Huck 244, 244OS Instruction Manual

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Page 1

INSTRUCTION MANUAL

244/244OS

PNEUDRAULIC INSTALLATION

TOOL

Patent Pending

HK 989 Rev. 04/30/2002

HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS HUCK FASTENERS

Page 2

MODEL 244/244OS TOOL HUCK FASTENERS

EU Declaration of Conformity

Manufacturer:

Huck International, Inc., Installation Systems Division, 1 Corporate Drive, Kingston, NY, 12401, USA

Description of Machinery:

Model number 244 fastener installation tool

Relevant provisions complied with:

Council Directive related to Machinery, (89/392/EEC), (91/368/EEC), (93/44/EEC), (93/68/EEC)

European Representative:

Rob Pattenden, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ, England, United Kingdom

Authorized Signature/date:

I, the undersigned, do hereby declare that the equipment specified above conforms to the above Directive(s) and Standard(s).

Signature: ___________________________________ Full Name: Henk Rosier Position: Engineering Manager,

Installation Systems Division

Place: Kingston, New York, USA

Date: August, 1998

Huck Model 244/244OS Sound Power Level

The sound level of the 244/244OS tool cycling without fastener is

Sound Exposure Level (SEL) =74.3 dB (A) Peak Value = 94.2 dB (C)

The noise of the fastener being installed in structure is considered process noise, not tool noise. Sound measurements of simulated process noise are available upon written request from Huck International in Kingston, NY, USA.

Huck Model 244/244OS V

ibration Level

For an eight hour work day, installing 3000 typical Huck fasteners will result in an equivalent weighted RMS vibration level (Aeq) of 2.04m/s2.

To calculate the equivalent vibration level for other quantities of fasteners in an eight hour period, use the formula:

Equivalent Vibration Level, Aeq (m/s2) = (n/480) x 2.04 where n = number of fasteners in eight hours, and 2.04

(m/s2) = Aeq for 60 seconds. Test data to support the above information is on file at Huck

International, Inc., Kingston, NY, USA. Vibration measurements are frequency weighted in accordance with ISO 8041 (1990).

Page 3

MODEL 244/244OS TOOL HUCK FASTENERS

EU DECLARATION OF CONFORMITY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SPECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

SAFETY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

PRINCIPLE OF OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

REPARATION F

OR USE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SERVICING THE TOOL

GENERAL, DAILY & WEEKLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11

SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13

ILL AND BLEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15

SSEMBLY DRAWING/PARTS LIST (244) . . . . . . . . . . . . . . . . . . . . .16-17

SSEMBLY DRAWING/PARTS LIST (244OS) . . . . . . . . . . . . . . . . . .18-19

EASURING/ADJUSTING TOOL STROKE (244OS) . . . . . . . . . . . . . . . .20

TTACHING

NOSE ASSEMBLY (244OS) . . . . . . . . . . . . . . . . . . . . . . . .21

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

ACCESSORIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CONTENTS

Page 4

MODEL 244/244OS TOOL HUCK FASTENERS

• Stroke: .562 in

• Weight: 5 lbs 11oz

• Air Pressure: 90-100 psi

• Capacity: 4606 lbs @ 90 psi

• Speed/Cycles: 30 per minute

• Noise Level: 75 dBA @ 90 psi

TOOL SPECIFICATIONS

Model 244

INCHES

6.890

3.636

92.35

175.00

.945

24.00

.890

22.61

1.780

45.21

10°

3.725

94.60

4.105

104.3

4.760

120.90

1.890

48.00

12.920

328.20

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MODEL 244/244OS TOOL HUCK FASTENERS

• Stroke: Adjustable 0 - .500 in

• Weight: 5 lbs 11oz

• Air Pressure: 90-100 psi

• Capacity: 4606 lbs @ 90 psi

• Speed/Cycles: 30 per minute

• Noise Level: 75 dBA @ 90 psi

TOOL SPECIFICATIONS

Model 244OS

INCHES

1.780

45.21

10°

.890

22.61

4.497

114.21

3.636

92.35

3.886

98.70

4.625

117.50

1.890

.945

24.00

48.00

12.920

328.20

3.725

94.60

4.760

120.90

4.105

103.30

Page 6

MODEL 244/244OS TOOL HUCK FASTENERS

SAFETY

1 Safety Glossary

WARNINGS - Must be understood to avoid severe personal injury.

CAUTIONS - show conditions that

will damage equipment and or

structure.

Notes - are reminders of required procedures.

Bold, Italic type and underlining -

emphasizes a specific instruction.

2 Huck equipment must be maintained in a

safe working condition at all times and inspected on a regular basis for damage or wear. Any repair should be done by a qualified repairman trained on Huck procedures.

3 Repairman and Operator must read and

understand any Warning and Caution stickers/labels supplied with equipment before connecting equipment to any primary power supply - - as applicable, each of the sections in this manual have specific safety, and other information.

4 When repairing or operating Huck

installation equipment always wear approved eye protection. Where applicable, refer to ANSI Z87.1 - 1989

5 Disconnect primary power source

before doing maintenance on Huck equipment.

6 If any equipment shows signs of

damage, wear or leakage, do not connect it to the primary power supply.

7 Make sure proper power source is used

at all times.

8 Never remove any safety guards or

pintail deflector.

9 Never install a fastener in free air,

personal injury from fastener ejecting may occur.

10 Do not abuse tool by dropping or using

it as a hammer. Reasonable care of installation tools by operators is an important factor in maintaining tool efficiency, eliminating downtime and in preventing an accident which may cause severe personal injury.

This instruction manual must be read with particular attention to the following safety guidelines, by any person servicing or operating this tool.

MSDS and Safety Specifications are available on Hucks Tooling Web-site www.hucktools.com. (Click on Safety Specifications)

Page 7

MODEL 244/244OS TOOL HUCK FASTENERS

When the trigger is depressed the throttle valve moves to down position, pressurized air is directed to the bottom of the air piston, causing the piston to move upward. The air above the piston is exhausted and directed through the center of the throttle valve and out the bottom of the tool . The air piston has a rod and a hydraulic piston attached. When the air piston rod moves upward, a column of pressurized fluid is forced into head, which moves the pull piston back. The attached nose assembly moves with the pull piston spindle to start fastener installation.

When fastener installation is completed, the trigger is released. Air pressure with the assistance of a spring causes the throttle valve to return to its up position. Pressurized air is re-directed to the top of the air piston, causing the piston to move downward. The air from below the piston is exhausted through bottom of tool. The rod and hydraulic piston move downward; hydraulic pressure is reversed and the pull piston is returned forward. Return pressure relief valve protects tool against pressure spikes. The reservoir replenishes hydraulic system as needed.

PRINCIPLE OF

OPERATION

PULL PISTON

RELIEF VALVE

HYDRAULIC PISTON

THROTTLE VALVE

CHECK VALVE

RESERVOIR

EXHAUST

AIR PISTON

Page 8

MODEL 244/244OS TOOL HUCK FASTENERS

The Model 244/244OS Installation Tool is shipped with a plastic plug in the air inlet connector. The connector has 1/4-18 female pipe threads to accept the air hose fitting. Quick disconnect fittings and 1/4” inside diameter air hose (1) are recommended. An air supply of 90-100 psi capable of 6.3 CFM must be available. Air supply should be equipped with a filter-regulator-lubricator unit.

1. Remove plastic shipping plug from Air Inlet Connector and put in a few drops of Automatic Transmission Fluid, DEXRON III, or equivalent.

2. Screw quick disconnect fitting into Air Inlet Connector.

CAUTION: Do not use TEFLON tape on threads - - use

TEFLON in stick form only. (Huck P/N 503237)

3. Set air pressure on regulator to 90-100 psi.

4. Attach optional Air Hose (Huck part number 115436), supplied with tool, to air inlet connector.

5. Connect air hose to tool.

6. Cycle tool a few times by depressing and releasing trigger.

7. Disconnect air hose from tool.

8. Remove Retaining Nut and Stop. (244Only)

9. Select proper Nose Assembly from SELECTION CHART for fastener to be installed.

10. 244OS Model:

Set stroke required for Nose Assembly selected. Refer

to Adjust Stroke section of this manual for adjustment procedure (Fig 11).

11. 244 Model:

Attach Nose Assembly per Nose Assembly Dat a Sheet.

244OS Model: Attach nose assembly per instructions on page 21

of this manual (Fig 12).

12. Connect air hose to tool and install fastener(s) in test plate of proper thickness with proper size holes. Inspect fastener(s).

NOTES:

1 Air quick disconnect fittings and air hoses are not

available from Huck International, Inc.

2 On old style nose assemblies with lock collars, VIBRA-

TITE should be used on collet threads, since there is no staking hole provided on the 244 pull piston. Refer to nose assembly data sheets.

PREPARATION FOR USE

GENERAL

1. The efficiency and life of any tool depends upon proper maintenance. Regular inspection and correction of minor problems will keep tool operating efficiently and prevent downtime. The tool should be serviced by personnel who are thoroughly familiar with how it operates.

2. A clean, well lit area should be available for servicing the tool. Special care must be taken to prevent contamination of pneumatic and hydraulic systems.

3. Proper hand tools, both standard and special, must be available.

4. All parts must be handled carefully and examined for damage or wear. Always replace Seals, when tool is disassembled for any reason. Components should be disassembled and assembled in a straight line without bending, cocking, or undue force. Disassembly and assembly procedures outlined in this manual should be followed.

5. Service Parts Kit 244KIT includes consumable parts and should be available at all times. Other components, as experience dictates, should also be available.

DAILY

1. If a Filter-Regulator-Lubricator unit is not being used, uncouple air disconnects and put a few drops of Automatic Transmission Fluid or light oil into the air inlet of the tool. If the tool is in continuous use, put a few drops of oil in every two to three hours.

2. Bleed the air line to clear it of accumulated dirt or water before connecting air hose to the tool.

3. Check all hoses and couplings for damage or air leaks, tighten or replace if necessary.

4. Check the tool for damage or air/hydraulic leaks, tighten or replace if necessary.

5. Check the nose assembly for tightness or damage, tighten or replace if necessary.

6. Check oil level in tool reservoir, replenish if necessary.

WEEKLY

1. Disassemble and clean nose assemblies and reassemble per applicable NOSE ASSEMBLY DATA SHEET.

2. Check the tool and all connecting parts for damage or oil/air leaks, tighten or replace if necessary.

SERVICING THE TOOL

WARNING: Inspect tool for damage or wear before each use. Do not operate if damaged or worn, as severe personal injury may occur

Page 9

MODEL 244/244OS TOOL HUCK FASTENERS

FIG. 1

Model 244/244OS Disassembly/Assembly

For component identification and Parts list refer to Figures ( 9 & 10 ).

DISASSEMBLY

(Refer to Figures 1-3 and 9 & 10)

NOTE:

The following procedure is for complete disassembly of tool. Disassemble only components necessary to replace damaged O-rings, Quad-Rings, Back-up Rings, and worn or damaged components. Always use soft jaw vice to avoid damage to tool.

1. Disconnect air hose from tool.

2. Remove nose assembly. Follow instructions on Nose Assembly Data sheet.

3. Insert Fill Tool, P/N 112465 through reservoir housing and screw into Reservoir Plunger (73) locking it in the out position (Fig1).

4. Unscrew Cap Screws (69) with 5/32 hex key. Carefully lift Head straight up from Handle (1), remove Pull Gland Assembly (29) and Return Gland Assembly (25) from separated head and handle assemblies (Fig1).

5. Unscrew Plug (85) of return Pressure Relief V alve from front of head. Remove Spring (84), valve Guide (82), Sleeve (83) and Steel Ball (81). A small magnet is helpful (Fig1).

6. Unscrew Bleed Plug (40). Hold over waste oil container and release fill tool slowly (Fig1).

7. Unscrew Housing/Spacer Assembly (70) from head. Remove two Springs (2x 71 for the 244 tool or 71 & 93 for the 244OS tool). Slide Reservoir Plunger (73) from head. Remove spacer and Quad-Ring (72), a pick may be used to remove the Quad-Ring (Fig1).

8. Unscrew Plug (78) of reservoir check valve from side of head. Remove Spring (77), Check Valve Guide (76) and Stainless Steel Ball (75) (Fig1).

9. 244 Model Only (Fig. 1 & 9)

Pintail Deflector (22) can be pulled off deflector tube at

rear of Piston.

WARNING: Be sure air hose is disconnected from tool before cleaning, or performing maintenance. Severe personal injury may occur if air hose is not disconnected.

FILL TOOL

112465

71 (244) 93 (244OS)

RESERVOIR REMOVED

LOCK OUT POSITION

SPACER

4x 69

Page 10

MODEL 244/244OS TOOL HUCK FASTENERS

10. 244 Model: (Fig. 1 & 9) Unscrew End Cap (21) from Head, Plug & Seat

Assembly (15) with 1 9/16 open end wrench. 244OS Model: (Fig. 10)

Loosen and remove Locknut (92) from Piston Stop

(89). Unscrew Piston Stop (89) from End Cap (21), then unscrew End Cap from Head, Plug & Seat Assembly (15) with 1 9/16 open end wrench.

11. 244 Model: (Fig. 2a) Place Spacer (123112-2) on piston and thread on

Piston Assembly Tool (123111-2) onto piston. Tap or press piston assembly out of head.

NOTE: Piston will push out front and rear gland

assembly .

244OS Model: (Fig. 2b) Place Spacer (123112-8) on piston and thread on

Piston Assembly Tool (123111-8) onto piston. Tap or press piston assembly out of head.

NOTE: Piston will push out front and rear gland

assembly .

12. Remove Nose Adapter (9) from front of Head, Plug &

Seat Assembly (15). (Figs. 1 & 9) (Fig. 10 for 244OS Model).

13. If Seat (74) is damaged, contact your Huck

representative. If Seat Assembly (80) is damaged, it can be removed by using Seat Removal Tool (126136) optionally available.

NOTE: Seats should not be reused. They should be

replaced.

14. With a small punch and hammer, drive Roll Pin (4) that

retains the Trigger (5) from the Handle (1). Remove Trigger Pin (3). Remove ball cable end from Throttle Arm (68) and pull Cable Assembly (2) out of Handle (1). (Fig. 3)

15. Remove Pivot Screw (64) and Lever Guard (94) from Throttle Arm (68). Remove Throttle Arm. Pull Throttle Valve (67) out of cylinder. Remove Spring (65) (Fig3).

16. Remove Bleed Plug (40) from handle (Fig3).

17. Hold tool inverted in vice. Unscrew three Button Head Screws (55) with 1/8 hex key (Fig3).

18. Remove Bottom Plate (56), Gasket (54) and Muffler (57) (Fig3).

19. Remove Retaining Ring (62) from Cylinder Assembly (51) (Fig3).

20. Install Screws (55) into Cylinder Head (60). Carefully pry under screws to remove cylinder head.

21. Push air piston all the way down in cylinder, lay tool on its side. Hold Locknut (58) with a 9/16 socket and extension and with 7/64 hex key , remove piston Screw (34).

22. Grip Locknut (58) under Air Piston with pliers and pull piston and rod assembly from handle and cylinder assembly.

CAUTION: Care must be taken not to scratch piston rod or cylinder during removal.

24. Turn cylinder and handle upside down and secure in a vise.

25. With a 1 3/8 socket and extension, remove Gland Assembly (41). Handle and cylinder will now separate (Fig3).

FIG. 2

FIG. 3

123111-2

PISTON ASSEMBLY TOOL

Fig. 2a

Main Piston Tool Assy Kit (123110-11)

123111-8 PISTON ASSEMBLY TOOL

Fig. 2b

Main Piston Tool Assy Kit (123110-10)

123112-2

123112-8 SPACER

SPACER

66 65

SECTION A-A

Page 11

MODEL 244/244OS TOOL HUCK FASTENERS

26. Push Piston Assembly (33) out of handle. Push out from top to bottom.

CAUTION: A plastic or wooden drift must be used to

avoid damaging the handle bore.

27. Remove Swivel Assembly (86) from cylinder. Swivel Assembly may be disassembled to replace seals (32 &

87) if necessary. (Fig. 9)

28. To remove Polyseal (43) from Gland Assembly (41), Remove Retaining Ring (45) and Spacer (44). (Fig. 9)

ASSEMBLY

(See Figures 4 thru 7 and 9.)

Clean components with mineral spirits, or similar solvent; inspect for wear/damage and replace as necessary. Replace all seals of disassembled components. Use Orings, Quad-Rings and Back-up rings in Service Parts Kit, P/N 244KIT. Smear LUBRIPLATE 130AA or PARKER-OLUBE on O-rings, Quad-Rings, Back-up rings and mating parts to ease assembly. Assemble tool taking care not to damage O-rings, Quad-Rings, or Back-up rings.

1. Holding handle inverted in a vice, install Piston Assembly (33) (with O-ring (35) and Back-up rings (36) in place) in handle. *Press in from bottom of handle taking care not to damage seals. (Fig. 4)

*Must be pressed in from bottom of handle to avoid Damaging seals.

2. Place Cylinder Assembly (51) on handle with Timing Pin (50) positioned in matching hole. Assemble Gland Assembly (41) (See Fig. 9). Screw complete Gland assembly into handle. Torque to 75-80 ft. lbs. using a 1 3/8 socket wrench. (Fig 5)

3. Push Piston Rod (63) through Air Piston (61) from flat side. Drop Washer (59) over thread and screw Locknut (58) onto rod. Hold hex of rod with 9/16 wrench, and torque nut using 9/16 socket to 28 - 32 ft. lbs. (Fig 5).

CAUTION: Do not scratch piston rod.

4. Push assembled Air Piston and Rod into Air Cylinder and Gland Assembly (41) until it stops. Push Screw (34) with o-ring in place through hydraulic Piston Assembly (33) and screw into top of piston rod. Hold Locknut (58) with 9/16 socket and extension and torque Screw (34) using 7/64 hex key to 55 - 60 in. lbs.

5. Push Cylinder Head (60) with O-ring (53) in place squarely into cylinder. Install Retaining Ring (62). (Fig. 6)

FIG. 5

FIG. 4

Page 12

MODEL 244/244OS TOOL HUCK FASTENERS

6. Hold handle in vise with bottom facing up. Position Muffler (57) on center of Cylinder Head (60), Place Gasket (54) on Cylinder Assembly (51), place Bottom Plate (56) on top of Gasket and secure with 3 Button Head Screws (55) using 1/8 hex key. (Fig. 6)

7. Turn tool upright. Drop Spring (65) into Throttle valve hole in cylinder. Push Throttle Valve (67) with O-rings (66) in place into cylinder. (Fig. 6)

8. Assemble Trigger (5), Cable Assembly (2) and Trigger Pin (3) together and slide cable into Handle (1). Align hole in Trigger and hole in handle ears and install Roll Pin (4) with a hammer and punch. (Fig. 6)

9. Slide Throttle Arm (68) onto ball end of Throttle Cable. Swing arm until other end fits over throttle valve.Place Lever Guard (94) over Throttle Arm and install Pivot Screw (64) through Throttle Arm . Tighten with 5/32 hex key.

10. Install Swivel Assembly (86) in Cylinder Assembly (51). (Fig. 9)

11. If Air Hose 115436 was removed, reinstall in swivel assembly.

12. If Seat Assembly (80) is being replaced push in seat and seal assembly using soft drift taking care not to damage ball seat surface. (Fig. 9)

13. Assemble hydraulic Piston (18) with new seals (16,17). Lubricate with LUBRIPLATE or PARKER SUPER-O-LUBE. (Fig. 9)

14. Install Nose Adapter (9) on front of head. (Use VIBRA-TITE Huck P/N 505125 on threads). Torque to 50-60 ft. lbs. (Fig. 7)

15. Assemble Front Gland (12) Gland Cap (11) O-ring (14) Back-up Ring (13) and Polyseal (6). Thread Piston Assembly Tool 123111-2 (244), 123111-8 (244OS) onto

FIG. 6

FIG. 7

244OS only

Fig. 7a

Fig. 7b

SECTION A-A

123111-2 PISTON ASSEMBLY

TOOL

123111-8

PISTON ASSEMBLY TOOL

SECTION SHOWING POLYSEAL DIRECTION

17 (2)

Page 13

MODEL 244/244OS TOOL HUCK FASTENERS

Piston (18). Slide complete Front Gland Assembly and (Wiper Seal (10) 244 only) over Piston Assembly Tool onto Piston. (Fig. 7)

16. Press entire piston and gland assembly into head. Remove Piston Assembly Tool from piston. (Fig. 7)

17. 244 Model: (Fig. 9)

Place Seals (20) and (24) on Rear Gland (19). Push

complete assembly into head and screw in End Cap (21), and torque to 50 - 60 ft. lbs.

244OS Model: (Fig. 10)

Place seals (20 & 24) on Rear Gland (19). Push

complete assembly into head and screw in End Cap (21), torque to 50 - 60 ft. lbs. Thread Stop (89) into End Cap (21) two turns, thread Locknut (92) onto Piston Stop (89) and leave loose. For adjustment, refer to Measuring T ool Stroke section of this manual (Page 20).

18. Install Quad-Ring (72) and Spacer. Slide Reservoir Plunger (73) in. {244OS Model:

Install Spring (93) first,

then Spring (71); 244 Model:

Install two Springs (71)}.

Screw Housing/Spacer Assembly into head. (Fig. 1)

19. 244 Model Only (Fig. 1 & 9)

Push Pintail Deflector (22) onto rear of Piston (18).

20. Place O-ring (39) on Plug (40) and screw assembly into Handle (1). (Fig. 6)

21. Install Pull (29) and Return (25) Gland Assemblies in handle. Push head down on glands. Place tool in a vise Head down and install 4 Screws (69) and torque to 170 inch pounds. (Fig. 6 & 9)

22. Tool is now completely assembled except for relief and check valves. See fill and bleed procedure for replacement of valve components.

FILL AND BLEED 244/244OS (Fig. 8)

Equipment Required:

- Shop airline with 90-100 psi max.

- Air regulator

- Fill Bottle 120337 (supplied with tool).

- Fill Tool Assy 112465 (244)

- Fill Tool Assy 112465 (244OS)

- Large flat blade screwdriver

- Stall Nut 124090 (244)

Preparation:

1. Install air regulator in airline and set pressure to 20-40 psi.

2. Fill bleed bottle almost full of DEXRON III - ATF (automatic transmission fluid) (See Fig. 8.)

Refill tool only when red line on plunger drops below the red line on the reservoir housing or when tool is rebuilt.

REFILL: AUTOMATIC TRANSMISSION FLUID DEXRON III, OR EQUIVALENT.

Step 1

Screw Fill Tool P/N 112465 into Reservoir Plunger, pull Plunger into Housing and lock Fill Tool in full forward position by tilting handle (long side touching tool) and locking in place.

Step 2

Remove Relief Valve and Check Valve plugs, guides, springs and balls from ports in head. Reinstall Plug (85)and sleeve (83) in head in Relief Valve port (front of tool).

Step 3

244 Model

(Fig. 8) Screw retaining nut onto Head Assembly. Screw Stall Nut onto Piston and tighten to ensure full thread engagement. Back off retaining nut until it engages stall nut. Check Piston location. Piston must be all the way forward and

locked with stall nut and retaining nut.

244OS Model

(Fig. 8) Loosen Locknut (92). Screw Piston Stop (89) in until it pushes and holds the piston in the full forward position.

Piston must be all the way forward and locked in place with Stop.

Step 4

Attach the tool air source momentarily to seat air piston at bottom of cylinder - disconnect tool. With fill port facing up, (check valve on side) lay tool on its side (See Fig. 8).

Step 5

Install fill bottle in head fill port (check Valve hole) (See Fig. 8).

Step 6

Connect tool to shop air 20 to 40 psi. Cycle tool 20-30 times, watch for air bubbles escaping from the tool into bottle. (You may rock the tool to free trapped air in the tool.) Do not allow the air to re-enter the tool. When cycling tool, always hold bottle up as shown in Figure 8 to prevent drawing in air from empty part of bottle.

Step 7

When air bubbles no longer appear in bottle, remove fill bottle while tool is lying on its side.

Step 8

Install the check valve Ball (75), Check Valve Guide (76) and Spring (77). Replace the Plug (78).

WARNING: Air pressure MUST be set to 20 to 40 psi to prevent possible injury from high pressure spray. If plug (78) is removed, fill bottle must be in place before cycling tool.

Page 14

MODEL 244/244OS TOOL HUCK FASTENERS

Step 9

Turn tool so front of head faces you and remove the relief valve Plug (85) and install relief valve Ball (81), Guide (82), Sleeve (83) and Spring (84). Replace the Plug (85).

Step 10

244 Model

(Fig. 8) Unlock Fill Tool and check Reservoir red line. At this point cycle the tool the with Stall Nut attached and retaining nut locked in the full forward position (“Dead Stall”). Reservoir should not drop below the red line on the reservoir housing.

244OS Model

(Fig. 8) Unlock Fill Tool and check Reservoir red line. At this point cycle the tool with the Stop still holding the piston in the full forward position (“Dead Stall”). Reservoir should not drop below the red line on the reservoir housing.

Step 11

Re-lock the fill tool. Lay tool on its left side and remove Plug (40). Top off reservoir by placing a few drops of oil in hole and waiting for air bubbles to escape. Push a pin or a scribe into hole to check for trapped air bubbles. Replace plug.

Step 12

Unlock the fill tool and cycle tool as in step 10. Reservoir may drop slightly. If so, repeat step 11 until when you touch the fill tool handle, it has no pressure against it and it drops out of the lock position, and the plunger does not drop when tool is cycled. NOTE: This usually requires 3 to 4 times topping off.

Step 13

244 Model

(Fig. 8) Remove fill tool and stall nut. Install a nose assembly and pull several fasteners to test function.

244OS Model

(Fig. 8) Remove fill tool. Adjust the tools stroke for the Nose Assembly being used by threading out Piston Stop (89). Refer to Measuring Tool Stroke section for the stroke adjustment procedure.

WARNING - Failure to re-lock the fill tool will result in oil being ejected from the head under pressure during the topping off of the reservoir. Severe personal injury may result.

---------------- S

ERVICE N

OTES:

----------------

Page 15

MODEL 244/244OS TOOL HUCK FASTENERS

FIG. 8

FILL AND BLEED

124090 STALL NUT

FILL TOOL 112465 IN LOCK OUT POSITION

RED LINE INDICATOR

RETAINING NUT

FILL TOOL 112465-1 IN LOCK OUT POSITION

Model 244

Model 244OS

LOCKNUT (92)

PISTON STOP (89)

FILL POINT

120337 FILL BOTTLE ASSY

INCLUDES: 120336 FILL BOTTLE 120004 CAP

INSTALL FILL & BLEED BOTTLE HERE

(CHECK VALVE HOLE)

Page 16

MODEL 244/244OS TOOL HUCK FASTENERS

ASSEMBLY

DRAWING 244

FIG. 9

GLAND ASSEMBLY,

RETURN

GLAND ASSEMBLY,

PULL

29 33

PISTON ASSEMBLY

GLAND ASSEMBLY

C C

SECTION A-A

71 (2)

86 SWIVEL ASSEMBLY

SECTION C-C

SECTION B-B

Page 17

MODEL 244/244OS TOOL HUCK FASTENERS

1 125550 Handle 1 2 1 16404-1 Cable Assembly 1 3 505496 Trigger Pin 1 4 500621 Roll Pin 1 5 124333-1 Trigger 1 6 505818 Polyseal 1 7 111795 Retaining Nut 1 8 120588 Stop 1

9 125537 Nose Adapter 1 10 505817 Wiper Seal 1 11 122432 Gland Cap 1 12 125538 Front Gland 1 13 501113 Back-Up Ring 1 14 500819 O-Ring 1 15 125535 Head, Plug, & Seat Assy 1 16 507401 O-Ring 1 17 501142 Back-Up Ring 2 18 125885 Hydraulic Piston 1 19 125543 Rear Gland 1 20 500820 O-Ring 1 21 125545 End Cap 1 22 124211 Pintail Deflector 1 23 -------------- --------------------------------- --24 507400 Polyseal 1 25 125555 Return Gland Assembly 1 26 125554 Gland Housing 1 27 500776 O-Ring 3 28 501082 Back-Up Ring 6 29 125553 Pull Gland Assembly 1 30 125552 Pull Gland Housing 1 31 501085 Back-Up Ring 1 32 500779 O-Ring 3 33 118865 Piston Assembly 1 34 117773 Screw 1 35 503768 O-Ring 1 36 501084 Back-Up Ring 2 37 117774 Piston 1 38 500773 O-Ring 1 39 505438 O-Ring 3 40 100309 Plug 2 41 125557 Gland Assembly 1 42 126312 Gland/O-ring Assembly 1 43 506611 Polyseal 1 44 123904 Spacer 1 45 505939 Retaining Ring 1

46 500812 O-Ring 1 47 -------------- --------------------------------- ---48 501074 Quad-Ring 1 49 500786 O-Ring 1 50 505496 Timing Pin 1 51 125560 Cylinder Assembly 1 52 501456 Quad-Ring 1 53 500869 O-Ring 1 54 125724-1 Gasket 1 55 504127 Screw 3 56 116585-1 Bottom Plate 1 57 115554-1 Muffler 1 58 505420 Locknut 1 59 506493 Washer 1 60 111959-1 Cylinder Head 1 61 123753 Air Piston 1 62 506490 Retaining Ring 1 63 125561 Piston Rod 1 64 125118 Pivot Screw 1 65 116272 Spring 1 66 507396 O-Ring 3 67 125562 Throttle Valve 1 68 123754 Throttle Arm 1 69 500062 Screw 4 70 112403 Housing/S pacer Assembly 1 71 505864 Spring 2 72 501408 Quad-Ring 1 73 112405 Reservoir Plunger 1 74 111139 Seat 1 75 502929 Ball 1 76 111067 Check Valve Guide 1 77 100874 Spring 1 78 111068 Plug 1 79 505446 O-Ring 2 80 126134 Seat Assembly 1 81 502506 Ball 1 82 120128 Guide 1 83 120127 Sleeve 1 84 507403 Spring 1 85 114530 Plug 1 86 507164 Swivel Assembly 1 87 500778 O-Ring 1

88 502274 Retaining Ring 1 94 125117 Lever Guard 1

ITEM PART# DESCRIPTION QTY

ARTS LIST 244

Page 18

MODEL 244/244OS TOOL HUCK FASTENERS

SSEMBLY DRAWING

244OS

FIG. 10

25 RETURN GLAND ASSEMBLY

16 17 18

92 89

29 PULL GLAND ASSEMBLY

33 PISTON ASSEMBLY

6867

29 33

62 61 60 59 58 57 56 55

SECTION A-A

41 GLAND ASSEMBLY

86 SWIVEL ASSEMBLY SECTION C-C

70 71

85 28 79 84 83 82 81 80 28 79 28 78 39

SECTION B-B

Page 19

MODEL 244/244OS TOOL HUCK FASTENERS

1 125550 Handle 1 2 1 16404-1 Cable Assembly 1 3 505496 Trigger Pin 1 4 500621 Roll Pin 1 5 124333-1 Trigger 1 6 505818 Polyseal 1 7 -------------- --------------------------------- ---8 -------------- --------------------------------- ----

9 125947 Nose Adapter 1 10 -------------- --------------------------------- ---11 126323 Gland Cap/Bearing 1 12 126530 Front Gland 1 13 501113 Back-Up Ring 1 14 500819 O-Ring 1 15 125535 Head, Plug, & Seat Assy 1 16 507401 O-Ring 1 17 501142 Back-Up Ring 2 18 125946 Hydraulic Piston 1 19 125543 Rear Gland 1 20 500820 O-Ring 1 21 125948 End Cap 1 22 -------------- --------------------------------- ---23 -------------- --------------------------------- ---24 507400 Polyseal 1 25 125555 Return Gland Assembly 1 26 125554 Gland Housing 1 27 500776 O-Ring 3 28 501082 Back-Up Ring 6 29 125553 Pull Gland Assembly 1 30 125552 Pull Gland Housing 1 31 501085 Back-Up Ring 1 32 500779 O-Ring 3 33 118865 Piston Assembly 1 34 117773 Screw 1 35 503768 O-Ring 1 36 501084 Back-Up Ring 2 37 117774 Piston 1 38 500773 O-Ring 1 39 505438 O-Ring 3 40 100309 Plug 2 41 125557 Gland Assembly 1 42 126312 Gland/O-ring Assembly 1 43 506611 Polyseal 1 44 123904 Spacer 1 45 505939 Retaining Ring 1

46 500812 O-Ring 1 47 -------------- --------------------------------- ---48 501074 Quad-Ring 1

49 500786 O-Ring 1 50 505496 Timing Pin 1 51 125560 Cylinder Assembly 1 52 501456 Quad-Ring 1 53 500869 O-Ring 1 54 125724-1 Gasket 1 55 504127 Screw 3 56 116585-1 Bottom Plate 1 57 115554-1 Muffler 1 58 505420 Locknut 1 59 506493 Washer 1 60 111959-1 Cylinder Head 1 61 123753 Air Piston 1 62 506490 Retaining Ring 1 63 125561 Piston Rod 1 64 125118 Pivot Screw 1 65 116272 Spring 1 66 507396 O-Ring 3 67 125562 Throttle Valve 1 68 123754 Throttle Arm 1 69 500062 Screw 4 70 112403-1 Housing/Spacer Assembly 1 71 505864 Spring 1 72 501408 Quad-Ring 1 73 112405 Reservoir Plunger 1 74 111139 Seat 1 75 502929 Ball 1 76 111067 Check Valve Guide 1 77 100874 Spring 1 78 111068 Plug 1 79 505446 O-Ring 2 80 126134 Seat Assembly 1 81 502506 Ball 1 82 120128 Guide 1 83 120127 Sleeve 1 84 507403 Spring 1 85 114530 Plug 1 86 507164 Swivel Assembly 1 87 500778 O-Ring 1

88 502274 Retaining Ring 1 89 125949 Piston Stop 1 90 125951 Rotational Stop 1 91 500102 Cap Screw 1 92 501071 Locknut 1

93 507602 Spring 1 94 125117 Lever Guard 1 95 500784 O-Ring 1

ITEM PART# DESCRIPTION QTY

PARTS LIST 244OS

Page 20

MODEL 244/244OS TOOL HUCK FASTENERS

MEASURING/ADJUSTING TOOL STROKE (244OS)

FIG. 11

ADJUSTING STROKE

1. Measure distance "A" from face of Hydraulic Piston (18) to face of Nose Adapter (9). This distance should be approximately equal to .247 inches.

2. Cycle tool and hold piston back by keeping the trigger depressed. Measure distance "B" as above.

3. STROKE = A+B

4. Adjust Piston Stop (89) clockwise to reduce dimension "B" (decreasing stroke) and counterclockwise to increase "B" (increasing stroke). Repeat step 2.

5. When desired stroke has been reached, hold Piston Stop (89) with a ¼" hex key and with a ¾" open end wrench tighten Locknut (92) against End Cap (21).

Page 21

MODEL 244/244OS TOOL HUCK FASTENERS

FIG. 12

ATTACHING NOSE ASSEMBLY (244OS)

ATTACHING NOSE ASSEMBLY

1. Remove Cap Screw (91) and Rotational Stop (90).

2. Insert a 3/16" hexagonal T-Wrench through Piston Stop (89) until it engages the internal hex in Hydraulic Piston (18).

3. Thread the nose assembly onto the tool until it bottoms out. Then back it off half to one full turn.

4. Install Rotational Stop (90) and secure with Cap Screw (91). The nose should be free to rotate approximately 45 degrees from the vertical in either direction (90 degrees included).

NOSE ASSEMBLY

T-WRENCH

Page 22

MODEL 244/244OS TOOL HUCK FASTENERS

Always check out the simplest possible cause of a malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each possible cause until the cause is located. Where possible, substitute known good parts for suspected bad parts. Use TROUBLESHOOTING CHART as an aid in locating and correcting malfunction.

NOTE:

Piston Drift is when the air piston is in the down position, but the hydraulic pull piston is not in the full forward position. This causes an out of sequence condition.

1 Tool fails to operate when trigger is depressed.

a) Air line not connected b) Throttle Valve O-rings (66), worn or damaged. c) Throttle valve Cable Assembly (2) is broken.

2 Tool does not complete fastener installation and

break pintail.

a) Air pressure too low b) Air Piston Quad-Ring (52) worn or damaged. c) Reservoir empty or low, refer to Fill and Bleed

section.

d) Air in hydraulic system, refer to Fill and Bleed

section. e) Reservoir Springs (71) worn or damaged f) Check for piston drift

3 Pintail stripped and/or swaged collar not ejected.

a) Check for broken or worn jaws in nose assembly,

refer to nose assembly data sheet. b) Check for loose Retaining Nut (7) c) Check for piston drift.

4 Tool has piston drift.

a) Loose collet crashing into the front of the anvil,

this causes the relief valve to open allowing the

piston to drift. Tighten the collet and refer to Fill

and Bleed section. b) Worn or damaged Return Pressure Relief Valve

in tool, inspect Seat Assembly (80), O-ring (27),

Back-up Rings (28), Steel Ball (81) and Valve

Spring (84). Replace if necessary. c) Worn or damaged Piston Assembly (33); Inspect

O-ring (35), O-ring (38) and Back-up Rings (36).

Replace if necessary.

5 Hydraulic fluid exhausts with air or leaks at base

of handle.

a) Worn or damaged Gland Assembly (41); Inspect

Polyseal (43), O-rings (46 & 49) and Quad-Ring

(48). Replace if necessary.

6. Hydraulic fluid leaks at rear of Pull Piston (18)

a) Worn or damaged Rear Gland (19), inspect

Polyseal (24) and O-ring (20). Replace if necessary.

7. Hydraulic fluid leaks at front of Pull Piston (18).

a) Worn or damaged Front Gland (12); Inspect

Polyseal (6), O-ring (14) and Back-up Ring (13). Replace if necessary.

8. Pull Piston (18) will not return.

a) Throttle Valve (67) stuck; Lubricate O-rings (66). b) Throttle Arm (68), Cable Assembly (2) or Trigger

(5) binding.

9. Air leaks at air Cylinder Head (60).

a). Worn or damaged O-ring (53). Replace if

necessary.

CCESSORIES

244 Tool

Fill and Bleed Bottle (Fig.8) - 120337 Seat Removal Tool - 126136 Fill Tool Assy for reservoir (Fig.8) - 112465 Stall Nut (Fig.8) - 124090 Retaining Nut (for

“Jiffy” style noses)- 125412

Piston Assembly Tool Kit - 123110-11

Includes:

Piston Assembly Tool (Fig. 2) - 123111-2 Spacer (Fig. 2) - 123112-2

Service Tool Kit - 120352-244

Includes:

Fill and Bleed Bottle (Fig.8) - 120337 Fill Tool for reservoir (Fig.8) - 112465 Stall Nut (Fig.8) - 124090

244OS Tool

Fill and Bleed Bottle (Fig.8) - 120337 Seat Removal Tool - 126136 Fill Tool Assy for reservoir (Fig.8) - 112465-1 Main Piston Assembly Tool Kit - 123110-10

Includes:

Piston Assembly Tool (Fig. 2) - 123111-8 Spacer (Fig. 2) - 123112-8

Service Tool Kit - 120352-244OS

Includes:

Fill and Bleed Bottle (Fig.8) - 120337 Fill Tool Assy (Fig.8) - 112465

TROUBLESHOOTING

Page 23

----------------------------------------------------------------------------

1. CHEMICAL PRODUCT/COMPANY IDENTIFICATION

----------------------------------------------------------------------------

HYDROCLEAR(R) DEXRON(R) III/MERCON(R) Automatic Transmission Fluid MSDS Code: ATFC0089 Revised: 14-Mar-2000 "HYDROCLEAR" is a registered trademark of Conoco.

"DEXRON" is a registered trademark of General Motors Corp. "MERCON" is a registered trademark of Ford Motor Company.

Product Use: Automatic Transmission Fluid Conoco Blend Code: 46682

MANUFACTURER/DISTRIBUTOR Conoco Inc. P.O. Box 2197 Houston, TX 77252 PHONE NUMBERS Product Information: 1-281-293-5550 Transport Emergency: CHEMTREC 1-800-424-9300 (U.S. & Canada) 703-527-3887 (elsewhere; call collect) Medical Emergency: 1-800-441-3637

-------------------------------------------------------------------------

2. COMPOSITION/INFORMATION ON INGREDIENTS

-------------------------------------------------------------------------

COMPONENTS % Base oils >85 Proprietary additives <15

If oil mist is generated, exposure limits apply (see Section 8).

-------------------------------------------------------------------------

3. HAZARDS IDENTIFICATION

-------------------------------------------------------------------------

--- EMERGENCY OVERVIEW --APPEARANCE / ODOR Red liquid / mild petroleum hydrocarbon odor.

OSHA REGULATORY STATUS This material is classified as nonhazardous under OSHA Regulations.

HMIS RATING Health: 1; Flammability: 1; Reactivity: 0 ___________________________________

Potential Health Effects Primary Route of Entry: Skin The product, as with many petroleum products, may cause minor skin, eye, and lung irritation, but good hygienic practices can minimize these effects.

Normal use of this product does not result in generation of an oil mist. However if an oil mist is generated, overexposure can cause minor and reversible irritation to the eyes, skin, and especially the lungs. Proper personal protective equipment and sufficient ventilation can provide adequate protection.

Carcinogenicity Information None of the components present in this material at concentrations equal to or greater than 0.1% are listed by IARC, NTP, OSHA or ACGIH as a carcinogen.

------------------------------------------------------------------------

4. FIRST AID MEASURES

------------------------------------------------------------------------

INHALATION If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Call a physician.

SKIN CONTACT Wash skin thoroughly with soap and water. If irritation develops and persists, consult a physician.

EYE CONTACT In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Call a physician.

INGESTION Material poses an aspiration hazard. If swallowed, do not induce vomiting. Immediately give 2 glasses of water. Never give anything by mouth to an unconscious person. Call a physician. If vomiting occurs naturally, have victim lean forward to reduce the risk of aspiration.

Notes to Physicians Activated charcoal mixture may be administered. To prepare activated charcoal mixture, suspend 50 grams activated charcoal in 400 mL water and mix thoroughly. Administer 5 mL/kg, or 350 mL for an average adult.

---------------------------------------------------------------------------

5. FIRE FIGHTING MEASURES

---------------------------------------------------------------------------

Flammable Properties Flash Point (typical): 370 F (188 C) Flash Point (minimum): 351 F (177 C) Method: COC

NFPAClassification: Class IIIB Combustible Liquid. NFPARating: Health 0; Flammability 1; Reactivity 0

Extinguishing Media Water Spray, Foam, Dry Chemical, CO2.

Fire Fighting Instructions Water or foam may cause frothing. Use water to keep fire-exposed containers cool. Water may be used to flush spills away from exposures.

Products of combustion may contain carbon monoxide, carbon dioxide, and other toxic materials. Do not enter enclosed or confined space without proper protective equipment including respiratory protection.

---------------------------------------------------------------------------

6. ACCIDENTAL RELEASE MEASURES

---------------------------------------------------------------------------

Safeguards (Personnel) NOTE: Review FIRE FIGHTING MEASURES and HANDLING (PERSONNEL) sections before proceeding with clean-up. Use appropriate PERSONAL PROTECTIVE EQUIPMENT during clean-up.

Remove source of heat, sparks, and flame. Initial Containment

Dike spill. Prevent material from entering sewers, waterways, or low areas. Spill Clean Up

Recover free liquid for reuse or reclamation. Soak up with sawdust, sand, oil dry or other absorbent material.

---------------------------------------------------------------------------

7. HANDLING AND STORAGE

---------------------------------------------------------------------------

Handling (Personnel) Avoid breathing vapors or mist. Avoid contact with eyes. Avoid prolonged or repeated contact with skin. Wash thoroughly after handling. Wash contaminated clothing prior to reuse.

Handling (Physical Aspects) Close container after each use. Do not pressurize, cut, weld, braze, solder, grind, or drill on or near full or empty container. Empty container retains residue (liquid and/or vapor) and may explode in heat of a fire.

Storage Store in accordance with National Fire Protection Association recommendations. Store in a cool, dry place. Store away from heat, sparks and flames, oxidizers. Close container after each use.

---------------------------------------------------------------------------

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

---------------------------------------------------------------------------

Engineering Controls VENTILATION Normal shop ventilation.

Personal Protective Equipment RESPIRATORY PROTECTION None normally required except in emergencies or when conditions cause excessive airborne levels of mists or vapors. Select appropriate NIOSH-approved respiratory protective equipment when exposed to sprays or mists. Proper respirator selection should be determined by adequately trained personnel and based on the contaminant(s), the degree of potential exposure, and published respirator protection factors.

PROTECTIVE GLOVES Should be worn when the potential exists for prolonged or repeated skin contact. NBR or neoprene recommended.

EYE PROTECTION Safety glasses with side shields.

OTHER PROTECTIVE EQUIPMENT Coveralls with long sleeves if splashing is probable.

Page 24

Applicable Exposure Limits If oil mist is generated, exposure limits apply. PEL (OSHA) : 5 mg/m3, 8 Hr. TWA TLV (ACGIH) : 5 mg/m3, 8 Hr. TWA, STEL 10 mg/m3

---------------------------------------------------------------------------

9. PHYSICAL AND CHEMICAL PROPERTIES

---------------------------------------------------------------------------

Physical Data Boiling Point: Not Available Vapor Pressure: Nil Vapor Density: >1 (Air=1.0) % Volatiles: Nil Evaporation Rate: Nil Solubility in Water: Insoluble Odor: Petroleum Hydrocarbon (mild). Form: Liquid. Color: Red. Specific Gravity: 0.87 @ 60 F (16 C) Density: 7.14 lb/gal

---------------------------------------------------------------------------

10. STABILITYAND REACTIVITY

---------------------------------------------------------------------------

Chemical Stability Stable.

Conditions to Avoid Heat, sparks, and flames.

Incompatibility with Other Materials Incompatible or can react with oxidizers.

Decomposition Normal combustion forms carbon dioxide; incomplete combustion may produce carbon monoxide.

Polymerization Polymerization will not occur.

---------------------------------------------------------------------------

11. TOXICOLOGICAL INFORMATION

---------------------------------------------------------------------------

Animal Data Mouse skin painting studies have shown that highly refined petroleum lube base oils similar to ingredients in this product have not caused skin tumors.

---------------------------------------------------------------------------

12. ECOLOGICAL INFORMATION

---------------------------------------------------------------------------

Ecotoxicological Information No specific aquatic data available for this product.

---------------------------------------------------------------------------

13. DISPOSAL CONSIDERATIONS

---------------------------------------------------------------------------

Waste Disposal Treatment, storage, transportation, and disposal must be in accordance with applicable Federal, State/Provincial, and Local regulations. Do not flush to surface water or sanitary sewer system.

Container Disposal Empty drums should be completely drained, properly bunged, and promptly shipped to the supplier or a drum reconditioner. All other containers should be disposed of in an environmentally safe manner.

---------------------------------------------------------------------------

14. TRANSPORTATION INFORMATION

---------------------------------------------------------------------------

Shipping Information DOT: Not regulated. ICAO/IMO: Not restricted.

---------------------------------------------------------------------------

15. REGULATORY INFORMATION

---------------------------------------------------------------------------

U.S. Federal Regulations OSHA HAZARD DETERMINATION This material is not known to be hazardous as defined by OSHA's Hazard Communication Standard, 29 CFR 1910.1200.

CERCLA/SUPERFUND Not applicable; this material is covered by the CERCLA petroleum exclusion.

SARA, TITLE III, 302/304 It is possible material may contain extremely hazardous substances at concentrations below 1.0% so that a large-enough spill could warrant an Emergency Release Report.

SARA, TITLE III: 311/312 HAZARD CLASSIFICATIONS Acute: No Chronic: No Fire: No Reactivity: No Pressure: No

SARA, TITLE III, 313 This material is not known to contain any chemical(s) at a level of 1.0% or greater (0.1% for carcinogens) on the list of Toxic Chemicals and subject to release reporting requirements. TSCA Material and/or components are listed in the TSCA Inventory of Chemical Substances (40 CFR 710).

RCRA This material has been evaluated for RCRA characteristics and does not meet hazardous waste criteria if discarded in its purchased form. Because of product use, transformation, mixing, processing, etc., which may render the resulting material hazardous, it is the product user's responsibility to determine at the time of disposal whether the material meets RCRA hazardous waste criteria.

CLEAN WATER ACT The material contains the following ingredient(s) which is considered hazardous if spilled into navigable waters and therefore reportable to the National Response Center (1-800-424-8802). Ingredient(s): Petroleum Hydrocarbons Reportable Quantity: Film or sheen upon, or discoloration of any water surface

CLEAN WATER ACT This material is not known to contain hazardous substances in sufficient quantity to make it subject to CERCLA regulations.

State Regulations (U.S.) CALIFORNIA "PROP 65" This material may contain trace amount(s) of an ingredient(s) known to the State of California to cause cancer, birth defects, or other reproductive harm. Read and follow all label directions.

PENNSYLVANIA WORKER & COMMUNITY RIGHT TO KNOW ACT This material is not known to contain any ingredient(s) subject to the Act. Nonhazardous ingredient information is withheld as a trade secret in accordance with Section 11 of the Act.

Canadian Regulations This is not a WHMIS Controlled Product.

--------------------------------------------------------------------------# 16. OTHER INFORMATION

---------------------------------------------------------------------------

NOTE: This product or any other hydrocarbon-based lubricant should not be used in non-diaphragm compressors that produce "breathing air" unless the outlet is monitored continuously for carbon monoxide. These lubricants can produce carbon monoxide when subjected to high temperatures. ________________ The data in this Material Safety Data Sheet relates only to the specific material designated herein and does not relate to use in combination with any other material or in any process.

Responsibility for MSDS : MSDS Coordinator Address : Conoco Inc. > : PO Box 2197 > : Houston, TX 77252 Telephone : 1-281-293-5550 Web Site : www.Conoco.com

Page 25

HUCK FASTENERS

LIMITED WARRANTIES

Tooling Warranty: Huck warrants that tooling and other items (excluding fasteners, and hereinafter referred as "other items") manufactured by Huck shall be free from defects in workmanship and materials for a period of ninety (90) days from the date of original purchase.

Warranty on "non standard or custom manufactured products": With regard to non-standard products or

custom manufactured products to customer's specifications, Huck warrants for a period of ninety (90) days from the date of purchase that such products shall meet Buyer's specifications, be free of defects in workmanship and materials. Such warranty shall not be effective with respect to non-standard or custom products manufactured using buyer-supplied molds, material, tooling and fixtures that are not in good condition or repair and suitable for their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. HUCK MAKES NO OTHER WARRANTIES AND EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, INCLUDING IMPLIED WARRANTIES AS TO MERCHANTABILITY OR AS TO THE FITNESS OF THE TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS FOR ANY PARTICULAR PURPOSE AND HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for any breach of warranty shall be limited, at Huck's option, to replacement or repair, at FOB Huck's plant, of Huck manufactured tooling, other items, nonstandard or custom products found to be defective in specifications, workmanship and materials not otherwise the direct or indirect cause of Buyer supplied molds, material, tooling or fixtures. Buyer shall give Huck written notice of claims for defects within the ninety (90) day warranty period for tooling, other items, nonstandard or custom products described above and Huck shall inspect products for which such claim is made.

Tooling, Part(s) and Other Items not manufactured by Huck.

HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING, PART(S) OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION,

DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

The only warranties made with respect to such tool, part(s) or other items thereof are those made by the manufacturer thereof and Huck agrees to cooperate with Buyer in enforcing such warranties when such action is necessary.

Huck shall not be liable for any loss or damage resulting from delays or nonfulfillment of orders owing to strikes, fires, accidents, transportation companies or for any reason or reasons beyond the control of the Huck or its suppliers.

Huck Installation Equipment

Huck International, Inc. reserves the right to make changes in specifications and design and to discontinue models without notice.

Huck Installation Equipment should be serviced by trained service technicians only.

Always give the Serial Number of the equipment when corresponding or ordering service parts.

Complete repair facilities are maintained by Huck International, Inc. Please contact one of the offices listed below.

Eastern One Corporate Drive Kingston, New York 12401-0250 Telephone (845) 331-7300 FAX (845) 334-7333

Canada 6150 Kennedy Road Unit 10, Mississauga, Ontario, L5T2J4, Canada. Telephone (905) 564-4825 FAX (905) 564-1963

Out

side USA and Canada Contact your nearest Huck International Office, see back cover.

In addition to the above repair facilities, there are Authorized Tool Service Centers (ATSC's) located throughout the United States. These service centers offer repair services, spare parts, Service Parts Kits, Service Tools Kits and Nose Assemblies. Please contact your Huck Representative or the nearest Huck office listed on the back cover for the ATSC in your area.

Page 26

HUCK FASTENERS

Huck Acceptance is World-wide

Huck Fastener maintains company offices throughout the United States and

Canada with subsidiary offices in many other countries. Sales engineers and

systems specialists located in your area can help in solving your fastener problems.

Huck Fasteners world-wide locations:

Americas

Huck International, Inc.

World Headquarters

3724 East Columbia Tucson, AZ 85714 800-234-4825 520-747-9898 FAX: 520-748-2142

Huck International, Inc.

Aerospace Fastener Division

3724 East Columbia Tucson, AZ 85714 800-234-4825 520-747-9898 FAX: 520-748-2142

Huck International, Inc.

Aerospace Fastener Division

PO Box 5268 900 Watsoncenter Rd. Carson, CA 90749 800-421-1459 310-830-8200 FAX: 310-830-1436

Huck International, Inc.

Industrial Fastener Division

PO Box 8117 8001 Imperial Drive Waco, TX 76714-8117 800-388-4825 254-776-2000 FAX: 254-751-5259

Huck International, Inc. Inst

allation Systems

Division

1 Corporate Drive Kingston, NY 12401 800-431-3091 845-331-7300 FAX: 845-334-7333 www.hucktools.com

Huck International Ltd.

6150 Kennedy Road, Unit 10 Mississagua, Ontario L5T2J4 Canada 905-564-4825 FAX: 905-564-1963

Huck International, Inc.

Avenida Parque Lira. 79-402 Tacubaya Mexico, D.F. C.P. 11850 FAX: 525-515-1776 TELEX: 1173530 LUKSME

Far East

Huck Australia, Pty. Ltd.

Private Bag 6 Rowville, Victoria Australia 3178 03-764-5500 Toll Free: 008-335-030 FAX: 03-764-5510

Europe

Huck International Ltd.

Unit C, Stafford Park 7 Telford, Shropshire England TF3 3BQ 0952-290011 FAX: 0952-290459

Huck S.A.

Clos D’Asseville BP4 95450 Us Par Vigny France 33-1-30-27-9500 FAX: 33-1-34-66-0600