Huck SF20, SFBTT8, SFBTT20-DT, SFBTT20, SFBTT15 Instruction Manual

...
Page 1
June 27, 2014
HK1118
INSTRUCTION MANUAL
SF20
SFBTT20-DT
BOBTAIL® INSTALLATION SYSTEM
SF20 &
SF20 &
SFBTT20-DT
T
Makers of Huck®, Marson®,
Recoil® Brand Fasteners,
Tools & Accessories
Makers of Huck®,
Marson®, Recoil®
Brand Fasteners, Tools
& Accessories
Page 2
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
2
rconic Fastening Systems
A
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
3
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
P
RINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
S
PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
P
REPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
T
OOL TO POWERIG SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
O
PERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
W
RENCHING-UP OF PIPE THREADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
H
YDRAULIC COUPLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
M
AINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
T
OOL ASSEMBLY AND PARTS LIST SFBTT20-DT . . . . . . . . . . . . . . . . . . .10-11
T
OOL ASSEMBLY AND PARTS LIST SF20 . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13
O
PTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
C
C
ONTENTS
ONTENTS
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
4
I. GENERAL SAFETY RULES:
1. A half hour long hands-on training session with qualified personnel is recom­mended before using Huck equipment.
2. Huck equipment must be maintained in a safe working condition at all times. Tools and hoses should be inspected at the beginning of each shift/day for damage or wear. Any repair should be done by a qualified repairman trained on Huck proce­dures.
3. For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the assembly power tool. Failure to do so can result in serious bodily injury.
4. Only qualified and trained operators should install, adjust or use the assembly power tool.
5. Do not modify this assembly power tool. This can reduce effectiveness of safety measures and increase operator risk.
6. Do not discard safety instructions; give them to the operator.
7. Do not use assembly power tool if it has been damaged.
8. Tools shall be inspected periodically to verify all ratings and markings required, and listed in the manual, are legibly marked on the tool. The employer/operator shall contact the manufacturer to obtain replacement marking labels when necessary. Refer to assembly drawing and parts list for replacement.
9. Tool is only to be used as stated in this manual. Any other use is prohibited.
10. Read MSDS Specifications before servicing the tool. MSDS specifications are available from the product manufacturer or your Huck representative.
11.Only genuine Huck parts shall be used for replacements or spares. Use of any other parts can result in tooling damage or personal injury.
12.Never remove any safety guards or pintail deflectors.
13.Never install a fastener in free air. Personal injury from fastener ejecting may occur.
14.Where applicable, always clear spent pintail out of nose assembly before installing the next fastener.
15.Check clearance between trigger and work piece to ensure there is no pinch point when tool is activated. Remote triggers are available for hydraulic tooling if pinch point is unavoidable.
16.Do not abuse tool by dropping or using it as a hammer. Never use hydraulic or air lines as a handle or to bend or pry the tool. Reasonable care of installation tools by operators is an important factor in maintaining tool efficiency, eliminating down­time, and preventing an accident which may cause severe personal injury.
17.Never place hands between nose assembly and work piece. Keep hands clear from front of tool.
18.Tools with ejector rods should never be cycled with out nose assembly installed.
19.When two piece lock bolts are being used always make sure the collar orientation is correct. See fastener data sheet for correct positioning.
II. PROJECTILE HAZARDS:
1. Risk of whipping compressed air hose if tool is pneudraulic or pneumatic.
2. Disconnect the assembly power tool from energy source when changing inserted tools or accessories.
3. Be aware that failure of the workpiece, accessories, or the inserted tool itself can generate high velocity projectiles.
4. Always wear impact resistant eye protection during tool operation. The grade of protection required should be assessed for each use.
5. The risk of others should also be assessed at this time.
6. Ensure that the workpiece is securely fixed.
7. Check that the means of protection from ejection of fastener or pintail is in place and operative.
8. There is possibility of forcible ejection of pintails or spent mandrels from front of tool.
III. OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands.
2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available.
4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of interruption of energy supply.
6. Use only fluids and lubricants recommended by the manufacturer.
7. Avoid unsuitable postures, as it is likely for these not to allow counteracting of nor­mal or unexpected tool movement.
8. If the assembly power tool is fixed to a suspension device, make sure that fixation is secure.
9. Beware of the risk of crushing or pinching if nose equipment is not fitted.
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.
2. When using tool, the operator should adopt a comfortable posture while maintain­ing a secure footing and avoid awkward or off balanced postures.
3. The operator should change posture during extended tasks to help avoid discom­fort and fatigue.
4. If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiffness, these warnings should not be ignored. The operator should tell the employer and consult a qualified health professional.
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing inserted tool or accessory.
2. Use only sizes and types of accessories and consumables that are recommend­ed. Do not use other types or sizes of accessories or consumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool and of trip hazards caused by the air line or hydraulic hose.
2. Proceed with caution while in unfamiliar surroundings; there could be hidden haz­ards such as electricity or other utility lines.
3. The assembly power tool is not intended for use in potentially explosive environ­ments.
4. Tool is not insulated against contact with electrical power.
5. Ensure there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent, disabling hearing loss and other problems such as tinnitus, therefore risk assessment and the implementation of proper controls is essential.
2. Appropriate controls to reduce the risk may include actions such as damping mate­rials to prevent workpiece from ‘ringing’.
3. Use hearing protection in accordance with employer ’s instructions and as required by occupational health and safety regulations.
4. Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level.
5. Select, maintain and replace the consumable / inserted tool as recommended to prevent an unnecessary increase in noise.
6. If the power tool has a silencer, always ensure that it is in place and in good work­ing order when the tool is being operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to the nerves and blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions and keep hands warm and dry.
3. If numbness, tingling, pain or whitening of the skin in the fingers or hands, stop using the tool, tell your employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or balancer in order to have a lighter grip on the tool.
X. HYDRAULIC TOOL SAFETY INSTRUCTIONS:
1. Do not exceed maximum pressure setting stated on tool.
2. Carry out a daily check for damaged or worn hoses or hydraulic connections and replace if necessary.
3. Use only clean oil and filling equipment.
4. Power units require a free flow of air for cooling purposes and should therefore be positioned in a well ventilated area free from hazardous fumes.
5. Ensure that couplings are clan and correctly engaged before operation.
6. Do not inspect or clean the tool while the hydraulic power source is connected. Accident
al engagement of the tool can cause serious injury.
7. Be sure all hose connections are tight.
8. Wipe all couplers clean before connecting. Failure to do so can result in damage to the quick couplers and cause overheating.
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by the rele­vant European directives.
- READ MANUAL prior to using this equipment.
- EYE PROTECTION IS REQUIRED while using this equip- ment.
- HEARING PROTECTION IS REQUIRED while using this equipment.
Notes: are reminders of required procedures.
Bold, Italic type and underlining
: emphasizes a specific instruction.
S
S
AFETY
AFETY
I
I
NSTRUCTIONS
NSTRUCTIONS
CAUTIONS: show conditions that will damage equipment and or structure.
WARNINGS: Must be understood to avoid severe personal injury.
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
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The operator pushes the Tool's Nose over the end of the fastener until the Tool's Puller bottoms on the fas­tener. When the Tool's Limit Switch Rod makes con­tact with the end of the fastener, the Limit Switch in the back of the Tool is activated. When the trigger is pressed, the rig receives a signal to swage the fastener.
The Piston moves back to start the swaging process.
After the fastener is fully swaged, the operator must release the trigger, at which point the Tool's Anvil is ejected off of the collar and the Tool is released from the fastener.
P
P
RINCIPLE
RINCIPLE
OF
OF
O
O
PERATION
PERATION
S
S
PECIFICATIONS
PECIFICATIONS
Power Source: Huck POWERIG Hydraulic Unit
Hose Kits: Use only genuine HUCK Hose Kits rated
@ 10,000 psi working pressure.
Hydraulic Fluid: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON, Allison C-4 or equivalent ATF specifications.
Fire resistant fluid may be used if it is an ester based fluid such as Quintolubric HFD or equivalent. Water based fluid shall NOT be used as serious damage to equipment will occur.
Max Operating Temp: 125 ° F ( 51.7 ° C)
Max Flow Rate: 2 gpm ( 7.6 l/m)
Max Inlet Pull Pressure: 7,000 psi, ( 483 bar)
Max Inlet Return Pressure: 5,000 psi, ( 345 bar)
Pull Capacity: 20,650 lbf ( 92 KN)
Return Capacity: 9,500 lbf ( 42 KN)
Stroke: 2.00 inches ( 5.08 cm)
Weights:
SFBTT20-DT = 8.5 lbs (3.85 kg) SF20 = 11 lbs (4.99 kg)
Inches
millimeters
FIGURE 1
Note: Figure 1 depicts SFBTT20-DT series dimensions. For SF20 dimensions, see FIGURE 6.
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2.97
75.4
A
5.53
140.5
8.51
216.2
1.44
36.52
4.01
101.9
1.76
44.8
A
SECTION A-A
Page 6
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
6
POWER SOURCE CONNECTIONS
Coat hose fitting threads with a non-hardening Teflon
TM
thread compound such as Threadmate™, which is
available from Huck in a 4oz. tube as part num­ber 508517.
Teflon is a registered trademark of E. I. du Pont de Nemours and
Company Threadmate is a registered trademark of Parker Intangibles LLC
2. Use only a Huck POWERIG 918, 940, or equivalent that has been prepared for operation per applicable instruction manual. Cheek both PULL and RETURN pressures and adjust as necessary to match instal­lation tool.
Gage part number T-124833CE for checking POW-
ERIG pressures is available from Huck.
3. Turn POWERIG to “OFF” and couple tool hoses to POWERIG hoses.
5. Turn POWERIG to “ON” and depress and release trigger a few times to circulate hydraulic fluid. Observe action of tool. Check for fluid leaks.
6. Attach the proper Nose Assembly to the tool.
P
P
REPARATION
REPARATION
FOR
FOR
U
U
SE
SE
CAUTION: Do not let disconnected hoses and couplers contact a dirty floor. Keep harmful material out of hydraulic fluid. Dirt in hydraulic fluid causes valve failure In Tool and In POWERIG Hydraulic Unit.
WARNINGS: Read full manual before using tool.
A half-hour training session with qualified personnel is recommended before using Huck equipment.
When operating Huck installation equip­ment, always wear approved eye protection.
Be sure there is adequate clearance for the operator’s hands before proceeding.
CAUTION: Do not use TEFLON®* tape on pipe threads. Pipe threads may cause tape to shred resulting in tool malfunction.
WARNING: Correct PULL and RETURN pres­sures are required for operator’s safety and for Installation TooI’s function. Gage Set-Up T-124833CE is available for checking pres­sures. See Tool S
PECIFICATIONS and Gage
Instruction Manual. Failure to verify pres­sures may result in severe personal injury.
WARNING: Be sure to connect Tool’s hydraulic hoses to POWERIG Hydraulic Unit before connecting Tool’s switch control cord to unit. If not connected in this order, severe personal Injury may occur.
CAUTION: Hose couplers must be completely screwed together to insure that ball checks in both nipple and body are completely open. Improperly assembled couplers will cause overheating and malfunctions in both tool and Powerig. Hand tighten couplers. Do NOT use a pipe wrench.
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
7
T
T
OOL
OOL
TO
TO
P
P
OWERIG
OWERIG
S
S
ETUP
ETUP
NOTE: To decrease Relief Valve pressure, turn the Relief Valve handle gradually counterclock­wise; turn clockwise to increase pressure.
1. With the Nose Assembly in place on the Installation Tool, begin setup. First connect the Hydraulic Hoses to the Powerig.
2. Connect Relief Valve 128904 to the other end of the Powerig Hydraulic Hoses.
3. Connect 118309- Hose Assy to the Relief Valve (Tool Side).
4. Connect the other end of the 118309- Hose Assy to the installation tool.
5. Connect the Power Cord from the Tool to the 118309- Hose Assembly.
6. Connect the Power Cord from the Hose Assembly to the Powerig.
7. Set Pull and Return pressures on Powerig and Relief Valve using Huck Gage P/N: T-124833CE and Table 1
.
8. Once the system is set up, install test fastener. Check to be sure that the fastener is installed correctly. This can be checked by inspecting the dimples on the collar flange. At least one dimple should be marked by the anvil.
Fastener
Size
Fastener
Grade
Powerig PULL Pressure Setting, psi Powerig RETURN
Pressure Setting,
psi
Optional Relief
Valve 128904
Setting, psi
WHEN USING OPTIONAL
RELIEF VALVE 128904
WHEN NOT USING OPTIONAL
RELIEF VALVE 128904
12mm 8 7500 4400 4500 4400
14mm 8 7500 5900 4500 5900
5/8” / 16mm 8 7500 6100 4500 6100
1/2” 5 7500 2900 2600 2900
Table 1 - Pressure Settings
Table 1 - Pressure Settings
WARNING: To prevent tripping hazard, sus­pend tools and route hoses off of floors.
WARNING: Only use compatible equipment with this tool.
FIGURE 2
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Nose
Assembly
Tool
(SFBTT20-DT shown)
118309-* Hose Assembly
128904
Relief Valve
CAUTION
TOOL 1
CAUTION
O
CAUTIO
N
F F
ON
24 VAC
TOOL 2
15 VAC
TOOL 1
CAUTIO
N
CAUTIO
N
POWERIG HYDRAULIC UNIT
TOOL 2
CAUTIO
N
CAUTIO
N
CAUTIO
N
* Two digit number after dash indicates hose length in feet.
(Example: 118309-12 is 12 foot hose assembly.)
918
Powerig
Shown
To primary power source
Page 8
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
8
O
O
PERATING
PERATING
I
I
NSTRUCTIONS
NSTRUCTIONS
:
:
1. Push the tool’s nose over the end of the fastener until it bottoms out.
2. Press the trigger and hold until the collar is swaged and the tool’s Anvil is ejected off the collar and the tool is released from the fastener.
WARNING: To avoid pinch point, never place hand between nose assembly and work piece.
WARNING: Only use com­patible equipment with this tool.
W
W
RENCHING
RENCHING
-
-
UP
UP
OF
OF
P
P
IPE
IPE
T
T
HREADS
HREADS
The following table pertains to 1/8, 1/4, and 3/8 NPTF joints in this product. All turn counts listed are beyond hand-tight. Teflon stick or equivalent (NOT tape) must be used without exception.
Pipe Thread Size Number of Turns
1/8 NPTF 2 - 2
1
⁄4
1/4 NPTF 1
1
⁄2
- 1
3
⁄4
3/8 NPTF 1
1
⁄2
- 1
3
⁄4
Table 2 - Wrenching-up of Pipe Threads
H
H
YDRAULIC
YDRAULIC
C
C
OUPLINGS
OUPLINGS
FIGURE 3
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
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M
M
AINTENANCE
AINTENANCE
• The efficiency and life of your tool depends on proper maintenance. Please read this section completely before proceeding with maintenance and repair. Use proper hand tools in a clean and well-lighted area. Only standard hand tools are required in most cases. Where a special tool is required, the description and part number are given.
• While clamping tool or parts in a vise, and when parts require force, use suitable soft materials to cushion impact. For example, using a half-inch brass drift, wood block and vise with soft jaws greatly reduces pos­sibility of damaging tool. Remove components in a straight line without bending, cocking or undue force. Reassemble tool with the same care
.
Sealants, Lubricants, Service Kits
• See SS
PECIFICATIONS
PECIFICATIONS for fluid type. Dispose of fluid in
accordance with local environmental regulations. Recycle steel, aluminum, and plastic parts in accor­dance with local lawful and safe practices.
• Coat pipe plug threads, hose fitting threads, and quick connect fittings with Threadmate™, which is available
from Huck in a 4oz. tube as part number 508517.
• Smear LUBRIPLATE®13OAA*, or equivalent lubri- cant, on O-Rings and mating surfaces to aid assembly and to prevent damage to O-Rings. (LUBRIPLATE 13O-AA is available in a tube as Huck P/N 502723.)
• Each Service Kit contains perishable parts for your specific tool. As foreseeable use may indicate, keep extra kits (O-rings, Back-up Rings, other standard items) and tool parts in stock. When stock is deplet­ed, you can get kit items from any regular retailer of these items. See kit parts list for: O-ring size (AS568­number); material; durometer.
P
REVENTIVE MAINTENANCE
System Inspection
Operating efficiency of the tool is directly related to the performance of the complete system, including the tool with nose assembly, hydraulic hoses, trigger and control cord, and POWERIG. Therefore, an effective preventive maintenance program includes scheduled inspections of the system to detect and correct minor troubles. At the beginning of each shift/day:
• Inspect tool and nose assembly for external damage.
• Verify that hydraulic hose fittings, couplings, and elec­trical connections are secure.
• Inspect hydraulic hoses for damage and deterioration. Do not use hoses to carry tool. Replace hoses if dam­aged.
• Observe tool, hoses, and hydraulic unit during opera­tion to detect abnormal heating, leaks, or vibration.
• Max hydraulic fluid contamination level: NAS 1638 class 9, or ISO CODE 18/15, or SAE level 6.
POWERIG Maintenance
Maintenance instructions and repair procedures are in the appropriate POWERIG Instruction Manual.
Tool Maintenance
Whenever disassembled and also at regular intervals (depending on severity and length of use), replace all seals, wipers, and back-up rings in tool. Service Kit
s, hoses, and extra parts should be kept in stock. Inspect cylinder bore, pistons, and piston rods for scored sur­faces and excessive wear or damage. Replace as nec­essary.
Nose Assembly Maintenance
Clean nose assembly often. Dip in mineral spirits or sim­ilar solvent to clean puller and wash away met
al chips and debris. At regular intervals, as experience shows, disassemble nose and use a sharp "pick" to remove imbedded particles from grooves of puller.
* DEXRON is a registered trademark of General Motors Corp.
Quintolubric is a registered trademark of Quaker Chemical Corp. Threadmate is a registered trademark of Parker Intangibles LLC. TEFLON is a registered trademark of DuPont Corp. LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co.
CAUTIONS:
- Consult MSDS before servicing tool.
- Keep dirt and other material out of hydraulic system.
- Separated parts most be kept away from dirty work surfaces.
- Dirt/debris in hydraulic fluid causes failure in POWERIG® Hydraulic Unit’s valves.
CAUTION: Do not use TEFLON®* tape on pipe threads. Pipe threads may cause tape to shred resulting in tool malfunction. Threadmate™, which is available from Huck in a 4oz. tube as part num‐ ber 508517.
CAUTION: Always replace seals, wipers, and back-up rings when tool is disassembled for any reason.
WARNING: Inspect tool for damage or wear before each use. Do not operate if damaged or worn, as severe personal injury may occur.
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
10
Item Description SFBTT20-DT Qty.
1 Handle Assembly 129081 1
1a Trigger Switch Assy 120361 1
1a1 Trigger Switch 128743 1
1a2 O-Ring 500779 1
1b Handle 129017 1 1c Button Head Screw 502489 4 1d Clamp Guide 128838 1 1e Strain Relief Assy 505344 1
1f Cord Assembly 128938 1
2 * Piston Assembly 128837 1 3 Wiper 506067 1
ü
4 Back-up Ring 501151 1
ü
5 O-Ring 506089 1
ü
6 * Cylinder Assembly 128978 1 7 Back-up Ring 501154 3
ü
8 O-Ring 503850 2
ü
9 End Cap 128976 1 10 O-Ring 506619 1
ü
11 Back-up Ring 501147 1
ü
12 Set Screw 501780 3 13 Hydraulic Hose 118944-2 2
14 Hex Reducing Bushing 503431 2 15 Female Coupler 110439 1 16 Male Coupler 110438 1 17 Cap Screw 500062 2 18 Locking Disc 122764 1 19 Locking Disc Cover 128979 1 20 Cap Screw 500061 8 21 End Cap Cover 128977 1 22 Cap Screw 500065 4
T
T
OOL
OOL
A
A
SSEMBLY
SSEMBLY
P
P
ARTS
ARTS
L
L
IST
IST
(Figure 4)
ü
These parts are also included in the tool Service Kit (see KK
ITS
ITS
AND
AND
A
A
CCESSORIES
CCESSORIES) for each tool.
* When replacing these parts, the assembly must be ordered. The individ‐
ual sub‐components are not sold separately.
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
11
Figure 4
(8)
Note 1
20
15
14 (not shown)
13
19
Note 1
21
9
22 (4)
18
17 (2)
16
Note 1
14
7
8
10
11
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manufacturers instructions
to these threaded joints.
Loctite is a registered trademark
part number 505016) per
Note:
1. Apply Loctite® #242 (HUCK
of Henkel Corporation, U.S.A.
87
7
56
4 3
2
A
12
1a
1b
1c
1d
SECTION A-A
SFBTT20-DT
SFBTT20-DT
A
Page 12
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
12
SF20 T
SF20 T
OOL
OOL
C
C
OMPONENTS
OMPONENTS
(1
(1
OF
OF
2)
2)
FIGURE 5
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A
506067 Wiper
130356 Cylinder Assy
508546 Polyseal
501780
Setscrew
130357 Piston
130358
End Cap
Piston Seal
508547
Polyseal
130369
501154
Back-up Ring
503850
O-Ring
500065 Cap Screw (4)
Apply Loctite 243® threadlocker p/n 508567 (or equival per mfr. instructions.
ent) to threads
Trigger Switch Assy
Apply TEFLON® sealant p/n 620012 (or equivalent) to pipe threads per mfr. instructions.
120361
SECTION A-A
130359
Locking
Disk
128977
End Cap
Cover
See Cord and Hoses Drawing on next page
A
TEFLON® is a registered trademark of E. I. du Pont de Nemours and Company Loctite® is a registered trademark of Henkel Corporation, USA
Page 13
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
13
SF46 T
SF46 T
OOL
OOL
C
C
OMPONENTS
OMPONENTS
(2
(2
OF
OF
2)
2)
FIGURE 6
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NOTE: WARNING Sticker and HUCK Trademark Sticker must be in place and readable at all times.
590512-7
WARNING
& CE Sticker
590517 HUCK Trademark Sticker
Female Coupler
502483 Screw (4)
Apply Loctite 243® threadlocker p/n 508567 (or equival per mfr. instructions.
129017
Handle
502489
Screw (2)
ent) to threads
129600
Clamp Guide
505344
Strain Relief
Hose Assy (2)
110439
110438
Male Coupler
503431
Reducing
Bushing (2)
124881-6
128938
Cord Assembly
Page 14
SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
14
O
O
PTIONAL
PTIONAL
E
E
QUIPMENT
QUIPMENT
Service Kit - BTT20SFKIT (SFBTT20-DT tool)
SF20KIT (SF20 tool)
Teflon Stick - 503237
Loctite* 242 - 505016
*Loctite is a trademark of Henkel Corporation, U.S.A.
Anti-seize Lubricant - 508183
Hose Cable
Extension Assy - 128461-(length)
To maintain CE conformity, only CE compatible equipment should be used with these tools. Installation tools
and nose assemblies are the only CE components unless otherwise noted. Controls and other hardware shown
in the manual are for domestic use only.
Arconic Fastenin
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SFBTT20-DT BOBTAIL® Hydraulic Tool (HK1118)
15
L
L
IMITED
IMITED
W
W
ARRANTIES
ARRANTIES
TOOLING WARRANTY:
Huck warrants that tooling and other items (excluding fasteners, and hereinafter referred as "other items") manufactured by Huck shall be free from defects in workmanship and materials for a period of ninety (90) days from the date of original purchase.
WARRANTY ON "NON STANDARD OR CUSTOM
MANUFACTURED PRODUCTS":
With regard to non-standard products or custom man­ufactured products to customer's specifications, Huck warrants for a period of ninety (90) days from the date of purchase that such products shall meet Buyer's specifications, be free of defects in workmanship and materials. Such warranty shall not be effective with respect to non-standard or custom products manufac­tured using buyer-supplied molds, material, tooling and fixtures that are not in good condition or repair and suitable for their intended purpose.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. HUCK MAKES NO OTHER WAR­RANTIES AND EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, INCLUDING IMPLIED WARRANTIES AS TO MERCHANTABILITY OR AS TO THE FITNESS OF THE TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFAC­TURED PRODUCTS FOR ANY PARTICULAR PUR­POSE AND HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI­RECTLY, ARISING FROM THE USE OF SUCH TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAM­AGES.
Huck's sole liability and Buyer's exclusive remedy for any breach of warranty shall be limited, at Huck's option, to replacement or repair, at FOB Huck's plant, of Huck manufactured tooling, other items, nonstan­dard or custom products found to be defective in specifications, workmanship and materials not other­wise the direct or indirect cause of Buyer supplied molds, material, tooling or fixtures. Buyer shall give Huck written notice of claims for defects within the ninety (90) day warranty period for tooling, other items, nonstandard or custom products described above and Huck shall inspect products for which such claim is made.
TOOLING, PART(S) AND OTHER ITEMS NOT MANU-
FACTURED BY HUCK:
HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING, PART(S) OR OTHER ITEMS
MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDI­TION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFAC­TURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI­RECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAM­AGES.
The only warranties made with respect to such tool, part(s) or other items thereof are those made by the manufacturer thereof and Huck agrees to cooperate with Buyer in enforcing such warranties when such action is necessary.
Huck shall not be liable for any loss or damage result­ing from delays or nonfulfillment of orders owing to strikes, fires, accidents, transportation companies or for any reason or reasons beyond the control of the Huck or its suppliers.
HUCK INSTALLATION EQUIPMENT:
Huck International, Inc. reserves the right to make changes in specifications and design and to discontin­ue models without notice.
Huck Installation Equipment should be serviced by trained service technicians only.
Always give the Serial Number of the equipment when corresponding or ordering service parts.
Complete repair facilities are maintained by Huck International, Inc. Please contact one of the offices listed below.
Eastern One Corporate Drive Kingston, New York 12401-0250 Telephone (845) 331-7300 FAX (845) 334-7333
Outside USA and Canada Contact your nearest Huck International Office, see back cover.
In addition to the above repair facilities, there are Authorized Tool Service Centers (ATSC's) located throughout the United States. These service centers offer repair services, spare parts, Service Parts Kits, Service Tools Kits and Nose Assemblies. Please con­tact your Huck Representative or the nearest Huck office listed on the back cover for the ATSC in your area.
Arconic Fastenin
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Americas
Tucson Operations
Carson Operations
Waco Operations
PO Box 8117 8001 Imperial Drive Waco, TX 76714‐8117 800‐388‐4825 254‐776‐2000 FAX: 254‐751‐5259
Far East
Europe
Industrial and Aerospace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance.
For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of Tooling Technology, and Tools of Productivity are service marks of Huck International. Huck provides technical assistance regarding the use and application of Huck fasten‐ ers and tooling.
NOTICE: The information contained in this publi‐ cation is only for general guidance with regard to properties of the products shown and/or the
means for selecting such products, and is not intended to create any warranty, express, implied, or statutory; all warranties are contained only in Huck’s written quotations, acknowledge‐ ments, and/or purchase orders. It is recommend‐ ed that the user secure specific, up‐to‐date data and information regarding each application and/or use of such products.
HWB898 1003‐5M
One Great Connection
For the Long Haul
™
®
lobal Organization
A G
SM
Arconic Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s
Arconic Fastening Systems world-wide locations:
Arconic Fastening Systems Aerospace
Products
3724 East Tucson, AZ 85714 800‐234‐4825 520‐747‐9898 FAX: 520‐748‐2142
Columbia
Arconic Fastening Systems Aerospace
Products
PO Box 5268 900 Watson Center Rd. Carson, CA 90749 800‐421‐1459 310‐830‐8200 FAX: 310‐830‐1436
Arconic Fastening Systems Industrial
Products
Arconic Fastening Systems Industrial
Products Kingston Operations
1 Corporate Drive Kingston, NY 12401 800‐278‐4825 845‐331‐7300 FAX: 845‐334‐7333
Arconic Fastening Systems Industrial
Products Latin America Operations
Avenida Parque Lira. 79‐402 Tacubaya Mexico, D.F. C.P. 11850 FAX: 525‐515‐1776 TELEX: 1173530 LUKSME
Arconic Fastening Systems Industrial
Products Australia Operations
14 Viewtech Place R Victoria Australia 3178 03‐764‐5500 Toll Free: 008‐335‐030 FAX: 03‐764‐5510
owville,
Arconic Fastening Systems Industrial
Products United Kingdom Operations Unit C, Stafford
Park 7 Telford, Shropshire England TF3 3BQ 01952‐290011 FAX
: 0952‐290459
Arconic Fastening Systems Aerospace
Products France Operations
Clos D’Asseville BP4 95450 Us Par Vigny France 33‐1‐30‐27‐9500 FAX: 33‐1‐34‐66‐0600
Certified to
ISO 9001:2008
Industrial Products
Industrial Products
Certified to
ISO 14001:2004
© 2003 Arconic Fastening Systems
1 Corporate Drive, Kingston, NY
12401 • Tel: 800‐431‐3091 • Fax: 845‐334‐7333 • www.arconic.com
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