Hubbell Electric Heater ETX User Manual

Page 1
Model ETX Tankless
Safety Fixture Tankless Electric Water Heater
Provides Tepid Water for Emergency Fixtures Available up to 162 KW in All Three Phase Voltages
Features
Heavy Duty Construction
Constructed with high grade materials
to ensure long operating life
Simple to specify and easy to install and operate Factory packaged heater provides trouble-free
installation and operation
NEMA 4 construction standard
Low pressure drop
Reliability
Engineered for your specic application
to ensure reliable operation
Wide selection of sizes to meet the needs of even
the most demanding application
On demand heating eliminates costly and
cumbersome storage tanks
Instantaneous design reduces stand-by heat loss
and signicantly lowers operating costs compared
to traditional storage systems
Model ETX Tankless
he Mo
T
electric tankless water heater that is 98% + efcient and is
easily installed and operated.
del ETX Tankless is a compact wall mounted
Products marked with the Lead-Free logo comply wi Drinking Water Act (SDWA) requirements of a weighted average of less that 0.25% lead content on wetted surfaces of pipes, pipe fittings, plumbing fittings and fixtures.
Tankless Water Heater For Tepid Water Delivery
The Hubbell model ETX Tankless electric water heater is a highly reliable and easily maintained heater designed for operation in a commercial or industrial application. The Hubbell ETX Tankless heater is compact, extremely
efcient, takes up minimal space, and reduces operating
costs. Hubbell’s vast experience, meticulous engineering
and advanced technology ensure that you can rely on the model ETX for your water heating needs in even the most demanding and critical applications. The Hubbell Tankless is the right choice for your tepid water requirements, as you will be providing your customer with a quality product that is
long lasting, trouble-free and energy efcient.
ASME
UM
Over 200,00 btu/hr
th the Safe
Page 2
Hubbell ETX
Product Information
The Hubbell ETX Electric Tankless Water Heater provides high volume tepid water for safety drench systems with ow rates
as high as 40 gpm. The heater contains high powered heating elements that heat water only when there is demand for tepid
water. When tepid water is needed, a built in ow sensor measures the exact ow rate, and that data combined with temperature
readings at the heater’s inlet and outlet are processed by the electronic temperature controller. This data is continuously transmitted to the temperature controller, which constantly calculates the precise amount of power (kW) needed to achieve the
desired temperature. A zero cross over ring signal is sent to the fast acting triacs in order to modulate the heating elements
to the precise level needed to meet demand. The Hubbell ETX heater uses only as much power as is needed, while delivering accurate and consistent tepid water temperature.
Heater Overview
12 Element Unit Shown
NEMA 4 Control Panel
Suitable for wet applications
Main Circuit Breaker
Control Transformer
Step down transformer 240 volt control circuit
Digital Display
Electronic temperature controller is adjustable in 1° increments
With through door handle
Power Distribution Block
Single point electrical connection
Magnetic Contactor
Fully disengages the heating element in a fault condition
Tepid Water Outlet
Drain Ports
Simplies maintenance
Flow Meter
Measures the exact
ow rate
Cold Water Inlet
Orientation:
Voltages:
Phase:
kW Range:
Power Factor:
Thermal Efciency:
Inlet/Outlet Size:
Min/Max Flow: Approvals:
6,12 & 18 element 24-162 kW
2 & 3 element 8-27 kW
Wall Mounted
208 thru 600 Volt 50/60 Hz
or 3
1
Φ
Φ
8kW - 162kW
0.999
98% +
2 & 3 element 8-27kW ¾" sweat
6, 12 & 18 element 8-27kW 1" sweat
0.5 GPM Min, 40 GPM Max
0.2 GPM Min, 8.0 GPM Max
Design WP:
Design TP:
Elements:
Standby Power:
Heating Chamber Warranty:
Electrical Warranty:
Enclosure:
Solid State Switches
Modulating heating elements 0-100% to ensure accurate and consistent temperature and long element life
Commercial Quality Heating Elements
Incoly sheathed for long life
Heating Chamber:
All copper and bronze construction
150 psi
300 psi
Incoloy 800
< 3 Watts
5 Year
1 Year
NEMA 4 enclosure suitable for wet applications
ASME on units over 58kW
Recovery Rate Formulas
GPH x x 0.00244 = KW
KW x 410
2
÷ GPH =
KW x 410 ÷ = GPH
Page 3
Technical Features
Temperature Controller
A sophisticated electronic temperature controller with LED digital display provides the user interface. The temperature controller
processes all ow and temperature data and calculates the precise amount of power needed to meet demand.
Operator Control Capabilities
Power Limiting:
Diagnostics:
Allows the operator to reduce the power consumption by any percentage to provide installation and operational flexibility and savings.
Display inlet and outlet temperatures, flow rate and error codes to assist in troubleshooting.
Cost Calculator:
Temperature Control:
Determine the exact cost of operating the heater. Input your cost per KW·Hr and the controller displays total KW·HRs consumed, total cost of operation, and total hot water usage (shown in gallons or liters).
Set the digital display to the desired water temperature in °F or °C. Fully adjustable in 1° increments
from 3
2-104°F (0-40°C). A user adjustable +/- 3° calibration feature provides additional control for
superior accuracy.
Full Heater Modulation
Each heating element is switched on/off using a fast acting solid state triac with zero cross over ring control. This switching schema
provides full modulation of each heating element, ensuring that the precise amount of heat is added to meet demand. To improve
operating efciency and component longevity, each triac is mounted to a heat sink located on the incoming supply piping so that heat
generated by the triac during the switching process is dissipated into the water.
Proper Power Integrity
All Hubbell tankless water heaters, including all 3 phase models, are engineered to operate as a balanced load and operate at 0.999 Power Factor. All Hubbell 3 phase models are designed for 3 wire (3 live, 1 ground) and 4 wire power systems and draw equal current across all conductors to maintain the power integrity of the users electrical system. Hubbell does not recommend the use of heaters that operate as an unbalanced load, as is common with staged heaters designed for star systems (3 live, 1 neutral, 1 ground) that require use
of the neutral leg. All load switching in Hubbell tankless models is performed as zero cross over, eliminating phase angle ring interference
and associated EMI issues.
Full Resource Staging
The Hubbell tankless control schema ensures that usage is equalized across all heating circuits. To achieve this, once the controller has calculated the precise amount of kW required, all circuits are energized in a staggered fashion such that each circuit is proportionally and independently energized and then time staggered between circuits. This Full Resource Staging Schema reduces EMI output, increases component longevity, and provides highly accurate and consistent hot water temperatures. For three phase models, all circuits are fully modulated and synchronized to operate as a balanced load.
Building Management Integration
Remote Control: Ability to remotely enable or inhibit the heating operation of the unit using one of the following two methods:
1. Customer supplied 24VDC signal is user congured for either Inhibit Mode or Normal Operation Mode.
2. Customer supplied volt free contact is user congured for either Inhibit Mode or Normal Operation Mode.
Priority Control: An integrated SPDT potential free dry contact (NO/NC 10A @ 240VAC) energizes when the unit is heating and
de-energizes when not heating. This feature is useful when it is desirable to give the water heater priority over another electrical load to ensure that both are not operational at the same time.
Options
A. Type 316L stainless steel heating chamber for added
corrosion resistance.
B. Special construction features. Please consult factory.
C. Inlet and Outlet Valve assembly simplies installation
and includes unions, shut offs, check valve,drain ports and pressure relief valve.
D. Heating chamber built to ASME Section VIII and "UM"
stamped.
E. NEMA 1 enclosure for general purpose locations.
F. Floor mount enclosure option.
G. Emergency stop button, located on control
panel door.
H. Remote Control Display allows the heater to be installed in a remote
location. The 3" x 5" NEMA 4 display enclosure can be located up to 250' from the heater and gives the operator full remote control and monitoring capabilities.
I. Explosion resistant construction for installation in a hazardous
location. Standard is class 1, Division 2, Group B. If application requires other please specify Class, Division and Group rating required.
J. UL Listed package.
K. Outdoor weather package, for use in outdoor installations.
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Page 4
Heating Capacity and Amperage Chart
Heating Capability in GPM at
KW
Rating
8 2.73 1.8 2 1.3 6 0.91 0.78 0.68 0.55 0.50 0.45 0.39 38
11 3.75 2.50 1.88 1.25 1.07 0.94 0.75 0.68 0.63 0.54 31 46
12 4.09 2.73 2.05 1.3 6 1.17 1.0 2 0.82 0 .74 0.68 0.58 33 58
14 4.78 3 .1 8 2.39 1.59 1.3 6 1.19 0.96 0.87 0.80 0.68 34 67 58
16 5.46 3.64 2.73 1.82 1.5 6 1.3 6 1. 0 9 0.99 0.91 0.78 44 39 77 67
18 6 .14 4.09 3.07 2.05 1.75 1.5 4 1. 23 1.12 1.0 2 0.88 50 22 87 75
20 6.82 4.55 3.41 2.27 1.95 1.71 1.3 6 1. 24 1.14 0.97 56 96
21 7.17 4.78 3.58 2.3 9 2.05 1.79 1.4 3 1. 30 1.19 1.0 2 51 25 20 88
24 8 .19 5.46 4.09 2.73 2.34 2.05 1.6 4 1. 49 1. 36 1.17 67 58 29 23 115 10 0
27 9.21 6 .14 4.61 3.07 2.63 2.30 1. 8 4 1. 67 1.5 4 1. 32 65 33 26 11 3
31 10.5 8 7. 0 5 5.29 3.53 3.02 2.64 2 .12 1.9 2 1.76 1.51 86 149
33 11. 2 6 7.51 5.63 3.75 3.22 2.81 2. 25 2.05 1.8 8 1.61 79 138
36 12.28 8 .1 9 6.14 4.09 3 .51 3.07 2.46 2.23 2.05 1.75 100 43 173
40 13.65 9 .10 6.82 4.55 3.90 3 .41 2.73 2.48 2.27 1.95 111 192
42 14.33 9.55 7.17 4.78 4.09 3.58 2.87 2.61 2.39 2.05 101 51 41 175
48 16.38 10.92 8 .1 9 5.46 4.68 4.09 3.28 2.98 2.73 2.34 133 116 58 46 230 200
54 18.42 12.28 9.21 6 .14 5.26 4.61 3.68 3.35 3.07 2.63 130 65 52 225
72 24.60 16.40 12.30 8.20 7.0 3 6 .15 4.92 4.47 4.1 0 3.51 200 173 87
84 28.70 19.13 14. 35 9.57 8.20 7.18 5 . 74 5.22 4.78 4.1 0 233 202 101 81
96 32.80 21.8 7 16.74 10.93 9.37 8.20 6.56 5.96 5.47
108 36.90 24.6 0 18.45 12. 30 10.54 9.23 7. 3 8 6.71 6 .1 5 5.27 300 260 130 104
126 43.05 28.70 21.53 14.3 5 12.30 10.76 8.61 7. 83 7.1 8 6 .15 350 303 152 121
144 49.20 32.80 24. 60 16.4 0 14.0 6 12.3 0 9.84 8.95 8.20 7.0 3 400 347 17 3 13 9
162 55.35 36.90 2 7. 6 8 18.45 15.81 13.8 4 11. 0 7 10.06 9.23 7. 9 1 390 195 156
°
30° T40° T60° T70° T80° T100° T110° T120° T140°
20
T
o
F Temperature Rise (oF∆T) MAX A mps (at 100% heater output)
3 Phase Voltages 1 Phase Voltages
T
208V 240V 480V 600V 208V 240V
4.69 267 2
31 116 92
• Alternate voltages including 277, 380, 415, 440 and 575 volt available. Please consult factory for exact KW availability in these voltages.
Note:
Model NuMber desigNatioN
etX
Step 1
Base Model No.
Example: ETX024-3T4
A Hubbell tankless electric water heater rated at 24 KW with 3 heating elements and powered with 480 volt, three phase, 60 Hz.
Option Note
Any and all optional equipment for a tankless model heater must be called out in the written
specications. A model number in and of itself does not reect any optional equipment selected.
Step 2
KW Rating:
8 thru 162KW (008 - 162)
Step 3
Number of Heating Elements:
2 3 6 12
18
Step 4
Voltage / Phase / Hz:
RS = 208-1-60 R = 208-3-60 S = 240-1-60 T = 240-3-60 T3 = 380-3-50/60 T7 = 415-3-50/60 T5 = 440-3-60 T4 = 480-3-60 T6 = 600-3-60
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Page 5
Outline Dimensions and Model Selection
Tepid Water
Outlet
Cold Water Inlet
8 - 54 KW Models (2, 3 and 6 Element)
Front View
6 Element ETX Shown
5"
A
B
3"
25
DIMENSIONAL DATA (inches)
2 Element
A B C D E
20" 14"
21
1
⁄4"
3
21
⁄4" 6"
3 Element
A B C D E
1
21
20" 14"
⁄4" 213⁄4" 8"
6 Element
A B C D E
1
31
24" 18"
⁄4" 313⁄4" 14"
Side View
1
1
26
"
"
2
4
E
11
3
"
16
8"
1
1
"
4
Withdrawal Space 12"
Pressure Drop: 3 psi @ 8 GPM Dry Weight: 21 Lbs Wet Weight: 21.5 Lbs Shipping Weight: 40 Lbs
selectioN chart
2 & 3 ELEMENT MODEL TYPES
KW
11 (3) (2) 12 (3) (2) 14 (3) (2) (2) 16 (3) (3) (3) (2) 18 (3) (3) (3) (2) 20 (3) (3) 21 (3) (3) (3) (3)
24 (3) (3) (3) (3)
27 (3) (3) (3) (3)
KW
24 (6) (6) 31 (6) (6) 33 (6) (6) 36 (6) (6) (6) 40 (6) (6) 42 (6) (6) (6) (6) 48 (6) (6) (6) (6) (6) (6) 54 (6) (6) (6) (6)
Note: Chart indicates (2) two element (3) three element (6) six element model types
208V 240V 480V 600V 208V 240V
8 (2)
208V 240V 480V 600V 208V 240V
3 Phase Voltages 1 Phase Voltages
6 ELEMENT MODEL TYPES
3 Phase Voltages 1 Phase Voltages
5
Page 6
Outline Dimensions and Model Selection
72 - 162 KW Models (12 and 18 Element)
Inlet/Outlet Side View
3
13
"
8
5"
Electrical Knockout
3
14
4
5
3
"
8
"
1
1
4
Tepid Water
Outlet
"
42"
Front View
(18 Element ETX Model Shown)
Access Panel
Side View
1
3
"
8
Cold Water
7
2
"
8
3
"
4
4
Inlet
1
1
"
4
4
3"
3
"
4
30"
3"
Withdrawal
Space 12"
18 Element ETX shown with
access panel removed.
(12 Element ETX available)
12 & 18 KW
KW
208V 240V 480V 600V
72 (12) (12) (12) 84 (12) (12) (12) (12)
96 (12) (12) (12) (12) 108 (12) (12) (12) 108 (18) 126 (18) (18) (18) (18 ) 144 (18) (18) (18) (18) 162 (18) (18) (18)
Note: Chart indicates twelve element (12) model types and eighteen (18) element model types
3 Phase Voltages
Pressure Drop: 5psi @23GPM Dry Weight: 210 Lbs Wet Weight: 220 Lbs Shipping Weight: 275 Lbs
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Page 7
ISO 9001:200 8
ISO
MadeintheU.S.A.
Master Specication: Model ETX Tankless
JOB NAME
REPRESENTATIVE
ENGINEER
CONTRACTOR
GENERAL
Provide a quantity of packaged type instantaneous electric tankless water heater(s) Model No. ETX as manufactured by HUBBELL Electric Heater Co., Stratford, CT. The entire unit is packaged ready for plumbing and electrical service connections.
HEATING CHAMBER
The heating chamber shall be all Sil-brazed copper and bronze construction. (
316L Stainless Steel
). A plastic heating chamber shall not be acceptable. Water heater heating chamber shall be
rated for a maximum allowable working pressure of 150psi. The heating chamber and all electrical controls shall be completely enclosed in NEMA 4 enclosure suitable for wet/outdoor applications.
HEATING CAPACITY
The tankless heater shall be rated at KW which will heat GPM of water at °F rise (
° to 85 °F ). Heaters that restrict hot water flow in any way or have a greater than 5psi pressure drop
@ 23 GPM shall not be acceptable.
Optional Specication: Type
ELECTRICAL
The tankless heater shall be designed to operate at volts, phase, 50/60Hz balanced power and shall draw equal amperage across all phases at all times. For 3 phase heaters, power shall be a 3 wire (3 live, 1 ground) or a 4 wire (3 live, 1 neutral, 1 ground) system that does not require a neutral leg. The heater will draw
amps only when operating at full power. The immersion heating elements shall be high quality incoloy sheathed and sized to obtain the rated capacity. Each element is to be operated using zero cross over solid state controls. The heating elements shall be fully modulated from 0-100% to provide precise temperature control through
the full range of ows. A Hi-Limit thermostat with automatic reset shall be factory installed to disconnect each
heating element in the event of an over-temperature condition. An electronic digital display temperature controller
shall be user adjustable in 1° increments in either °F or °C and shall display ow rate, outlet temperature, inlet
temperature and provide error indication.
WARRANTY
Hubbell shall warranty all electrical components against defects in workmanship and material for a period of one (1)
year from date of start-up, and the heating chamber for a full ve (5) years from date of start-up, provided that the
unit is started within three (3) months of date of shipment and installed and operated within the scope of the heater's design and operating capability. Labor is not covered under warranty. Each heater shall be shipped with a complete set of installation and operating instructions including spare parts list and approved drawings. All fabrication and assembly shall be performed in the U.S.A.
OPTIONS
In addition, the tankless electric water heater shall be supplied with the following options:
The Electric Heater Company
Option
Option
Option
Committed to continuous improvement...
Continuing research results in product improvement; therefore specications are subject to
change without notice. For the most updated information, consult the factory directly.
P.O. Box 288 ■ Stratford, CT 06615-0288 ■ Phone: 203-378-2659 ■ Fax: 203-378-3593
info@hubbellheaters.com
www.hubbellheaters.com
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