Huawei UPS5000-E-125K-FM User Manual

UPS5000-E-(25 kVA-125 kVA)-FM

User Manual

Issue

Date

2017-10-23

HUAWEI TECHNOLOGIES CO., LTD.

Issue 02 (2017-10-23)

Huawei Proprietary and Confidential

No part of this document may be reproduced or transmitted in any form or by any means without prior written consent of Huawei Technologies Co., Ltd.

Trademarks and Permissions

and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.

All other trademarks and trade names mentioned in this document are the property of their respective holders.

Notice

The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS" without warranties, guarantees or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the preparation of this document to ensure accuracy of the contents, but all statements, information, and recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address:

Huawei Industrial Base Bantian, Longgang Shenzhen 518129 People's Republic of China

Website:

http://www.huawei.com

Email:

support@huawei.com

UPS5000-E-(25 kVA-125 kVA)-FM User Manual

About This Document

Issue 02 (2017-10-23)

Huawei Proprietary and Confidential

About This Document

Purpose

This document describes the UPS5000-E-125K-FM in terms of its features, performance specifications, working principles, appearance, structure, installation, and operation and maintenance (O&M). In this document, UPS5000-E-125K-FM is abbreviated to UPS, which is short for uninterruptible power system.

Intended Audience

This document is intended for:



Sales engineers



Technical support engineers



System engineers



Hardware installation engineers



Commissioning engineers



Data configuration engineers



Maintenance engineers

Symbol Conventions

The symbols that may be found in this document are defined as follows.

Symbol

Description

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

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About This Document

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iii

Symbol

Description

Indicates a potentially hazardous situation which, if not avoided, could result in equipment damage, data loss, performance deterioration, or unanticipated results.

NOTICE is used to address practices not related to personal injury.

Calls attention to important information, best practices and tips.

NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration.

Change History

Updates between document issues are cumulative. Therefore, the latest document issue contains all updates made in previous versions.

Issue 02 (2017-10-23)

Updated the output electrical specifications and typical configuration.

Issue 01 (2017-08-20)

This issue is the first official release.

UPS5000-E-(25 kVA-125 kVA)-FM User Manual

Contents

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Contents

About This Document .................................................................................................................... ii

1 Safety Precautions ......................................................................................................................... 1

1.1 General Safety .............................................................................................................................................................. 1

1.2 Electrical Safety ................................ ................................................................ ............................................................ 3

1.3 Operating Environment................................................................................................................................................. 6

1.4 Battery Safety ............................................................................................................................................................... 6

1.5 Mechanical Safety ........................................................................................................................................................ 8

1.6 Laying Out Cables ...................................................................................................................................................... 10

2 Overview ....................................................................................................................................... 11

2.1 Model Description ...................................................................................................................................................... 11

2.2 Working Principle ....................................................................................................................................................... 12

2.2.1 Conceptual Diagram ................................................................................................................................................ 12

2.2.2 Working Modes ........................................................................................................................................................ 12

2.2.2.1 Normal Mode ........................................................................................................................................................ 12

2.2.2.2 Bypass Mode ........................................................................................................................................................ 13

2.2.2.3 Battery Mode ........................................................................................................................................................ 14

2.2.2.4 Maintenance Bypass Mode ................................................................................................................................... 15

2.2.2.5 ECO Mode ............................................................................................................................................................ 16

2.3 Product Introduction ................................................................................................................................................... 17

2.3.1 Structure ................................................................................................................................................................... 17

2.3.2 Power Module .......................................................................................................................................................... 18

2.3.3 Bypass Module ........................................................................................................................................................ 20

2.3.4 (Optional) Surge Protective Module ........................................................................................................................ 21

2.3.5 Control Module ........................................................................................................................................................ 21

2.3.5.1 Overview .............................................................................................................................................................. 21

2.3.5.2 ECM...................................................................................................................................................................... 22

2.3.5.3 Dry contact card .................................................................................................................................................... 24

2.3.5.4 Monitoring interface card ..................................................................................................................................... 26

2.3.6 MDU ........................................................................................................................................................................ 31

2.4 Typical configurations ................................................................................................................................................ 33

2.4.1 Single UPS ............................................................................................................................................................... 34

2.4.2 Parallel System ........................................................................................................................................................ 34

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2.4.3 Dual-Bus System ..................................................................................................................................................... 35

2.5 Optional Components ................................................................................................................................................. 36

3 Installation.................................................................................................................................... 38

3.1 Installation Preparations ............................................................................................................................................. 38

3.1.1 Site ........................................................................................................................................................................... 38

3.1.1.1 UPS Dimensions ................................................................................................................................................... 38

3.1.1.2 Installation Environment ....................................................................................................................................... 39

3.1.1.3 Installation Clearances .......................................................................................................................................... 40

3.1.2 Tools and Instruments .............................................................................................................................................. 40

3.1.3 Preparing Power Cables ........................................................................................................................................... 42

3.1.4 Unpacking and Checking ......................................................................................................................................... 46

3.2 Installing a Single UPS ............................................................................................................................................... 50

3.2.1 Installing the Cabinet ............................................................................................................................................... 50

3.2.2 Installing Batteries ................................................................................................................................................... 54

3.2.3 Installing Optional Components .............................................................................................................................. 55

3.2.3.1 Installing Antiseismic Kits .................................................................................................................................... 55

3.2.3.2 Installing an IP21 Component .............................................................................................................................. 57

3.2.3.3 Connecting an Ambient T/H Sensor ..................................................................................................................... 58

3.2.3.4 Connecting the iBAT ............................................................................................................................................ 58

3.2.4 Routing Cables......................................................................................................................................................... 59

3.2.4.1 UPS Cable Connection Reference ........................................................................................................................ 59

3.2.4.2 Routing Cables from the Top ................................................................................................................................ 60

3.2.4.3 Routing Cables from the Bottom .......................................................................................................................... 67

3.2.5 Remote EPO ............................................................................................................................................................ 80

3.2.6 Connecting Communications Cables ....................................................................................................................... 81

3.3 Installing a Parallel System ......................................................................................................................................... 81

3.3.1 Installing the UPSs .................................................................................................................................................. 81

3.3.2 Connecting Power Cables ........................................................................................................................................ 83

3.3.3 Connecting Signal Cables ........................................................................................................................................ 85

3.4 Installation Verification ............................................................................................................................................... 87

4 User Interface ............................................................................................................................... 91

4.1 LCD Interface ............................................................................................................................................................. 91

4.1.1 LCD Menu ............................................................................................................................................................... 91

4.1.1.1 Menu Hierarchy .................................................................................................................................................... 91

4.1.1.2 Initial Startup ........................................................................................................................................................ 91

4.1.1.3 Main Menu............................................................................................................................................................ 92

4.1.2 System Info Screen .................................................................................................................................................. 94

4.1.2.1 Module Data Screen.............................................................................................................................................. 94

4.1.2.2 Runn Info Screen .................................................................................................................................................. 94

4.1.2.3 Alarms Screen ....................................................................................................................................................... 96

4.1.2.4 Settings Screen ...................................................................................................................................................... 96

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4.1.2.5 Maintenance Screen .............................................................................................................................................. 96

4.1.2.6 About Screen ......................................................................................................................................................... 96

4.1.3 System Status Screen ............................................................................................................................................... 96

4.1.4 Common Functions Screen ...................................................................................................................................... 96

4.2 WebUI ......................................................................................................................................................................... 96

4.2.1 Login ........................................................................................................................................................................ 96

4.2.2 Monitoring Page ...................................................................................................................................................... 96

4.2.2.1 Active Alarms Page ............................................................................................................................................... 96

4.2.2.2 Real-time Data Page ............................................................................................................................................. 96

4.2.2.3 Param. Settings Page............................................................................................................................................. 96

4.2.2.4 Comm. Config. Page ............................................................................................................................................. 96

4.2.2.5 CIM Parameters .................................................................................................................................................... 96

4.2.2.6 Control Page ......................................................................................................................................................... 96

4.2.3 Query Page .............................................................................................................................................................. 96

4.2.3.1 Historical Alarms Page ......................................................................................................................................... 96

4.2.3.2 Logs Page ............................................................................................................................................................. 96

4.2.4 Config. Page ............................................................................................................................................................ 96

4.2.4.1 User Management ................................................................................................................................................. 96

4.2.4.2 Site Config. Page .................................................................................................................................................. 96

4.2.4.3 RCCMD ................................................................................................................................................................ 96

4.2.4.4 Managing the UPS by Using the NMS Complying with RFC1628 Standard ....................................................... 96

4.2.5 Maint. Page .............................................................................................................................................................. 96

4.2.6 Protecting the Server by Using the RCCMD Software ............................................................................................ 96

4.2.6.1 Introduction to the Software ................................................................................................................................. 96

4.2.6.2 RCCMD Event Shutdown and Message Sending ................................................................................................. 96

4.2.6.3 UPS Alive Check Function ................................................................................................................................... 96

5 Operations .................................................................................................................................... 97

5.1 Powering On and Starting the UPS ............................................................................................................................. 97

5.2 Shutting Down and Powering Off the UPS .............................................................................................................. 108

5.3 Starting the UPS in Battery Mode ............................................................................................................................ 111

5.4 Transferring to Bypass Mode .................................................................................................................................... 111

5.5 Setting ECO Mode .................................................................................................................................................... 112

5.6 Testing Batteries ....................................................................................................................................................... 114

5.6.1 Forced Equalized Charging Test ............................................................................................................................ 114

5.6.2 Shallow Discharge Test .......................................................................................................................................... 116

5.6.3 Capacity Test.......................................................................................................................................................... 117

5.6.4 Test Data Download ............................................................................................................................................... 118

5.6.4.1 Download over the LCD ..................................................................................................................................... 118

5.6.4.2 Download over the WebUI ................................................................................................................................. 119

5.7 Transferring to Maintenance Bypass Mode .............................................................................................................. 120

5.8 Transferring from Maintenance Bypass Mode to Normal Mode .............................................................................. 122

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5.9 Performing EPO........................................................................................................................................................ 123

5.10 Clearing the EPO State ........................................................................................................................................... 125

5.11 Exporting Data ................................................................ ................................ ........................................................ 128

5.12 Setting Hibernation Mode ................................................................................................ ....................................... 129

5.12.1 LCD ..................................................................................................................................................................... 130

5.12.2 WebUI .................................................................................................................................................................. 131

6 Routine Maintenance ............................................................................................................... 133

6.1 UPS Maintenance ..................................................................................................................................................... 133

6.1.1 Monthly Maintenance ............................................................................................................................................ 133

6.1.2 Quarterly Maintenance .......................................................................................................................................... 134

6.1.3 Annual Maintenance .............................................................................................................................................. 134

6.2 Battery Maintenance ................................................................................................................................................. 135

6.2.1 Precautions for Battery Maintenance ..................................................................................................................... 136

6.2.2 Monthly Maintenance ............................................................................................................................................ 136

6.2.3 Quarterly Maintenance .......................................................................................................................................... 137

6.2.4 Annual Maintenance .............................................................................................................................................. 138

7 Troubleshooting ........................................................................................................................ 139

8 Technical Specifications .......................................................................................................... 142

8.1 Physical Features ...................................................................................................................................................... 142

8.2 Internal Switch Parameters ....................................................................................................................................... 142

8.3 Environmental Specifications ................................................................................................................................... 143

8.4 Safety Regulations and EMC .................................................................................................................................... 143

8.5 Mains Input Electrical Specifications ....................................................................................................................... 144

8.6 Bypass Input Electrical Specifications ...................................................................................................................... 144

8.7 Battery Electrical Specifications ............................................................................................................................... 144

8.8 Output Electrical Specifications ............................................................................................................................... 145

8.9 System Electrical Specifications ............................................................................................................................... 146

A Menu Hierarchy ....................................................................................................................... 147

A.1 Menus on the LCD ................................................................................................................................................... 147

A.2 Menus on the WebUI ............................................................................................................................................... 149

B (Optional) TN-C System Application................................................................................... 164

C Alarm List .................................................................................................................................. 165

D Acronyms and Abbreviations................................................................................................ 178

UPS5000-E-(25 kVA-125 kVA)-FM User Manual

1 Safety Precautions

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1 Safety Precautions

1.1 General Safety

This section describes safety precautions to consider before installing, maintaining, and operating the UPS.



To minimize the risk of personal injury and damage to equipment, read and follow all the precautions in this document before performing any operation. The "DANGER", "WARNING", "CAUTION", and "NOTICE" statements in this document are only supplemental and do not represent all the safety instructions.



Only trained and qualified personnel are allowed to install, operate, and maintain Huawei equipment.

Follow the precautions and special safety instructions provided by Huawei when operating Huawei products. Huawei will not be liable for any consequences that are caused due to violations regarding general safety regulations and equipment design, production, and usage safety standards.

Declaration

Huawei does not take responsibilities for the following situations:



Operation under severe environments that are not specified in this document.



Installation or use in environments that are not specified in related international standards.



Unauthorized product changes and software code modification.



Operations not complying with the operation instructions and safety precautions in this document.



Damage caused by extreme natural environments.



Damage caused by using batteries provided by Huawei for non-Huawei UPSs.



Damage caused by using batteries not provided by Huawei.

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Power Grid Requirements

A standard UPS can connect to a three-phase, five-wire (L1, L2, L3, N, PE) TT, TN-C, TN-S, and TN-C-S AC power distribution system (IEC60364-1).

Local Laws and Regulations

Equipment operations must comply with local laws and regulations. The safety instructions in this document are only supplemental to local safety regulations.

Personal Requirements

Only Huawei engineers or engineers certified by Huawei are allowed to perform UPS commissioning and maintenance. Otherwise, human injury or equipment damage may occur, and any resulting UPS faults will be beyond warranty scope.

Personnel who plan to install or maintain Huawei equipment must receive thorough training, understand all necessary safety precautions, and master the correct operation methods. Trained and qualified personnel, or personnel certified or authorized by Huawei are:



Allowed to install, operate, and maintain the equipment.



Allowed to remove safety facilities and inspect the equipment.



Allowed to replace or change the devices or components (including software).



Operation personnel must report faults or errors that might cause serious safety issues to related owners.



This product should be installed and used according to the installation and technical, specification requirements found in this manual. Otherwise, the product may be damaged, and the resulting product exceptions or component damage will be beyond the warranty scope.

Grounding Requirements

Devices to be grounded (excluding the energy storage unit) must meet the following requirements:



When installing a device, install the ground cable first. When removing a device, remove the ground cable at the very end.



Do not damage the ground conductor.



Do not operate devices if the ground conductor is not installed. Before operating a device, check the electrical connection of the device to ensure that it is securely grounded.

Personal Safety



Do not operate the product, or handle cables, during thunderstorms.



To avoid electric shocks, do not connect safety extra-low voltage (SELV) circuits to telecommunication network voltage (TNV) circuits.

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

Before operating a device, wear electrostatic discharge (ESD) clothes, ESD gloves, and an ESD wrist strap. Remove any conductors (such as jewelry or watches) before the operation to avoid electric shocks or burns.



In the case of fire, leave the building or the equipment room immediately, and turn on the fire alarm bell or make an emergency call. Never enter the building on fire in any case.



If the cabinet provides an ESD jack, wear an ESD wrist strap and insert the ground terminal of the ESD wrist strap into the jack.



Ensure all switches are turned to OFF during device installation.



Power on the UPS only after authorized engineers arrive at the site.



If a C2 UPS is used in residential areas, additional measures must be taken to prevent radio frequency interferences.



If the UPS is used for life-supporting medical apparatus and facilities such as lifts where adequate care has to be taken to ensure personal safety, discuss with the manufacturer in advance about the applicability, settings, management, and maintenance of the UPS, which require special considerations during design.

Device Safety



Before operation, ensure that the device is firmly anchored to the floor or other solid objects, such as a wall or an installation rack.



Ensure ventilation vents are unblocked while the system is operating.



Before powering on the device, ensure that all the screws inside it are securely tightened and will not fall off during operation.



After the installation, remove packing materials from the equipment area.



Replace danger signs that have worn out or are unreadable.



A UPS can be used to serve resistive-capacitive loads, resistive loads, and micro-inductive loads. It is recommended that a UPS not be used for pure capacitive loads, pure inductive loads, and half-wave rectification loads. It does not apply to energy feedback loads.



Do not alter the UPS internal structure or installation procedure unless consent from the manufacturer is given.



Never use water to clean electrical components inside or outside the UPS.



Do not drill holes into a cabinet.

1.2 Electrical Safety

High Voltage

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

The high voltage power supply provides power for the device operation. Direct or indirect contact with high voltage power sources may result in fatal injury.



Non-standard or incorrect high voltage operations may result in fire and electric shocks.



The personnel who install the AC facility must be qualified to perform high voltage and AC operations.



When selecting, connecting, and routing power cables, ensure compliance with local laws and regulations.



When operating the AC power supply facility, ensure compliance with local laws and regulations.



Before connecting cables to the UPS, ensure that the input power and mains power distribution switches and output power distribution switch are turned off.



Use only dedicated tools during high voltage and AC operations.



If the operation is performed in a damp environment, ensure that the device is dry. When water is found in the rack or the rack is damp, switch off the power supply immediately.

High Leakage Current



Ground a device before powering it on. Otherwise, personal injury or device damage may occur.



If a "high leakage current" tag is attached to the panel of the device, ground the protective ground terminal on the device enclosure before connecting the AC power supply to prevent electric shocks.



The UPS can generate high leakage currents. Using a circuit breaker that has the leakage current protection function is not recommended.

Power Cable

Do not install or remove power cables when the device is on. Transient contact between the core of the power cable and the conductor may generate electric arcs or sparks, which may cause fire or damage eyesight.



Before moving or reconnecting the UPS, disconnect the mains and batteries, open the output power distribution switch, and wait a period of at least 5 minutes after the UPS completely powers off. Otherwise, electric shocks may occur.



Before installing or removing the power cable, open the power switch.



Before connecting a power cable, check that its label is correct.

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Fuse

If a fuse needs replacing, ensure the new fuse is of the same type and specifications so that the system runs safely.

Backfeed Protection Dry Contact

The UPS can be configured with a backfeed protection dry contact to work with an external automatic circuit breaker, preventing the voltage from flowing back to input terminals over static bypass circuits. If device installation and maintenance personnel do not need to use backfeed protection, paste labels on the external bypass input circuit breakers informing that the circuit is connected to the UPS. Disconnect the device from the UPS before performing operations on the circuit.

Electrostatic Discharge

Static electricity generated by human bodies may damage the electrostatic-sensitive components on boards, for example, the large-scale integrated (LSI) circuits.



Wear a pair of ESD gloves or a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs).



When holding a board, hold its edge without touching any components, especially chips.



Package boards with ESD packaging materials before storing or transporting them.

Figure 1-1 shows how to wear an ESD wrist strap.

Figure 1-1 Wearing an ESD wrist strap

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Liquid Prevention



Do not place the product under areas prone to water leakage, such as near air conditioner vents, ventilation vents, or feeder windows of the equipment room. Ensure that there is no condensation inside the product or equipment room. Ensure that no liquid enters the product. Otherwise, short circuits will occur and may result in serious injury or death.



If any liquid is detected inside the product, immediately disconnect the power supply and contact the administrator.

1.3 Operating Environment

The UPS operating environment must meet the requirements for the climate indicator, mechanically active substance indicator, and chemically active substance indicator in ETSI EN 300 019-1 class 3.6.

Do not expose the equipment or perform any operations in an environment with flammable or explosive gas, or smoke.

Any operation on any electrical device in an environment that has flammable air can cause extreme danger. Strictly obey the operating environmental requirements specified in related use manuals when using or storing the device.

Do not use the UPS in the following environments:



Environment containing flammable gases, corrosive gases, abnormal vibrations, and impacts.



Non-confined environment near the ocean (0–3.7 km) and indoor or semi-indoor environment where the temperature and humidity are not controllable, such as a simple equipment room near the ocean, citizen house, garage, corridor, direct ventilation cabinet, house with only the roof, railway station platform, gymnasium, aquarium, and so on.

1.4 Battery Safety

This section describes precautions for operating batteries.

Before operating batteries, carefully read the safety precautions to ensure correct battery handling and connection is performed, and personal safety is managed.

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

To ensure battery safety and efficient battery management, use the batteries delivered with the UPS. Huawei shall not be responsible for battery damage caused by using non-Huawei batteries for Huawei UPSs.



Ensure lead-acid battery handling is in accordance with local regulations.



Incorrect handling of batteries may cause hazards. When operating batteries, avoid battery short circuits and electrolyte overflow or leakage.



Electrolyte overflow may damage the device by corroding metal parts and circuit boards, and ultimately damaging the circuit boards.



Short circuits caused by incorrect operations may cause serious injuries due to high power of batteries.



Do not reversely connect positive and negative battery terminals.



Use batteries of the specified type. Otherwise, the batteries may be damaged.



Check battery connections periodically to ensure that all screws are securely tightened.



Install or store batteries in clean, cool, and dry environments.



Do not decompose, transform, or damage batteries. Otherwise, battery short circuit, electrolyte leakage, and even personal injury may occur.

Preventative Measures

When installing and maintaining batteries, pay attention to the following points:



Use dedicated insulated tools.



Take measures to protect eyes, such as using eye protection devices.



Avoid skin contact with electrolyte overflow. Wear rubber gloves and protective clothing.



When handling a battery, ensure that its electrodes always point upward. Do not tilt or overturn batteries.



Switch off the power supply during installation and maintenance.

Short Circuit

Battery short circuits may cause personal injury. The high transient current generated by a short circuit may release a surge of power and cause a fire.

To avoid battery short circuits, do not maintain batteries while they are in use.

Harmful Gas

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Do not use unsealed lead-acid batteries. Lead-acid batteries emit flammable gas. Therefore, place and secure lead-acid batteries horizontally to prevent fire or corrosion.

Store lead-acid batteries in a place with good ventilation, and take fire safety precautions.

Battery Temperature

High temperature may result in battery distortion, damage, and electrolyte overflow.



Install or store batteries far away from fire sources and heating devices such as transformers. Never burn batteries.



If the battery temperature exceeds 60°C, check the battery for electrolyte overflow. If electrolyte overflows, handle the leakage immediately.

Electrolyte Leakage

In the case of electrolyte leakage, counteract and absorb the leaking electrolyte immediately.

When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte may harm human bodies. If the electrolyte leaks, use the following substances to counteract and absorb the leaking electrolyte:



Sodium bicarbonate (baking soda): NaHCO3



Sodium carbonate (soda): Na2CO3

When using substances to counteract and absorb electrolytes, strictly follow the guidelines provided by the battery manufacturer.

If any personnel are exposed to battery electrolyte, wash the exposed area with clean water immediately and seek medical advice if the situation is serious.

1.5 Mechanical Safety

Moving Sharp Objects

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Wear protective gloves when moving sharp objects.

Moving Heavy Objects



Perform operations in accordance with all instructional symbols on the device.



Take caution to avoid injury when moving heavy objects.



When moving or lifting a device, hold the handle or bottom of the device.



When transporting a device using a pallet truck, the forks must be properly positioned to ensure that the device does not topple. No excessive tilt or jolt is allowed during the transportation, and the maximum tolerance of the tilting angle during loading and unloading is 15°. To avoid toppling, secure the device to the pallet truck by using ropes before moving, and assign persons to watch out the device during movement.



Move the cabinet with caution. Any bumping or falling may damage the device.

Figure 1-2 Tilting angle of a cabinet

Handling Fans

Do not insert fingers or boards into the operating fans until the fans are switched off, and have stopped running.

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1.6 Laying Out Cables

Binding Signal Cables

Signal cables must be bound separately from strong-current cables and high-voltage cables.

Laying Out Cables

When the temperature is low, a violent strike or vibrations may damage the cable sheathing. To ensure cable safety, comply with the following requirements:



Cables can be laid, or installed, only when the temperature is higher than 0°C (32°F). Handle cables with caution, especially at lower temperatures.



Before laying out cables that have been stored in temperatures lower than 0°C (32°F), move the cables to an environment that is at the requisite ambient temperature. Store them in this environment for at least 24 hours.



Do not drop the cables directly from the vehicle.



As the insulation layer of a cable may age, or be damaged from high temperatures, ensure a sufficient distance between cables and the DC busbars, shunts, and fuses. Cables prepared by the customer should be flame resistant. Cables must not be routed behind the air exhaust vent of the cabinet. The air exhaust vent should not be blocked by any object.

Before connecting a cable, ensure that the cable and cable label to be used meet the actual installation requirements.

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2 Overview

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2 Overview

2.1 Model Description

This document describes the following UPS model: UPS5000-E-125K-FM.

Figure 2-1 shows a UPS5000-E model number and Table 2-1 describes the model number.

Figure 2-1 Model number

Table 2-1 Model number details

No.

Item

Description

Product category

UPS 2

Product family

5000

UPS subcategory

E series

Output capacity

125K: output capacity of 125 kVA (compatible with 100 kVA, 75 kVA, 50 kVA, and 25 kVA)

Configuration type

F: in full configuration

Configuration type

M: modular

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2.2 Working Principle



indicates an input mode.



indicates the energy flow direction.

2.2.1 Conceptual Diagram

The UPS5000 is an online product. It uses a modular design, which facilitates maintenance and capacity expansion. The UPS5000 uses the digital signal processing (DSP) technology for intelligent control. Its power module consists of a rectifier, inverter, and DC/DC converter. The UPS5000 converts inputs into pure high-quality sine wave outputs by using the high-frequency switching technology. Figure 2-2 shows the UPS conceptual diagram.

Figure 2-2 UPS conceptual diagram

2.2.2 Working Modes

2.2.2.1 Normal Mode

In normal mode, the rectifier converts AC power into DC power, then the inverter converts DC power into high-precision AC outputs. The conversions protect loads from interference such as input harmonics, glitches, and voltage transients.

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Figure 2-3 UPS conceptual diagram in normal mode

2.2.2.2 Bypass Mode

The UPS automatically transfers to bypass mode upon detecting power module overtemperature, overload, or other faults that may cause the inverter to shut down. The bypass power supply is not protected by the UPS which means it may be affected by mains outage, and incorrect AC voltage or frequency.

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Figure 2-4 UPS conceptual diagram in bypass mode

2.2.2.3 Battery Mode

If the mains input is abnormal or the rectifier becomes abnormal, the UPS transfers to battery mode. The power module obtains DC power from batteries, and the power is converted into AC output by the inverter.

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Figure 2-5 UPS conceptual diagram in battery mode

2.2.2.4 Maintenance Bypass Mode

When the UPS works in maintenance bypass mode, the current flows through the maintenance bypass instead of the power module. You can maintain the circuit inside the cabinet.

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Figure 2-6 UPS conceptual diagram in maintenance bypass mode

2.2.2.5 ECO Mode

The economic control operation (ECO) mode is an economical working mode, which can be configured on the LCD or web user interface (WebUI). In ECO mode, when the bypass input is within the ECO voltage and frequency ranges and other ECO power supply conditions are met, the UPS works in bypass mode and the inverter is in standby state. When the bypass voltage is outside the ECO voltage range, the UPS transfers from bypass mode to normal mode. In bypass mode or normal mode, the rectifier keeps working and charges batteries using a charger. The ECO mode delivers a high efficiency.

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Figure 2-7 UPS conceptual diagram in ECO mode

Manual startup is required to ensure that the inverter is in standby state and the power flow has reached the inverter.

2.3 Product Introduction

2.3.1 Structure

Figure 2-8 shows the front view of the UPS cabinet.

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Figure 2-8 UPS front view (with the door open)

(1) Mains input switch

(2) Bypass input switch

(3) Surge protective module (optional)

(4) Control module

(5) Bypass module

(6) Power modules

(7) Monitor display module (MDU)

(8) Output switch

(9) Maintenance bypass switch

2.3.2 Power Module

Appearance

Figure 2-9 shows a power module.

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Figure 2-9 Power module

(1) Positioning lock

(2) Run indicator

(3) Alarm indicator

(4) Fault indicator

(5) Ready switch

(6) Output port

(7) Input port

Functions

The power module consists of a PFC rectifier and inverter. The power module performs AC-DC or DC-DC conversion on the mains and battery inputs, and stabilizes the bus voltage. The inverter converts DC inputs into AC sine wave outputs.

Specifications



Dimensions (H x W x D): 86 mm x 442 mm x 620 mm



Weight: < 21 kg



Rated output capacity: 25 kVA/25 kW



Power density: 17.2 W/inch3

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2.3.3 Bypass Module

Appearance

Figure 2-10 Bypass module

(1) Positioning lock

(2) Battery cold start button

(3) Run indicator

(4) Alarm indicator

(5) Fault indicator

(6) Ready switch

(7) Signal port

(8) Input and output ports

Functions

The UPS is set to ECO mode and the bypass voltage is within the specified range. The power module is overloaded for a period longer than the maximum allowed period. Both the active and standby ECMs are abnormal.

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The system fails to run properly and transfers to bypass mode. A manual operation is performed to transfer to bypass mode.

Specifications



Dimensions (H x W x D): 130 mm x 442 mm x 500 mm



Weight < 25 kg



Maximum output power: 125 kW

2.3.4 (Optional) Surge Protective Module

Appearance

Figure 2-11 shows a surge protective module.

Figure 2-11 Surge protective module

(1) Surge protective module subrack

(2) Filler panel

(3) SPD circuit breaker 1

(4) SPD 1

(5) SPD circuit breaker 2

(6) SPD 2

Function

The surge protective module consists of two groups of SPD circuit breakers and SPDs, which provide surge protection for mains input and bypass input respectively. The surge protective capacity reaches 5 kA if a surge protective module is configured.

Specification Features



Dimensions (H x W x D): 130 mm x 442 mm x 100 mm



Weight: 2.5 kg

2.3.5 Control Module

2.3.5.1 Overview

In a standard configuration, the control module consists of two ECMs, one dry contact card, and one monitoring interface card (from left to right). The four cards are hot swappable. One

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subrack is reserved above the dry contact card. A backfeed protection card or dry contact extended card can be inserted into this subrack.

Figure 2-12 shows the signal panel on the control module.

Figure 2-12 Signal panel on the control module

(1) Ground terminal

(2) Parallel port 1

(3) BSC port 1

(4) Ready switch on ECM 1

(5) Indicators for ECM 1

(6) Parallel port 2

(7) BSC port 2

(8) Ready switch on ECM 2

(9) Indicators for ECM 2

(10) Dry contact card

(11) Dry contacts

(12) MDU port

(13) RS485 port

(14) Fast Ethernet (FE) port

(15) COM2 port

(16) COM1 port

(17) Battery temperature sensor port

(18) Optional card subrack cover

Ports are protected by a security mechanism.

2.3.5.2 ECM

Appearance

The control module consists of two energy control modules (ECMs) in active/standby mode.

Figure 2-13 ECM

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