Huba Control 712 Operating Instructions Manual

Huba Control AG - Type 712 - Edition 07/2015 - 116381
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712
OEM Level sensing pressure transmitter Operating instructions
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Huba Control AG - Type 712 - Edition 07/2015 - 116381
Safety Guidelines
These instructions contains notices intended to ensure personal safety, as well as to protect the products and connected equipment against damage. These notices are highlighted by the symbols shown below and graded according to severity by the following texts.
This warning signifies an imminent danger.
Injuries or even death can arise from failing the warnings.
This warning signifies a potential danger.
Injuries or even death can arise from failing the warnings.
This warning signifies a potential dangerous situation,
which can lead to medium or light injuries.
Only trained qualified personnel shall execute this work.
DANGER
CAUTION
ATTENTION
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General Notes
NOTE
Dear customer,
for reasons of clarity the instructions does not contain detailed information about all types of products and cannot take into account every conceivable case of installation, operation or maintenance.
If you require further information or should problems occur which are not sufficiently explained in the instructions, you can consult your local Siemens branch to obtain the necessary information.
May we also draw your attention to the fact that the contents of the opera­ting instructions are not part of a previous or existing agreement, approval or legal relationship or an amendment thereof. All obligations of the Siemens AG result from the contract of purchase which also contains the full and solely valid warranty agreement. These contractual warranty conditions are neither extended nor restricted by the contents of the operating instructions.
The contents reflect the technical state at the time of going to print. Subject to technical modifications in the course of further development.
Intrinsically safe devices lose their license as soon as they are operated on cir­cuits which do not meet the requirements of the examination certificate valid in your country. The device may be operated with high pressure and corrosive media. Therefore serious injuries and/or considerable material damage cannot be ruled out in the event of improper handling of the device.
The equipment may only be used for the purposes specified in this operating instructions.
CAUTION
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Qualified Personnel
are persons familiar with the insallation, assembly, commisioning and ope­ration of the product and who have the appropriate qualifications for their activities such as: training or instruction or authorization to operate and maintain devices/ systems according to the standard of safety technology for elecrical circuits, high pressures and corrosive as well as hazardous media.
for devices with explosion protection: training or instruction or authori­ zation to be allowed to work on electrical circuits for potentially explosive systems.
training or instruction according to the standards of safety engineering in the care and use of suitable safety equipment.
Only trained qualified personnel shall execute this work.
Modules which are sensitive to electrostatic charge may be destroyed by voltages which are far below the human level of perception. These voltages occur already when you touch a component or electrical connections of a module without first discharging yourself electrostatically. The damage in­curred by a module as a result of an overvoltage is not usually immediate­ly perceptible but only becomes noticeable after a long time in operation. Therefore, a suitable equipotential bonding must be guaranteed when repai­ring the device.
(1)
YYMMDD - example 100912
The date of manufacture can be seen on the label of the pressure level transmitter, for example:
YYMMDD-XXX-XX-XXXX
Date as ıyear-month-day„
3 digits of the order number Order position Single part number
(1)
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Application in hazardous area with current output 4 ... 20 mA)
The operation is acceptable into the intrinsically safe circuits only, with the following maximum values:
Power supply Ui ª 30 V Current Ii ª 100 mA Power dissipation Piª 750 mW
Consider the following data: The length of the cable, which conveys the input/output signal, must be taken in consideration because of its internal inductivity and capacity:
Internal capacitance Ci = 0 nF + 0.08 nF/m
Internal inductance Li = 0 øH + 1.0 øH/m
Mark in accordance acc. RL 94/9/EG
II 1 G
Protection type mark Ex ia IIC T4 Ga
The maximum allowable operating temperature Ta is from -20 to +80C. For the applications as Category-1- apparatus the maximum allowable operating temperature should be maximum +60C. The transmitter can be used in open tanks, channels etc. For the applications as Category-1- apparatus group IIC is not allowed the critical electrostatic charging over the protection cap surface. The valid standards and rules should to be considered during the installation of devices.
DANGER
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Application in hazardous area with ratiom. output 10 ... 90%)
The operation is acceptable into the intrinsically safe circuits only, with the following maximum values:
Power supply Ui ª 15 V Current Ii ª 200 mA Power dissipation Pi ª750 mW
Consider the following data: The length of the cable, which conveys the input/output signal, must be taken in consideration because of its internal inductivity and capacity:
Internal capacitance Ci = 0.5 nF + 0.08 nF/m
Internal inductance Li = 0 øH + 1.0 øH/m
Mark in accordance acc. RL 94/9/EG
II 1 G
Protection type mark Ex ia IIC T4 Ga
The maximum allowable operating temperature Ta is from -20 to +80C. For the applications as Category-1- apparatus the maximum allowable operating temperature should be maximum +60C. The transmitter can be used in open tanks, channels etc. For the applications as Category-1- apparatus group IIC is not allowed the critical electrostatic charging over the protection cap surface. The valid standards and rules should to be considered during the installation of devices.
DANGER
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Construction
The level sensor consists of a ceramic measuring cell (relative and absolute pressure) with an amplified electronic and is adjusted in the requested pressu­re range. The sensor, the electronic and the connection cable are hermetically encapsulated in a stainless steel case. The measuring diaphragm is protected from outside influences by a protection cover. A venting pipe is included in the connection cable for the relative version. The sensor, the electronic and the con­nection cable are placed in a hermetic encapsulated small case. The wide temperature range of the level sensor is compensated.
Application
The Type 712 transmitter is used for hydrostatic measurement of liquid levels, e.g. in water supply, ship installations, in the oil and gas industry etc. The calculation of the temperature related to the power supply with NTC resistance is as follows:
T
TEMP
Temperature NTC [ÀC] R 20'000 [Ω] T0 -273.15 [ÀC] a 0.001204001 T25 25 [ÀC] b 0.000208775 U
TEMP
Voltage at NTC [V] c 0.000000294
Consider the chemical resistance of sensor, case, O-ring and connection cable with the media.
CAUTION
a + b In
+ c In
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Calculation of level
General level with relative pressure sensor:
General level with absolute pressure sensor:
which
and
Using a second level sensor as barometric air pressure sensor. For level sensor with current output use nominal signal values for I
TS
... instead of variables UTS ... (resp. I
Baro
... instead of U
Baro
...).
Simplification of formula for level sensor with ratiometric output:
Using a second level sensor as barometric air pressure sensor
Legende: h level [m] ρ density of media [kg/m3] g acceleration of fall 9.80665 [m/s2] p measured relative pressure [Pa] PTS measured pressure of level sensor [Pa] UTS signal on level sensor output [V or mA] P
BARO
measured pressure of barometer [Pa] U
BARO
Signal on barometer output [V or mA]
P
TS_NP
minimal nominal pressure of level sensor [Pa] U
TS_NP
minimal nominal signal of level sensor [V or mA]
P
TS_EW
maximum nominal pressure of level sensor [Pa] U
TS_EW
maximum nominal signal of level sensor [V or mA]
P
BARO_NP
minimal nominal pressure of barometer [Pa] U
BARO_NP
minimal nominal signal of barometer [V or mA]
P
BARO_EW
maximum nominal pressure of barometer [Pa] U
BARO_EW
maximum nominal signal of barometer [V or mA]
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Mode of operation
The pressure of the medium acts on the keramic sensor which is deflected to transmit the pressure to the piezo-resistive bridge in the measuring sensor. Every sensor is compensated for changes in temperature and operates within a wide temperature range. The output signal of the sensor is fed to an electronic circuit which converts it into a standard voltage and current output. The hydrostatic pressure which is proportional to the submersion depth acts on the diaphragm of the sensor. This pressure is compared with the atmospheric pressure which acts on the other side of the sensor by means of the vent pipe in the connecting cable (at relative pressure).
Installation
The level pressure transmitter 712 is installed hanging down­wards on the cable. In moving media, the transmitter must be fixed to prevent measuring errors. This can be done with a guide tube. Make sure that the inlet openings on the protective cap of the level pressure trans­mitter are not soiled in order to guarantee perfect functioning.
Calibration
The transmitter has been calibrated to the measuring range at the factory and cannot be re-calibrated.
Maintenance
The level transmitter requires no maintenance.
h
h - Fluid level
- Measurement reference height A - Distance from protection cover to the position of measuring diaphragm B - distance from beginning of thread to the position of measuring diaphragm (versions without protection cover)
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Operating conditions
The following points should be noted particularly when using the device:
The maximum permissible pressure pmax of the transmitter may not be exceeded. The temperature of the medium in contact with the transmitter may not exceed 80ÀC. Avoid formation of ice on the process input of the transmitter because this could damage the diaphragm. Prevent soiling of the transmitter input. Avoid obstruction to the vent pipes in the special cable (influences the measuring accuracy).
CAUTION
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Technical overview
Temperature Medium -20 ... +80 ÀC Storage -40 ... +80 ÀC
Overload / rupture pressure 3 x fs
Output Power supply Load 4 ... 20 mA 10 ... 30 VDC
Power supply - 10 V
[Ohm] ratiom. 10 ... 90% 5 VDC μ10% > 10 kOhm / < 100 nF ratiom. 10 ... 90% 5 VDC μ10% wiht temp. > 10 kOhm / < 100 nF 0 ... 10 V 12 ... 30 VDC > 10 kOhm / < 100 nF
Polarity reversal Short circuit proof and protected against polarity protection reversal. Each connection is protected against crossover up to max. supply voltage.
Protection standard IP 68
Materials Sensor Ceramic Al
2O3
(96%) Case Stainless steel 1.4404 / AISI 316L Cable PE Protection cover PPE Sealing material FPM, EPDM
Test / Admissions Electromagnetic compatibility CE-conform acc. EN 61326-2-3 Drinking water approval WRAS / ACS Ex-protection 1) Ex II 1G Ex ia IIC T4 Ga
Accessories Order number Cable hanger 118026 Connection box 118027 Test adapter 118028 Protection cover (pack of 10) 118068 additional weight 118093 Humidity protection element (pack of 10) 118067
1)
Max. cable length is 500 m
0.02 A
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Electrical connections
Device design with explosion protection: 4 ... 20 mA The grounding connection is conductively connected to the level transmitter housing. The ground conductor of level transmitter must be connected to the equipotential bonding system of the plant.
Device design with explosion protection: ratiom. 10 ... 90% The electronic GND is connected with a 1MΩ resistor to the level transmitter housing. The GND con­ductor of level transmitter must be connected to the equipotential bonding system of the plant.
4 ... 20 mA
brown
white
green
brown
white
green
ratiom. 10 ... 90% with temperature
brown
white
green
yellow
brown
white
green
brown
white
green
brown
white
green
yellow
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Dimensions Accessories









.DEHO
cable hangertest adapteradditional weight
(1) mounting hole (2) vent valve
(A) measuring value process (B) vent pipe (C) to the transmitter
(A)
B)
(C)
Connection box
WARNUNG
In approved -area is be should avoided electrostatic charge.
~200 g
1) Inside thread Iso 228/1-G ¼ A
hot-dip alvanized steel PA6 glass fibre reinforced
Cable
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Description Lable
Lable ATEX
Lable connection box
12
11
1
10
14
7
13
15
8
1
2
3
7
8
4
9
10
11
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1 - Article number 2 - Nominal pressure range 3 - Max. admissible over pressure 4 - Output signal range 5 - Electrical protection class 6 - CE conformity 7 - Serial number with production date (YYMMDD-xxx-xx-xxxx) 8 - Connector pin assignment 9 - Power supply 10 - Ooperating temperature 11 - Protection standard 12 - Consider warnings, operation instructions 13 - Characteristics fort he use in hazardous area 14 - Max. electrical connection datas 15 - Warnings in connection with product 712
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Huba Control AG ă Headquarters Schweiz
Industriestrasse 17, 5436 Würenlos Telefon +41 (0) 56 436 82 00 Telefax +41 (0) 56 436 82 82 info.ch@hubacontrol.com
Huba Control AG ă Niederlassung Deutschland
Schlattgrabenstrasse 24, 72141 Walddorfhäslach Telefon +49 (0) 7127 23 93 00 Telefax +49 (0) 7127 23 93 20 info.de@hubacontrol.com
Huba Control SA ă Succursale France
Rue Lavoisier, Technopôle Forbach-Sud 57602 Forbach Cedex Téléphone +33 (0) 387 847 300 Télécopieur +33 (0) 387 847 301 info.fr@hubacontrol.com
Huba Control AG ă Vestiging Nederland
Hamseweg 20A, 3828 AD Hoogland Telefoon +31 (0) 33 433 03 66 Telefax +31 (0) 33 433 03 77 info.nl@hubacontrol.com
Huba Control AG ă Branch Office United Kingdom
Unit 13 Berkshire House County Park Business Centre Shrivenham Road Swindon - Wiltshire SN1 2NR Phone +44 (0) 1993 776667 Fax +44 (0) 1993 776671 info.uk@hubacontrol.com
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