ground surface in the area with fall protection for hard objects
and loose foundations.

• Check all connecting elements and fittings for wear and tear and tighten if
necessary. Replace damaged or missing parts.

• Check that moving metal parts (joints, springs, etc.) move smoothly and
are not worn. Replace if necessary. It is not necessary to lubricate joints as
we only use maintenance-free metal roller bearings.

• Check all attachments such as chains, ropes, nets, etc. for damage and
replace if necessary.

• Check rubber parts, sleeves, etc. for wear and tear or damage and replace
if necessary.

• If necessary, remove excess padding maaaterial from the post footings due
to danger of rotting.

• Check the surface of wooden parts for damage caused by the weather or
external influences and mould. Repair or replace if necessary.

• Check the surface of plastic and metal parts, e.g. slides, for damage and
replace if necessary.

11 Quarterly maintenance

• Detailed inspection of the operation and stability of the equipment paying
particular attention to any wear and tear.

• Tighten all forms of attachment.

• Repaint and retreat surfaces.

• Maintenance of fall protection surfaces.

• Lubrication of joints.

• Check the height of the fall and top up with loose filler if necessary. If the

posts are labelled, top up as far as the mark.

• Retighten all bolts

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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Annual Maintenance

12 Annual maintenance

• Ascertaining that the equipment, foundations and surfaces are safe for op­eration.

• In particular, the equipment should be checked for decay and corrosion. It
may be necessary to dig out or excavate certain components in order to do
so. Zinc paint should be applied to corroded areas and scratches.

• Stability (check posts, bracing, foundations, etc.).

• Ascertaining whether there are any changes in equipment safety as a re-

sult of repairs that have been carried out or components that have been
added or replaced.

.

The equipment must be inspected by someone with the necessary ex-
pertise in strict compliance with the instructions issued by Huck Seiltech­nik GmbH.

A copy of the inspection record should be given to the operator,
who must confirm receipt.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

[email protected] • www.huck.net

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13 Maintenance printout

Name of item: Sky-castle with oak posts / Art. No. 4638
Location: ________________________________________________________________________________________
Customer or operator: ______________________________________________________________________________

(Town, Town council, School etc.)

Date of

inspection

Inspector O.K. Accessible Barriered Defects Repaired

by

Date

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany

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14 Hand over document

After the installation of the equipment pass the installation and mainte­nance documents to the operator. The operator has to receive the hand
over documents. The complete filled and signed hand over document
should be sent to the supplier.

Art.-No.: 4638
Type of item: Sky-castle with oak posts
Serial number: _________________________________________________

Customer or operator (Town, Town council, Kindergarten, etc.):

_____________________________________________________________
_____________________________________________________________

Competent person in charge:

_____________________________________________________________
_____________________________________________________________

Installation company (address):

_____________________________________________________________
_____________________________________________________________

Responsible assistant (assembler):

_____________________________________________________________
_____________________________________________________________

Received the complete assembly instructions, maintenance instructions and
maintenance printout .

_____________________________________________________________

(Signature of operator) (Signature of installation company)
(Stamp)

Date: ___________________