Hubbell Power Systems VCBP6FT, VCBP63 Operating & Maintenance Instructions
ANDERSON® Products
MM-14287, Rev 6
SAFETY OPERATING & MAINTENANCE INSTRUCTIONS
for VERSA-CRIMP® Battery Pack
CATALOG #
VCBP6FT and VCBP63
2
ANDERSON® Products
SYMBOL MEANING
Hazard has a high level of risk.
Hazard has a medium level of risk.
Hazard has a low level of risk.
ANDERSON® Products
3
TABLE OF CONTENTS
Safety Information .......................................................2
Specications - Tool .....................................................3
Description ..................................................................3
Specications - Hydraulic Power Source..................... 3
Pre-Operation ..............................................................3
Features and Benets .................................................4
Operation .....................................................................5
Maintenance ................................................................6
Service.........................................................................6
Troubleshooting ...........................................................7
Commonly asked questions ........................................8
Parts Section ............................................................... 9
Connector Range ......................................................10
Battery recycling ........................................................12
SAFETY INFORMATION
The above symbols are used to call your attention to
instructions concerning your personal safety. Look for
these symbols; read and follow the instructions that
accompany them. Failure to follow the safety information
provided can lead to serious personal injury or death.
SAFETY FIRST
Each employer shall instruct each employee and user in
the recognition and avoidance of unsafe working conditions
and the laws and regulations applicable to his/her work
environment to control or eliminate any hazards or other
exposure to illness or injury. Reference: OSHA 29CFR
1910 etseq. (1994).
If a conict arises between the material contained in this
manual, rules of the user, his/her employer or company,
and legal or industry guidelines the more stringent rules
take precedence and must be followed.
Observe and follow all other safety rules and regulations
for the job.
Safety is everyone’s responsibility.
OPERATING SAFETY PRECAUTIONS
Tool is NOT insulated for use on or near
energized conductors. Use of this tool near
energized conductors may lead to electrical
shock, causing severe injury or death.
Pinch point hazard. Crimp ram operates
at high speed and force and can cause
severe personal injury. Keep all body parts
away from moving parts of the tool during
operation.
The information provided in
this manual is essential for the
safe handling, operation, and
maintenance of the ANDERSON®
VCBP6FT & VCBP63. The
operator must read, understand, and follow
these instructions and ALL safety warnings and
labels before operating this tool.
• Only use this tool in accordance with the
manufacturer’s specications. Other use of
this tool may lead to serious personal injury
or death.
Hydraulic uid under pressure. Do NOT use
any part of your body to locate a hydraulic
leak. Escaping uid under pressure can
cause severe injury or death. If injury
results from escaping hydraulic uid, seek
immediate medi cal attention to avoid
serious bodily injury.
Do NOT over-reach while operating this tool.
Loss of balance can cause serious personal
injury or death. Move closer to work area
and securely support yourself and your
work. ALWAYS keep proper footing and
balance.
Always clip one end of the lanyard to the safety ring on the
tool and the other end to a secure point to avoid accidental
drop of more than 6 feet. Failure to follow this instruction
may result in personal injury or tool damage.
4
Use all appropriate personal safety equipment when
handling, operating, and servicing this tool such as: safety
shoes, hard hat, eye and ear protection, work gloves, and
sleeves.
ANDERSON® Products
DESCRIPTION
The ANDERSON® VCBP6FT & VCBP63 is a battery powered
crimping tool that can be operated with one hand allowing
for advance, retract, and hold functions for easier tool operation. The ANDERSON® VCBP6FT & VCBP63 operates
on a standard 18V Li-ion battery and comes complete with
two batteries and AC battery charger.
The VCBP6FT & VCBP63 tool uses dieless technology and
off-the-shelf connectors available world-wide. It will install
a full range of splice and terminal connectors.
SPECIFICATIONS - HYDRAULIC
POWER SOURCE
The internal hydraulic power source achieves high pressure
during normal operation. Do NOT disassemble this tool
at any time. Disassembly of this tool may result in severe
personal injury or tool damage, and will void the warranty.
Certain small connectors when not properly positioned, can
severely damage this tool by becoming wedged between
the indenters and the tool head. See the gures above
for the correct placement of the connector.
To help ensure safe operation of this tool, keep all safety
labels clean and legible. Replace labels when necessary
with new labels. See the PARTS SECTION of this manual
for information on reordering.
SPECIFICATIONS
VCBP6FT & VCBP63
Output Force ................................ 6Ton (5.4 Metric Tons)
Weight ..................................................... 14 lbs (6.35 kg)
Length ................................................. 16.98 in (43.1 cm)
Width ....................................................... 2.95 in (7.5 cm)
Height .................................................. 15.15 in (38.4 cm)
Operating Voltage ............................................... 18 V-DC
Battery Recharge Time ..................................... < 30 mins
The hydraulic power system is located internally within the
tool and is a non-eld serviceable item. If you suspect that
your tool is not functioning properly, please contact the
HUBBELL ANDERSON® Service and Tool Repair Center
at: 1-800-426-8720.
PRE-OPERATION INSTRUCTIONS
Read and follow all PRE-OPERATION and safety instructions
provided for your VCBP6FT & VCBP63 and for the battery
charger (see Charger Instruction Manual) and accessories.
Failure to follow the proper operating instructions and safety
information provided can lead to serious personal injury or
death.
Before operating your VCBP6FT & VCBP63, carefully read
and follow these PRE-OPERATION instructions to ensure
your tool is in proper working condition. Read and follow the
Battery Charger Instruction Manual included for operating
your battery charger unit. Following these instructions,
charge the battery(s).
1. With a fully charged battery installed, depress the upper
trigger rst to make certain that the tool ram is fully retracted.
NOTE: To maximize the crimp cycles available from a
battery, ensure the battery is fully charged before operating.
2. Insert a charged battery into the tool handle. The battery
will only insert in the proper orientation. The battery will snap
into place securing the battery to the tool.
Please note that it is not necessary to have a battery installed
in the VCBP6FT & VCBP63 in order to retract the tool ram.
ANDERSON® Products
FEATURES AND BENEFITS
FEATURES BENEFITS
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- True one-handed operation for advance, retract and
hold function
- Consistent output force from high speed hydraulic
pump
- Rotatable head - Allows installation in most positions
- Long battery life - Increased crimps per charge
- Ergonomically balanced tool - Eases operation and helps lessen fatigue
- Large handle grip with trigger guard - Easier operation with gloves
- Industry standard battery and charger - Rugged time proven design and competitive pricing
- Audible pressure "pop-off" valve - Indicates properly completed crimps
- Two (2) "High Capacity" 18V batteries and charger
- Easier tool operation
- Reliable compression connections
- Allows interruption free operation by charging one
battery while the other is in use
- Uses 18V Li-ion battery - Charging memory is no longer a concern
- Durable plastic carry case - Provides superior protection and stores accessories
- 5 Year limited warranty on the tool - 1 year warranty on
the batteries and the charger
- Dieless crimp technology - Easier installation of many connectors
- Customer satisfaction and technical support
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OPERATION
ANDERSON® Products
The VCBP6FT and VCBP63 hydraulic hand tools are
ruggedly designed and simple to operate. There are no
dies to change out. The tools have built in "nibs" within
the head.
Two basic congurations used in VERSA-CRIMP®
connectors are 1) the sleeve and 2) the open groove.
The following illustrations and commentary are provided
to show how the tool is operated when installing these
two types of connector congurations:
CONDUCTOR PREPARATION
Strip insulation from the conductor, being careful not
to nick the strands. A proper insulation stripping tool or
using the "Pencil" shaving method is recommended.
Thoroughly clean the conductor by wire brushing until a
bright shiny surface is obtained. All oxides and foreign
matter must be removed.
NOTE: Do not wire brush tin-plated copper conductors
or tinned connectors.
CRIMPING INSTRUCTIONS
VCBP6FT EXAMPLE
2. Close latch, push lock pin
completely into latch. Failure
to do so can cause severe
damage to the tool.
1. Pull lock pin and open latch to
insert cable and connectors.
WARNING: Certain small service sleeve connectors
can severly damage the tool by becoming wedged
between nibs of the tool head. The connector should
always be centered in the tool as the nibs are slowly
advanced into position about the connector.
NOTE: Do not immerse the tool in water, as it is not de-
signed to operate under water. This is considered abuse
and will void the warranty! Always use the tool lanyard
provided to prevent dropping the VERSA-CRIMP
®
Tool.
3. Advance "nibs" to center
connector by depressing
the lower trigger.
4. Continue holding the lower
trigger until you hear the
audible pop. Full crimping
pressure has been ob
tained.
5. Depress and hold the upper
black trigger until ram fully
retracts, or retracts enough
to move to next crimp
location.
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