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SM-TP008-1125
User Manual
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HTC SM-TP008-1125 User Manual

Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Sapphire
Service Manual
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 1 of 91
HTCUSA-200015
U
HTC Proprietary
Confidential T reatment Requested
Rev . AX02
HTC Corporation.
Engineering Mobility
HTC CONFIDENTIAL
SM-TP008-1125
2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
.
Doc. Title
REVISION CONTROL TABLE
REV DA TE CONTENTS DEPT REVISED STAGE
AX01 2008/12/29 Fist Draft PSE Marc DVT
AX02 2009/01/14 Add product picture at page 1 PSE Marc CVT
HTC Corporation.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 2 of 91
HTCUSA-200015
HTC CONFIDENTIAL
SM-TP008-1125
2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 3 of 91
1. INTRODUCTION ....................................................................................................................................................................4
1.1 PRODUCT FEATURES .......................................................................................................................................................5
1.2 PRODUCT OVERVIEW.......................................................................................................................................................7
2. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................................................................................13
2.1 DISASSEMBLING PROCEDURE........................................................................................................................................13
2.2 ASSEMBLING PROCEDURE.............................................................................................................................................23
3. ROM RE-FLASH PROCEDURE........................................................................................................................................32
3.1 ROM UPGRADE THRU RUU (RE-FLASH UPGRADE UTILITY)........................................................................................32
3.2 ROM IMAGE UPGRADE THRU SD CARD..........................................................................................................................36
HTCUSA-200015
4. DIAGNOSTIC PROGRAM..................................................................................................................................................38
4.1 LIST OF DIAGNOSTIC / WINCE TEST ITEMS..................................................................................................................38
5. POWER MEASUREMENT TEST ......................................................................................................................................51
5.1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE ...................................................................................................51
5.2 BATTERY RUNDOWN TEST PROCEDURE.........................................................................................................................56
6. COSMETIC INSPECTION CRITERIA...............................................................................................................................58
6.1 CLASSES DEFINITION OF INSPECTIVE AREA...................................................................................................................58
6.2 DISPLAY INSPECTION .....................................................................................................................................................59
6.3 MAIN UNIT INSPECTION..................................................................................................................................................61
7. GENERIC TROUBLESHOOTING .....................................................................................................................................62
8. GENERIC LABELING PLAN..............................................................................................................................................67
9. GENERIC SPARE PART LIST AND PHOTOS................................................................................................................83
9.1 SPL FOR REPAIR ...........................................................................................................................................................83
9.2 BOARD LEVEL 2.5 REPAIRS...........................................................................................................................................85
9.3 FRU M/B ADDITIONAL PAR TS LOCATION........................................................................................................................89
10. RF ANTENNA SPECIFICA TION...................................................................................................................................90
HTC CONFIDENTIAL
SM-TP008-1125
2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 4 of 91
1 Introduction
This manual provides the technical information to support the service activities of this product.
This document contains highly confidential information, so any or all of this docu ment should not be revealed to
any third party.
z Chapter 1: Introduction-This Chapter is about Products features and basic Product function. After
z Chapter 2: Device Disassembling and Assembling Procedure- After reading this chapter, you will
reading this chapter, you will know what feature the product has and basic hardware operation. Also you will know how to perform soft-rest and hard-rest in this chapter.
learn how to disassemble and assemble the product. Also, you will know what tools to use and the torque. Please follow the instruction to disassemble the unit to prevent from damaging the unit.
HTCUSA-200015
z Chapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform
the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of enter the boot loader mode.
z Chapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn
z How to use the diagnostic program to perform unit function test z How to test some functions in Windows Mobile mode (ex. WLAN, Bluetooth, and
USB etc…)
z Chapter 5: Power measurement test- After reading this chapter, you will learn how to use MB
leakage test procedure and battery run-down test (Battery Capacity Measurement).
z Chapter 6: Cosmetic Inspection Criteria- After reading this chapter you will learn the appearance
quality inspection criteria, ex. Display, bezel, and housing etc…
z Chapter 7: Generic Troubleshooting- After reading this chapter, you will learn how to do generic
trouble-shooting.
z Chapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.
Regulation label, and battery label etc…
z Chapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference
list and photos for repairing, including unit and Board level.
z Chapter 10: RF Antenna Specification- Reference Spec for RF test.
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
1.1 Product Features
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 5 of 91
HTCUSA-200015
HTC CONFIDENTIAL
SM-TP008-1125
2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 6 of 91
HTCUSA-200015
HTC CONFIDENTIAL
SM-TP008-1125
2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 7 of 91
HTCUSA-200015
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
Product overview
z Front side
HTC Corporation.
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Issued Date 2008/12/29
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Revised Date 2009/01/14
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HTCUSA-200015
z Accessories
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 9 of 91
HTCUSA-200015
# ITEM FUNCTION
1 AC ADAPTER RECHARGES THE BATTERY.
2 USB SYNC CABLE
CONNECTS TO A PC AND SYNCHRONISES DATA.
HTC CONFIDENTIAL
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z Install the SIM card
1. Make sure your device is turned off.
2. Press the back cover latch down and gently slide the back cover towards yourself. Once the back cover pops out, remove it by lifting it up from the bottom end.
3. If you have installed the battery, remove it by lifting it up from the bottom end.
4. Insert the SIM card into the slot with its gold contacts facing down and its cut-off corner facing toward outside of the slot.
5. Install the battery by inserting it with its exposed copper part aligned with the protruding copper conductor on the upper right side of the battery compa rtment. Insert the upper part of the battery first, then gently push the battery into place.
6. Replace the back cover by gently sliding back in until it snaps in place.
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
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HTCUSA-200015
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z Install the SD card
If you need more storage for your device, you can install an SD card into the slot on the upper part of the device. To install the SD card, gently insert the card into the slot (with its gold contacts facing down) until it snaps in place.
To remove the SD card, make sure that no application is accessing the card. Press the card to pop it out slightly and gently pull the card out of the slot.
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 11 of 91
HTCUSA-200015
z Charge the battery
New batteries are shipped partially charged. Before you start using your device, you have to install and charge the battery. Some batteries perform best after several full charge/discharge cycles. You can charge the battery in two ways:
• Connect your device directly to an
electrical outlet using the AC adapter.
• Plug the sync cable to the USB port on
your PC and to the sync connector on your device.
When your device is turned off, charging is indicated by a solid amber light on the LED indicator. When your device is turned on, charging is indicated by a solid amber light on the LED
indicator as well as a charging icon ( ) on the Today screen. After the battery has been fully charged, the LED indicator becomes green and a full
battery icon ( ) appears on the Today screen.
HTC CONFIDENTIAL
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2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 12 of 91
z To perform a soft reset
• Use the stylus to press the RESET button found on the back of the device. Your device restarts and displays the Today screen.
HTCUSA-200015
z To perform a hard reset
Warning! Your device will be set back to factory default settings. Please ensure any additional installed
programs and/or user data have been backed up before a hard reset is perform ed.
1. Hold the Soft1 and Soft2 Key and Press the RESET Button at the same time
2. Press SEND Button to confirm hardware reset
3. Press OK Button to double confirm hardware reset
HTC CONFIDENTIAL
SM-TP008-1125
2/10/2009 9:51:19 PM
Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 13 of 91
2 Device Disassembling and Assembling Procedure
2.1 Disassembling procedure
HTCUSA-200015
1. PHILLIPS SCREW-DRIVER 00X50
2. FLAT PLASTIC STICK (P/N:RTT-00006)
3. CLEANING CLOTH
4. PLASTIC TWEEZERS
5. ESD WRIST STRAP.
1. Remove the battery cover
2. Remove the battery
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
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Issued Date 2008/12/29
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Revised Date 2009/01/14
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HTCUSA-200015
3. Unfasten the screws at the
location indicated.
4. Remove the antenna by
inserting the plastic stick in to the gap
5. Use the flat plastic stick to
slide through the gap between keyboard upper cover and keyboard bottom cover.
HTC CONFIDENTIAL
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Doc. Title
HTC Corporation.
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Issued Date 2008/12/29
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Revised Date 2009/01/14
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HTCUSA-200015
6. Disassemble speaker from
keyboard bottom cover.
7. Unfasten the screws at the
location indicated
HTC CONFIDENTIAL
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HTC Corporation.
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Issued Date 2008/12/29
Revised Date 2009/01/14
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8. Disassemble LCM FPC
HTCUSA-200015
connector from the Main board.
AX02
9. Disconnect the Vibrator
cable
10. Disconnect the FPC
connector from the Upper board.
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
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Issued Date 2008/12/29
Revised Date 2009/01/14
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11. Unfasten the screws at the
HTCUSA-200015
location indicated
12. Turn over the upper board.
AX02
13. Disassemble the cable.
14. Disconnect the volume
FPC from Rigid-Flex board.
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
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Issued Date 2008/12/29
Revised Date 2009/01/14
Page 18 of 91
HTCUSA-200015
15. Remove the volume FPC
AX02
from the chassis
16. Disassemble the camera
module from the upper board.
17. Disconnect the AP key FPC
connector
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 19 of 91
HTCUSA-200015
18. Disconnect the Rigid-Flex
board connector form the Main board as shown.(1)
19. Use the white stick to
separate it
20. Unfasten the screws at
location indicated (blue)
21. Disconnect the Main FPC
from Main board and remove it
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
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HTCUSA-200015
22. Remove the Main Board
from Chassis
23. Unplug the cable from the
Main Board.
24. Remove the Mylar
25. Release the hook from the
Main Board to separate the switch
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
Revised Date 2009/01/14
Page 21 of 91
HTCUSA-200015
26. Remove the Microphone
AX02
Rubber
27. Remove Receiver from
Chassis.
28. Remove the AP key FPC
from Chassis as shown.
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
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HTCUSA-200015
29. Start from the top two
corners and Press LCM along the two sides of it to separate the LCM.
30. Disassembly Completed
HTC CONFIDENTIAL
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Doc. Title
2.2 Assembling procedure
HTC Corporation.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
Page 23 of 91
HTCUSA-200015
1. Remove the protect film
on the LCM and Combine it will Bezel.
2. Attach the receiver to Chassis.
3. Insert the switch hook
into the Main Board
4. Stick Mylar on the hook
as shown.
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
AX02
Revised Date 2009/01/14
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HTCUSA-200015
5. Remove the release
paper and stick AP key FPC on the Chassis as shown
6. Connect the cable with
the Main board
HTC CONFIDENTIAL
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Doc. No. DOC-00051810 REV.
Doc. Title
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Issued Date 2008/12/29
Revised Date 2009/01/14
Page 25 of 91
HTCUSA-200015
7. Combine the FPC with Main Board
8. Fasten the screws at the location indicated
Screw:72H01266-01M*2
TORQUE : 1.0+-0.1KGF-C ㎡
AX02
9. Connect Main FPC with
MB
HTC CONFIDENTIAL
SM-TP008-1125
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
Revised Date 2009/01/14
Page 26 of 91
HTCUSA-200015
10. Stick the copper foil as
AX02
location indicated
11. Stick the Rigid-Flex Board on the Main Board
12. Combine the Rigid-Flex
board with Main board and stick Rigid-Flex at the location indicated
HTC CONFIDENTIAL
SM-TP008-1125
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
Revised Date 2009/01/14
Page 27 of 91
13. Install the Camera
HTCUSA-200015
module on the Upper board
AX02
14. Connect the cable
15. Insert the volume FPC into the connector on the upper board.
HTC CONFIDENTIAL
SM-TP008-1125
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Doc. No. DOC-00051810 REV.
Doc. Title
HTC Corporation.
.
Issued Date 2008/12/29
Revised Date 2009/01/14
Page 28 of 91
HTCUSA-200015
16. Attach the Volume FPC to the Chassis
AX02
17. Combine Main FPC
upper board as show
18. Fasten the screws at the location indicated
Screw: 72H01266-01M
Torque : 1.0+-0.1kgf-c ㎡
HTC CONFIDENTIAL
SM-TP008-1125
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