Hubbell Electric Heater R0011-2S User Manual

Page 1
Point-of-Use Tankless
Tankless Electric Water Heater
Available 3 - 27 KW in Single Phase Voltages
Features
Heavy Duty Construction
Constructed with high grade materials
to ensure long operating life
Simple to install and operate Compact space saving design
Reliability
Engineered to ensure reliable operation Wide selection of sizes
High Efciency
On demand heating eliminates costly and
cumbersome storage tanks
Instantaneous design reduces stand-by heat
loss and signicantly lowers operating costs compared to traditional storage tanks
Electric Tankless Water Heater
Applications
Point-of-Use
■Single or Multiple Lav Sinks
Condos & Apartments
■
Whole House
Y
L
D
N
E
I
R
F
C
I
F
I
E
F
N
E
%
8
9
O
C
E
T
E
N
E
R
G
Y
&
W
A
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R
S
A
V
G
I
N
The Hubbell Tankless is a highly efcient and compact electric tankless water heater that is easy to install, operate
ANSI/NSF 5
and maintain.
Tankless Water Heater For Residential and Commercial Use
The Hubbell Tankless electric water heater is a highly reliable and easily maintained heater designed for point­of-use or whole house operation. The Hubbell Tankless electric water heater is compact, extremely efcient, takes up minimal space and reduces operating costs. Hubbell’s vast experience, meticulous engineering and
advanced technology ensure that you can rely on the Hubbell Tankless heater for your water heating needs in even the most demanding applications. The Hubbell Tankless is the right choice for your water heating needs and provides you with an energy efcient, trouble-free and long lasting heater.
High Efciency Compact Electric Tankless Heater
Page 2
Hubbell Tankless Features
How It Works
The Hubbell tankless electric water heater contains high powered heating elements that heat water only when there is demand for hot water. When hot water is needed, a built in ow sensor measures the exact ow rate, and that data combined with temperature readings at the heater’s inlet and outlet are processed by the electronic temperature controller. This data is continuously transmitted to the temperature controller, which constantly calculates the precise amount of power (kW) needed to achieve the desired temperature. A zero cross over ring signal is sent to the fast acting triacs in order to modulate the heating elements to the precise level needed to meet demand. The Hubbell tankless heater uses only as much power as is needed, while delivering accurate and consistent hot water temperature.
Heater Overview - 3 Element Model Shown
Commercial Quality Heating Elements
Incoloysheathedforlonglife
Safety Thermostats
AutoresettingHi-Limitthermostats protectagainstoverheating
Stainless Steel Exterior
Sleekdesignandcorrosion resistantforlonglife
Heating Chamber
Allcopperandbronze construction
Outlet Thermistor
Providesfeedbacktoensure consistentoutlettemperature
HOT WATER OUT
Inlet Thermistor
Sensescoldwatertemperature
Numeric Digital Display
ElectronicTemperatureController isadjustablein1°incrementsineither °For°C
Solid State Switching Triac
Modulatesheatingelements0-100% toensureaccuratetemperaturesand longelementlife
Power Terminal Block
Universalelectricalconnectionpoint
Flow Meter
Measurestheflowrateprecisely toaccuratelycontrolhotwater temperature
Press Fit Connections
Simplifiesplumbinginstallation
COLD WATER IN
Drain Port
Simplifieswinterizationprocess
forseasonalinstallations
Tankless Standard Specications
Heating Chamber:
Capacities:
Orientation:
Voltage:
Phase:
Power Factor:
Thermal Efciency:
Inlet/Outlet Size:
Min/Max Flow:
Thermostat Range:
2
Copper and Bronze
3 thru 27 kW
Wall Mounted
240 / 220 /208 Volt
1
Φ
0.999
98% +
3
/4" Press Fit
0.2 GPM Min, 8.0 GPM Max
32 -140°F / 0-60°C
Hi-Limit:
Design WP:
Design TP:
Elements:
Standby Power:
Chamber Warranty:
Electrical Warranty:
Enclosure:
Approvals:
150°F (65°C)
150 psi
300 psi
Incoloy 800
<
3 Watts
Residential: Commercial:
Residential: Commercial:
304 Stainless Steel Brushed Finish
cULus, UL EPH ANSI/NSF5
5 Years 5 Years
3 Years 1 Years
Page 3
Technical Features
Temperature Controller
A sophisticated electronic temperature controller with LED digital display provides the user interface. The temperature
controller processes all ow and temperature data and calculates the precise amount of power needed to meet demand.
Operator Control Capabilities
Power Limiting:
Diagnostics:
Cost Calculator:
Temperature Control:
Full Heater Modulation
Each heating element is switched on/off using a fast acting solid state triac with zero cross over ring control. This switching schema provides full modulation of each heating element, ensuring that the precise amount of heat is added to meet demand. To improve operating efciency and component longevity, each triac is mounted to a heat sink located on the incoming supply piping so that heat generated by the triac during the switching process is dissipated into the water.
Proper Power Integrity
All Hubbell tankless water heaters are engineered to operate as a balanced load and operate at 0.999 Power Factor. All load switching in Hubbell tankless models is performed as zero cross over, eliminating phase angle ring interference and associated EMI issues.
Allows the operator to reduce the power consumption by any percentage to provide installation and operational flexibility and savings.
Display inlet and outlet temperatures, flow rate and error codes to assist in troubleshooting.
Determine the exact cost of operating the heater. Input your cost per KW·Hr and the controller displays total KW·HRs consumed, total cost of operation, and total hot water usage (shown in gallons or liters).
Set the digital display to the desired water temperature in °F or °C. Fully adjustable in 1° increments from 32-194°F (0-90°C). A user adjustable +/- 3° calibration feature provides additional control for superior accuracy.
Full Resource Staging
The Hubbell tankless control schema ensures that usage is equalized across all heating circuits. To achieve this, once the controller has calculated the precise amount of kW required, all circuits are energized in a staggered fashion such that each circuit is proportionally and independently energized and then time staggered between circuits. This Full Resource Staging Schema reduces EMI output, increases component longevity and provides highly accurate and consistent hot water temperatures.
Building Management Integration
Remote Control: Ability to remotely enable or inhibit the heating operation of the unit using one of the following two methods:
1. Customer supplied 24VDC signal is user congured for either Inhibit Mode or Normal Operation Mode.
2. Customer supplied volt free contact is user congured for either Inhibit Mode or Normal Operation Mode.
Priority Control: An integrated SPDT potential free dry contact (NO/NC 10A @ 240VAC) energizes when the unit is heating and
de-energizes when not heating. This feature is useful when it is desirable to give the water heater priority over another electrical load to ensure that both are not operational at the same time.
Options
A. Inlet and Outlet Valve assembly simplies installation
and includes unions, shut offs, check valve, drain ports and relief valve port.
B. Air Separator to clear the incoming cold water
of micro air bubbles, sand, dirt and rust. Recommended for use with well water systems.
C. Descaler kit simplies the process of cleaning
the heater and removal of mineral deposits.
D. For heaters suitable for operation with 3 phase
voltages please see Hubbell model TX brochure.
E. Special construction features available.
Please consult factory.
F. Remote Control Display allows the heater to be
installed in a remote location. The 3" x 5" NEMA 4 display enclosure can be located up to 250' from the heater and gives the operator full remote control and monitoring capabilities.
Metric Conversions
Liters x 0.2641 = Gallons
Gallons x 3.79 = Liters
Gallons x 0.003785 = m
m3 x 264.2 = Gallons
1°C ∆T = 1.8°F ∆T
°F = (°C x 1.8) + 32
°C = (°F - 32) x 0.556
3
psi x 0.06896 = Bar
Bar x 14.5 = psi
psi x 6.86 = kPa
kPa x 0.1456 = psi
Kg / cm2 x 14.28 = psi
psi x 0.07 = Kg / cm
Lbs x 0.4536 = Kg
Kg x 2.2 = Lbs
2
3
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13
1 2
"
12
1 2
"
2
5
16
"
16
3
16
"
14
1 4
"
1
3 8
"
16"
17"
2
5
16
"
16
3
16
"
14
1 4
"
1
3 8
"
Outline Dimensions and Model Selection
9
3 -18 KW Models (2 Element)
Hot Water
Outlet
Cold Water
Inlet
Withdrawal Space 12"
3
1
16
KW Selection Chart
Model Number
KW Ratings
240V 220V 208V
R003-2S 3 2.5 2.2 R005-2S 4.5 3.7 3.3 R007-2S 7 5.8 5.2 R009-2S 9 7.5 6.7 R0011-2S 11 9.2 8.2 R0014-2S 14 11.7 10.5 R0016-2S 16 13.4 12 R0018-2S 18 15.1 13.5
Side View
11
"
16
9
3
"
16
"
3
1
3"
6"
Electrical knockout
3
/4" x 1" x 1
1
/4"
"
8
Pressure Drop: 3 psi @ 4 GPM Dry Weight: 16 Lbs Wet Weight: 16.5 Lbs Shipping Weight: 17 Lbs
21-27 KW Models (3 Element)
KW Selection Chart
Withdrawal Space 12"
3
1
"
16
3"
Model Number
3"
6"
R021-3S 21 17.6 15.7 R024-3S 24 20.1 18 R027-3S 27 22.6 20.2
Side View
1
15
"
16
Electrical knockout
3
KW Ratings
240V 220V 208V
1
4
"
8
/4" x 1" x 1
1
/4"
9
3
"
16
3
1
"
8
Hot Water
Outlet
Cold Water
Inlet
Pressure Drop: 3 psi @ 4 GPM Dry Weight: 20 Lbs Wet Weight: 20.5 Lbs Shipping Weight: 21 Lbs
4
Page 5
Model No.
KW Ratings at Various
Voltages
Heating Capability in GPM at oF
Temperature Rise (
o
FΔT)
Max Amps at 100% output
1 Phase Voltages
240V
220V
208V406080100
240V
220V
208V
R003-2S
3
0.51
0.34
0.26
0.20
12.5
2.52
0.43
0.29
0.21
0.17
11.4
2.25
0.38
0.26
0.19
0.15
10.8
R005-2S
4.5
0.77
0.51
0.38
0.31193.78
0.64
0.43
0.32
0.26
17.1
3.37
0.57
0.38
0.29
0.23
16.2
R007-2S
7
1.19
0.80
0.60
0.48295.88
1.00
0.67
0.50
0.40
26.7
5.2
0.89
0.59
0.44
0.35
25
R009-2S
9
1.54
1.02
0.77
0.61
37.5
7.56
1.29
0.86
0.64
0.52
34.3
6.7
1.14
0.76
0.57
0.46
32.2
R011-2S
11
1.88
1.25
0.94
0.75469.24
1.58
1.05
0.79
0.63428.2
1.40
0.93
0.70
0.56
39.4
R014-2S
14
2.39
1.59
1.19
0.965811.76
2.01
1.34
1.00
0.80
53.4
10.5
1.79
1.19
0.90
0.72
50.4
R016-2S
16
2.73
1.82
1.36
1.096713.44
2.29
1.53
1.15
0.926112
2.05
1.36
1.02
0.82
57.6
R018-2S
18
3.07
2.05
1.54
1.237515.12
2.58
1.72
1.29
1.03
68.7
13.5
2.30
1.54
1.15
0.92
64.9
R021-3S
21
3.58
2.39
1.79
1.43
87.5
17.64
3.01
2.01
1.50
1.20
80.1
15.75
2.69
1.79
1.34
1.07
75.7
R024-3S
24
4.09
2.73
2.05
1.64
100
20.16
3.44
2.29
1.72
1.38
91.6183.07
2.05
1.54
1.23
86.5
R027-3S
27
4.61
3.07
2.30
1.84
112
22.68
3.87
2.58
1.93
1.55
103
20.25
3.45
2.30
1.73
1.38
97.3
Heating Capacity and Amperage Chart
(°F ∆T)
40°F ∆T 60°F ∆T 80°F ∆T 100°F ∆T
Note:
• Alternate voltages including 277, 380, 415, 440, 575 and 600 volt available. Please consult factory for exact KW availability in these voltages.
• For 3 phase voltages please reference Hubbell model TX brochure.
Sizing Formulas
Step 1
Variables To Solve For:
KW Requirement:
Temperature Rise:
KW x 6.824 ÷ GPM oF∆T
Flow Rate:
Step 2
Choose the Tankless model with the KW rating which meets the peak demand (GPM) and required temperature rise (oF∆T) for your application.
Step 3
Choose the supply voltage available. Note the total amperage draw of the unit and verify availability.
Solve for the unknown using formulas below.
GPM x oF∆T x 0.1465 = KW
KW x 6.824 ÷ oF∆T = GPM
Voltage De-Rating Factors
Rated Voltage Applied Voltage De-Rating Factor
240 V 230 V 92%
240 V 220 V 84%
240 V 208 V 75%
When the actual supply voltage (applied voltage) is different than the design voltage (rated voltage) the resulting KW output will be affected. Please see the chart for typical voltage de-rating factors, or use the following formula.
Applied Voltage
Rated Voltage
2
X Rated KW = KW output at applied voltage
2
5
Page 6
ISO 9 0 0 1 : 2 0 0 8
ISO
Master Specication: Point-of-Use Tankless
JOB NAME
REPRESENTATIVE
ENGINEER / ARCHITECT
CONTRACTOR
GENERAL
Provide a quantity of packaged type instantaneous electric tankless water heater(s) Model No.
as manufactured by HUBBELL Electric Heater Co., Stratford, CT. The entire unit is packaged ready for plumbing and electrical service connections and shall bear the cULUs listing mark certifying the entire unit to UL499, CSA C22.2 No. 64-M91 and UL EPH Sanitation listed to ANSI/NSF Standard 5.
HEATING CHAMBER
The heating chamber shall be all Sil-brazed copper and bronze construction. A plastic heating chamber shall not be acceptable. Water heater heating chamber shall be rated for a maximum allowable working pressure of 150 psi. The heating chamber and all electrical controls shall be completely enclosed in a heavy gauge Type 304 stainless steel case.
HEATING CAPACITY
The tankless heater shall be rated at KW which will heat GPM of water at °F rise ( ° to °F ). Heaters that require the use of a ow restrictor or specialized aerator shall not be acceptable.
ELECTRICAL
The heater shall be designed to operate at volts, single phase, 50/60Hz and will draw amps only when operating at full power. The immersion heating elements shall be high quality incoloy sheathed and sized to obtain the rated capacity. Each element is to be operated using zero cross over solid state controls. The heating elements shall be fully modulated from 0-100% to provide precise temperature control through the full range of ows. A Hi-Limit thermostat with automatic reset shall be factory installed to disconnect each heating element in the event of an over-temperature condition. An electronic digital display temperature controller shall be user adjustable in 1° increments in either °F or °C and shall display ow rate, outlet temperature, inlet temperature and provide error indication. A turbine-type ow meter shall be factory installed to provide precise temperature control for water ows as low as 0.2 GPM up to a maximum ow of 8 GPM. Heaters that require greater than 0.2 GPM ow for actuation or restrict ow shall not be acceptable.
WARRANTY
Hubbell shall warranty all electrical components against defects in workmanship and material for a period of one (1) year from date of start-up and the heating chamber for a full ve (5) years from date of start-up (for residential service, ve (5) years heating chamber and three (3) years electrical), provided that the unit is started within three (3) months of date of shipment and installed and operated within the scope of the heater's design and operating capability. Labor is not covered under warranty. Each heater shall be shipped with a complete set of installation and operating instructions including spare parts list and approved drawings. All fabrication and assembly shall be performed in the U.S.A.
OPTIONS
In addition, the tankless electric water heater shall be supplied with the following options:
Option
Option
Option
Continuing research results in product improvement; therefore specications are subject to
change without notice. For the most updated information, consult the factory directly.
The Electric Heater Company ■P.O. Box 288 Stratford, CT 06615-0288 Phone: 203-378-2659 Fax: 203-378-3593
info@hubbellheaters.com www.hubbellheaters.com
Committed to continuous improvement...
MadeintheU.S.A.
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