Huck 2012, 2012V, 2012B, 2012OS Instruction Manual

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03-07-2013

HK969

INSTRUCTION MANUAL

2012 ALL MODELS

PNEUDRAULIC INSTALLATION TOOL

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2012 series Tooling (HK969) Alcoa Fastening Systems

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THREADLOCKER RECOMMENDATION

Loctite® 243 THREADLOCKER

TO REPLACE Vibra-Tite® IN

HUCK

PNEUDRAULIC INSTALLATION TOOLS

In order to ensure ease of assembly of back caps and air pistons, among other components of HUCK installation equipment, it is recommended that wherever Vibra-Tite® has been mentioned in a HUCK instruction manual or product bulletin procedure, the product Loctite® 243 Threadlocker be used instead.

This oil-tolerant, removable, medium-strength blue threadlocker is designed for locking and sealing threaded components. It can be applied smoothly and will now be the HUCK recommended standard for these applications. For best results, follow manufacturer’s recommendations for use.

Loctite® 243 Threadlocker is available for purchase from HUCK in a .5 mL tube as part number 508567.

Locite is a registered trademark of Henkel Corporation, U.S.A.

Vibra-Tite is a registered trademark of ND Industries, Inc. USA.

For more informaƟ on or to order, please contact your local distributor or call direct: Alcoa Fastening Systems

1 Corporate Drive Kingston, NY 12401 800-278-4825

PKG: 8452 GRP: 01 through 12, 15 through 19, & 21-22

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January 29, 2014

PB618

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2012 series Tooling (HK969) Alcoa Fastening Systems

EU DECLARATION OF CONFORMITY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

DESCRIPTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SPECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6

PRINCIPLE OF OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

PREPARATION FOR USE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OPERATING INSTRUCTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DISASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

ASSEMBLY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

FILL AND BLEED PROCEDURE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14

HOW TO MEASURE STROKE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

TOOL ASSEMBLY PARTS DRAWINGS

. . . . . . . . . . . . . . . . . . . . . . . .16-22

ACCESSORIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

STICKER LOCATIONSS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

ONTENTS

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2012 series Tooling (HK969) Alcoa Fastening Systems

I. GENERAL SAFETY RULES:

1. A half hour long hands-on training session with qualified personnel is recommended before using Huck equipment.

2. Huck equipment must be maintained in a safe working condition at all times. Tools and hoses should be inspected at the beginning of each shift/day for damage or wear. Any repair should be done by a qualified repairman trained on Huck procedures.

3. For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories on, or working near the assembly power tool. Failure to do so can result in serious bodily injury.

4. Only qualified and trained operators should install, adjust or use the assembly power tool.

5. Do not modify this assembly power tool. This can reduce effectiveness of safety measures and increase operator risk.

6. Do not discard safety instructions; give them to the operator.

7. Do not use assembly power tool if it has been damaged.

8. Tools shall be inspected periodically to verify all ratings and markings required, and listed in the manual, are legibly marked on the tool. The employer/operator shall contact the manufacturer to obtain replacement marking labels when necessary. Refer to assembly drawing and parts list for replacement.

9. Tool is only to be used as stated in this manual. Any other use is prohibited.

10. Read MSDS Specifications before servicing the tool. MSDS specifications are available from the product manufacturer or your Huck representative.

11.Only genuine Huck parts shall be used for replacements or spares. Use of any other parts can result in tooling damage or personal injury.

12.Never remove any safety guards or pintail deflectors.

13.Never install a fastener in free air. Personal injury from fastener ejecting may occur.

14.Where applicable, always clear spent pintail out of nose assembly before installing the next fastener.

15.Check clearance between trigger and work piece to ensure there is no pinch point when tool is activated. Remote triggers are available for hydraulic tooling if pinch point is unavoidable.

16.Do not abuse tool by dropping or using it as a hammer. Never use hydraulic or air lines as a handle or to bend or pry the tool. Reasonable care of installation tools by operators is an important factor in maintaining tool efficiency, eliminating downtime, and preventing an accident which may cause severe personal injury.

17.Never place hands between nose assembly and work piece. Keep hands clear from front of tool.

18.Tools with ejector rods should never be cycled with out nose assembly installed.

19.When two piece lock bolts are being used always make sure the collar orientation is correct. See fastener data sheet for correct positioning.

II. PROJECTILE HAZARDS:

1. Risk of whipping compressed air hose if tool is pneudraulic or pneumatic.

2. Disconnect the assembly power tool from energy source when changing inserted tools or accessories.

3. Be aware that failure of the workpiece, accessories, or the inserted tool itself can generate high velocity projectiles.

4. Always wear impact resistant eye protection during tool operation. The grade of protection required should be assessed for each use.

5. The risk of others should also be assessed at this time.

6. Ensure that the workpiece is securely fixed.

7. Check that the means of protection from ejection of fastener or pintail is in place and operative.

8. There is possibility of forcible ejection of pintails or spent mandrels from front of tool.

III. OPERATING HAZARDS:

1. Use of tool can expose the operator’s hands to hazards including: crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands.

2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool.

3. Hold the tool correctly and be ready to counteract normal or sudden movements with both hands available.

4. Maintain a balanced body position and secure footing.

5. Release trigger or stop start device in case of interruption of energy supply.

6. Use only fluids and lubricants recommended by the manufacturer.

7. Avoid unsuitable postures, as it is likely for these not to allow counteracting of normal or unexpected tool movement.

8. If the assembly power tool is fixed to a suspension device, make sure that fixation is secure.

9. Beware of the risk of crushing or pinching if nose equipment is not fitted.

IV. REPETITIVE MOTION HAZARDS:

1. When using assembly power tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the body.

2. When using tool, the operator should adopt a comfortable posture while maintaining a secure footing and avoid awkward or off balanced postures.

3. The operator should change posture during extended tasks to help avoid discomfort and fatigue.

4. If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiffness, these warnings should not be ignored. The operator should tell the employer and consult a qualified health professional.

V. ACCESSORIES HAZARDS:

1. Disconnect tool from energy supply before changing inserted tool or accessory.

2. Use only sizes and types of accessories and consumables that are recommended. Do not use other types or sizes of accessories or consumables.

VI. WORKPLACE HAZARDS:

1. Be aware of slippery surfaces caused by use of the tool and of trip hazards caused by the air line or hydraulic hose.

2. Proceed with caution while in unfamiliar surroundings; there could be hidden hazards such as electricity or other utility lines.

3. The assembly power tool is not intended for use in potentially explosive environments.

4. Tool is not insulated against contact with electrical power.

5. Ensure there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by use of the tool.

VII. NOISE HAZARDS:

1. Exposure to high noise levels can cause permanent, disabling hearing loss and other problems such as tinnitus, therefore risk assessment and the implementation of proper controls is essential.

2. Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ‘ringing’.

3. Use hearing protection in accordance with employer’s instructions and as required by occupational health and safety regulations.

4. Operate and maintain tool as recommended in the instruction handbook to prevent an unnecessary increase in the noise level.

5. Select, maintain and replace the consumable / inserted tool as recommended to prevent an unnecessary increase in noise.

6. If the power tool has a silencer, always ensure that it is in place and in good working order when the tool is being operated.

VIII. VIBRATION HAZARDS:

1. Exposure to vibration can cause disabling damage to the nerves and blood supply to the hands and arms.

2. Wear warm clothing when working in cold conditions and keep hands warm and dry.

3. If numbness, tingling, pain or whitening of the skin in the fingers or hands, stop using the tool, tell your employer and consult a physician.

4. Support the weight of the tool in a stand, tensioner or balancer in order to have a lighter grip on the tool.

IX. PNEUMATIC / PNEUDRAULIC TOOL SAFETY INSTRUCTIONS:

1. Air under pressure can cause severe injury.

2. Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories or when making repairs.

3. Never direct air at yourself or anyone else.

4. Whipping hoses can cause severe injury, always check for damaged or loose hoses and fittings.

5. Cold air should be directed away from hands.

6. Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be used to safeguard against possible hose to hose or hose to tool connection failure.

7. Do not exceed maximum air pressure stated on tool.

8. Never carry an air tool by the hose.

GLOSSARY OF TERMS AND SYMBOLS:

- Product complies with requirements set forth by the relevant European directives.

- READ MANUAL prior to using this equipment.

- EYE PROTECTION IS REQUIRED while using this equip- ment.

- HEARING PROTECTION IS REQUIRED while using this equipment.

Notes: are reminders of required procedures.

Bold, Italic type and underlining

: emphasizes a specific instruction.

AFETY

NSTRUCTIONS

CAUTIONS: show conditions that will damage equipment and or structure.

WARNINGS: Must be understood to avoid severe personal injury.

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2012 series Tooling (HK969) Alcoa Fastening Systems

The Model 2012 series tools are lightweight, high speed production tools designed to install:

● -04 through -06 diameter HUCK-

KLINCH®fasteners (including oversize HUCK-KLINCH)

● -04 through -06 UNIMATIC®blind rivets

● Any other

The 2012V, with vacuum boost selector switch ON, has two functions:

1. With tool in any position, vacuum holds fastener firmly in nose assembly.

2. Vacuum expels broken pintail into pintail collector.

Pulling action of the pull piston is provided by a pneumatic-hydraulic (pneudraulic) intensifier system powered by 90 psi air pressure. The air inlet is equipped with a connector with 1/4-18 female pipe threads to accept your air hose or quick connect fitting. The piston return stroke is spring actuated.

POWER SOURCE:

90psi MAX shop air

HOSE KITS:

Use only genuine HUCK Hose Kits rated @ 10,000 psi working pressure.

HYDRAULIC FLUID:

ATF meeting DEXRON III, DEXRON IV, MERCON, Allison C‐4 or equivalent specifications. Fire resistant hydraulic fluid may also be used, and is required to comply with OSHA regulation

1926.302 paragraph (d): "the fluid used in

hydraulic power tools shall be fire resistant fluid approved under schedule 30 of the US Bureau of Mines, Department of Interior, and shall retain its operating characteristics at the most extreme temperatures to which it will be exposed."

MAX OPERATING TEMP:

125°F (51.7°C)

MAX FLOW RATE:

2.9 scfm (170 l/m)

MAX INLET PRESSURE:

90 psi (6.2 bar)

MIN PULL CAPACITY:

2670 lbs (11.88 kN) @ 90 psi

MIN STROKE:

.650 inches (1.65 cm)

SPEED/CYCLES:

20 per minute

WEIGHT:

2012: 4.4 lbs (1.99 kg) 2012B & 2012V: 4.7 lbs (2.13 kg)

ESCRIPTION

PECIFICATIONS

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2012 series Tooling (HK969) Alcoa Fastening Systems

PECIFICATIONS

PECIFICATIONS continued

2012

2012B & 2012V

3.41

86.6

.79

305

1.10

27.9

4.88

124

8.77

222.9

2012

10°

9.53

242

2012B

10.29

261.3

2012V

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2012 series Tooling (HK969) Alcoa Fastening Systems

RINCIPLE

PERATION

PULL Piston

Spring

Damper Valve

Exhaust

Muffler

Air Piston

Hydraulic Oil

Air Pressure

Exhaust Air

Hydraulic

Piston Rod

Throttle Valve

(PULL position)

Hydraulic

Piston Rod

Throttle Valve

(RETURN position)

Fig. 2

When the tool is connected to the air supply, air pressure holds the Throttle Valve in the UP position, and air pressure is directed to the top of the Air Piston keeping it down. When the trigger is depressed, the Throttle Valve moves to the DOWN position, and pressurized air is directed to the bottom of the Air Piston, causing the it to move upward (Fig.2a). The air above the piston is exhausted and directed through the center of the Throttle Valve and out the bottom of the tool through the Muffler. As the Hydraulic Piston Rod moves upward, a column of fluid is forced into the tool head, which moves the PULL Piston rearward. The attached nose assembly moves with the PULL Piston to start fastener installation.

When fastener installation is completed, and upon trigger release, air pressure with the assistance of a spring causes the Throttle Valve to return to its UP position. Pressurized air is re-directed to the top of the

Air Piston (Fig.2b), causing the Air Piston and Hydraulic Piston Rod to move downward. The

air from below the piston is exhausted through the Muffler at the bottom of the tool. As the Hydraulic Piston Rod moves downward and hydraulic pressure is released from the

PULL Piston, a Spring behind the PULL Piston returns it to its forward position. The Damper Valve impedes oil flow at pinbreak

helping prevent “Tool Kick”.

Fig. 2a

Fig. 2b

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2012 series Tooling (HK969) Alcoa Fastening Systems

The 2012 is shipped with a plastic plug in the air inlet connector. Connector has 1/4-18 female pipe threads to accept the hose fitting. Quick connect fittings and 1/4 inch inside diameter air hose are recommended. An air supply of 90-100 psi, capable of 2.9 CFM, must be available. Air supply should be equipped with a filter-regulator-lubricator unit.

1. Remove plastic plug from air inlet connector and

drop in a few drops of Automatic Transmission Fluid, DEXRON Ill, or equivalent.

2. Screw quick-connect fitting into air inlet connector.

3. Set air pressure on regulator to 90-100 psi.

4. Attach optional air hose, part number 115436 (supplied with tool), to air inlet connector.

5. Connect air hose to tool.

6. Cycle tool a few times by depressing and releasing trigger.

7. Disconnect air hose from tool.

8. Remove retaining nut.

9. Select correct nose assembly from the available SELECTION CHARTS or speak with your Huck representative.

NOTE: Quick disconnect fittings and air hoses are not available from Huck.

NOTE: 2O12V is sold with the ribbed vacuum control

ON/OFF slide in the forward or OFF position. See FIGURE 6 for slides location which is shown in the ON (rear) position. While Tool is not being used, move slide to the OFF (forward) position to prevent unnecessary air loss.

Blind Fastener Installation:

The Fastener may be placed either in the work hole or in the end of the Nose Assembly. In either case, Tool and Nose Assembly must be held against work and at right angles to it. Depress Trigger and hold it depressed until Fastener is installed and Pintail breaks. Release Trigger.

WARNING

As applicable, do not use without deflectors or pintail bottles. If deflectors are removed or

damaged, separated pintails may eject forcibly from rear of tool. Unshielded eyes, especially, may be permanently injured. Other severe injuries can be caused by flying pintails. If there is any chance of a projectile-like ejection, always point rear of tool in a safe direction, or be sure there is some structure that will stop ejecting pintails.

CAUTION: Insert Pintail Tube 124448-2 into tool ONLY when using a Nose Assembly that installs either -04 or -05 size fasteners. Jammed pintails and damage may result if Pintail Tube and fastener size do not correspond correctly.

WARNING

To avoid pinch points, be sure there is adequate clearance for tool and operator’s hands before proceeding. Tool moving toward structure may crush hands or fingers between tool and structure if clearance is limited.

WARNING

Inspect tool for damage before each use. Do not operate if damaged as severe personal injury may occur.

Broken pintails eject from deflector with speed and force. Be sure pintail deflector is directed

safely away from operator or other personnel in the area. Ejecting pintails striking anyone may cause serious personal injury. For Models 2012B and 2012V, pintail bottles must always be used. Replace damaged pintail deflectors and bottles as serious personal injury may occur from pintails when using these defective parts.

REPARATION

FOR

PERATING

NSTRUCTIONS

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2012 series Tooling (HK969) Alcoa Fastening Systems

GOOD SERVICE PRACTICES

Service Kits 2012KIT and 2012VKIT include perishable parts and should be kept on hand at all times. Other components, as experience dictates, should also be kept for replacements. Always replace O-Rings and Back-

up Rings when tool is disassembled for any reason.

The efficiency and life of any tool depends upon proper maintenance and good service practices. Tool should be serviced by personnel who are thoroughly familiar with it and how it operates.

A clean, well-lit area should be available for servicing the tool. Special care must be taken to prevent contamination of pneumatic and hydraulic systems. Proper hand tools and soft materials to protect tools must be available. Use only standard hand tools, brass drift and wood block. Vise with soft jaws should be available. Unsuitable hand tools will cause installation tool damage. All parts must be handled carefully and examined for damage and/or wear. Components should be disassembled and assembled in a straight line without bending, cocking or undue force. Disassembly and assembly procedures outlined in this manual should be followed. If Huck recommended procedures are not followed, the tool may be damaged.

Rub Slic-tite

* with PTFE thread compound, or equiva-

lent, on pipe plug threads and quick connect fitting.

Smear LUBRIPLATE

13OAA*, or equivalent lubricant, on O-Rings and mating surfaces to aid assembly and to prevent damage to O-Rings. (LUBRIPLATE 13O-AA is available in a tube as Huck P/N 502723.)

Use Never-Seez

* Lubricating Compound (Huck P/N

508183), or equivalent anti-seize compound, on Gland Housing Assy, Huck P/N 116134-1, threads. Torque to 50 ft. lbs.

Apply Loctite

* #271 Adhesive/sealant to Locknut

505420. (Loctite is available from Huck in a tube as P/N 503657.) Torque to 25-30 ft. lbs.

STANDARD TOOLS AVAILABLE FROM HUCK

1/8 hex key 502294 used on button head screw

504127.

5/32 hex key 502295 used on socket cap screw

123756.

(0400) TRUARC

* pliers 502866 used on (N5100-l00)

retaining ring.

TOOL MAINTENANCE

The 2012 series require a minimum amount of maintenance. Regular inspection and correction of minor problems will keep the tool operating efficiently and prevent downtime.

Using filter-regulator-lubricator unit is highly recommended for safe and reliable tool operation. If a filter-regulator-lubricator unit is not being used in the air supply: (1) Remove hose fitting from air inlet connector and drop in a few drops of automatic transmission fluid or light oil. (2) Blow out air line to remove dirt and water before connecting air hose to tool. At regular intervals, depending upon use, replace all seals in tool. Service Kits should be kept on hand. Inspect both hydraulic pistons, and their piston rods for scored surfaces, excessive wear or damage, and replace as necessary.

Always replace seals and back-up rings when tool is disassembled for any reason to assure proper sealing and tool function.

NOSE ASSEMBLY MAINTENANCE

Frequently cleaning the nose assembly is recomended. Remove nose assembly from tool and disassemble. See DD

ISSASSEMBLY

ISSASSEMBLY section. Check components for any

signs of damage, e.g. cracks, scores and spring damage. Check gripper teeth for damage. Remove any debris packed between teeth with a sharp pointed ‘pick’. Periodically dip nose, while cycling tool, in mineral spirits, isopropyl alcohol or other suitable solvent, to clean jaws and wash away metal chips and dirt.

Slic‐tite is a registered trademark of LA‐CO Industries, Inc.

TEFLON is a registered trademark of E. I. du Pont de

Nemours and Company

Loctite is a registered trademark of Henkel Corporation, U.S.A.

TRUARC is a trademark of TRUARC Co. LLC

Never‐Seez is a registered trademark of Bostik, Inc.

LUBRIPLATE is a registered trademark of Fiske Brothers Refining Co.

CAUTION: Damaged jaw teeth, or debris packed between teeth, will result in failure to install fastener or improperly installed fastener.

AINTENANCE

CAUTION: Do not use TEFLON®* tape on pipe threads. Pipe threads may cause tape to shred resulting in tool malfunction. (Slic-tite is available in stick form, as part number 503237, from Huck.)

Page 12

2012 series Tooling (HK969) Alcoa Fastening Systems

The following procedure is for complete disassembly. Disassemble only subassemblies necessary to check and replace damaged or worn seals, wipers, back-up rings and other components.

Always replace seals, wipers, and back-up rings of disassembled sub-assemblies.

1. Disconnect tool from air source.

2. Unscrew Retaining Nut and remove nose assembly.

3. Unscrew Bleed Plug (Figure 7), including O-ring, from top of Handle/head. Turn tool over and allow fluid to drain into container. Tool may be cycled to clear tool more completely. Discard fluid.

4. Pull Pintail Deflector off End Cap.

5. Remove Throttle Arm Pivot Screw and lift out throttle arm. Disconnect ball end of Cable Assembly from throttle arm. (Figures 8 & 9)

6. Hold tool in vise with bottom up. Remove Button Head Screws (3) with 1/8 hex key. Remove End Cap and Gasket. Remove Muffler from end cap. Remove Spring from Throttle Valve.

7. To loosen Cylinder Head Retaining Ring in Cylinder, tap Cylinder Head with mallet. Remove Retaining Ring.

8. Screw Button Head Screws back into Cylinder Head, and carefully pull or pry on screws to remove head.

9. To remove air piston from cylinder, pull on Locknut with vise-grip pliers. Note: Air piston and rod

should not be disassembled. If Locknut loosens, apply LOCTITE #271 and tighten to 2530 ft. lbs.

10. Remove Bumper from Gland Assembly. Unscrew gland with 1 3/8 socket wrench and extension bar.

11. Remove Retaining Ring from Gland. Pull out Spacer and Polyseal.

12. Lift Cylinder from Handle/head.

13. Turn Handle/head over and drain fluid into container. Discard fluid.

14. Pull Throttle Valve out of Cylinder. Note: Service on

Throttle Valve Bushings is not normally required.

15. Press out Lower Bushing and Upper Bushing. Use square ended brass rods at least six inches long. With proper diameter rod, press out lower bushing first, and then press out upper bushing using a larger size rod.

16. 2012: Place handle/head securely in vise. Remove End Cap with 15/16” open end wrench. Extract Spring, Washer and Wiper Seal.

2012B or 2012V: See Special Disassembly

Instructions in Figure 3 for 2012B and 2012V on next page.

REMOVAL OF PISTON AND FRONT GLAND (Figure 10)

17. Thread Polyseal Insertion/removal Tool, 121694202, into Handle/head.

18. Slide Spacer, 123112-2, onto piston. Thread Piston Assembly (bullet) Tool, 123111-2 onto piston.

continued

CAUTION:Do not scratch, nick or ding Piston Rod. This will cause permanent hydraulic leakage.

WARNING

Air hose must be disconnected before:

• Removing or attaching nose assembly.

• Cleaning tool and/or nose assembly.

• Replacing worn or damaged tool components.

Tool may be activated if not disconnected and cylinder is under pressure. Fingers may be severely pinched/lacerated. Other severe personal injury may result.

CAUTION:Only if air leakage is not correctable with new Throttle Valve Seals, Bushings should be replaced in Cylinder.

CAUTION: If Piston Seals and Gland Seals must be reused, help prevent damaging them by installing optional Polyseal Insertion/removal Tool (121694-202) in rear of Handle/head.

ISASSEMBLY

Page 13

2012 series Tooling (HK969) Alcoa Fastening Systems

19. Push complete piston from front using brass drift. Allow clearance, with stand-off, for piston as it leaves tool.

20. Remove Piston Assembly Bullet, Spacer and

Polyseal Insertion/removal Tool. NOTE: Inspect

hydraulic piston for wear, scoring or damage. Replace when necessary.

21. Unscrew Adapter, 123761, with wrench.

22. Inspect all seals and parts.

23. Remove trigger cable assembly by removing pin with parallel punch. Remove dowel pin to disconnect cable from trigger.

1. Remove Vacuum Tube from Cylinder. (2012V only)

2. Place handle/head securely in vise.Use 0100 TRUARC pliers, 502857, to remove retaining ring. Reach through window of pintail bottle. Remove washer.

3. Remove pintail bottle.

4. Remove bottle adapter and vacuum ON/OFF slide.

5. Remove end cap assembly and spring.

6. Remove washer and O-ring from spring side of end cap.

7. Remove retaining ring on bottle side of end cap. Remove spacer, wiper seal, washer and O-ring.

8. Remove O-rings from ON/OFF slide.

Special Disassembly Instructions

for 2012B and 2012V

Figure 3

ISASSEMBLY

ISASSEMBLY continued

Page 14

2012 series Tooling (HK969) Alcoa Fastening Systems

See MAINTENANCE: GOOD SERVICE PRACTICE. Clean all components with mineral spirits, and inspect for wear or damage. Replace as necessary. Use seals, wipers and back-up rings supplied in SERVICE KIT, 2012KIT and 2012VKIT -see NOTES. Smear LUBRIPLATE 130AA or PARKER-O-LUBE on seals.

Figures 3 through 12.

1. If Bushings have been removed from cylin-

der:

Use an arbor press and apply LOCTITE #609, (503377) on bushings before being pressed into cylinder. Place chamfered end of Upper Bushing In top of Cylinder. Carefully press bushing squarely into cylinder. Repeat procedure for Lower Bushing.

2. Assemble Gland Assembly after replacing Polyseal, Spacer and Retaining Ring. Figure 8.

NOTE: Cup of POLYSEAL must face toward top of tool when installed in Gland.

3. Install Adapter into cylinder handle/head.

4. Thread Polyseal insertion/removal tool, 121694202 into handle/head.

5. Thread Piston Assembly Tool 123111-4, onto Piston Assembly.

6. Push front gland assembly onto piston, as shown.

7. Slide wiper onto piston, as shown.

8. Push assembled components in gently from rear of tool using a press or soft mallet and wood or brass drift.

9. Remove Piston Assembly Tool and Polyseal Insertion/removal Tool.

10. For 2012:

Assemble Spring, Spacer, Rear Wiper

Seal and End Cap into handle/head.

For 2012B or 2012V: Reverse the disassembly

instructions in the Special Disassembly Instructions for 2012B and 2012V in the Disassembly section.

11. Position Cable Assembly in Trigger slot and push Dowel Pin through holes in trigger and cable assembly. Position assembled trigger in handle and drive Pin through holes in handle and trigger.

12. Hold handle/head in vise with lower end pointing up. Turn cylinder bottom up, and position on handle by lining up cylinder pin with handle hole.

13. Apply Never-Seez or equivalent to threads of Gland Assembly. Screw gland into head/handle. Using a 1 3/8 socket wrench, tighten gland to 75-80 ft. lbs.

14. Push Bumper firmly over gland, slots must face toward bottom of tool.

15. Lubricate piston rod. Press assembled air piston/piston rod into cylinder just enough to allow installation of cylinder head.

16. Push Cylinder Head squarely into cylinder taking care not to damage O-ring. Install Retaining Ring. Align screw holes with muffler end cap.

17. Position Muffler in center of cylinder head. Position Gasket on cylinder.

18. Carefully position Muffler End Cap on cylinder.

Be certain that muffler is properly positioned in recess of muffler end cap.

19. Muffler end cap is secured with three Button Head Screws. Tighten with 1/8 hex key.

20. Place tool upright on level surface. Drop Spring into throttle valve bore in cylinder. Push Throttle Valve into cylinder.

21. Place ball end of Throttle Cable in end of Throttle Arm.

22. Slide Throttle Arm into slot on Cylinder.

23. Install Pivot Screw in cylinder to retain Throttle Arm.

24. Follow F

ILLING AND BLEEDING PROCEDURE of this

manual to fill tool.

25. Install Bleed Screw afte filling and bleeding procedure.

CAUTION: Always replace all seals, wipers and back-up rings on/in disassembled components. These parts wear from friction and deteriorate with age. Replacement prevents potential leakage.

SSEMBLY

Page 15

2012 series Tooling (HK969) Alcoa Fastening Systems

Equipment Required:

• Shop airline with 90 - 100 psi max.

• Air regulator

• Fill Bottle 120337 (supplied with tool).

• Large flat blade screwdriver

• Nose assembly or optional Stall Nut

• Fasteners (optional)

• Optional Stall Nut, part no. 124090. (Stall nut is

used to load tool during bleeding and for measuring stroke.)

Preparation:

1. Install air regulator in air line and set pressure to 20-40 psi.

2. Fill bleed bottle almost full of DEXRON III ATF (automatic transmission fluid). Figure 4

Procedure to Fill Empty Tool (new or rebuilt):

1. Attach the tool air source momentarily to seat air piston at bottom of cylinder and disconnect tool. With fill port facing up, lay tool on its side.

2. With a screwdriver, remove bleed plug from fill port.

3. Screw fill bottle into fill port in the head.

4. Set air line pressure to 20-40 psi and connect air line to tool.

5. Stand tool upright on bench. While triggering tool slowly (20-30 cycles), bend fill bottle at right angles to tool. Figure 4.2. Air bubbles will emerge from tool. When bubbles stop, cycling may be discontinued.

6. When trigger is released, pull piston returns to idle position (full forward). Disconnect tool from air line.

7. Lay tool on its side. Remove fill bottle. Top off fluid in fill port. Install bleed plug and tighten.

8. Connect air line to tool. There is a choice of two procedures for measuring the stroke: with and without a stall nut. See S

EE HOW TO MEASURE

STROKE section and follow the selected proce-

dure. If stroke is less than specified, remove bleed plug and top off fluid. Reinstall bleed plug.

9. Increase air pressure to specification. Install two fasteners to check function and installation in a single stroke, or cycle tool with stall-nut fully threaded onto piston to load up tool. Measure stroke again. Remove plug and top off fluid. Reinstall plug and cycle again. Measure again. Continue this process until stroke meets minimum requirements.

continued

Fig. 4

Fig. 4.1

Fig. 4.2

WARNING

Air pressure MUST be set to 20-40 psi to prevent possible injurious high pressure spray.

NEVER CYCLE TOOL WITHOUT:

BLEED PLUG TIGHTENED FILL BOTTLE TIGHTENED IN TOOL, or FILLPORT HELD OVER A RECEPTACLE Figure 4.1

When not properly contained any fluid present in tool will spray out. Severe injury may result.

ILLING

AND

LEEDING

ROCEDURE

Fill

Point

Fill Bottle

Assembly

CONTAINER (Discard Fluid)

Page 16

2012 series Tooling (HK969) Alcoa Fastening Systems

Bleed Procedure for Partially Filled Tool in Field Use:

1. Disconnect tool from airline. With fillport facing up, lay tool on its side.

2. Remove bleed plug from bleed port.

3. Hold tool over suitable container with fillport facing into container.

4. Connect tool to air line. Cycle tool several times

to drain the old fluid, air and foam.

5. Screw fill bottle into fillport.

6. See WARNING

above. With air pressure set at

20-40 psi, connect airline to tool.

7. Stand tool upright on bench. While actuating the trigger slowly (20-30 cycles), bend fill bottle at right angles to tool. Figure 4.2. Observe that air bubbles emerge from tool. When bubbles are no longer observed, cycling may be discontinued.

8. When trigger is released, pull piston returns to idle position (full forward). Disconnect tool from airline with piston full forward.

9. Lay tool on its side. Remove fill bottle. Top off fluid in fillport. Install bleed plug and tighten with screwdriver.

10. Connect air line to tool. There is a choice of two procedures for measuring the stroke: With and without a stall-nut. S

EE HOW TO MEASURE STROKE

section and follow the selected procedure. If stroke is less than specified, remove bleed plug and top off fluid. Reinstall bleed plug.

11. Install two fasteners to check function and installation in a single stroke, or cycle tool with stall nut fully threaded onto piston. Measure stroke again. Remove plug and top off fluid. Reinstall plug and cycle again. Measure again. Continue this process until stroke meets minimum requirements.

ILLING

AND

LEEDING

ROCEDURE

(continued)

WARNING

Air pressure MUST be set to 20-40 psi to prevent possible injurious high pressure spray. NEVER CYCLE TOOL WITHOUT:

BLEED PLUG TIGHTENED FILL BOTTLE TIGHTENED IN TOOL, or FILLPORT HELD OVER A RECEPTACLE Figure 4.1

When not properly contained any fluid pres

ent in tool will spray out. Severe injury may result.

Page 17

2012 series Tooling (HK969) Alcoa Fastening Systems

1. Disconnect tool from airline and remove nose from tool.

2. Reconnect tool to airline, with piston fully forward (end of RETURN stroke), measure and record “X” dimension. Figure 6.

3. Hold trigger depressed. Piston is now fully to the rear and at end of PULL stroke. Measure and record “Y” dimension.

4. Subtract “X” dimension from “Y” dimension.

5. If stroke is less than .650, refer to appropriate previous section. Follow filling and topping off instructions.

Fig. 6

Fig. 5

1. Disconnect tool from airline and remove

nose from tool.

2. Reconnect tool to airline. Cycle tool and

hold trigger depressed. This keeps piston fully to the rear and at end of PULL stroke. Thread stall-nut back onto piston until it contacts stop.

3. Release trigger. Stall-nut will move for-

ward with piston. Figure 5 and measure ‘X” dimension. This is the tool’s stroke.

4. If stroke is less than .650, refer to

appropriate previous section. Follow filling and topping off instructions.

TO MEASURE STROKE OF TOOL WITH STALL-NUT THREADED ONTO PISTON:

EASURE

TROKE

TO MEASURE STROKE OF TOOL WITHOUT STALL-NUT:

Page 18

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 7

* When replacing Cylinder Assembly Stickers (590350, 590351,

and 590347) MUST be ordered and placed in the location shown in Figure 15.

OOL

SSEMBLY

RAWINGS

(pages 16-22)

125118

125471

Cylinder

116408

Bumper

111803-1

Piston Rod

506493

Washer

505420

Locknut

115554-2

Muffler

128791

Bottom

Pivot

Screw

Assy

Plate

500784

O-ring

501090

Back-up

Ring

501414

QUAD-Ring

116134-1 Gland Assembly

123753-1

Air Piston

111959-2

Cylinder Head

501451

QUAD Ring

500864

O-Ring

506878

Retaining Ring

126941 Gasket

504127

Screw

(3)

Notes:

Piston and Rod Assy 123777-3 includes:

123776-2 Piston Assy (including:)

111803-1 Piston Rod 506493 Washer 505420 Self-locking Nut

Cylinder Head Assy 123778-1 includes:

111959-2 Cylinder Head (not sold separately) 500864 O-Ring

Throttle Valve Assy 125472-2 includes:

125467-2 Throttle Valve (not sold separately) 507396 O-Ring (qty. 3)

506565

Retaining Ring

123906 Spacer

506566 Polyseal

500786 O-ring

125139 Gland

Housing

123753-1 Air Piston 501451 Quad-Ring

123754-1

500779

O-ring

(2)

500778

O-ring

Throttle Arm

125467-2

Throttle Valve

507396

O-Ring

(3)

507164

Swivel

Assembly

Section A-A

Throttle Cable

Pivot Screw

116272

Spring

Page 19

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 8

OOL

SSEMBLY

RAWINGS

(pages 16-22)

Notes:

Piston Assembly 123774 includes:

124258 Piston (not sold separately) 506160 Polyseal 506653 Retaining Ring 506654 Washer

Front Gland Assembly 123775 includes:

123757 Front Gland (not sold separately) 122432 Gland Cap 505818 Polyseal 500816 O-Ring 501110 Back-up Ring 505817 Wiper

Pintail to be used ONLY for -04 and

-05 size fasteners.

111795

Retaining Nut

120588 Stop

124448-2

Pintail Tube

123774

Piston

Assy

123761

Adapter

500621 Pin

122432

Gland Cap

505817

Wiper*

Back-up

501110

Ring

123775 Front Gland Assy

500816

O-ring

506653

Retaining Ring

505818

Polyseal*

506654

Washer

506160

Polyseal*

590240-1

WARNING Sticker

*Note orientation of Wipers and Polyseals. ** WARNING Sticker MUST be purchased

and placed as shown any time it becomes worn, lost, or damaged or if Handle/Head is replaced.

590517

Sticker

506492

Spring

125150

End Cap

124211

Pintail Deflector

124333-1

Trigger

505496

Dowel Pin

116404-1

Cable

Assembly

124828

Washer

123770 End Cap & Adapter Assembly

123766

Handle Assembly

123771

Washer

506488

Wiper*

501007

Retaining Ring

124828

Washer

506488

Wiper*

2012 Head / Handle

123772

Pintail Bottle

2012B Head / Handle

All components same as

2012 except as shown here.

Page 20

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 9

OOL

SSEMBLY

RAWINGS

(pages 16-22)

502310

Retaining

Ring

123578 Spacer

506488

Wiper*

506648

Washer

123772

500807

500790

O-ring

506628

Washer

501007

Retaining

Ring

500778

O-ring

124828

Washer

506653

Retaining

122432

500790

O-ring

506654

Ring

123757

Front

Gland

Cap

Gland

506160

Washer

Wiper*

505817

Polyseal*

Polyseals.

of Wipers and

*Note orientation

505818

500816

Ring

501110

Back-up

123784

Polyseal*

O-ring

Adapter

506492

123761

Adapter

Spring

124245 Slide &

Tube Assembly

123577

End Cap

Pintail Bottle

(shown in ON

position)

123766

Handle Assembly

2012V Head / Handle

123757 Front Gland (not sold separately)

124258-1 Piston (not sold separately)

506160 Polyseal

506653 Retaining Ring

506654 Washer

Notes:

Piston Assembly 123774-1 includes:

122432 Gland Cap

Front Gland Assembly 123775 includes:

505818 Polyseal

500816 O-Ring

501110 Back-up Ring

505817 Wiper

Pintail to be used ONLY for -04 and

-05 size fasteners.

111795

Retaining Nut

120588 Stop

124448-2

Pintail Tube

123774-1

Piston Assy

500621 Pin

505496 Dowel Pin

124333-1 Trigger

116404-1 Cable Assembly

Page 21

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 10a

2012OS

figures 10a and 10b

OOL

SSEMBLY

RAWINGS

(pages 16-22)

Page 22

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 10b

2012OS

OOL

SSEMBLY

RAWINGS

(pages 16-22)

Page 23

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 11

Swivel Bolt Subassembly

Fill Plug and O-ring Subassembly

1 123775 Front Gland Assembly contains:

123757 Front Gland 500816 O-ring 501110 Back-up Ring 505818 Polyseal 122432 Gland Cap 505817 Wiper

2 123777-2 Air Piston and Rod Assy contains:

123776-1 Air Piston Assembly 111803-1 Piston Rod 506493 Washer 505420 Self-locking Nut

3 104293 Bleed Plug Assembly contains:

100309 Bleed Plug 505438 O-ring

4 123778-1 Cylinder Head Assy contains:

111959-2 Cylinder Head 500864 O-ring

5 125472-2 Throttle Valve Assembly contains:

125467-2 Throttle Valve 507396 O-rings (qty. 3)

NOTE: Install cups of POLYSEALS positioned as

shown. Position wipers as shown.

SUBASSEMBLY PART NUMBERS AND NOTES

Some parts are available separately as well as in subassemblies. Refer to Assembly Drawings on the previous and following pages for these parts listed below.

OOL

SSEMBLY

RAWINGS

(pages 16-22)

For available assemblies,

Subassembly Part Numbers

see and Notes below.

506576 Plug & Gasket Assembly

125116

Guard

100309 Bleed Plug

505438 O-ring

Page 24

2012 series Tooling (HK969) Alcoa Fastening Systems

Figure 12

Removing Piston and Front Gland

Figure 13

Installing Piston and Front Gland

OOL

SSEMBLY

RAWINGS

(pages 16-22)

Page 25

2012 series Tooling (HK969) Alcoa Fastening Systems

CCESSORIES

Pintail Collection Bag:

>Tailor made to fit the tool >Made from tough, lightweight material. >Fits over the Pintail Deflector. >Velcro closure for secure fit /easy removal.

125652 Pintail Collection Bag

Accessory Spring:

124447 Suspension Spring (Figure 12)

Assembly Tools:

124090-2 Stall Nut Assembly 123110-4 Assembly Tool Kit Includes:

121694-202 POLYSEAL Insertion Tool 123111-4 Piston Assembly Tool 123112-3 Spacer

Service Kits:

2012KIT Seals kit for 2012 and 2012B 2012VKIT Seals kit for 2012V

Figure 14

2012 with

Suspension

Spring, 124447

Figure 15

TICKER

OCATIONS

These Stickers are located at the bottom of Cylinder Assy 125471 and MUST be ordered and placed in these locations if they become damaged, lost, or unreadable, or if Cylinder is replaced.

HUCK INTL,INC 1 CORP. DR. KINGSTON, N.Y. 12401 USA

590350 CE Sticker

PRESS

FLOW

SCFM L/M GPM

590351 Max Pressure and Flow Sticker

BARPSI

HUCK

S/N

(model #)

590347 HUCK Address Sticker

Page 26

2012 series Tooling (HK969) Alcoa Fastening Systems

ROUBLESHOOTING

Always check out the simplest possible cause of a malfunction first. For example, an air hose not connected. Then proceed logically, eliminating each possible cause until the defective part is located. Where possible, substitute known good parts for suspected bad parts. Use this chart to help locate and correct malfunction:

Symptom

1. Tool fails to operate when triggered.

2. Tool does not complete fastener installation or

break pintail.

3. Hydraulic fluid exhausts with air.

4. Hydraulic fluid leaks at Cylinder Head End Cap.

5. Hydraulic fluid leaks at Pull Piston Rod.

6. Pull Piston will not return.

7. Air leaks at Air Cylinder Head.

Probable cause

a. Throttle valve O-rings (3) worn or damaged.

b. Air pressure too low.

c. Throttle cable assembly broken.

a. Air pressure too low.

b. Hydraulic fluid low, causing short stroke.

c. Air piston QUAD ring worn or damaged.

d. Air in hydraulic system. see FILLING AND BLEEDING.

e. Collet backed off from Piston.

a. Worn or damaged O-rings, POLYSEAL and/or QUAD

ring in Gland Assembly, 116134-1.

a. Worn or damaged Pull Piston O-ring/back-up ring.

a. Worn or damaged Front Gland POLY-SEAL and wiper,

and/or O-ring.

a. Broken or weak Return Spring.

b. Collet backed off from Piston.

a. Cylinder Head O-ring damaged.

Page 27

2012 series Tooling (HK969) Alcoa Fastening Systems

IMITED

ARRANTIES

TOOLING WARRANTY:

Huck warrants that tooling and other items (excluding fasteners, and hereinafter referred as "other items") manufactured by Huck shall be free from defects in workmanship and materials for a period of ninety (90) days from the date of original purchase.

WARRANTY ON "NON STANDARD OR CUSTOM

MANUFACTURED PRODUCTS":

With regard to non-standard products or custom manufactured products to customer's specifications, Huck warrants for a period of ninety (90) days from the date of purchase that such products shall meet Buyer's specifications, be free of defects in workmanship and materials. Such warranty shall not be effective with respect to non-standard or custom products manufactured using buyer-supplied molds, material, tooling and fixtures that are not in good condition or repair and suitable for their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. HUCK MAKES NO OTHER WARRANTIES AND EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, INCLUDING IMPLIED WARRANTIES AS TO MERCHANTABILITY OR AS TO THE FITNESS OF THE TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS FOR ANY PARTICULAR PURPOSE AND HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, OTHER ITEMS, NONSTANDARD OR CUSTOM MANUFACTURED PRODUCTS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for any breach of warranty shall be limited, at Huck's option, to replacement or repair, at FOB Huck's plant, of Huck manufactured tooling, other items, nonstandard or custom products found to be defective in specifications, workmanship and materials not otherwise the direct or indirect cause of Buyer supplied molds, material, tooling or fixtures. Buyer shall give Huck written notice of claims for defects within the ninety (90) day warranty period for tooling, other items, nonstandard or custom products described above and Huck shall inspect products for which such claim is made.

TOOLING, PART(S) AND OTHER ITEMS NOT MANU-

FACTURED BY HUCK:

HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING, PART(S) OR OTHER ITEMS

MANUFACTURED BY THIRD PARTIES. HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, AS TO THE CONDITION, DESIGN, OPERATION, MERCHANTABILITY OR FITNESS FOR USE OF ANY TOOL, PART(S), OR OTHER ITEMS THEREOF NOT MANUFACTURED BY HUCK. HUCK SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDIRECTLY, ARISING FROM THE USE OF SUCH TOOLING, PART(S) OR OTHER ITEMS OR BREACH OF WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

The only warranties made with respect to such tool, part(s) or other items thereof are those made by the manufacturer thereof and Huck agrees to cooperate with Buyer in enforcing such warranties when such action is necessary.

Huck shall not be liable for any loss or damage resulting from delays or nonfulfillment of orders owing to strikes, fires, accidents, transportation companies or for any reason or reasons beyond the control of the Huck or its suppliers.

HUCK INSTALLATION EQUIPMENT:

Huck International, Inc. reserves the right to make changes in specifications and design and to discontinue models without notice.

Huck Installation Equipment should be serviced by trained service technicians only.

Always give the Serial Number of the equipment when corresponding or ordering service parts.

Complete repair facilities are maintained by Huck International, Inc. Please contact one of the offices listed below.

Eastern One Corporate Drive Kingston, New York 12401-0250 Telephone (845) 331-7300 FAX (845) 334-7333

Outside USA and Canada Contact your nearest Huck International Office, see back cover.

In addition to the above repair facilities, there are Authorized Tool Service Centers (ATSC's) located throughout the United States. These service centers offer repair services, spare parts, Service Parts Kits, Service Tools Kits and Nose Assemblies. Please contact your Huck Representative or the nearest Huck office listed on the back cover for the ATSC in your area.

Page 28

Americas

Alcoa Fastening Systems

Aerospace Products Tucson Operations

3724 East Columbia Tucson, AZ 85714 800‐234‐4825 520‐747‐9898 FAX: 520‐748‐2142

Alcoa Fastening Systems

Aerospace Products Carson Operations

PO Box 5268 900 Watson Center Rd. Carson, CA 90749 800‐421‐1459 310‐830‐8200 FAX: 310‐830‐1436

Alcoa Fastening Systems

Industrial Products Waco Operations

PO Box 8117 8001 Imperial Drive Waco, TX 76714‐8117 800‐388‐4825 254‐776‐2000 FAX: 254‐751‐5259

Alcoa Fastening Systems

Industrial Products Kingston Operations

1 Corporate Drive Kingston, NY 12401 800‐278‐4825 845‐331‐7300 FAX: 845‐334‐7333

Alcoa Fastening Systems

Industrial Products Latin America Operations

Avenida Parque Lira. 79‐402 Tacubaya Mexico, D.F. C.P. 11850 FAX: 525‐515‐1776 TELEX: 1173530 LUKSME

Far East

Alcoa Fastening Systems

Industrial Products Australia Operations

14 Viewtech Place Rowville, Victoria Australia 3178 03‐764‐5500 Toll Free: 008‐335‐030 FAX: 03‐764‐5510

Europe

Alcoa Fastening Systems

Industrial Products United Kingdom Operations

Unit C, Stafford Park 7 Telford, Shropshire England TF3 3BQ 01952‐290011 FAX: 0952‐290459

Alcoa Fastening Systems

Aerospace Products France Operations

Clos D’Asseville BP4 95450 Us Par Vigny France 33‐1‐30‐27‐9500 FAX: 33‐1‐34‐66‐0600

A Global Organization

Alcoa Fastening Systems (AFS) maintains company offices throughout the United States and Canada, with subsidiary offices in many other countries. Authorized AFS distributors are also located in many of the world’s

Industrial and Aerospace centers, where they provide a ready source of AFS fasteners, installation tools, tool parts, and application assistance.

For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of Tooling Technology, and Tools of Productivity are service marks of Huck International. Huck provides technical assistance regarding the use and application of Huck fasten‐ ers and tooling.

NOTICE: The information contained in this publi‐ cation is only for general guidance with regard to properties of the products shown and/or the

means for selecting such products, and is not intended to create any warranty, express, implied, or statutory; all warranties are contained only in Huck’s written quotations, acknowledge‐ ments, and/or purchase orders. It is recommend‐ ed that the user secure specific, up‐to‐date data and information regarding each application and/or use of such products.

HWB898 1003‐5M

1 Corporate Drive, Kingston, NY 12401 • Tel: 800‐431‐3091 • Fax: 845‐334‐7333 • www.alcoafasteningsystems.com

One Great Connection

Alcoa Fastening Systems world-wide locations:

For the Long Haul

™

Certified to

ISO 9001:2008

Industrial Products

Industrial

Products

Certified to

ISO 14001:2004