Page 1
Replacement Modules
Surge Protective Devices (SPD)
Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E.
• This equipment must only be installed and serviced by qualified electrical
personnel.
• Turn off all power supplying this equipment before working on or inside
equipment.
• Always use a properly rated voltage sensing device to confirm power is off.
• Replace all devices, doors and covers before turning on power to this
equipment.
• This equipment must be effectively grounded per all applicable codes. Use
an equipment-grounding conductor to connect this equipment to the power
system ground.
Failure to follow these instructions will result in death or serious injury.
Installation 1. Verify that all replacement modules have the correct catalog number. The
catalog number is found on the nameplate of each existing and replacement
module (see Figure 1) and on the SPD device nameplate. Use Table 1 to
Figure 1: SPD Device and Modules, Top View
Phase A Phase B Phase C
determine the correct replacement catalog number based on the existing
SPD system voltage and peak surge current rating.
Table 1: Replacement Modules
System Voltage
120/240 V,
One-phase
Module
RJ45 patch cable connector
7/16 in. socket wrench
LEDs
Module nameplate
Electrical equipment should only be installed, operated, serviced and maintained by qualified personnel. ______________Hubbell Wiring Devices
No responsibility is assumed by Hubbell for any consequences arising out of the use of this material. __1-800-729-3406 | www.Hubbell-Wiring.com
120/240 V,
One-Phase
240/120 V ThreePhase High-leg
1
Delta
240/120 V, Three-
Phase High-leg
1
Delta
208Y/120 V,
Three-Phase
208Y/120 V,
Three-phase
480Y/277,
Three-Phase
480Y/277,
Three-phase
1
_Phase B modules are different than Phase A and Phase C modules.
____________________________________________________________________ –Continued
Peak Surge
Current Rating
120 kA HBL3P120CM — HBL3P120CM
160 kA HBL160M120B — HBL160M120B
120 kA HBL6P120CMAC HBL6P120CMB HBL6P120CMAC
160 kA HBL160M120B HBL160M240BHL HBL160M120B
120 kA HBL4P120CM HBL4P120CM HBL4P120CM
160 kA HBL160M120B HBL160M120B HBL160M120B
120 kA HBL8P120CM HBL8P120CM HBL8P120CM
160 kA HBL160M480B HBL160M480B
Phase A Phase B Phase C
Catalog Number
HBL160M480B
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2
INSTALLATION
Hubbell Replacement Module Panel Surge Protective Device (SPD)
Figure 2: Display Panel and RJ45 Patch Cables
SURGE PROTECTIVE DEVICE
Push-to-Test:
= OK
AØ BØ CØ
Surge
Counter
Audible
Alarm
www.hubbell-wiring.com
Made in US A
= Replace Module
8232-0031A
Display
panel
RJ45
connector
jacks
Module
patch cables
To module C
To module B
Module A
Figure 3: Module, Side View
1/2 in. hex standoffs (typical 3 places)
Internal-tooth lock washers
(typical 3 places)
RJ45 patch
cable connector
LEDs
Module
1/4-20 hex head bolts
(typical 3 places)
Table 1: _Replacement Modules
System Voltage
480V, Delta/HRG
Three-phase
480V, Delta/HRG
Three-phase
240V, Delta
Three-phase
600Y/347 V,
Three-phase
600Y/347 V,
Three-phase
600V, Delta/HRG
Three-phase
600V, Delta/HRG
Three-phase
1
Phase B modules are different than Phase A and Phase C modules.
Peak Surge
Current Rating
120 kA HBL9P120CM HBL9P120CM HBL9P120CM
160 kA HBL160M480DB HBL160M480DB HBL160M480DB
160 kA HBL160M240B HBL160M240B HBL160M240B
120 kA HBL10P120CM HBL10P120CM HBL10P120CM
160 kA HBL160M347B HBL160M347B HBL160M347B
120 kA HBL11P120CM HBL11P120CM HBL11P120CM
160 kA HBL160M600B HBL160M600B
Phase A Phase B Phase C
Catalog Number
HBL160M600B
2. Mark the RJ45 patch cable and the phase cable for the module to be
replaced (if it is not already marked) with the appropriate A, B, or C phase.
Unplug the module RJ45 patch cable from the module.
3. Use a suitable tool to prevent each 1/2 in. hex standoff from turning (see
Figure 3) and remove and discard the three 1/4-20 hex head bolts and the
three corresponding internal tooth lock washers of the module. It is not
necessary to remove the connecting phase cables from the lugs.
4. Carefully remove the module.
5. Install the new module, using the new hardware kit supplied (see Figure 3).
Torque each 1/4-20 hex head bolt to 70 lb-in. (8 N•m).
6. Attach the phase cable lug to the replacement module (A, B, or C phase as
marked in step 4).
7. Plug the RJ45 patch cable into the new module. Make sure that the correct
RJ45 patch cable labeled A, B, or C is connected.
8. Check that all connections are secure. Remove all tools and discarded
hardware from the unit.
9. Ensure that the RJ45 patch cables are not touching any internal
components.
10. Replace the barrier, cover/door, and/or trim to the equipment.
11. Equipment may be re-energized after all of the above steps are complete.
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www.Hubbell-Wiring.com
Lug set screw
Connecting phase cable
8232-0351 Rev. 01, 06/2017
Replaces 8232-0351 Rev. B, 06/2010
© 2010–2017 Hubbell Inc. All Rights Reserved
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