Hubner U-ONE-SAFETY Compact USC 42, U-ONE-Compact UOC40, ECU C, ERC40, ERC C-R Configuration Instructions

English

Translation of the original configuration

manual

issued

August 2018

ID 74237

Configuration manual
U-ONE® -SAFETY-Compact USC 42
Universal-Encoder-System

For the following modules:
SCU-C (Safety Control Unit)
SRC C-R (Safety position switch)
SGS C-R (Safety overspeed switch)

Read the configuration manual prior to assembly,
starting installation and handling!
Keep for future reference!

U-ONE®-SAFETY Compact

Configuration manual SCU C / SRC C / SGS C

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Trademark

Brand names and product names are trademarks or registered trademarks of their respective
owner.
Protected trademarks bearing a ™ or ® symbol are not always depicted as such in the manu­al.
However, the statutory rights of the respective owners remain unaffected.

Manufacturer / publisher

Johannes Hubner
Fabrik elektrischer Maschinen GmbH
Siemensstraße 7
35394 Giessen

Germany
Phone: [phone]
Fax: [phone]
Internet: www.huebner-giessen.com

E-Mail: [e-mail]

The manual has been drawn up with the utmost care and attention. Nevertheless, we cannot
exclude the possibility of errors in form and content. It is strictly forbidden to reproduce this
publication or parts of this publication in any form or by any means without the prior written
permission of
Johannes Hubner Fabrik elektrischer Maschinen GmbH.
Subject to errors and changes due to technical improvements.

Copyright © Johannes Hubner Fabrik elektrischer Maschinen GmbH.
All rights reserved.

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Table of contents

1 Generally ......................................................................................................................... 5

1.1 Abbreviations and terminology used .......................................................................... 5

1.2 System requirements ................................................................................................. 5

2 Installing the software .................................................................................................... 5

2.1 Installing the driver manually ...................................................................................... 6

2.2 Manual driver installation under Windows XP SP3 ..................................................... 7

3 Setting up USC 42 ........................................................................................................... 8

3.1 Planning ..................................................................................................................... 8

4 Software description US42Pro ....................................................................................... 9

4.1 Fundamental procedure ............................................................................................. 9

4.1.1 User interface head section ................................................................................................. 10

4.1.2 Pulldown menu: File  Import Parameters ......................................................................... 10

4.1.3 Pulldown menu: File  Export Parameters ........................................................................ 10

4.1.4 Pulldown menu: File  Report ............................................................................................ 10

4.1.5 Pulldown menu: File  Offline ............................................................................................ 11

4.1.6 Pulldown menu: Options Language ................................................................................. 11

4.1.7 Pulldown menu: Options Login ........................................................................................ 11

4.1.8 Pulldown menu: Options Change password .................................................................... 11

4.1.9 Pulldown menu: Options  firmware update ...................................................................... 12

4.1.10 Pulldown menu: Options Reset to factory settings .................................................... 13

4.1.11 Pulldown menu: Options Recover password ............................................................. 13

4.1.12 Pulldown menu: Options FitCalc ................................................................................ 14

4.1.13 Pulldown menu: Options Determine calibration factor ............................................... 14

4.1.14 Pulldown menu: “Analysis”  switch test ...................................................................... 14

4.1.15 Pulldown menu „?“ ......................................................................................................... 15

4.1.16 Generate support file ..................................................................................................... 15

4.1.17 Display calibration settings ............................................................................................ 15

4.1.18 Display device data........................................................................................................ 15

4.1.19 Fault memory ................................................................................................................. 16

4.2 User interface - display section .................................................................................16

5 Configuring USC 42 .......................................................................................................17

5.1 Launching the software US42Pro ..............................................................................17

5.2 Operating mode ........................................................................................................17

5.2.1 Speed mode ........................................................................................................................ 17

5.2.2 Position and speed mode .................................................................................................... 17

5.3 Calibrating the position system .................................................................................18

5.3.1 Calibration ............................................................................................................................ 19

5.3.2 Determining the calibration factor with two calibration points ............................................. 19

5.3.3 Determining the calibration factor by calculation ................................................................. 19

5.4 Saving configuration- or parameterisation data in the USC 42 ..................................20

6 Functions .......................................................................................................................21

6.1 SCU C module ..........................................................................................................21

6.1.1 Digital inputs ........................................................................................................................ 21

6.1.2 Digital outputs ...................................................................................................................... 22

6.1.3 Current output (non safety related) ..................................................................................... 23

6.1.4 Configuring the incremental output (non safety-related) ..................................................... 23

6.2 SRC C module ..........................................................................................................24

6.2.1 Depiction in the display section ........................................................................................... 25

6.3 SGS C module ..........................................................................................................25

6.3.1 Underspeed ......................................................................................................................... 26

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6.3.2 Rotation direction dependent............................................................................................... 26

6.3.3 Switching delay .................................................................................................................... 27

6.3.4 Display in the display area ................................................................................................... 27

6.4 Input accuracy of switching points .............................................................................27

6.5 Error handling ...........................................................................................................28

6.5.1 Error table ............................................................................................................................ 29

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1 Generally

The U-ONE®-SAFETY-Compact is referred to as “USC 42” in the following documentation.
This document explains how to set the parameters of the U-ONE®-SAFETY-Compact using
the software US42Pro and then transfer the settings to the device.

1.1 Abbreviations and terminology used

USC 42 U-ONE®-SAFETY-Compact universal encoder system
SCU C Module Safety Control Unit
SRC C-R Module safe position switch with positively driven contacts
SGS C-R Module safe speed switch with positively driven contacts

1.2 System requirements

For configuration purposes it is possible to use any commercially available Windows® note­books/PCs that fulfil the following system requirements:

• Windows® XP SP3 / Vista / 7 / 8 / 8.1 / 10

• Free space on the HDD: 150 MB (+ Dot Net Framework)

• Available USB 2.0 port

• 1 GB RAM, CPU: 1GHz, screen resolution 1024 x 768

2 Installing the software

Ensure the device and your notebook/PC are connected via the USB cable.
Close the automatically started „Found new hardware wizard“ with a click on “Cancel“.
Place the supplied CD containing the software into the CD drive or, alternatively, download
the Setup.exe. If the Setup.exe does not run automatically, navigate via Explorer on the CD­ROM drive and there start the Setup.exe.

1. The Setup guides you through the installation. Please follow the instructions on the
monitor.
If you use Windows XP, Vista or 7, continue with step 2, users higher operating sys­tem versions go on to step 3.

2. Windows XP SP3/ Vista / 7
Due to the ended support for your operating system, it is no longer possible for us to

sign the driver; therefore you need to confirm the installation manually. To do this, in
Windows XP, click on “ Continue Anyway ”. In Windows Vista and 7 click on “ Install
this driver software anyway ”. After that, the setup routine will continue.

3. Completion
The software has been installed and starts automatically.

Fig. 2-1: Software Installation 1

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2.1 Installing the driver manually

PLEASE NOTE!

You must log into a user account with administrator rights to install the software.
Ensure all programs are closed.

If it is necessary to install the driver manually, depending on your operating system, please
check the following steps.

Connect the supplied USB cable with the USC 42 device and your notebook/PC
By pressing “Windows key” “Pause/Break” or desktop “Computer” (right click) “Properties”

you get into the System Properties.
Open the device manager, which lists all the connected devices. Select “JHG Dev” (right

click) “Update Driver”.

Now select the installation source via “Browse” and point to path of your installation, there
select the folder drivers. The Installation begins with a click on Next.

Click Next, the installation of the driver
software for the USC 42device has been
completed.
Finish the installation with “close”.
The USC 42device is now ready to be used.

Fig. 2-2: Driver software Installation 2

Fig. 2-3: Driver software Installation 3

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2.2 Manual driver installation under Windows XP SP3

Now select the installation source via “Browse” and point to path of your installation, there
select the folder drivers. The Installation begins with
a click on Next.

Click Next, the installation of the driver software for
the USC 42device has been completed.
Finish the installation with “close”.

The USC 42device is now ready to be used.

Fig. 2-4: Software Installation XP SP3

Fig. 2-5: Driver Software Installation XP SP3

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3 Setting up USC 42

Allow sufficient time to plan the integration and configuration of the USC 42. Please remem­ber that planning and configuration errors can put people at risk. Put organizational
measures in place to guarantee the safe systemstate during configuration procedures!

Ensure that the system cannot enter any dangerous states during the configuration proce­dures including in that part of the system monitored by devices connected to the USC 42.

To configure the USC 42 you require the following:

• Operating-and configuring instructions belonging to the USC 42

• Notebook/PC running a Windows® operating system

• The configuration software US42Pro (administrator rights are required to install the

software)

• USB-Connecting cable to connect the notebook/PC with the USC 42

3.1 Planning

Caution!

Ensure you have planned the application thoroughly before you begin to config­ure the USC 42!

Amongst other considerations the planning must include:

• A detailed safety analysis of the planned application

• A complete list of all required devices, their connections as well as the signals and

switching points provided or required by USC 42.

In addition, the following conditions must be fulfilled:

• The USC 42 must be connected to the power supply.

• The components must be electrically connected to the USC 42.

Read also the appropriate operating and assembly instructions.

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4 Software description US42Pro

In this chapter you will learn how to configure the USC 42in its respective device combination
using the configuration software US42Pro. For the purpose of clarity the user interface is
divided up into different sections.

The drawing below offers a schematic overview:

Head section

Display section Configuration section

Head section:
This is where the elements used to control
the software are displayed (see Chapter

4.1.1).
Display section:

The display section is always visible and is
used to show the available modules and their
status. (See chapter 6.2.1).

In the upper section the current speed, the
current position and the optional analog out­put current is displayed.

Configuration section:
This is where the module parameters are
entered on the tab pages (see chapter 5).

4.1 Fundamental procedure

The USC 42 is configured by taking the following steps:

1. Turn on the notebook/PC

2. Connect the USC 42 to the USB port of the notebook/PC

3. Switch on the USC 42

4. Launch the software US42Pro and set up connection (see chapter 5.1)

5. Establish communications and log onto the USC 42 (see chapter 4.1.6)

6. Configure USC 42 (see chapter 5).

7. Check parameter settings

8. Approve the parameters in the USC 42

9. Test the parameter settings of the USC 42 on a secured system

The USC 42 is ready for operations after completing these steps.

Fig. 4-1:

schematic overview of the

user inter-

face