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SM-TP001-0704
User Manual
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User Manual
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HTC SM-TP001-0704 User Manual

Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Blackstone
Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 1 of 96
UHTC Proprietary
Confidential T reatment Requested
Rev . A01
HTC Corp.
Engineering Mobility
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
HTC Corporation
.
Doc. Title
REVISION CONTROL TABLE
REV DA TE CONTENTS DEPT. REVISED STAGE
AX01 2008/8/21 Fist Draft. PSE Leo Wei DVT AX02 2008/10/21 Chapter 3 to 10 are created in SM. PSE Leo Wei PVT
A01 2008/11/06
Blackstone Service Manual
1. Chapter 4.1 added the engineer ID in diagnostic program.
2. Chapter 5.2 added the value for Idle/sleep current test.
3. Chapter 9.2 revised the L2.5 component part.
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 2 of 96
PSE Leo Wei MV
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 3 of 96
1. INTRODUCTION ....................................................................................................................................................................4
1.1 PRODUCT FEATURES..........................................................................................................................................5
1.2 PRODUCT OVERVIEW........................................................................................................................................10
2. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................................................................................17
2.1 TOOLS LIST......................................................................................................................................................17
2.2 DISASSEMBLING PROCEDURE............................................................................................................................18
2.3 ASSEMBLING PROCEDURE ................................................................................................................................28
3. ROM RE-FLASH PROCEDURE........................................................................................................................................42
3.1 ROM UPGRADE THRU RUU (RE-FLASH UPGRADE UTILITY)................................................................................42
3.2 ROM IMAGE UPGRADE THRU SD CARD .............................................................................................................46
4. DIAGNOSTIC PROGRAM..................................................................................................................................................48
4.1 LIST OF DIAGNOSTIC TEST ITEMS......................................................................................................................48
5. POWER MEASUREMENT TEST ......................................................................................................................................62
5.1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE ..........................................................................................62
5.2 BATTERY RUNDOWN TEST PROCEDURE..............................................................................................................66
6. COSMETIC INSPECTION CRITERIA...............................................................................................................................71
6.1 CLASSES DEFINITION OF INSPECTIVE AREA.........................................................................................................71
6.2 DISPLAY INSPECTION........................................................................................................................................74
6.3 MAIN UNIT INSPECTION .....................................................................................................................................75
7. GENERIC TROUBLESHOOTING .....................................................................................................................................78
8. GENERIC LABELING PLAN..............................................................................................................................................83
9. GENERIC SPARE PART LIST AND PHOTOS................................................................................................................87
9.1 SPL FOR REPAIR..............................................................................................................................................87
9.2 BOARD LEVEL 2.5 REPAIRS ..............................................................................................................................92
10. RF ANTENNA SPECIFICATION...................................................................................................................................95
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 4 of 96
1. Introduction
This manual provides the technical information to support the service activities of this product.
This document contains highly confidential information, so any or all of this docu ment should not be revealed to
any third party.
z Chapter 1: Introduction-This Chapter is about Products features and basic Product function. After
z Chapter 2: Device Disassembling and Assembling Procedure- After reading this chapter, you will
reading this chapter, you will know what feature the product has and basic hardware operation. Also you will know how to perform soft-rest and hard-rest in this chapter.
learn how to disassemble and assemble the product. Also, you will know what tools to use and the torque. Please follow the instruction to disassemble the unit to prevent from damaging the unit.
z Chapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform
the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of enter the boot loader mode.
z Chapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn
z How to use the diagnostic program to perform unit function test z How to test some functions in W indows Mobile mode (ex. WLAN, Bluetooth, and
USB etc…)
z Chapter 5: Power measurement test- After reading this chapter, you will learn how to use MB
leakage test procedure and battery run-down test (Battery Capacity Measurement).
z Chapter 6: Cosmetic Inspection Criteria- After re ading this chapter you will learn the appearance
quality inspection criteria, ex. Display, bezel, and housing etc…
z Chapter 7: Generic Troubleshooting- After reading this chapter , you will learn how to do generic
trouble-shooting.
z Chapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.
Regulation label, and battery label etc…
z Chapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference
list and photos for repairing, including unit and Board level.
z Chapter 10: RF Antenna Specification- Reference Spec for RF test.
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
.
Doc. Title
Blackstone Service Manual
1.1 Product Features
HTC Corporation
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 5 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 6 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 7 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 8 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 9 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
.
Doc. Title
Blackstone Service Manual
1.2 Product overview
HTC Corporation
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 10 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 11 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 12 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 13 of 96
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
HTC Corporation
.
Doc. Title
z To remove the Battery cover
z To install / remove the SIM card
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 14 of 96
z To install / remove the SD card
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
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Doc. Title
Blackstone Service Manual
z To install / remove the battery
HTC Corporation
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 15 of 96
z Charging the battery
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
.
Doc. Title
Blackstone Service Manual
z To perform a soft reset
1. Remove the back cover.
2. Pull out the stylus.
3. Use the stylus to press the RESET button located between the SIM card and the storage card slots.
Your device restarts and displays the Today screen.
z To perform a hard reset
Warning! Your device will be set back to factory default settings. Make sure that any additional installed
programs and/or user data have been backed up before you perform a hard re set.
1. Pull out the stylus
2. With the device turned off, press and hold the VOLUME UP and VOLUME DOWN buttons, then briefly press the POWER button.
3. Continue pressing the VOLUME UP and VOLUME DOWN buttons until you see this message on the
HTC Corporation
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 16 of 96
screen:
4. Release the VOLUME UP and VOLUME DOWN buttons.
5. Press the VOLUME UP button to perform the hard reset, or press any other button to cancel the reset.
z To clear storage
You can also use Clear Storage to reset your device back to factory default settings.
1. On the Home screen, slide to the Settings tab and then tap All Settings.
2.
On the System tab, tap Clear Storage.
3. Enter “1234” and then tap Yes.
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 17 of 96
2. Device Disassembling and Assembling Procedure
2.1 Tools list
level No. Item Vendor P/N
1 Mini USB DATA interface Cable 2 Earphone Headset 3 AC Adapter 4 WLAN AP
Memory Card with Diag. test program (need be
L 1
5
encoded by HTC) Memory card for ROM code re-flash ( must be
6
encoded by HTC)
7 3pin battery holder HTC special tools MLT-00008
HTC design
HTC design
L 2
L 2.5
8 Universal Leakage Current Tester HTC special tools MLT-00001
9 Power supply 10 Current Meter 11 Mobile tester 12 Special Made Plastic Stick HTC special tools RTT-00006 13 Hand tools 14 Oven for rework purpose HTC special tools RTT-00007 15 Barcode label printer (400dpi resolution and up) 16 Lead-free Soldering station 17 Hot air gun
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
HTC Corporation
.
Doc. Title
Blackstone Service Manual
2.2 Disassembling procedure
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 18 of 96
1. PHILLIPS SCREW-DRIVER 00X50
2. TORX SCREW-DRIVER T5X50
3. FLAT PLASTIC STICK (P/N: RTT-00006)
4. CLEANING CLOTH
5. PLASTIC TWEEZERS
6. ESD WRIST STRAP.
Take out the stylus
Remove the battery cover as shown
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 19 of 96
Take out the battery as shown
Unfasten the screw at the location indicated
Tool: Phillips screw-driver 0 P/N: 72H02916-00M Torque: 0.7±0.1kgf-cm
Insert the flat plastic stick between the housing and Antenna cover to release the hooks
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 20 of 96
Unfasten the screws at the location indicated
Tool: Torx screw-driver T5 P/N: 72H02257-00M Torque: 0.7±0.1kgf-cm
Insert the flat plastic stick between the Housing and Bezel to separate the Housing
Disconnect the GPS coaxial cable from Rigid flex board as shown.
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 21 of 96
Disconnect the BT/WLAN coaxial cable from Rigid-flex Board as shown.
Remove the black Mylar as show
Remove the FPC connector as shown
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 22 of 96
Remove the volume key as shown.
Unfasten the screw at the location indicated
Tool: Phillips screw-driver 0 P/N: 72H01266-00M
Torque: 0.7±0.1kgf-cm
Remove the Power FPC as shown.
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 23 of 96
Remove the Rigid-flex board from Bezel.
Remove the main camera as shown.
Unfasten the screw at the location indicated
Tool: Phillips screw-driver 0 P/N: 72H01266-00M
Torque: 0.7±0.1kgf-cm
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 24 of 96
Remove the Vibrator as shown.
Disconnect the BT/WLAN coaxial cable from MAIN BOARD as shown.
Disconnect the GPS coaxial cable from MAIN BOARD as shown.
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 25 of 96
Remove the Microphone Rubber from MAIN BOARD.
Disconnect the SIM FPC from Main Board.
Take out the SIM board from Main Board
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 26 of 96
Disconnect the Vibrator from the Main Board
Remove the Receiver
Remove the Speaker Rubber
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 27 of 96
Remove the Speaker
Disassembly Completed
The Disassembling process is done
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
.
Doc. Title
Blackstone Service Manual
2.3 Assembling procedure
HTC Corporation
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 28 of 96
Assemble the Main camera as shown
Paste a Mylar on the Rigid-flex board as shown.
Paste a Mylar on Rigid-flex board as shown
HTC CONFIDENTIAL
SM-TP001-0704
Doc. No. DOC-00045694 REV.
Doc. Title
HTC Corporation
.
Blackstone Service Manual
Issued Date 2008/8/21
Revised Date 2008/11/6
Page 29 of 96
Paste a gasket on rigid flex board as shown.
Paste a Mylar on audio jack as shown.
Paste a Mylar on main board as shown
HTC CONFIDENTIAL
SM-TP001-0704
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