Huck 2502, A2502 Instruction Manual

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INSTRUCTION MANUAL

2502 & A2502

YDRAULIC INSTALLATION TOOLS

Makers of Huck®, Marson®, Recoil

Brand Fasteners, Tools & Accessories

November 25, 2015

HK837

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

EU Declaration of Conformity

Manufacturer: Huck International Inc., Installation Systems Division, 85 Grand Street, Kingston, NY, 12401, USA

Description:

Model number 2400 series fastener installation tools Model number 2500 series fastener installation tools Model number 2600 series fastener installation tools

Relevant provisions complied with:

Council Directive related to Machinery, (89/392/EEC), (91/368/EEC), (93/44/EEC), (93/68/EEC) Council Directive related to EMC/EMI, (89/336/EEC)

European Representative:

Rob Pattendon, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom

Authorized Signature/date:

I, the undersigned, do hereby declare that the equipment speciﬁ ed above conforms to the above Directive(s) and Standard(s).

Signature:

Full Name: Renno Budziak Position: Vice President of Engineering, Installation Systems Division Place: Kingston, New York, USA Date: May, 1996

Huck Model Series 2400, 2500 and 2600 (families) Sound Level

SEL = 75.8 dB (A) peak value = 108.2 dB (C) For an eight hour work day, installing 3000 typical Huck

fasteners will result in an equivalent noise level (Leq) of 66 dB (A).

To calculate equivalent noise level for other quantities of fasteners in an eight hour period, use the formula:

Leq = SEL + 10 log (n/28,800) where n = number of fasteners in eight hours.

Huck Model Series 2400, 2500 and 2600 (families) Vibration Level

For an eight hour work day, installing 3000 typical Huck fasteners will result in an equivalent weighted RMS vibration level (Aeq) of 12.50m/s2.

To calculate equivalent vibration level for other quantities of fasteners in an eight hour period, use the formula:

Equivalent Vibration Level, Aeq (m/s2) = (n/480) x 2.00 where n = number of fasteners in eight hours, and 2.00(m/s2) = Aeq for 60 seconds.

Test data to support the above information is on ﬁ le at Huck International, Inc., Kingston, NY, USA. Vibration measurements are frequency weighted in accordance with ISO 8041 (1990).

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

CONTENTS

EU DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

AFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4–5

ESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

PECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6–7

SSEMBLY DRAWING SECTIONAL VIEW I . . . . . . . . . . . . . . . . . . . . . . . . . . .8

RINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

REPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

AINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10–11

SSEMBLY OF NPTF THREADED COMPONENTS . . . . . . . . . . . . . . . . . . . . .11

PERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

ISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

SSEMBLY DRAWING SECTIONAL VIEW II . . . . . . . . . . . . . . . . . . . . . . . . .14

SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

SSEMBLY DRAWING ELECTRIC/AIR CONTROLS AND HYDRAULIC HOSES . . . .16

SSEMBLY DRAWING PISTON DISASSEMBLY / ASSEMBLY TOOL . . . . . . . . . .17

SSEMBLY DRAWING PISTON DISASSEMBLY DETAIL . . . . . . . . . . . . . . . . . .18

SSEMBLY DRAWING PISTON ASSEMBLY DETAIL . . . . . . . . . . . . . . . . . . . .19

SSEMBLY DRAWING AIR TRIGGER & HOSE ASSEMBLY . . . . . . . . . . . . . . .20

SSEMBLY DRAWING 2502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

SSEMBLY DRAWING A2502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

SSEMBLY DRAWING A2502-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

SSEMBLY DRAWING 8-A2502-500-2 . . . . . . . . . . . . . . . . . . . . . . . . . .24

SSEMBLY DRAWING A2502-625-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

SSEMBLY DRAWING 2502-625 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

SSEMBLY DRAWING 8-2502-625-25 . . . . . . . . . . . . . . . . . . . . . . . . . . .27

ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

ITS & ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

PECIFICATIONS FOR STANDARD PARTS . . . . . . . . . . . . . . . . . . . . . . . . . .29

ASTENER SELECTION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

SAFETY INSTRUCTIONS

14. Where applicable, always clear spent pintail out of nose

GLOSSARY OF TERMS AND SYMBOLS:

- Product complies with requirements set forth by the relevant European directives.

- READ MANUAL prior to using this equipment.

- EYE PROTECTION IS REQUIRED while using this equipment.

- HEARING PROTECTION IS REQUIRED while using this equipment.

WARNINGS: Must be understood to avoid severe personal injury.

CAUTIONS: show conditions that will damage equipment and or structure.

Notes: are reminders of required procedures. Bold, Italic type and underlining: emphasizes a speciﬁ c instruction.

I. GENERAL SAFETY RULES:

1. A half-hour long hands-on training session with qualiﬁ ed personnel is recommended before using Huck equipment.

2. Huck equipment must be maintained in a safe working condition at all times. Tools and hoses should be inspected at the beginning of each shift/day for damage or wear. Any repair should be done by a qualiﬁ ed repairman trained on Huck procedures.

3. For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the assembly power tool. Failure to do so can result in serious bodily injury.

4. Only qualiﬁ ed and trained operators should install, adjust or use the assembly power tool.

5. Do not modify this assembly power tool. This can reduce effectiveness of safety measures and increase operator risk.

6. Do not discard safety instructions; give them to the operator.

7. Do not use assembly power tool if it has been damaged.

8. Tools shall be inspected periodically to verify all ratings and markings required, and listed in the manual, are legibly marked on the tool. The employer/operator shall contact the manufacturer to obtain replacement marking labels when necessary. Refer to assembly drawing and parts list for replacement.

9. Tool is only to be used as stated in this manual. Any other use is prohibited.

10. Read MSDS Speciﬁ cations before servicing the tool. MSDS speciﬁ cations are available from the product manufacturer or your Huck representative.

11. Only genuine Huck parts shall be used for replacements or spares. Use of any other parts can result in tooling damage or personal injury.

12. Never remove any safety guards or pintail deﬂ ectors.

13. Never install a fastener in free air. Personal injury from fastener ejecting may occur.

assembly before installing the next fastener.

15. Check clearance between trigger and work piece to ensure there is no pinch point when tool is activated. Remote triggers are available for hydraulic tooling if pinch point is unavoidable.

16. Do not abuse tool by dropping or using it as a hammer. Never use hydraulic or air lines as a handle or to bend or pry the tool. Reasonable care of installation tools by operators is an important factor in maintaining tool efﬁ ciency, eliminating downtime, and preventing an accident which may cause severe personal injury.

17. Never place hands between nose assembly and work piece. Keep hands clear from front of tool.

18. Tools with ejector rods should never be cycled without nose assembly installed.

19. When two piece lock bolts are being used always make sure the collar orientation is correct. See fastener data sheet for correct positioning.

II. PROJECTILE HAZARDS:

1. Risk of whipping compressed air hose if tool is pneudraulic or pneumatic.

2. Disconnect the assembly power tool from energy source when changing inserted tools or accessories.

3. Be aware that failure of the workpiece, accessories, or the inserted tool itself can generate high velocity projectiles.

4. Always wear impact resistant eye protection during tool operation. The grade of protection required should be assessed for each use.

5. The risk of others should also be assessed at this time.

6. Ensure that the workpiece is securely ﬁ xed.

7. Check that the means of protection from ejection of fastener or pintail is in place and operative.

8. There is possibility of forcible ejection of pintails or spent mandrels from front of tool.

III. OPERATING HAZARDS:

1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands.

2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.

3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available.

4. Maintain a balanced body position and secure footing.

5. Release trigger or stop start device in case of interruption of energy supply.

6. Use only ﬂ uids and lubricants recommended by the manufacturer.

7. Avoid unsuitable postures, as it is likely for these not to allow counteracting of normal or unexpected tool movement.

8. If the assembly power tool is ﬁ xed to a suspension device, make sure that ﬁ xation is secure.

9. Beware of the risk of crushing or pinching if nose equipment is not ﬁ tted.

Continued on next page...

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

SAFETY INSTRUCTIONS (continued)

IV. REPETITIVE MOTION HAZARDS:

1. When using assembly power tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.

2. When using tool, the operator should adopt a comfortable posture while maintaining a secure footing and avoid awkward or off balanced postures.

3. The operator should change posture during extended tasks to help avoid discomfort and fatigue.

4. If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiffness, these warnings should not be ignored. The operator should tell the employer and consult a qualiﬁ ed health professional.

V. ACCESSORIES HAZARDS:

1. Disconnect tool from energy supply before changing inserted tool or accessory.

2. Use only sizes and types of accessories and consumables that are recommended. Do not use other types or sizes of accessories or consumables.

VI. WORKPLACE HAZARDS:

1. Be aware of slippery surfaces caused by use of the tool and of trip hazards caused by the air line or hydraulic hose.

2. Proceed with caution while in unfamiliar surroundings; there could be hidden hazards such as electricity or other utility lines.

3. The assembly power tool is not intended for use in potentially explosive environments.

4. Tool is not insulated against contact with electrical power.

5. Ensure there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

VII. NOISE HAZARDS:

1. Exposure to high noise levels can cause permanent, disabling hearing loss and other problems such as tinnitus, therefore risk assessment and the implementation of proper controls is essential.

2. Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ‘ringing’.

3. Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety regulations.

4. Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level.

5. Select, maintain and replace the consumable / inserted tool as recommended to prevent an unnecessary increase in noise.

6. If the power tool has a silencer, always ensure that it is in place and in good working order when the tool is being operated.

VIII. VIBRATION HAZARDS:

1. Exposure to vibration can cause disabling damage to the nerves and blood supply to the hands and arms.

2. Wear warm clothing when working in cold conditions and keep hands warm and dry.

3. If numbness, tingling, pain or whitening of the skin in the ﬁ ngers or hands, stop using the tool, tell your employer and consult a physician.

4. Support the weight of the tool in a stand, tensioner, or balancer in order to have a lighter grip on the tool.

IX. HYDRAULIC TOOL SAFETY INSTRUCTIONS:

1. Carry out a daily check for damaged or worn hoses or hydraulic connections and replace if necessary.

2. Wipe clean all couplers before connecting. Failure to do so can result in damage to the quick couplers and cause overheating.

WARNING: Do not exceed the maximum PULL or RETURN settings on tool.

3. Ensure that couplings are clean and correctly engaged before operation.

4. Use only clean oil and ﬁ lling equipment.

5. Power units require a free ﬂ ow of air for cooling purposes and should therefore be positioned in a well ventilated area free from hazardous fumes.

WARNING: Be sure all hose connections are tight. All tool hoses must be connected.

6. Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

DESCRIPTION

Huck’s 2502 and A2502 series of Hydraulic Installation Tools installs a wide range of Huck Blind Fasteners and HUCKBOLT® Fasteners. These mini-tools are lightweight and compact, which make them ideal for installing fasteners in limited-clearance applications.

The 2502 tool series is designed to be powered by a

Huck POWERIG

Hydraulic Unit (or equivalent hydraulic

unit) with maximum operating pressures of:

• RETURN: 2400 psi (165.48 bar) and

• PULL: 5700 (see NOTE) psi (393.02 bar)

NOTE: The PULL pressure must be set at 8400 psi (579.18 bar) to install -12 diameter fasteners in MG, GP, and LGP only.

Model 2502 has an electric switch and should be used with POWERIG models 918, 918-5, 940, and 943-913. Model A2502 has an air trigger and is suitable for use with POWERIG models 942 and 970-3. NOTE: Model

970-3 may be used when lower PULL and RETURN pressures are sufﬁ cient.

Each tool is complete with 12 ft. hydraulic hoses and couplings, an electric switch and cord (2502) or an air trigger and tubing (A2502). The tool is basically a cylinder and piston assembly. An unloading valve, designed to relieve the hydraulic pressure at the end of

the PULL stroke, is situated near the piston. The end of the piston rod is threaded, and a retaining nut and stop are included for attaching nose assemblies

†

When the hydraulic hoses and trigger control are connected to the POWERIG, an air or electric trigger controls the PULL and RETURN strokes of the tool. The trigger is pressed and hydraulic pressure is directed to the PULL side of the piston; fastener installation begins.

At end of the PULL stroke, the piston uncovers ﬂ ats of the unloading valve, and the pressure is unloaded by allowing the ﬂ uid to ﬂ ow back to the POWERIG.

†

Nose assemblies must be ordered separately. A distinct nose assembly is required for each fastener, based on type and size. Contact your Huck representative for the appropriate Nose Assembly

Selection Chart and the various Huck Fastener Selection Chart for more speciﬁ c information on fastener

type and sizing.

SPECIFICATIONS

MAX OPERATING TEMP: 125° F (51.7° C) MAX PULL PRESSURE: 5700 psi (393.02 bar)

CAUTION: The PULL pressure must be set to 8400 psi (579.18 bar) to install -12 diameter fasteners in MG, GP, & LGP only.

MAX RETURN PRESSURE: 2400 psi (165.48 bar) POWER SOURCE: Huck POWERIG® Hydraulic Unit COMPATIBLE FASTENERS: See TABLE 3 -

FASTENER SELECTION CHART

TABLE 1 - TOOL SPECIFICATIONS

MODEL

Entire Series

LENGTH

Inch (cm)

8.0 (20.4) 2.0 (5.0) 6.0 (15.2) 4.5 (2.04)

WIDTH

Inch (cm)

HEIGHT

Inch (cm)

NOTE: Length and weight do not include nose assemblies.

HOSE KITS: Use only genuine HUCK Hose Kits rated

@ 10,000 psi (689.5 bar) working pressure.

HYDRAULIC FLUID: Hydraulic ﬂ uid shall meet

DEXRON® III, DEXRON VI, MERCON®, Allison C-4 or equivalent Automatic Transmission Fluid (ATF) speciﬁ cations. Fire-resistant ﬂ uid may be used if it is an ester-based ﬂ uid such as Quintolubric® HFD or equivalent. Water-based ﬂ uid shall NOT be used as serious damage to equipment will occur.

DEXRON is a registered trademark of General Motors Corp. MERCON is a registered trademark of Ford Motor Corp. Quintolubric is a registered trademark of Quaker Chemical Corp.

WEIGHT

lbs (kg)

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

SPECIFICATIONS (CONTINUED)

FIGURE 1

2.0

5.0

INCHES

6.0

15.2

1.5

3.8

1.2

3.2

5.2

13.3

8.0

20.4

3.0

7.7

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING: SECTIONAL VIEW I

FIGURE 2

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

PRINCIPLE OF OPERATION

When the hydraulic hoses and trigger control are connected to the POWERIG® Hydraulic Unit, an air or electric trigger controls the PULL and RETURN strokes of tool. The trigger is pressed and hydraulic pressure is directed to the PULL side of the piston. Fastener installation begins.

When fastener installation is completed, the trigger is released. Hydraulic pressure is directed to the RETURN side of the piston, moving it forward. The tool and nose assembly are pushed off the installed fastener. At the end of the PULL stroke, the piston uncovers ﬂ ats of the unloading valve, and the pressure is unloaded by allowing the ﬂ uid to ﬂ ow back to the POWERIG.

WARNING: Huck recommends that a Huck POWERIG® be used to power Huck tools. (Only use the POWERIG as indicated in its instruction manual.) Hydraulic power units that deliver high PULL and RETURN pressures—but which are NOT equipped with RELIEF VALVES—are speciﬁ cally NOT RECOMMENDED and may be dangerous. Set the PULL and RETURN pressures as speciﬁ ed in Speciﬁ cations. Failure to properly set these pressures could result in serious personal injury. Use Huck Pressure Gauge (P/N T-124883CE) as indicated in its instruction manual. Improper pressure settings may result in severe personal injury.

PREPARATION FOR USE

CAUTION: Keep disconnected hoses, couplers and hydraulic ﬂ uid free of foreign matter. Contaminated ﬂ uid can cause valve failures.

CHECKING & ADJUSTING OUTPUT PRESSURES

NOTE: Before starting this procedure, review the

CAUTIONs in DESCRIPTION and Figure 3.

Use a Huck POWERIG that has been suitably prepared for operation.

NOTE: Review all WARNINGs on this page.

WARNING: Connect the tool’s hydraulic hoses to the POWERIG before connecting tool’s trigger control system to the POWERIG. If not connected in this order, severe personal injury may occur.

1. Turn OFF the POWERIG and disconnect its power supply. Connect the tool hoses to the POWERIG.

2. Connect tool’s control switch electrical cord to the POWERIG.

CAUTION: Apply Parker Threadmate®, Loctite® 567, or Slic-Tite® to male pipe threads (per manufacturer’s instructions) to prevent leaks and to ease assembly.

Hydraulic Unit, or equivalent,

WARNINGS:

- Read entire manual before using tool.

- A 30-minute training session with qualiﬁ ed personnel is recommended before using Huck equipment.

- When operating Huck equipment, always wear approved eye and hearing protection.

- Be sure there is adequate clearance for the operator’s hands before proceeding.

- Connect the tool’s hydraulic hoses to the POWERIG® Hydraulic Unit before connecting the tool’s switch control cord to it. If not connected in this order, severe personal injury may occur.

3. Connect the POWERIG to the power supply (air or electric). Turn ON the POWERIG. Press and hold the tool trigger for 30 seconds; then press the trigger a few times to cycle the tool and circulate the hydraulic ﬂ uid. Observe the action of the tool and check for leaks. Turn OFF the POWERIG.

4. Disconnect the tool’s control switch electrical cord from the POWERIG. Select the correct nose assembly for the fastener to be installed (see Nose Assembly Selection Chart). Attach the nose assembly to the tool as instructed in Nose Assembly Data Sheet.

5. Re-connect the POWERIG to the power supply. Reconnect the tool’s trigger control system to the POWERIG. Check the operation of nose assembly;

install fasteners in a test plate of correct thickness with proper size holes. Inspect installed fasteners.

If fasteners do not pass inspection, see TROUBLESHOOTING to investigate possible causes.

Threadmate is a registered trademark of Parker Intangibles LLC. Loctite is a registered trademark of Henkel Corporation, U.S.A. Slic-Tite is a registered trademark of LA-CO Industries, Inc.

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

MAINTENANCE

CAUTIONS:

- Consult the Material Safety Data Sheet (MSDS) before servicing tool.

- Keep foreign matter out of the hydraulic system. Keep separated parts away from dirty work surfaces.

- Dirt and debris in hydraulic ﬂ uid causes valve failures in tool and POWERIG

- Check the Assembly Drawings in this manual for the proper direction of the ﬂ ats on the dump valve.

The operating efﬁ ciency of your tool is directly related to performance of the entire system, including the tool and nose assembly, hydraulic hoses, control trigger assembly, and the POWERIG® Hydraulic Unit. Therefore, an effective preventive maintenance program includes scheduled inspections of the system to detect and correct minor troubles.

NOTE: Where a part number (P/N) is given, Huck sells that part.

SYSTEM INSPECTION

- Inspect the tool daily. Check hoses, ﬁ ttings, and couplings for leaks and damage. Clear air-lines of dirt and water.

- Service the tool in a clean, well-lighted area. Take special care to prevent contamination of pneumatic and hydraulic systems.

- Carefully handle all parts and components. Before reassembly, examine them for damage and wear; replace when necessary. Replace O-rings and Back-up rings when the tool is disassembled for any reason.

- Have available all necessary hand tools (standard and special); a half-inch brass drift and wood block; an arbor press; and a soft-jaw vise. Unsuitable hand tools could cause tool damage. See KITS & ACCESSORIES.

- Follow the disassembly and assembly procedures in this manual. If Huck recommended procedures are not followed, the tool could be damaged.

- Disassemble and assemble tool components in a straight line. Do NOT bend, twist, or apply undue force.

- Apply continuous steady pressure to disassemble a component. An arbor press provides steady pressure to press a component into or out of an assembly.

- Never force a component if it is misaligned. Reverse the procedure to correct misalignment and start over.

FLUID MAINTENANCE

See SPECIFICATIONS for ﬂ uid type. For ﬂ uid maintenance, refer to NAS 1638 class 9, ISO CODE 18/15, or SAE level 6. Dispose of ﬂ uid in accordance with local environmental regulations. Recycle steel, aluminum, and plastic parts in accordance with local lawful and safe practices.

STANDARD SEALANTS, LUBRICANTS

- Apply Parker Threadmate®, Loctite® 567, or Slic-Tite® to male pipe threads per manufacturer’s instructions (to ease assembly and to prevent leaks).

CAUTION: Do not use TEFLON® tape on pipe threads. Tape can shred and break free into ﬂ uid lines, resulting in malfunctions.

- Smear LUBRIPLATE

130-AA or SUPER-O-LUBE® on rings and mating parts to ease assembly and to prevent nicking/pinching rings on rough/tight spots.

PREVENTIVE MAINTENANCE

Huck recommends that you:

- Inspect the tool and nose daily for damage and wear. Inspect the tool before each use for leaks.

- Verify that hoses, ﬁ ttings, and trigger connections are secure and free of leaks.

- Inspect hydraulic hoses for signs of damage. Replace if necessary.

- Inspect the tool, hoses, and POWERIG during operation to detect abnormal heating, leaks, or vibration.

For supplementary information, see TROUBLESHOOTING, the DISASSEMBLY and ASSEMBLY procedures, and the

ASSEMBLY DRAWINGS in this manual.

POWERIG MAINTENANCE

Maintenance instructions and repair procedures are in the appropriate POWERIG Instruction Manual.

TOOL MAINTENANCE

Whenever disassembled, and at regular intervals, depending on use, replace all O-rings and Back-up rings. Tool-speciﬁ c Spare Parts Service Kits should be kept on hand. Inspect cylinder bore, piston, piston rod, and unloading valve for scored surfaces, excessive wear, and damage; replace as necessary.

continued...

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

MAINTENANCE (CONTINUED)

NOSE ASSEMBLY MAINTENANCE

Clean nose assemblies in mineral spirits to clear jaws and rinse metal chips and dirt. For a more thorough cleaning, disassemble the nose assembly. Use a pointed “pick” to remove imbedded particles from the pull grooves of the jaws Clean all parts of any assembly with UNITIZED

Jaws in mineral spirits or isopropyl alcohol only; do not let jaws come in contact with other solvents. Do not let jaws soak; dry them immediately after cleaning. Huck recommends drying other parts before re-assembling. For additional information, see the appropriate Nose Assembly Data Sheet.

CAUTION: Damaged jaw teeth, or debris packed between teeth, will result in fastener not being installed or being improperly installed.

SPARE PARTS SERVICE KITS

Spare Parts Service Kits contain perishable parts (O-rings, Back-up rings, and other standard items) for your tool (see K

ITS & ACCESSORIES). For convenience,

and as experience indicates, keep extra kits and tool parts on hand. As an alternative, you can obtain O-rings and Back-up rings from any regular retailer of these items; ask for O-ring size (AS 568-number): material and durometer. For additional information and speciﬁ cations on O-rings and Back-up rings, see SPECIFICATIONS FOR STANDARD PARTS.

Loctite is a registered trademark of Henkel Corporation, U.S.A. Threadmate is a registered trademark of Parker Intangibles LLC. Slic-tite is a registered trademark of LA-CO Industries, Inc. LUBRIPLATE is a registered trademark of Fiske Brothers Reﬁ ning Co SUPER-O-LUBE is a registered trademark of Parker Hanniﬁ n Corp. Teﬂ on is a registered trademark of E. I. du Pont de Nemours and

Company.

ASSEMBLY OF NPTF THREADED COMPONENTS

AIR FITTINGS

1) Apply TEFLON® stick to male threads which do not have pre-applied sealant per manufacturer’s recommendations. (Proceed to All Fittings step 2)

HYDRAULIC FITTINGS

1) Apply Threadmate™ to male and female threads which do not have pre-applied sealant per manufacturer’s recommendations. (Proceed to All Fittings step 2)

THREAD SIZE FINAL THREAD ENGAGEMENT AT FULL MAKE-UP

1/8-27 NPTF .235 inch (.59 cm) 1/4-18 NPTF .339 inch (.86 cm)

3/8-18 NPTF .351 inch (.89 cm)

ALL FITTINGS:

2) Tighten to ﬁ nger-tight condition.

3) Wrench tighten to 2-3 turns past ﬁ nger-tight condition.

4) Final thread engagement can be checked (optional) by measuring the dimension from the ﬂ ange of male ﬁ tting to the end of the thread before assembly and subtracting the distance under the ﬂ ange after assembly.

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

OPERATING INSTRUCTIONS

WARNINGS:

• Wear approved eye and hearing protection.

• Ensure adequate clearance for operator’s hands before installing fasteners.

• Be sure that pintail deﬂ ector is attached to the tool and directed away from all personnel.

• Do not pull on a pin without placing a fastener/collar in a workpiece. Make sure that the collar chamfer is out, toward the tool. Pins eject with great velocity when pintails break off or teeth/grooves strip, which could cause serious injury.

Review all CAUTIONs and WARNINGs prior to installing fasteners. If the tool malfunctions, consult the

TROUBLESHOOTING section before attempting any repairs.

GENERAL

• Operators should receive training from qualiﬁ ed personnel.

• Do not bend tool to free if stuck.

• Tool should only be used to install fasteners. Never use as a jack/spreader or hammer.

• Reasonable care of tools by operators is an important factor in maintaining efﬁ ciency and reducing downtime.

between the sheets to permit correct fastener installation and prevent jaw damage. ALL jaw teeth must engage pintail to avoid damaging teeth.

TO INSTALL A HUCKBOLT® FASTENER:

WARNING: Do not pull on a pin without placing fastener in a workpiece; fastener will eject with velocity and force when pintail breaks off or teeth/grooves strip; this may cause severe personal injury.

2. Hold the pin in the hole and push the nose assembly onto the pin protruding through the collar until the nose anvil touches the collar. Hold the tool at a right-angle (90 degrees) to the work.

3. Move hands away from pin and structure. Keep hands away from front of tool during operation. Tool anvil advances forward.

4. Press and hold the trigger until the collar is swaged and the pintail breaks. Release the trigger; the tool will perform its RETURN stroke.

The pressure is re-directed; the piston moves forward; and the tool is pushed off the fastener and ready for the next installation cycle.

TO INSTALL A HUCK BLIND FASTENER:

CAUTIONS:

• BOM blind fasteners will jam in the nose assembly if they are pulled when not in workpiece.

• To avoid structural and tooI damage, be sure there is sufﬁ cient clearance for the nose assembly at full stroke.

• Do not abuse the tool by dropping it, using it as a hammer or otherwise causing unnecessary wear and tear.

• Remove excess gap from between the sheets to permit proper fastener installation and prevent jaw damage. ALL jaw teeth must engage the pintail to avoid damaging the teeth.CAUTION: Remove excess gap from

1. Place a fastener in the workpiece or in the end of the nose assembly.

NOTE: The tool or nose assembly must be held against, and at a right angle (90°) to, the workpiece.

2. Press and hold the trigger until the fastener is installed and the pintail breaks. Release the trigger; the tool will perform its RETURN stroke.

The pressure is re-directed; the piston moves forward; and the tool is pushed off the fastener and ready for the next installation cycle.

1. Place a pin in the workpiece and place the collar over the pin.

NOTE: If the collar has one tapered end, that end must be out toward tool; not next to the sheet.

Page 13

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

DISASSEMBLY

This procedure is for complete disassembly of the tool. Disassemble only those components necessary to replace damaged rings and worn or damaged components. Always replace seals, wipers, O-rings, and Back-up rings of disassembled components. Always use a soft-jaw vise to avoid damaging the tool.

For component identiﬁ cation, see the Assembly Drawings in this manual.

WARNING: Disconnect the tool control trigger system from the POWERIG® Hydraulic Unit before disconnecting the hydraulic hoses from it. If not disconnected in this order, serious personal injury may occur.

TO DISASSEMBLE THE TOOL:

1. Disconnect the tool’s electric trigger control cord

or air trigger control hose, and then uncouple the hydraulic hoses.

2. Remove the nose assembly from the tool.

3. Unscrew both couplers (nipple & body) from the

hoses, and drain the hoses into a container.

4. Push rearward on the piston until the remaining

hydraulic ﬂ uid is drained into a container. Discard the ﬂ uid.

NOTE: Do NOT remove hydraulic hoses from tool unless replacing them.

5. Remove the protective hose sleeve from the hoses.

To reach the hose ﬁ ttings, slide back the plastic shrouds.

6. Model 2502: Loosen the strain relief grommet. Remove the switch; loosen the set screw and carefully pry out the switch with a small screw driver. Loosen the two wires at rear of the switch and remove it from the cord. Pull out the cord and remove the grommet. Disassemble the electrical connector to replace connector, or to rewire it. Model A2502: Unscrew the air trigger assembly. Loosen the air ﬁ tting. Pull out the air trigger hose. Loosen the air quick disconnect and remove it.

7. Remove the deﬂ ector from the end cap. Remove the socket-head cap screw from the cap.

8. Hold a spanner wrench in the slots of the retaining ring; loosen and remove the ring.

9. Press the piston, with unloading valve, and the end cap out of the tool. (Figure 6 - Piston Disassembly/

Assembly Tool and Figure 7 - Piston Disassembly Detail)

10. Slide the end cap and the unloading valve from the piston.

11. Use a small, dull pointed “pick” to remove all seals, wipers, O-rings and Back-up rings from components.

The tool has been properly disassembled. Store all re-usable parts (screws and disassembled components) in a clean, dry area.

Page 14

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING SECTIONAL VIEW II

FIGURE 3

Page 15

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY

This section details the re-assembly of the tool. For component identiﬁ cation, see the Assembly Drawings in this manual. Before re-assembling the tool:

CAUTION: When re-assembling the tool, always replace damaged and defective parts, and all seals, wipers, and rings of sub-assemblies.

• Inspect components for scoring, excessive wear, and damage; replace as necessary. Clean components in mineral spirits or other solvent compatible with O-ring seals. Clean O-ring grooves.

WARNING: Do not omit any seals during servicing or re-assembly; leaks will result and serious personal injury can occur.

• Replace all O-rings, Quad-rings, and Back-up rings.

See Assembly Drawings for guidance on positioning these rings. Take care not to damage rings. Use the rings that are supplied in Spare Parts Service Kit 2502/2503KIT. Smear LUBRIPLATE® 130-AA or SUPER-O-LUBE® on rings and mating parts to ease assembly.

• Apply Parker Threadmate®, Loctite® 567, or SlicTite® to male pipe threads per manufacturer’s instructions.

CAUTION: Do not use TEFLON® tape on pipe threads. Tape can shred, resulting in malfunctions.

7. Model 2502: Assemble electrical cord to connector. Screw strain relief grommet into handle. Push cord through grommet. Attach cord to trigger switch. Press switch into handle and tighten set screw against switch. Pull excess cord down through handle and grommet. Tighten strain relief grommet. Model A2502: Thread air ﬁ tting into handle. Attach quick disconnect to air line. Attach air line to handle’s air ﬁ tting. Screw air trigger assembly into handles trigger ﬁ tting and tighten set screw against ﬁ tting.

8. Slide protective hose sleeve onto assembled hoses and control cord/air hose.

9. Apply Parker Threadmate Tite® to PULL and RETURN pressure hose threads.

CAUTION: Do not use TEFLON® tape on pipe threads. Tape can shred, resulting in malfunctions.

Screw coupling nipple onto PULL pressure hose (from “P” port of tool). Screw coupling body onto RETURN pressure hose.

10. Install nose assembly per applicable instructions on Nose Assembly Data Sheet.

WARNING: Connect the tool’s hydraulic hoses to the POWERIG® Hydraulic Unit before connecting the (air or electric) trigger assembly to it. If not connected in this order, serious personal injury could occur.

, Loctite® 567, or Slic-

TO RE-ASSEMBLE THE TOOL:

1. See Figure 8 - Piston Assembling Detail and follow instructions carefully.

2. Slide unloading valve through hole in piston - - the valve ﬂ ats must be to the rear of the tool.

3. Push end cap assembly over piston extension.

4. Screw in retaining ring - - tighten with spanner wrench. Install socket head cap screw in end cap.

5. Push pintail deﬂ ector over end cap - - it engages ribs on cap.

6. Apply Parker Threadmate®, Loctite® 567, or SlicTite® to hose threads. Screw the hoses into the handle. Slide shrouds over ﬁ ttings.

11. Connect hydraulic hoses to the POWERIG.

12. Connect the trigger connector/disconnect to the POWERIG.

NOTE: See PREPARATION FOR USE before operating the tool.

If all test results are good, the tool is ready to return to service.

Page 16

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ELECTRIC/AIR CONTROLS AND HYDRAULIC HOSES

FIGURE 5

Page 17

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

PISTON DISASSEMBLY / ASSEMBLY TOOL

FIGURE 6

Page 18

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

PISTON DISASSEMBLY DETAIL

FIGURE 7

Page 19

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

PISTON ASSEMBLY DETAIL

FIGURE 8

Page 20

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

AIR TRIGGER & HOSE ASSEMBLY

FIGURE 9

Page 21

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING 2502

FIGURE 10

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2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING A2502

FIGURE 11

Page 23

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING A2502-2

FIGURE 12

Page 24

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING 8-A2502-500-2

FIGURE 13

Page 25

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING A2502-625-2

FIGURE 14

Page 26

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING 2502-625

FIGURE 15

Page 27

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

ASSEMBLY DRAWING 8-2502-625-25

FIGURE 16

Page 28

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

TROUBLESHOOTING

Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction ﬁ rst. Then proceed logically, eliminating other possible causes until the cause is discovered. Where possible, substitute known good parts for suspected defective parts. Use this troubleshooting information to aid in locating and correcting trouble.

1. Tool fails to operate when trigger is pressed.

a. Inoperative POWERIG® Hydraulic Unit. See

applicable instruction manual. b. Loose or disconnected control cord or air hose. c. Damaged trigger assembly. d. Loose or faulty hydraulic hose couplings. e. Unloading valve not installed in tool.

2. Tool operates in reverse.

a. Reversed hydraulic hose connections between

POWERIG and tool.

3. Tool leaks hydraulic ﬂ uid.

a. Defective or worn O-rings or loose hose

connections at tool.

4. Hydraulic couplers leak ﬂ uid.

a. Damaged or worn O-rings in coupler body. See

Figure 4.

5. Hydraulic ﬂ uid overheats.

a. Hydraulic unit not operating properIy; see unit

instruction manual. b. Unloading valve incorrectly installed.

6. Tool operates erratically and fails to properly install fastener.

a. Low or erratic hydraulic pressure supply; air in

system. See applicable instruction manual.

b. Damaged or excessively worn piston O-ring in

tool. c. Unloading valve installed backwards. d. Excessive wear on or scoring of sliding surfaces

of tool parts. e. Excessive wear of unloading valve.

7. Pull grooves on fastener pintail stripped during PULL stroke.

a. Operator not sliding jaws completely onto

fastener pintail. b. Incorrect fastener length. c. Worn or damaged jaw segments. d. Metal particles accumulated in pull grooves of

jaw segments. e. Excessive sheet gap. f. Nose assembly not properly attached; see Nose

Assembly Data Sheet.

8. Collar of HUCKBOLT® Fastener not completely swaged.

a. Improper tool operation. See Trouble 6. b. Scored anvil in nose assembly.

9. Shear collar on Huck Blind fastener not properly installed.

a. Improper tool operation. See Trouble 6. b. Worn or damaged driving anvil in nose assembly.

10. Tool “hangs-up” on swaged collar of HUCKBOLT Fastener.

a. Improper tool operation. See Trouble 6. b. RETURN pressure too low. c. Nose assembly not properly attached; see Nose

Assembly Data Sheet.

11. Pintail of fastener fails to break.

a. Improper tool operation. See Trouble 6. b. Pull grooves on fastener stripped. See Trouble 7. c. Worn piston and/or unloading valve. d. PULL pressure too low. e. Damaged O-ring on piston.

12. Operator cannot slide nose assembly (completely) onto fastener pintail.

a. Broken pintails jammed in tool. Install pintail

tube if broken pintails will pass through.

Page 29

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

KITS & ACCESSORIES

Huck has created product-speciﬁ c Spare Parts Service Kits that contain various perishable parts. The types and quantities of spare parts that should be available vary with the application and tools in use. Have the appropriate kit accessible when using this tool and when performing maintenance on it.

Huck also recommends having the following Accessories available when preparing, using, and performing maintenance on this tool.

KITS

Use service kit 2502/2503KIT for the 2502 series tools. Table 2 lists the parts and quantities that it contains.

NOTE: The quantities shown are “per assembly.”

TABLE 2 - SERVICE KIT (P/N 2502/2503KIT)

P/N DESCRIPTION QTY.

501102 (B) Back-up Ring S-11248-111 1 501105 Back-up Ring S-11248-114 1 501117 Back-up Ring S-11248-126 1 501146 Back-up Ring S-11248-219 2 504438 (A) O-ring AS 568-111 CV747 75D 1 500773 O-ring AS 568-007 C366Y 70D 1 500777 O-ring AS 568-011 C366Y 70D 1 505791 O-ring AS 568-219 DISO C6865 70D 1 505790 O-ring AS 568-126 DISO C6865 70D 1 500823 O-ring AS 568-126 C366Y 70 DURO 1 505758 O-ring AS 568-114 DISO C9250 90D 1 505827 Microdot P/S 125-00.625 SQB 1 505865 Microdot P/S 125-00.875 SQB 1 505894 Wiper-Microdot 957-7 1 500060 Socket-head Cap Screw 10-24 x 3/8 1

AIR AND HYDRAULIC CONVERSION KIT (P/N 125419)

This kit converts the existing tool to the -2 version with a 2’ hose.

P/N DESCRIPTION QTY.

118944-2 Lightweight Hi-pressure Hose 2 122839 Q. D. Hydraulic Fitting (female) 1 122840 Q. D. Hydraulic Fitting (male) 1 112143-2 Air Hose 1 506973 Straight Connector (female) 1 506267 Q. D. Air Fitting (male) 1

STROKE LIMITER KIT (P/N 120752)

This kit changes the stroke of any 2502 tool to 0.625 in. (15.87 mm).

P/N DESCRIPTION QTY.

120739 Stroke Limiter 1 118817-4 Dump Valve 1

ACCESSORIES

Parker Threadmate® (4 oz. tube) - 508517 Slic-Tite® (stick) - 503237 Loctite® - 503657 Loctite® 271 (5 ml tube) - 50365 Loctite® 242 (50 ml bottle) - 505016 SUPER-O-LUBE® - 505476 LUBRIPLATE® 130-AA - 502723

SPECIFICATIONS FOR STANDARD PARTS

1. All parts that are listed with part numbers (P/N) are available from Huck. The 500000 series part numbers are standard parts that should be available locally.

2. O-ring sizes are speciﬁ ed AS 568- dash numbers. AS 568- is an Aerospace Size Standard for O-rings, and was formerly known as ARP 568-. Table 2 (above) has speciﬁ c material and durometer information following the identifying AS 568-xxx.

3. Back-up Rings are W.S. Shamban & Co. series S-11248, single turn TEFLON (MS-28774), or equivalent. Note that the Back-up Ring dash numbers correspond to the O-ring AS 568- dash numbers.

Page 30

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

FASTENER SELECTION CHART

There are a large variety of nose assemblies available for Huck Installation Tools. Each nose assembly installs a speciﬁ c type and size of fastener.

The chart below is an overview of some of the types of fasteners that are available from Huck. It is not allinclusive, nor does it imply that the tool covered by this manual will install all of these types of fasteners.

• Refer to the appropriate Nose Assembly Selection Chart for information about fastener sizes installed and required clearance dimensions.

• Refer to the various Huck Fastener Selection Charts for more speciﬁ c information on fastener type and sizing.

TABLE 3 - FASTENER SELECTION CHART HUCKBOLTS

• C6L HUCKBOLT

• HP8 HUCKBOLT®

• C5OL HUCKBOLT®

• GPL LOCKBOLT®

(1)

• MAGNA-GRIP® HUCKBOLT

• NAS SHEAR HUCKBOLT

• NAS TENSION HUCK BOLT

BLIND BOLTS

• UNIMATIC® BLIND BOLT

» MS2114OU & MS2114OS » MS21141U & MS21141S » MS90353U & MS90353S

• DOUBLE ACTION BLIND BOLT

» MS90353 & MS90354 » MS21141U & MS21141S

BLIND RIVETS

• 9SP & MS BLIND RIVET

• MAGNA-LOK® BLIND RIVET

• RAK BLIND RIVET

• MAGNA-BULB™ BLIND RIVET

• OSR BLIND RIVET

• UNIMATIC® BLIND RIVET

» NAS 1919U & NAS 1919S » NAS 1921U & NAS 1921S » MS90354U & MS90354S

• DOUBLE ACTION BLIND RIVET

» NAS191D & NAS1921

• OVERSIZE BLIND RIVET

» OSMLSP & OSMLS100

(1)

HUCK-FIT

• HUCK-FIT™ FASTENER

(1)

LOCKBOLT

• LGPL LOCKBOLT®

(1)

ASP

• Asp® FASTENER

(1)

These fasteners are available in inch & metric sizes.

Page 31

2502 & A2502 Series Hydraulic Installation Tools (HK837) Alcoa Fastening Systems & Rings

LIMITED WARRANTIES

TOOLING WARRANTY:

Huck warrants that tooling and other items (excluding fasteners, and hereinafter referred as “other items”) manufactured by Huck shall be free from defects in workmanship and materials for a period of ninety (90) days from the date of original purchase.

WARRANTY ON “NON STANDARD OR CUSTOM MANUFACTURED

PRODUCTS”:

With regard to non-standard products or custom manufactured products to customer’s speciﬁ cations, Huck warrants for a period of ninety (90) days from the date of purchase that such products shall meet Buyer’s speciﬁ cations, be free of defects in workmanship and materials. Such warranty shall not be effective with respect to non-standard or custom products manufactured using buyer-supplied molds, material, tooling and ﬁ xtures that are not in good condition or repair and suitable for their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. HUCK MAKES NO OTHER WARRANTIES AND EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, INCLUDING IMPLIED WARRANTIES AS TO MERCHANTABILITY OR AS TO THE FITNESS OF THE TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS FOR ANY PARTICULAR PURPOSE AND HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Huck’s sole liability and Buyer’s exclusive remedy for any breach of warranty shall be limited, at Huck’s option, to replacement or repair, at FOB Huck’s plant, of Huck manufactured tooling, other items, nonstandard or custom products found to be defective in speciﬁ cations, workmanship and materials not otherwise the direct or indirect cause of Buyer supplied molds, material, tooling or ﬁ xtures. Buyer shall give Huck written notice of claims for defects within the ninety (90) day warranty period for tooling, other items, nonstandard or custom products described above and Huck shall inspect products for which such claim is made.

TOOLING, PART(S) AND OTHER ITEMS NOT MANUFACTURED BY HUCK:

HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING, PART(S) OR

OTHER ITEMS MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

The only warranties made with respect to such tool, part(s) or other items thereof are those made by the manufacturer thereof and Huck agrees to cooperate with Buyer in enforcing such warranties when such action is necessary.

Huck shall not be liable for any loss or damage resulting from delays or non-fulﬁ llment of orders owing to strikes, ﬁ res, accidents, transportation companies or for any reason or reasons beyond the control of the Huck or its suppliers.

HUCK INSTALLATION EQUIPMENT:

Huck International, Inc. reserves the right to make changes in speciﬁ cations and design and to discontinue models without notice.

Huck Installation Equipment should be serviced by trained service technicians only.

Always give the Serial Number of the equipment when corresponding or ordering service parts.

Complete repair facilities are maintained by Huck International, Inc. Please contact one of the ofﬁ ces listed below.

Eastern One Corporate Drive Kingston, New York 12401-0250

Telephone (845) 331-7300 FAX (845) 334-7333 Outside USA and Canada Contact your nearest Huck International Ofﬁ ce, see

back cover. In addition to the above repair facilities, there are

Authorized Tool Service Centers (ATSC’s) located throughout the United States. These service centers offer repair services, spare parts, Service Parts Kits, Service Tools Kits and Nose Assemblies. Please contact your Huck Representative or the nearest Huck ofﬁ ce listed on the back cover for the ATSC in your area.

Page 32

One Great ConnecƟ on

About Alcoa Fastening Systems & Rings

Alcoa Fastening Systems & Rings, a business unit of Alcoa, is a leading worldwide designer and manufacturer of fastening systems and rings, including specialty fasteners, ﬂ uid ﬁ ttings, assembly components, installation systems, and seamless rings for aerospace

Alcoa Fastening Systems & Rings world-wide locations:

Americas

Aerospace Products Tucson OperaƟ ons

3724 East Columbia Tucson, AZ 85714 800-234-4825 520-747-9898 FAX: 520-748-2142

Aerospace Products Carson OperaƟ ons

PO Box 5268 900 Watson Center Rd. Carson, CA 90749 800-421-1459 310-830-8200 FAX: 310-830-1436

Industrial Products Kingston OperaƟ ons

1 Corporate Drive Kingston, NY 12401 800-278-4825 845-331-7300 FAX: 845-334-7333

Industrial Products LaƟ n America OperaƟ ons

Avenida Parque Lira. 79-402 Tacubaya Mexico, D.F. C.P. 11850 FAX: 525-515-1776 TELEX: 1173530 LUKSME

and industrial applications. Headquartered in Torrance, California, the company has over 8,300 employees at 39 manufacturing and distribution/logistics locations in 13 countries. For more information, visit afsr.alcoa.com.

Far East

Industrial Products Australia OperaƟ ons

14 Viewtech Place Rowville, Victoria Australia 3178 03-764-5500 Toll Free: 008-335-030 FAX: 03-764-5510

Europe

Industrial Products United Kingdom OperaƟ ons

Unit C, Staﬀ ord Park 7 Telford, Shropshire England TF3 3BQ 01952-290011 FAX: 0952-290459

Aerospace Products France OperaƟ ons

Clos D’Asseville BP4 95450 Us Par Vigny France 33-1-30-27-9500 FAX: 33-1-34-66-0600

Industrial Products Waco OperaƟ ons

PO Box 8117 8001 Imperial Drive Waco, TX 76714-8117 800-388-4825 254-776-2000 FAX: 254-751-5259

For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of Tooling Technology, and Tools of ProducƟ vity are service marks of Huck InternaƟ onal. Huck provides technical assistance regarding the use and applicaƟ on of Huck fasteners and tooling.

NOTICE: The informaƟ on contained in this publicaƟ on is only for general guidance with regard to properƟ es of the products shown

and/or the means for selecƟ ng such products, and is not intended to create any warranty, express, implied, or statutory; all warranƟ es are contained only in Huck’s wriƩ en quotaƟ ons, acknowledgments, and/or purchase orders. It is recommended that the user secure speciﬁ c, up-to-date data and informaƟ on regarding each applicaƟ on and/or use of such products.

HWB898 1003-5M

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • www.alcoafasteningsystems.com

Certified to

ISO 9001:2008

Industrial Products

Certified to

ISO 14001:2004

For the Long Haul

™