Hubner TDP 1, 2 Operating And Assembly Instructions Manual
English
Operating and Assembly Instructions
D.C. tachometer generator
TDP 1,2
Read the Operating and Assembly Instructions prior to
assembly, starting installation and handling!
Keep for future reference!
Translation of the original Operating and Assembly Instructions TDP1,2-MANUALen_R5(2018-12-19)ID74713 .doc
ID 74713
D.C. tachometer generator TDP 1,2
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TDP1,2-MANUALen_R5(2018-12-19)ID74713 .doc
Brand names and product names are trademarks or registered trademarks of their respective owner.
Protected trademarks bearing a ™ or ® symbol are not always depicted as such in the manual.
However, the statutory rights of the respective owners remain unaffected.
Manufacturer / publisher
Johannes Hubner
Fabrik elektrischer Maschinen GmbH
Siemensstraße 7
35394 Giessen
Germany
Phone: +49 641 7969 0
Fax: +49 641 73645
E-Mail: info@huebner-giessen.com
www.huebner-giessen.com
Headquarters: Giessen
The manual has been drawn up with the utmost care and attention. Nevertheless, we cannot exclude
the possibility of errors in form and content. It is strictly forbidden to reproduce this publication or parts
of this publication in any form or by any means without the prior written permission of
Johannes Hubner Fabrik elektrischer Maschinen GmbH.
Subject to errors and changes due to technical improvements.
Copyright © Johannes Hubner Fabrik elektrischer Maschinen GmbH
All rights reserved.
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Directory
1 General ......................................................................................................... 5
1.1 Information about the Operating and Assembly Instructions ......................... 5
1.2 Scope of delivery ........................................................................................... 5
1.3 Explanation of symbols .................................................................................. 5
1.4 Disclaimer ...................................................................................................... 6
1.5 Copyright ....................................................................................................... 6
1.6 Guarantee terms............................................................................................ 6
1.7 Customer service........................................................................................... 6
2 Safety ............................................................................................................ 7
2.1 Responsibility of the owner ............................................................................ 7
2.2 Intended use .................................................................................................. 7
2.3 Improper use ................................................................................................. 7
2.4 Personal protective equipment ...................................................................... 7
2.5 Personell ....................................................................................................... 7
2.6 Special dangers ............................................................................................. 8
2.6.1 Electrical current ........................................................................................................... 8
2.6.2 Rotating shafts and hot surfaces ................................................................................ 8
2.6.3 Ensure the power supply cannot be reconnected ................................................... 8
3 Technical Data.............................................................................................. 9
3.1 Type plate ...................................................................................................... 9
3.2 Type key ...................................................................................................... 10
3.3 Type explanation ......................................................................................... 11
3.4 Dimensions, Power consumption, Environment, Speed .............................. 12
3.5 Elektrical and mechanical data .................................................................... 12
3.6 General technical data, electric implementation .......................................... 19
4 Mechanical design ..................................................................................... 27
5 Design and function .................................................................................. 29
5.1 Block diagram .............................................................................................. 29
5.2 Short description.......................................................................................... 29
5.3 Connections ................................................................................................ 29
6 Transport, packaging and storage ........................................................... 30
6.1 Safety instructions for transport ................................................................... 30
6.2 Incoming goods inspection .......................................................................... 30
6.3 Packaging (disposal) ................................................................................... 30
6.4 Storage of packages (devices) .................................................................... 30
7 Installation, commissioning and dismantling ......................................... 31
7.1 Uses ............................................................................................................ 31
7.2 Place of installation...................................................................................... 31
7.3 Installation work ........................................................................................... 32
7.3.1 Installation and commissioning ................................................................................. 32
7.4 Dismantling .................................................................................................. 34
8 Disorders .................................................................................................... 36
8.1 Diagnosis Chart ........................................................................................... 36
9 Recommended Inspections ...................................................................... 39
9.1 Inspection and maintenance schedule ........................................................ 39
10 Disposal ...................................................................................................... 41
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11 Annex .......................................................................................................... 41
11.1 Connection diagram .................................................................................... 41
12 Spare parts ................................................................................................. 42
13 Dimension drawings .................................................................................. 43
13.1 Screw tightening torques ............................................................................. 54
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1 General
1.1 Information about the Operating and Assembly Instructions
These Operating and Assembly Instructions provide important instructions for working with the device.
They must be carefully read prior to starting all tasks, and the instructions contained herein must be
followed.
In addition, applicable local regulations for the prevention of industrial accidents and general safety
regulations must be complied with.
1.2 Scope of delivery
Scope of delivery includes the D.C. tachometer generator TDP 1,2 and the Operating and Assembly
Instructions.
1.3 Explanation of symbols
Warnings are indicated by symbols in these Operating and Assembly Instructions. The warnings are
introduced by signal words that express the scope of the hazard.
The warnings must be strictly heeded; you must act prudently to prevent accidents, personal injury,
and property damage.
WARNING!
Indicates a possibly dangerous situation that can result in death or serious injury if it
is not avoided.
CAUTION!
Indicates a possibly dangerous situation that can result in minor injury if it is not
avoided.
CAUTION!
Indicates a possibly dangerous situation that can result in material damage if it is not
avoided.
NOTES!
Indicates useful tips and recommendations as well as information for efficient and
trouble-free operation.
NOTES!
Mounting and disassembly by means of a hymmer or similar tools is not permitted.
(Warranty void).
DANGER!
Life-threatening danger due to electric shock!
Indicates a life-threatening situation due to electric shock. If the safety instructions
are not complied with there is danger of serious injury or death. The work that must
be executed should only be performed by a qualified electrician.
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1.4 Disclaimer
All information and instructions in these Operating and Assembly Instructions have been provided
under due consideration of applicable guidelines, as well as our many years of experience.
The manufacturer assumes no liability for damages due to:
Failure to follow the instructions in the Operating and Assembly Instructions.
Non-intended use
Deployment of untrained personnel
Opening of the device or conversions of the device
In all other aspects the obligations agreed in the delivery contract as well as the delivery conditions of
the manufacturer apply.
1.5 Copyright
NOTE!
Content information, text, drawings, graphics, and other representations are protected
by copyright and are subject to commercial property rights.
It is strictly forbidden to make copies of any kind or by any means for any purpose
other than in conjunction with using the device without the prior written agreement of
the manufacturer. Any copyright infringements will be prosecuted.
1.6 Guarantee terms
The guarantee terms are provided in the manufacturer´s terms and conditions.
1.7 Customer service
For technical information personnel is available that can be reached per telephone, fax or email. See
manufacturer´s address on page 2.
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2 Safety
DANGER!
This section provides an overview of all the important safety aspects that ensure
protection of personnel, as well as safe and trouble-free device operation.
If these safety instructions are not complied with significant hazard can occur.
2.1 Responsibility of the owner
The device is used in commercial applications. Consequently the owner of the device is subject to the
legal occupational safety obligations, and subject to the safety, accident prevention, and
environmental protection regulations that are applicable for the device´s area of implementation.
2.2 Intended use
The device has been designed and constructed exclusively for the intended use described here.
Series TDP 1,2 are used for speed monitoring, for instance of electrical and mechanical drives,
hoisting gear, and conveying machines.
Claims of any type due to damage arising from non-intended use are excluded; the owner bears sole
responsibility for non-intended use.
2.3 Improper use
Do not use the device in potentially explosive areas.
The device must not be subjected to mechanical loads in addition to its own weight and
unavoidable vibration and shock loads that arise during normal operations.
Examples for non-permitted mechanical loads (incomplete list):
- Fastening transport or lifting tackle to the device, for example a crane hook to lift a
motor.
- Fastening packaging components to the device, for example ratchet straps, tarpaulins
etc.
- Using the device as a step, for example by people to climb onto a
motor.
It is not permitted to use the device in locations higher than 1000 m above sea level.
2.4 Personal protective equipment
Wear personal protective equipment such as safety shoes and safety clothing to minimise risks to
health and safety when carrying out work such as installation, disassembly or commissioning. Adhere
to all applicable statutory regulations as well as the rules and standards determined by the owner.
2.5 Personell
Installation and commissioning as well as disassembly routines must be carried out by skilled
technical staff only.
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2.6 Special dangers
Residual risks that have been determined based on a risk analysis are cited below.
2.6.1 Electrical current
Danger of death from electricity!
There is an immediate danger of death from contact with live components. Damage to
the insulation or individual components can be lethal.
Therefore: If the insulation is damaged turn off and isolate the power supply
immediately; ensure the insulation is repaired. Before commencing any work on the
electrical installation turn off and isolate the power supply to the installation. Ensure
live components do not come into contact with moisture. Otherwise, this can lead to a
short-circuit.
2.6.2 Rotating shafts and hot surfaces
WARNING!
Risk of injury from rotating shafts and hot surfaces!
Touching rotating shafts can result in serious injuries.
Therefore: Do not tinker with moving parts/shafts or work on rotating shafts. Do not
open covers during operations. Ensure no parts are moving before opening any
covers. The encoder can become very hot when operated for longer periods of time.
There is a risk of burns on contact!
2.6.3 Ensure the power supply cannot be reconnected
DANGER!
Danger of death from unauthorized reconnection of the power supply!
There is a risk that the power supply will be reconnected without authorization when
carrying out work, for example when rectifying faults. This represents a serious risk to
the life of those in the danger zone.
Therefore: Turn off and isolate all power supplies to the equipment before
commencing work. Ensure the power supplies cannot be reconnected.
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3 Technical Data
ENGLISH
RUSSIAN
Manufacturer, address
Manufacturer
CE mark
_
S/N = Serial number
= Serial number
Y = year of construction
= year of construction
[mA] = Maximum permissible current
= Maximum current [mA]
[W] = Rated power
= Rated voltage [V]
[rpm] = Rated speed
= nominal speed [rpm]
max. rpm = Maximum speed [rpm]
= Maximum speed [rpm]
Isol. Kl./ Cl = Isolation class
= Isolation class
IP = Degree of protection
= Degree of protection
ID = Artikel
Please note: The details on the nameplate apply exclusively to a purely resistive load. The details
differ for inductive or capacitive loads (please consult the manufacturer).
3.1 Type plate
The type plate is located on the side of the housing and contains the following information:
Electrical design to VDE 0530
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TDP S 1,2 G N – 3 spez (Example)
+ FSE 102 overspeed switch
+ B16/3
+ FG 4 (FG 40)
Special version ( version different from normal)
Voltage version (Description 0,6 up to 14)
see tables preferred voltages/special voltages
page 13 – 18
Magnetic shunt ring
Galvanically and mechanically separate
Frame size
S-Short (short version)
L-Long (long version)
TDP = Tachometer - Dynamo – Permanent magnet
Optional
3.2 Type key
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Single tacho-generator
Type: TDP 1,2
TDPS 1,2
TDPL 1,2
- One magnet system
- One armature winding
- Voltage gradient TDP 1,2
20V up to 280V at 1000 rpm
TDPS 1,2
20V up to 200V at 1000 rpm
TDPL 1,2
45V up to 400V at 1000 rpm
Double tacho-generator
Type: TDP 1,2 + TDP 1,2
TDPS 1,2 + TDPS 1,2
- One magnet system
- Two galvanically separated armature winding
- Voltage gradient 20V up to 200V at 1000 rpm
Double tacho-generator
Type: TDPS 1,2 + TDPS 1,2 G
- Two magnet systems
- Two galvanically and mechanically separated
Armature windings
- Voltage gradient 20V up to 200V at 1000 rpm
Double tacho-generator
Type: TDP 1,2 + TDF 1,2
- One permanent magnet
- One separate magnet
- Two galvanically and mechanically
separated
Armature windings
Magnetic shunt
Type: TDP 1,2 N
TDPS 1,2 + TDPS 1,2 N
TDPS 1,2 + TDPS 1,2 GN
For the voltage adjustment of one system an additional magnet shunt ring can be installed in these tacho –
generators.
The voltage adjustment amounts to ± 15% referring to the nominal voltage and can be set during operation.
3.3 Type explanation
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Indication
Value
Unit
Weight
See chapter 13 dimension drawings /mechanical data
kg
Dimensions
See chapter 13 dimension drawings /mechanical data
mm
Open circuit voltage (DC)
See type plate on machine
V DC
Rated voltage with load (DC)
See type plate on machine
V DC
Maximum rated current
See type plate on machine
A DC
Machine-Temperature range
- 40 to + 100
°C
Maximum speed
See type plate on machine
rpm
3.4 Dimensions, Power consumption, Environment, Speed
3.5 Elektrical and mechanical data
D.C. tachometer generator TDP 1,2
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Type
Rated voltage at
1000 rpm
[15W]
Max.
speed
Max. permissible
current
Optimum
load
resistance
Armature
resistance
at 20 0 C
approx.
No-load-
voltage
at
1000
rpm
[V]
[rpm]
[mA]
[kΩ]
[Ω]
[V]
TDPS 1,2- 1
200
2000
75
175
320
226
TDPS 1,2- 3
140
2800
107
83
178
158
TDPS 1,2- 5
100
4000
150
43
82
113
TDPS 1,2- 8
65
6000
230
17
30
73
TDPS 1,2- 12
30
6000
500
3,7
6,3
34
TDPS 1,2- 2
175
2300
86
135
221
198
TDPS 1,2- 4
115
3500
130
56
94
129
TDPS 1,2- 6
90
4400
167
36
58
101
TDPS 1,2- 7
75
5300
200
23
39
84
TDPS 1,2- 9
55
6000
273
14
23
62
TDPS 1,2- 10
45
6000
333
9
15
51
TDPS 1,2- 11
35
6000
428
5,5
8,8
40
TDPS 1,2- 13
25
6000
600
2,6
4,1
29
TDPS 1,2- 14
20
6000
750
2,1
2,5
23
Type TDPS 1,2
Rated power at 1000 rpm 15 W
Moment of inertia approx. 7 kgcm2
Breakaway torque approx. 12 Ncm
Weight approx. 8 kg
Preferred voltages
Special voltages
D.C. tachometer generator TDP 1,2
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Type
Rated voltage at
1000 rpm
[15W]
Max.
speed
Max. permissible
current
Optimum
load
resistance
Armature
resistance
at 20 0 C
approx.
No-load-
voltage
at
1000
rpm
[V]
[rpm]
[mA]
[kΩ]
[Ω]
[V]
TDP 1,2- 1
200
2000
125
96
255
220
TDP 1,2- 3
140
2800
180
42
114
154
TDP 1,2- 5
100
4000
250
24
52
110
TDP 1,2- 8
65
6000
385
9,5
21
72
TDP 1,2- 12
30
6000
830
1,8
5,1
33
TDPS 1,2- 0,8
280
1400
90
160
401
308
TDPS 1,2- 0,9
230
1700
110
110
285
253
TDPS 1,2- 2
175
2300
140
66
182
192
TDPS 1,2- 4
115
3500
220
28
75,5
126
TDPS 1,2- 6
90
4400
280
17
41
100
TDPS 1,2- 7
75
5300
333
11
31
82
TDPS 1,2- 9
55
6000
450
6,5
18,2
61
TDPS 1,2- 10
45
6000
550
4,2
12
50
TDPS 1,2- 11
35
6000
720
2,6
6,9
39
TDPS 1,2- 13
TDPS 1,2- 14
25
20
6000
6000
1000
1250
1,5
0,9
3,25
2,2
28
22
Type TDP 1,2
TDP 1,2 N
Rated power at 1000 rpm 25 W
Moment of inertia approx 8 kgcm2
Breakaway torque approx. 12 Ncm
Weight approx. 10 kg
Preferred voltages
Special voltages
D.C. tachometer generator TDP 1,2
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Type TDPL 1,2
Type
Rated voltage at
1000 rpm
[15W]
Max.
speed
Max. permissible
current
Optimum
load
resistance
Armature
resistance
at 20 0 C
approx.
No-load-
voltage
at
1000
rpm
[V]
[rpm]
[mA]
[kΩ]
[Ω]
[V]
TDPL 1,2- 0,6
400
1000
125
105
274
428
TDPL 1,2- 0,8
280
1400
180
61
151
299
TDPL 1,2- 1
200
2000
250
26,5
69
214
TDPL 1,2- 3
140
2800
355
15
38
150
TDPL 1,2- 5
100
4000
500
6,5
17
107
TDPL 1,2- 0,7
350
1140
145
99
240
374
TDPL 1,2- 0,9
230
1700
215
41
100
248
TDPL 1,2- 2
175
2300
285
24
52,4
187
TDPL 1,2- 4
115
3500
435
10,5
25
123
TDPL 1,2- 6
90
4400
555
6
15,3
96
TDPL 1,2- 7
75
5300
665
4,2
10
80
TDPL 1,2- 8
65
6000
770
3,7
7,1
70
TDPL 1,2- 9
55
6000
910
2,5
6,1
59
TDPL 1,2- 10
45
6000
1110
1,5
4,0
48
Rated power at 1000 rpm 50 W
Moment of inertia approx 14 kgcm2
Breakaway torque approx. 12 Ncm
Weight approx. 15 kg
Preferred voltages
Special voltages
D.C. tachometer generator TDP 1,2
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Type
Rated voltage at
1000 rpm
[2x12W]
Max.
speed
Max. permissible
current
Optimum
load
resistance
Armature
resistance
at 20 0 C
approx.
No-load-
voltage
at
1000
rpm
[V]
[rpm]
[mA]
[kΩ]
[Ω]
[V]
[V]
DE
NDE
TDPS 1,2 + TDPS 1,2-1
200
2000
60
175
350
320
220
TDPS 1,2 + TDPS 1,2-3
140
2800
86
83
167
153
154
TDPS 1,2 + TDPS 1,2-5
100
4000
120
43
86
73
110
TDPS 1,2 + TDPS 1,2-8
65
6000
185
17
34
29
72
TDPS 1,2 + TDPS 1,2-12
30
6000
400
3,7
7,4
6,7
33
TDPS 1,2 + TDPS 1,2-2
175
2300
68
135
270
246
192
TDPS 1,2 + TDPS 1,2-4
115
3500
104
56
112
102
126
TDPS 1,2 + TDPS 1,2-6
90
4400
133
36
72
65
100
TDPS 1,2 + TDPS 1,2-7
75
5300
160
23
47
42
82
TDPS 1,2 + TDPS 1,2-9
55
6000
218
14
28
25
61
TDPS 1,2 + TDPS 1,2-10
45
6000
267
9
18
16
50
TDPS 1,2 + TDPS 1,2-11
35
6000
343
5,5
11
10
39
TDPS 1,2 + TDPS 1,2-13
25
6000
480
2,6
5,2
4,7
28
TDPS 1,2 + TDPS 1,2-14
20
6000
600
2,1
4,2
3,8
22
Type TDPS 1,2 + TDPS 1,2
TDPS 1,2 + TDPS 1,2N
Rated power at 1000 rpm 2 x 12 W
Moment of inertia approx 8 kgcm2
Breakaway torque approx. 15 Ncm
Weight approx. 11 kg
Preferred voltages
Special voltages
The electrical data refer to one armature winding, two different voltage versions are available for each
machine.
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Type
Rated voltage at
1000 rpm
[2x25W]
Max.
speed
Max. permissible
current
Optimum
load
resistance
Armature
resistance
at 20 0 C
approx.
No-load-
voltage
at
1000
rpm
DE
NDE
[V]
[rpm]
[mA]
[kΩ]
[Ω]
[Ω]
[V]
TDP 1,2 + TDP 1,2-1
200
2000
125
67,5
169
154
220
TDP 1,2 + TDP 1,2-3
140
2800
180
33
82
77
154
TDP 1,2 + TDP 1,2-5
100
4000
250
18
38
35
110
TDP 1,2 + TDP 1,2-8
65
6000
385
8
15,5
14,3
72
TDP 1,2 + TDP 1,2-12
30
6000
830
2,3
3,7
3,4
33
TDP 1,2 + TDP 1,2-2
175
2300
140
55
133
122
192
TDP 1,2 + TDP 1,2-4
115
3500
220
23
55
51
126
TDP 1,2 + TDP 1,2-6
90
4400
280
13,5
30
27,6
100
TDP 1,2 + TDP 1,2-7
75
5300
333
11,5
22,5
20,7
82
TDP 1,2 + TDP 1,2-9
55
6000
450
5,5
13,3
12,2
61
TDP 1,2 + TDP 1,2-10
45
6000
550
3,7
8,7
8,0
50
TDP 1,2 + TDP 1,2-11
35
6000
720
2,7
5,0
4,6
39
TDP 1,2 + TDP 1,2-13
25
6000
1000
1,7
2,7
2,2
28
TDP 1,2 + TDP 1,2-14
20
6000
1250
1,0
1,6
1,5
22
Type TDP 1,2 + TDP 1,2
Rated power at 1000 rpm 2 x 25 W Moment of inertia approx 15 kgcm2
Breakaway torque approx. 15 Ncm
Weight approx. 16 kg
Preferred voltages
Shaft mounted constructions (overhung mountings) in B10 … construction speeds limited to max.
2500 rpm
Special voltages
The electrical data refer to one armature winding, two different voltage versions are available for each machine.
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