Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Service Manual
Issued Date 2007/9/27
A07
Revised Date 2008/4/21
Page 1 of 89
Nike
HTC Proprietary
U
Confidential Treatment Requested
Rev. A07
HTC Corporation.
Engineering Mobility
HTC CONFIDENTIAL
SM-TP002-0706
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Doc. No. DOC-00034195 REV.
.
Doc. Title
REVISION CONTROL TABLE
REV DA TE CONTENTS DEPT REVISED STAGE
AX01 2007/9/26 First Draft PSE Justin_Lai DVT
AX02 2007/10/11
A01 2007/10/25
A02 2007/11/8
A03 2007/11/14
A04 2007/12/17
A05 2008/1/2
A06 2008/1/31
A07 2008/4/21
HTC Corporation
Nike Service Manual
1. Modify chapter 3.
2. Modify chapter 10.
1. Change Screw P/N from
72H02246-00M to
72H02310-00M.
2. Modify chapter 7.3
3. Modify chapter 9. Update NIKI100
& NIKI300 label
1. As EN-00006960, change
72H02245-00M*5→72h02373-00
m*3+ 72H02287-00M*2
1. Add chapter 6.1 leakage current
test procedure.
2. Modify chapter 3 change some
assembly pictures.
3. Modify chapter 10.1 change P/N
and SPL pictures.
1. Modify L2.5 component
2. Change the screw torque from 0.3
to 0.4 KGF-CM.(72H02373-00M &
72H02287-00M) .
1. Modify the assembly process at
page 29.
2. Change the picture of front cover.
1. Add on LCM assembly process.
2. Revise spare part.
1. Change 76H02285-00M to
76H02281-00M at page78.
2. Modify L2.5 at page84.
Issued Date 2007/9/27
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Revised Date 2008/4/21
Page 2 of 89
PSE Justin_Lai PVT
PSE Justin_Lai MV
PSE Justin_Lai MV
PSE Justin_Lai MV
PSE Justin_Lai MV
PSE Justin_Lai MV
PSE Justin_Lai MV
PSE Justin_Lai MV
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
A07
Revised Date 2008/4/21
Page 3 of 89
1. INTRODUCTION ....................................................................................................................................................................4
1.1 P
1.2 P
3. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................................................................................19
3.1 D
3.2 A
4. ROM RE-FLASH PROCEDURE........................................................................................................................................37
4.1 ROM
4.2 R
RODUCT FEATURES
RODUCT OVERVIEW
ISASSEMBLING PROCEDURE
SSEMBLING PROCEDURE
UPGRADE THRU
OM IMAGE UPGRADE THRU SD CARD
.......................................................................................................................................................5
.....................................................................................................................................................11
........................................................................................................................................19
.............................................................................................................................................28
RUU (RE-
FLASH UPGRADE UTILITY
)........................................................................................37
..........................................................................................................................41
5. DIAGNOSTIC PROGRAM..................................................................................................................................................43
5.1 L
IST OF DIAGNOSTIC / WINCE TEST ITEMS
6. POWER MEASUREMENT TEST ......................................................................................................................................55
6.1 M
6.2 B
7. COSMETIC INSPECTION CRITERIA...............................................................................................................................63
7.1 C
7.2 D
7.3 M
8. GENERIC TROUBLESHOOTING.....................................................................................................................................67
9. GENERIC LABELING PLAN..............................................................................................................................................72
10. GENERIC SPARE PART LIST AND PHOTOS...........................................................................................................78
10.1 SPL
AIN BOARD LEAKAGE CURRENT TEST PROCEDURE
ATTERY RUNDOWN TEST PROCEDURE
LASSES DEFINITION OF INSPECTIVE AREA
ISPLAY INSPECTION
AIN UNIT INSPECTION
FOR REPAIR
.....................................................................................................................................................64
..................................................................................................................................................65
...........................................................................................................................................................78
..................................................................................................................43
...................................................................................................55
.........................................................................................................................59
...................................................................................................................63
10.2 B
11. RF ANTENNA SPECIFICA TION...................................................................................................................................88
HTC CONFIDENTIAL
OARD LEVEL
2.5 R
EPAIRS
...........................................................................................................................................85
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Doc. No. DOC-00034195 REV.
Doc. Title
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Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 4 of 89
1. Introduction
This manual provides the technical information to support the service activities of this product.
This document contains highly confidential information, so any or all of this document should not be revealed to
any third party.
z Chapter 1: Introduction-This Chapter is about Products features and basic Product function. After
z Chapter 2: Device Disassembling and Assembling Procedure- After reading this chapter, you will
reading this chapter, you will know what feature the product has and basic hardware
operation. Also you will know how to perform soft-rest and hard-rest in this chapter.
learn how to disassemble and assemble the product. Also, you will know what tools to
use and the torque. Please follow the instruction to disassemble the unit to prevent
from damaging the unit.
A07
z Chapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform
the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of
enter the boot loader mode.
z Chapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn
z How to use the diagnostic program to perform unit function test
z How to test some functions in Windows Mobile mode (ex. WLAN, Bluetooth, and
USB etc…)
z Chapter 5: Power measurement test- After reading this chapter, you will learn how to use MB
leakage test procedure and battery run-down test (Battery Capacity Measurement).
z Chapter 6: Cosmetic Inspection Criteria- After reading this chapter you will learn the appearance
quality inspection criteria, ex. Display, bezel, and housing etc…
z Chapter 7: Generic Troubleshooting- After reading this chapter, you will learn how to do generic
trouble-shooting.
z Chapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.
Regulation label, and battery label etc…
z Chapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference
list and photos for repairing, including unit and Board level.
z Chapter 10: RF Antenna Specification- Reference Spec for RF test.
HTC CONFIDENTIAL
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Doc. No. DOC-00034195 REV.
HTC Corporation
.
Doc. Title
Nike Service Manual
1.1 Product Features
Platform
z PDA form factor integrated dual modes
UMTS/HSDPA and Tri-band GSM/EDGE, Bluetooth,
2 mega-pixel camera, and one stop sliding phone
keypad
z Windows Mobile 6 Professional
Dimension
z 107 mm(L) x 55 mm(W) x 15.8 mm(T)
z 120 g with battery pack
Processor/Chipset
z Qualcomm MSM 7200
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z HSDPA / UMTS
3GPP Release 5 compliant
UE category 6, 3.6Mbps peak rate (7.2Mbps if
available)
Concurrent : DL up to 3.6Mbps (7.2Mbps if
available) and UL up to 384Kbps
z Global roaming
z Auto band switching
z Handover and cell selection between GSM/EDGE
and UMTS
z DTM
z TI 6300
Memory
z ROM: 128/ 256 (main SKU) MB (for programs and
users’ storage)
z RAM: 64/128 (main SKU) MB DDR RAM (96+160
MB)
LCD Module
z 2.6" QVGA dots resolution
z 262K-color TFT LCD with LED back light
z Sensitive Touch Screen
WCDMA/HSDPA (available when ready)/GSM/EDGE
Function
z Internal antenna
z Dual mode HSDPA/UMTS 2100MHz and
GSM/GPRS/EDGE Tri-band (900/1800/1900)
HSDPA/UMTS
2100:1920-1980MHz, 2110-2170MHz
z SAIC (Circuit Switch only)
z Audio codec: AMR, EFR, FR, HR
z SMS (MO, MT), concatenated SMS (640 characters)
z Generic services:
Call holding/waiting/forwarding
Call barring
CLI (Calling Line Identity)
Display own number
Network selection
Cell broadcast
Multi-party conference call
Spool icon
Phase 2+ unstructured supplementary service
data
Network Lock
CPHS (partial support)
z EGPRS Functionality
GSM/GPRS/EDGE
900: 880-915, 925-960MHz
1800: 1710-1785, 1805-1880MHz
1900: 1850-1910, 1930-1990MHz
EGPRS class B
Multi-slot standard class 10 (Class 12- carrier
dependent)
PBCCH
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Link Adaptation and Incremental Redundancy
z USIM/SIM
1.8/3V of UICC
USIM Application at least according to 3GPP
TS 31.102
SIM Application Tool Kit release 96 complete,
98 class 3, and 99 partial
Over the Air (OTA) programming
FDN
ADN
Security Pin 1 & 2 control
Camera
z Main camera:
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Revised Date 2008/4/21
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z Back / Clear button (Dialing pad area)
Non-Text mode: Back key
Text Editing mode: short press: clear one
character or number; long press; clear
continually characters or numbers
z Smart Launcher button (Grid menu) (Left soft key)
z Reset
z 2 SKUs Dialing Pad: 12 keys and 20 keys
12-Keys SKU:
Start button (Left button (Dialing pad area))
z
z Messaging/Inbox button (Left button (Dialing pad
area))
z Portal button (Right button (Dialing pad area))
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2 mega-pixel CMOS imagine sensor FF
camera:
nd
z 2
CIF CMOS imagine sensor
z Preview Mirror
Keyboard/Button/Switch
z Power button (position: upper side)
Short Press: system on/off
Long Press: Turn off power totally
z One 5-way navigation pad
z Send/Hands-free button
Long Press during the call: Hands-free On/Off
z End Key/lock button
z Volume Up/ Voice Recording Button (position: left
side)
Quick Press: Volume Up
Long Press: Voice Recording
z Volume Down/Voice Command & Dial Button
z Vibrator button (share with # Key)
Long Press # Key: Turn off/on Vibration mode
z One numerical dialing pad- 12 keys
20-Keys SKU:
z One numerical dialing pad- 20 keys
Notification
z One bi-color LED for UMTS/GSM standby,
UMTS/GSM message, UMTS/GSM network status,
notification, and charging status
z One Blue LED for Bluetooth connectivity status
z Vibration for notification and incoming call
z Notification by LED, Sound, message on the display
Audio
z Built-in Microphone
z Receiver
z Loud speaker for Hands-Free supported
z Full duplex
(position: left side)
Quick Press: Volume Down
Long Press: Voice Command
z Camera capture button (position: right side)
z Audio sampling rate
z 16-bits with 8KHz, 11KHz, 22KHz, 44.1KHz
z AMR/AAC/WAV/WMA/MP3 codec
z Audio Path Routing
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Doc. Title
Bluetooth
Receiver
Speaker
Headset
Connectivity & Interface
z Bluetooth
Compliant with v2.0 with EDR
Class 2 transmit power
Supported profiles:
z GAP (generic access profile)
z SPP (serial port profile)
z OPP (object push profile)
z GOEP (generic object exchange profile)
HTC Corporation
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 7 of 89
z External RF connector with cover
Power
z Battery
Removable and Rechargeable Lithium ion or
Lithium-polymer battery, 1100mAh
Charging time: 3 hours
z Battery life
Playing WMV: 8 hours
Playing WMA: 12 hours
Talk time: 2.8 ~ 6 hours for GSM based on RF
power level 5~12
Talk time: 1.5 ~ 4 hours for UMTS based on RF
power level 0 dbm~Max
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z ActiveSync-Over-Bluetooth (legacy
application via SPP)
z HSP (headset profile)
z HFP (handsfree profile)
z A2DP (Advanced Audio Distribution
profile)
z AVRCP (Audio/Video Remote control
Profile)
z HID (Human interface device profile)
z SAP(SIM Access Profile)
z Service Discovery Application Profile
z BPP (basic printing profile)
z FTP (file transfer profile)
z PAN (personal area networking profile)
z HTC 11-pin mini-USB Connector
USB 2.0 Client with Full Speed
Audio Jack
Video Telephony time: 60~120 mins based on
RF power level 0 dbm~Max
Standby time: 150+ hours for GSM based on
multiframe 2~5
Standby time: 160 ~ 250 hours for UMTS
z AC adaptor
AC input: 100 ~ 240V AC, 50/60 Hz
z DC output: 5V and 1A
Liquid Indicator
Stylus
z Retractable stylus with lock type mechanism
Hanger hole
z Stylish hanger to wear phone with neck strap as
pendant or to attach various phone hangers
Accessories
z Quick Start Guide [Inbox]
z CD (User manual & Sync. software) [Inbox]
Support USB charging and synchronization
H2W
z Micro SD
z 1.8/3V USIM/SIM card slot
z Screen Protector [Inbox]
z Stylus [Inbox]
z Travel Charger (AC adapter) [Inbox]
z Pouch (Carrying Case) [Inbox]
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HTC Corporation
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Doc. Title
z USB Sync Cable (mini-USB/USB) [Inbox]
z Battery with battery cover [Inbox]
z Wired Stereo Headset (HS 168 or HS 200) [Inbox]
Device shall comply both models.
z 3-in-1 stylus
z 3.5 mm Audio Adaptor with Microphone plus 3.5mm
stereo headset, HS U110
z Wired Remote Controller with Earphone, RC E100
z Mono Bluetooth Headset, BH M100
z Mono Bluetooth Headset, BH M200
z Stereo Bluetooth Headset, BH S100
z Bluetooth Keyboard
z Y-Cable 11 pin to 5pin + 6pin
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Revised Date 2008/4/21
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z Microsoft Windows Mobile Update
z Microsoft Windows Mobile Marketplace
z Internet Sharing
z Picture & Video
z Games
z File Explorer
z Device Management
z Security Enhancement
Storage Card Encryption, Device Lock
z Microsoft Office Mobile (optional with extra cost)
Word, Excel & PowerPoint Mobile
z Microsoft Windows Live!
Windows Live Messenger
z Y-Cable 11 pin to 5pin + 3.5 mm Audio Jack
z 4-in-1 multifunction audio cable
z Car Charger
Car Holder
z
Compatibility Test :
Below 3
compatibility test for all models.
z Handsfree Carkit : Parrot CK3400LS, Parrot MK6100,
z Bluetooth Conference: Parrot Conference
z Bluetooth Speaker: Parrot Boombox
z SanDisk memory cards (including SDHC format) –
Windows Mobile 6 Professional
z Microsoft Outlook Mobile
rd
Parrot Minikit, Audi, BMW & Mercedes incar
solutions
Micro SD, and test all available memory size.
Messaging (SMS/E-mail), Contacts, Calendar,
party accessories are required to do the
Windows Live Mail (Push Mail)
Windows Live Contacts
Windows Live Search
Windows Live Spaces
z Microsoft Remote Desktop Mobile (optional with
extra cost)
Value Added Applications
z Camera / Camcorder
Camera Mode
Encoding format: JPEG
Resolution: UXGA 1600x1200, SXGA
1280x960, VGA 640x480, QVGA
320x240, QQVGA 160x120
Night Mode
Digital Zooming: at least 8X
Support user selectable UI for Normal
and Macro mode
Tasks, Email Set Up Wizard
z Microsoft Internet Explorer Mobile
z Microsoft Media Player Mobile
z Microsoft ActiveSync
Camcorder Mode
25 fps encoding for QVGA resolution
Encoding format
z H.263 + AMR-NB
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z MPEG4 + AMR-NB
z Motion JPEG + PCM (AVI)
z Ring tone
MIDI
MP3, AAC, AAC+, WMA, WAV and AMR-NB
z DirectShow Filters for WMP - Audio
Audio Playback format: AAC, AAC+, eAAC+,
z DirectShow Filters for WMP - Video
Video Playback format: H.263, MPEG4, WMV,
40 polyphonic & Standard MIDI format 0
and 1 (SMF) / SP MIDI
MP3, WMA, WAV, AMR-NB/WB, M4A, SP-Midi
Motion JPEG (AVI), H. 264
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JSR 179 Location API
z Voice Dial & Command
Speaker Dependent or Independent
z Document Viewer - PDF
z OMA DRM Engine: For all types of files (Pictures,
audio, application etc.), and also all types of delivery
method (MMS, email etc.)
OMA 1.0 / 2.0 when available
Multi-DRM support : MSFT & OMA DRM
z SIM Manager
z Comm. Manager
z STK
z Sound Effect
Min. 30 fps decoding for H.263 & MPEG4 & H.
264@ QVGA resolution
Combined Bit Rate: 64Kbps (playback)
z Picture Enhancement for Pictures & Videos
Graphics: JPEG, GIF87a, GIF89a, PNG,
WBMP
Video Thumbnail Preview: H.263, MPEG4,
Motion JPEG (AVI), and WMV, H. 264
z 3G-324M Video Telephony
z ZIP
z Smart Dialing
z MMS Client
Compliant to MMS 1.2
z Java virtual machine (J2ME, CLDC 1.1, MIDP 2.0)
JSR 118 MIDP2.0
JSR 139 CLDC 1.1
JSR 185 JTWI
z Keypad Sliding Sound
System sound effect when sliding out and
closing up the phone pad
User customizable sounds
z Keypad/Button Sound
z Device Behavior when Sliding Out/In Keypad
z If the display is off, turn on display when sliding out
keypad
Note: The display also can be timeout if user doesn’t
press any key after the keypad slides out
z If key lock is also on, unlock key lock when sliding
out keypad. And immediately key lock after the
keypad slides in
z Audio Booster
z Audio Manager
z Ringtone Trimmer
z Podcast/RSS Reader
JSR 75 PDA Optional Pack
JSR 135 Mobile Media API
JSR 120 Wireless Messaging API
JSR 184 Mobile 3D Graphics API
z Magic Lyric
z Voice Recorder (AMR only)
z Streaming Media Player
A 3GPP PSS based client solution
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Support RTSP/RTP based streaming protocol
Support Live broadcast/on-Demand Streaming
Launched from Internet Explorer Mobile
z Linear & Animated menu
z Personalization of the presentation
Music Player
Window Media Player
z Music Player Home Screen Plug-in
z Media Hub
z Bluetooth Explorer
z Task Manager
z Flash 7 PIE Plug-in
z Flash 7 Player
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Revised Date 2008/4/21
Page 10 of 89
Carrier Specific Applications
z Streaming Video Player
3GPP (T-Mobile, CHT, Vodafone)
Combined Bit Rate: 32Kbps (streaming)
Java– JSR 179 Location API
z Push E-mail
RIM Blackberry Push E-mail Client
Visto (Vodafone)
z Network Wizard (for EU customer, HTC OB)
Regulatory
z GCF certification [Operator dependent]
z R&TTE: EMC / EMI, Safety SAR
z FCC Approval
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z Backup Tool
z IME
z Network Plug-in for File Explorer
z Pictbridge
z Yahoo Go!
z Phone Experience Enhancement
z FCC HAC(Hearing Aid Compatibility)
z PTCRB Approval
z BQB (Bluetooth Qualification Body) certification
z Windows Mobile Logo (NTSL)
USB certification
z
HTC CONFIDENTIAL
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Doc. No. DOC-00034195 REV.
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HTC Corporation
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Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 11 of 89
1.2 Product overview
Top panel
POWER
Press to turn off the display temporarily. To turn off the power, press and hold for about 5 seconds.
Lanyard/Strap holder
Left panel Right panel
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Volume Buttons
• Press the top or bottom to adjust the
speaker volume.
• During a call, press the top or
bottom to adjust the earpiece volume.
RESET
Remove the back cover to see the
Reset button. With the stylus, press
the RESET button to soft-reset your
device.
Sync Connector/Earphone Jack
Connect the supplied USB cable to
synchronize information or plug in the
AC adapter to recharge the battery.
You can also connect the supplied
Stylus
CAMERA
Press to launch the Camera.
microSD Slot
USB stereo headset for hands-free
conversation or for listening to audio
media.
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Doc. Title
Earpiece
Listen to a phone call from here.
TALK
HTC Corporation
Nike Service Manual
Front panel
Notification LEDs
* See description below.
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 12 of 89
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Second Camera
Use this camera for video call
conversations.
NAVIGATION Control/ENTER
Press this multi-directional control up,
down, left, or right to move through
Press to answer an incoming call
or dial a number.
16/20-key QWERTY keyboard
Slide up the front panel of the
device to reveal the keyboard.
Use to dial phone numbers and
enter information.
menus and program instructions; carry
out the selection by pressing the center
button.
END
Press to end a call or to return to the
Today screen. Press and hold to open
the Quick List where you can choose an
action to do.
In the Quick List, touch Setings (or tap
Start > Settings > System tab > Long
Press End Key) to set the behavior
when pressing and holding the END
key.
¾ Shows Green and Amber lights for HSDPA/UMTS/GSM/GPRS/EDGE standby, message and network status as
well as for notification and battery charging status. Shows a flashing red light when the battery level reaches 5%
or lower.
¾ Left LED: Shows a flashing Blue light when the Bluetooth system is powered up and ready to transmit Bluetooth
radio signal.
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Back panel
2 Megapixel Camera
Back Cover
HTC Corporation
.
Nike Service Manual
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Page 13 of 89
Speaker
Self-portrait Mirror
Use it when taking self-portrait shots.
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Remove to install the SIM card
and battery.
Bottom panel
Microphone
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Accessories
HTC Corporation
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No Accessory Function
1 Battery Insert into the device before turning it on.
2 Screen protector Stick on the touch screen to prevent scratches.
Provides a volume control slider and a Send/End button. Press the
3 Stereo headset
4 AC adapter Recharges the battery.
5 USB Sync cable Connects your device to a PC and synchronizes data.
6 Extra stylus Use to tap items onscreen.
7 User manual and ReadMeFirst References for using your device.
8 Pouch Acts as a protective carrying case for your device.
9
Getting Started and Applications
discs
Send/End button to pick up a call or put a call on hold; press and
hold the button to end the call.
Source for additional tools and programs.
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To remove the back cover
Before installing the SIM card or battery, you have to remove the back cover.
1. Make sure your device is turned off.
2. Hold the device securely with the front facing down.
3. With your thumb or finger, lift up the bottom of the back cover.
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To install the SIM card
1. Pull back the red rubber door near the SIM card slot to allow you to insert the SIM card.
2. Insert the SIM card with the gold contacts facing down and the cut corner on the outside.
Note You can check the SIM card drawing on the SIM card slot to see how to insert the SIM card.
3. Secure the SIM card in place by closing the red rubber door.
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Doc. Title
To install the battery
Install the battery by inserting it with its exposed copper part
aligned with the protruding copper conductor on the
lower-right side of the battery compartment.
Insert the bottom side of the battery first, then gently push the
battery into place.
To replace the back cover
1. Secure the top part of the back cover by ‘locking’ it into the
3 openings on the device.
2. Press the middle portion of the back cover.
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3. Press the bottom part of the back cover to lock it into place.
You should hear a click.
To install the microSD™ card
1. Pry open the rubber cover at the bottom-left side of the
device.
2. Insert the microSD card with the gold contacts facing up.
3. Close the rubber cover.
Tip Press the microSD card to pop it out of the slot.
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Nike Service Manual
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Soft reset
Occasionally, you may need to reset your device. A soft (or normal) reset of your device clears all
active program memory and shuts down all active programs. This can be useful when your device
is running slower than normal, or a program is not performing properly. A soft reset is also
necessary after the installation of some programs. If a soft reset is performed when programs are
running, unsaved work will be lost.
To perform a soft reset
Remove the back cover and then with the stylus, press the RESET button found at the left side of
your device. Your device restarts and displays the Today screen.
Hard reset
You can also perform a hard reset (also known as a full reset). A hard reset should be performed
only if a normal reset does not solve a system problem. After a hard reset, the device is restored
to its default settings – the way it was when you first purchased it and turned it on. Any programs
you installed, data you entered, and settings you customized on your device will be lost. Only
Windows Mobile® software and other pre-installed programs will remain.
To perform a hard reset
1. Press and hold the TALK and END buttons, and at the same time, use the stylus to press the
RESET button at the bottom of your device.
2. Release the stylus, but continue pressing the TALK and END buttons until you see the following
message on the screen:
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2. Release the TALK and END buttons, and then press Action on your device.
Warning! Your device will be set back to factory default settings. Please ensure any additional installed programs
and/or user data have been backed up before a hard reset is performed.
Important! If Encrypt files placed on storage cards is or was enabled before, then backup all files from the
storage card before using Clear Storage, hard reset or updating the ROM system software. Otherwise you will no
longer be able to access the encrypted files on the storage card. Use ActiveSync or Windows Mobile Device Center
to transfer files between your storage card and computer.
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3. Device Disassembling and Assembling Procedure
3.1 Disassembling procedure
Tools needed for Assembling and
Disassembling:
1. Philip Screw Driver #0.
2. Torx Screw Driver type T6.
3. Special Made Plastic Stick.
4. ESD bracelet.
5. Plastic type tweezers.
6. Lens Cleaning Tissue.
7.
Air gun
Power off the device before remove the
Battery cover.
Take off the Stylus.
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Remove the Battery.
Unfasten the screws at the location
indicated.
9 SCREW: 72H01059-00M (Q’TY:6)
9 Philip Screw Driver type T6
Insert the screw driver into Stylus hole.
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Lift up the screw driver to disassemble
the Housing-D as indicated direction.
Take off the speaker from Housing-D.
[NOTE]
The speaker can’t reuse. If disassemble the
speaker, must replace new.
1. Unfasten the screw on M/B.
9 SCREW:72H00724-00M (Q’TY:1)
9 Philip Screw Driver #0
2. Release the FPC from M/B.
1. Lift the M/B to release the FPC from
the bottom of M/B.
2. Remove M/B
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1. Unfasten the screw on BT board.
9 SCREW: 72H02373-00M (Q’TY:1)
2. Release the connector to separate
FPC and BT board.
1. Unfasten the screws on FPC
Keyboard.
9 SCREW: 72H02373-00M (Q’TY:2)
as red indicated.
9 SCREW: 72H02287-00M (Q’TY:2)
as yellow indicated.
2. Remove the Spring.
1. Separate the FPC from the support of
Housing.
2. Remove the FPC keyboard.
1. Remove the Tape.
2. Release the lock to remove Camera
module from the FPC Keyboard.
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Unfasten the screws on Housing-C.
9 SCREW:72H00740-00M (Q’TY:4)
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Remove the Housing-C and separate the
Keypad.
Unfasten the screws on Hinge.
9 SCREW:72H02310-00M (Q’TY:6)
Disassemble the Hinge cover by plastic
stick.
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Disassemble the Hinge by plastic stick as
indicated direction.
Remove the SD –Door Cover.
1. Unfasten the screw on Housing.
9 SCREW:72H00740-00M (Q’TY:1)
2. Remove the Gasket.
Disassemble the sliding FPC.
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Remove the Tape.
Release the lock to take off 2nd Camera
module.
Unfasten the screw on the Rigid-Flex
Board.
9 SCREW:72H00724-00M (Q’TY:1)
Disconnect the Vibrator from the
Connector.
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1. Release the LCD connector.
2. Disconnect the touch panel FPC.
3. Unfasten the screw from Rigid-Flex
Board.
9 SCREW:72H00464-00M (Q’TY:1)
1. Remove the MIC Rubber.
2. Take off the Rigid-Flex Board.
Take off the NAVI key.
Remove the receiver from the
Housing-A.
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The Disassemble process is done
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Disassemble the LCD by plastic stick as
indicated direction.
It has twin adhesive around the LCD, be
care to take apart.
Remove the LCD from the Housing-A.
[NOTE]
1. The LCD is attached on the bezel with
glue. The LCD is thin and fragile, so it’s
easy to break the LCM when
disassembling. Please carefully separate
the LCD from the Bezel. Please don’t
forget to remove the remained glue on the
LCD.
2. The glue on the bezel will be damaged
after disassemble the LCD. If you need to
replace a new LCD, please replace a new
bezel too.
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3.2 Assembling procedure
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Peel off the film on inner side of Touch
Panel and check if any stain exists. Then
assemble the LCD into Housing-A.
Please apply air gun to clean the LCM & casing
surface in CLEAN ENVIRONMENT , and ensure
no dust or particle inside before assemble into
bezel.
[NOTE]
The glue on the bezel will be damaged after
disassemble the LCD. If you need to replace a
new LCD, please replace a new bezel too.
Assemble the Receiver into Housing-A.
Assemble the NAVI key into Housing-A.
1. Assemble the Rigid-Flex Board and
MIC rubber.
2. Fasten the screw on the Rigid-Flex
Board.
9 SCREW:72H00464-00M (Q’TY:1)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.6 ± 0.1 KGF-CM
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1. Connect the LCD FPC
2. Connect the touch panel FPC.
3. Connect the sliding FPC with the
Rigid-Flex Board.
9 Notice: Stick two Kaptons as the
indicator location.
9 Kapton1 PN:76H02281-00M
9 Kapton2 PN:76H02285-00M
9 Connect the FPC with flat plate with
Rigid-Flex Board as the picture on the
left.
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1. Paste the Gasket.
2. Fasten the screw on the Rigid-Flex
Board.
9 SCREW:72H00740-00M (Q’TY:1)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.6 ± 0.1 KGF-CM
Connect the 2nd camera module with
Rigid-Flex board.
Stick the Tape.
1. Connect the Vibrator with Rigid-Flex
board.
2. Put the Vibrator into Housing.
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Fasten the screw on the Rigid-Flex Board.
9 SCREW:72H00724-00M (Q’TY:1)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.8 ± 0.1 KGF-CM
Assemble the SD-door cover.
Assemble the Hinge and Hinge cover.
Fasten the screws on the Hinge.
9 SCREW:72H02310-00M (Q’TY:6)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.8 ± 0.1 KGF-CM
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Assemble the Housing-C.
Fasten the screws on the Housing-C.
9 SCREW:72H00740-00M (Q’TY:4)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.4 ± 0.1 KGF-CM
Assemble the keypad.
1. Connect the Camera Module with the
FPC Keyboard.
2. Stick the Type.
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Paste one tape on the keyboard.
9 P/N: 76H02273-00M
Assemble the FPC Number Keypad on
Housing.
Stick the FPC into the support of Housing.
1. Connect the FPC with BT board.
2. Fasten the screw on the BT board.
9 SCREW:72H02373-00M (Q’TY:1)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.4 ± 0.1 KGF-CM
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Insert the Spring and then fasten the
screws on the FPC Number Keyboard.
9 SCREW: 72H02373-00M (Q’TY:2) as
red indicated.
9 SCREW: 72H02287-00M (Q’TY:2) as
yellow indicated.
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.4 ± 0.1 KGF-CM
Connect the FPC with M/B.
1. Fasten the screw on the M/B.
9 SCREW:72H00724-00M (Q’TY:1)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 0.4 ± 0.1 KGF-CM
2. Connect the FPC with M/B.
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Assemble the Speaker into Housing-D.
Assemble the Housing-D into Device and
then fasten the screws at the location
indicated.
9 SCREW: 72H01059-00M (Q’TY:6)
[NOTE]
PLEASE SET UP THE TORQUE OF ELECTRICAL SCREW
DRIVER TO 1.0 ± 0.1 KGF-CM
Insert the Stylus and Battery.
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Assemble the battery cover.
The Assemble Procedure is Done. You may perform the Function Test or the following process.
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4. ROM Re-flash Procedure
4.1 ROM upgrade thru RUU (Re-flash Upgrade Utility)
Connect device to PC
I. Setting and allow USB connections
in Microsoft ActiveSync.
II. Connect your device and desktop/ or
laptop via USB cable.
III.
Check the pop-up message from
Microsoft ActiveSync when device is
synchronized with PC.
Page 37 of 89
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Download ROM Image from SDO
I. Download OS image from SDO.
http://htcscm10.htc.com.tw/SDO
II. Un-zip the file and execute RUU
program.
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III. Read the pop-up message form
IV.
HTC Corporation
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ROM update utility and select the “I
understand…” checkbox.
Click “Next” to proceed.
RUU - 1
RUU - 2
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V. Read the pop-up message form
ROM update utility to follow and
perform the instructions and select
the “I completed…” checkbox.
VI. Click “Next” to proceed.
VII. Current image version
confirmation.
VIII. Click “Update” to proceed.
RUU - 3
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IX. Double verify the ROM revision
X. Click “Next” to proceed.
HTC Corporation
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which you want to update before
re-flash procedure.
RUU - 4
RUU - 5
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XI. Read the information from pop-up
message and the OS update
procedure will takes 10 minutes
long.
XII. Click “Next” to proceed.
XIII. You can see the update progress
from your PC and in your device.
RUU - 6
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XIV. The OS upgrade is finished, click
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“Finish” to close the utility.
RUU - 7
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4.2 Rom Image upgrade thru SD card
Download ROM Image from SDO
I. Download ROM image
from SDO.
http://htcscm10.htc.com.tw
/SDO
Un-zip the image file.
II.
Format SD card and copy image file to SD card
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III. Select file system and
format the SD card to
FAT32 mode.
IV.
Copy image file
XXX.nbh to the micro
SD card and rename to
NIKEIMG.NBH.
V. Turn the device power
off and insert Diagnostic
SD card.
VI. Press and hold
Power+Camera
and Reset
button,
button to
entry Boot loader mode.
VII. Press Power
button to
SD Upgrade - 1
start upgrade
procedure.
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VIII. Reading source code
from SD card.
[Note]: This process will
takes 10 mins, please
don’t power off the device.
After finish, press Reset
IX.
button to reboot.
SD Upgrade - 2
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5. DIAGNOSTIC PROGRAM
5.1 List of Diagnostic / WinCE Test Items
Model No Item Description Remark
Function Test
1
Auto Test Auto run the regular tests
2
Display Test Color bar/R/G/B/Black/White/Gray pattern display
3
TouchPanel Test Align screen test
4
Vibrator Test Vibrator on test
5
Button Test Function keys and keyboard test
6
RAM Test RAM memory test
7 ROMChecksum Test Show device Checksum info
8
SD Card Test SD card Read/Write test
9
MegaSIM Test MegsSIM test
10
Battery Test Battery info and charge/discharge test
11
Show Flash Info Show flash information
12
Show RF Status Show Radio information
13
DIAGNOSTIC
Run-in Test
LED Test LED indicator test
14
Backlight Test Back Light adjust test
15
MR Sensor Test Keyboard slide Sensor test
A07
1 1 Hour 1 Hour Run-in Test/Press UP key. Option
2 2 Hours 2 Hours Run-in Test/Press DOWN key. Option
3 4 Hours 4 Hours Run-in Test/Press LEFT key. Option
4 8 Hours 8 Hours Run-in Test/Press RIGHT key. Option
Format Storage (Personal information, talk times)
Device Info
1 USB Test USB link test (Microsoft ActiveSync v4.5 or above).
2 Camera Test Camera test.
3 Bluetooth Test Bluetooth test.
WiN CE
4 GPRS/3G Test GPRS/3G connection Test
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Test Procedure
How to select test item: Using “Action” button -"Up" or "Down" to select the test items
How to execute the test program: Press “Action” button to start each of test items.
Diagnostic
I. Turn the device power off and insert
Diagnostic SD card.
II. Press and hold Power + Capture
button, including Reset button, and
then enter Diagnostic mode.
III. Using to select the test item and
move to next page as well.
Select item “Function Test” to find
IV.
the Function test menu.
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Nike Service Manual
Main Menu/Function Test Menu
Auto Test
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I. Press the Action key to start the
Auto-test.
II. It will perform the regular tests,
please follow the system instruction
to do the test.
Display Test-1 (RED/ GREEN pattern)
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I. Press Action key to select Display
II.
III. Press Action key to continue the
HTC Corporation
.
Nike Service Manual
Tes t
on Function test menu.
After the test pattern is show up,
please check the pattern if any
un-uniform color or chromatist.
next test pattern.
Display Test-2 (BLUE/ WHITE pattern)
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Press Action key to continue the
IV.
next test pattern.
Display Test-3 (BLACK/Color bar pattern)
Press Action key to continue the
V.
next test pattern.
Display Test-4 (Straight/Crabwise lines pattern)
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VI.
HTC Corporation
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Press Action key to continue the
next test pattern.
Display Test-5(Black white contrast pattern)
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VII.
Press action key to exit and return to
Function test menu.
I.
Press Action key to select Touch
Panel on Function test menu.
II.
Using Stylus to tap and follow the
symbol “+” at Center, Up-left,
Down-left, Down-right position of the
screen to perform the test.
Press action key to exit and return to
III.
Function test menu.
Touch Panel Test
Vibrator Test
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II.
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Nike Service Manual
Press Action key to select Vibrator on
Function test menu. Check the
device if vibrating.
Press Action key to exit and return to
Function test menu.
Button Test
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I.
Press Action key to select Button on
Function test menu.
II. Follow the instruction on screen to
perform the Button test.
III. Press action key to exit and return to
Function test menu.
RAM Test
I.
Press Action key to select RAM on
Function test menu.
II. After test process pass. It will e
and return to Function test menu.
xit
Rom Checksum Test
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II.
III.
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Press Action key to select Rom
Checksum on Function test menu.
Inspect the Checksum and please
check the value.
Press action key to exit and return to
Function test menu.
SD Card Test
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Press Action key to select SD Card
I.
on Function test menu.
Insert SD card and device will
II.
read/write SD card for testing.
III.
Remove the SD Card to exit and
return to Function test menu.
MegaSIM Test
I. Please inset the Mega SIM card to
the device before test.
II. Press Action key to select MegaSIM
on Function test menu.
III. Press action key to exit and return to
Function test menu.
Battery Test
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I.
II.
III.
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Press Action key to select Battery on
Function test menu.
Plug In/Out the AC-Adapter to check
the battery charging/discharging
status.
Press action key exit and return to
Function test menu.
Show Flash Info Test
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I. Press Action key to select Show
Flash Info on Function test menu.
II. Please check the information.
III.
Press action key exit and return to
Function test menu.
Show RF Status
I. Press Action key to select Show RF
on Function test menu.
Status
II. Please check the information.
III. Press action key exit and return to
Function test menu.
LED Test-1
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I. Press Action key to select LED on
II. Follow the screen instruction to
III. Press Action key to test next item.
IV. Follow the screen instruction to
V. Press Action key to test next item.
.
Nike Service Manual
Function test menu.
check the LED status.
check the LED status.
HTC Corporation
LED Test-2
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LED Test-3
VI. Follow the screen instruction to
check the LED status.
VII. Press action key exit and return to
Function test menu.
Backlight Test
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I. Press Action key to select Backlight
II. Press action key test next
III. Press action key exit and return to
HTC Corporation
.
Nike Service Manual
on Function test menu.
level.(Level3 -> Level2 -> Level1 ->
Black screen)
Function test menu.
MR Sensor Test-1
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I. Press Action key to select MR
Sensor on Function test menu.
II. Follow the screen instruction to open
the slide keyboard.
MR Sensor Test-2
III. Follow the screen instruction to
close the slide keyboard.
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WinCE Test
I. Start up the Microsoft®
ActiveSync® V4.5 or above
program in the PC.
II. Insert USB cable and connect unit
to desktop/ or laptop.
III.
The USB to PC icon -> is
appears on the Today screen when
your device is connected to your
desktop/ or laptop.
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USB Test
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Camera Test
I. Tap Start->Program->Camera or
Press Camera button to turn on the
Camera.
II. Make sure the device will present
and enter the preview display.
III. Check camera pre-view and image
quality.
IV. Photo Test:
(1). Press Capture key.
(2). Press Capture key again.
(3). Tap 'Delete' icon on the
preview screen, then Yes.
V. Video Recording Test
(1). Tap the camera icon until a
video icon appears.
(2). Press Capture key to start
recording a clip.
(3). Press Capture key again to
stop recording.
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I.
II.
III. Press Action key to go next test
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(4). On the preview screen, tap the
'Magnifier' icon to view the
captured video clip.
(5). Tap X. to close the camera
program
(6). Tap the 'Browser' icon and
choose My video.
(7). Tap and Hold on the clip and
select Delete.
(8). Tap X and then X to exit.
Bluetooth Test - 1
Tap icon Comm Manager on the
Today screen and turn on
Bluetooth.
Tap the icon “Settings” down-right
the corner of the screen and select
the “Make this device….”
Checkbox.
pattern.
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Bluetooth Test - 2
I. Tap
Start->Settings->Connections->
Beam and select “Receive all….”
Checkbox.
II. To create a file, tap
Start->Programs ->Notes->New.
III. Tap and select the “Beam file…”
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IV. Once device is searched, tap the
V. Return to Today screen and tap
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Bluetooth Test - 3
device to send the file.
Start->Program->Comm Manager
->Bluetooth to turn off Bluetooth.
GPRS/3G connection Test
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I. Tap Start, Settings, Connections,
Connections.
II. Select 'Add a new modem
connection'
III. Key in random name for the first
field, and choose 'Cellular Line
(GPRS/3G)' as second field.
IV. Tap Next, and key in name of the
'access point carrier'.
V. Tap Next, then key in the GPRS/3G
account details, then Finish.
VI. Tap 'Manage existing connections',
then tap and hold on an existing
connection. Tap 'Connect'
VII. Tap Start and select Internet
Explorer.
VIII. On the address bar, key in an
address.
IX. (9). Tap and Hold the 'END' key to
disconnect GPRS/3G.
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6. Power measurement test
6.1 Main board leakage current Test Procedure
This is a quick method to measure if any abnormal leakage current on main board
which caused high power consumption compare to GOOD main board.
Equipment list
1. Control box
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2. 4 colors cable
Cable A: Red
Cable B: Yellow
Cable C: Green
Cable D: Black
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Jig-A
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Jig-B Jig-C
C. 4 types Jig
Jig - A (4 pins-Short)
Jig - B (6 pins-Long)
Jig - C (4 pins-Short)
Jig - D (6 pins-Long)
Jig-D
Equipment set up
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1. Connect control box and jig through
4 colors cable
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A
B
C
D
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2. Set up each button by row A~D
according to product specification
Following is an example for Nike
Button set up matrix
MADEL JIG TYPE
A B C D
Nike C 0 8 4 0
It means, press button A0,B8,C4,D0
3. Install jig to device
(the photo is for reference only)
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Start testing
1. Turn on control box power button
2. Press Power button to turn on the
Device
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Idle current test
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3. In “main page”, Check phone status,
Click “Turn on flight mode”
Set the unit to :
* Flight mode
* Make sure all RF function is off (phone,
BT, Wifi..)
4. Measure Idle mode current. Idle current
value must under 35mA, if over the
criteria, it means M/B failed, please
replace M/B for repair.
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Sleep current test
5. After idle current checked, Switch OFF
the unit. Unit is turn off and no display.
Sleep current value must under 3mA, if
over the criteria, it means M/B failed,
please replace M/B for repair.
Conclusion:
If current consumption is passed at both of idle and sleep mode, it means M/B is GOOD. If
there is any item FAILED at idle or sleep mode, it means M/B is failed, please replace M/B
for repair.
Model Jig Type
Nike C 0 8 4 0 35 mA 3 mA
Button set up matrix Testing Criteria
A B C D
Idle Current <= Sleep Current <=
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6.2 Battery rundown test procedure
Test Requirement:
-Windows 2000/XP
-USB Cable
-ActiveSync 4.5 or above
-Master Unit
-Battery in Warrantee
Caution: Please charge your unit to full capacity for battery (until the green light
is displayed) before doing the test.
TEST PROCEDURE
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Connect device to PC
I. Setting and allow USB
connections in Microsoft
ActiveSync.
II. Connect your device and desktop/
or laptop via USB cable.
Check the pop-up message from
III.
Microsoft ActiveSync when
device is synchronized with PC.
Copy the Battery Rundown tool into the device
IV. Make a folder in the device.
V. Download testing program from
SDO.
VI. Copy
PowerDetect.exe
model.txt into the folder.
and
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VII. Adjust the Backlight brightness
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Battery Rundown-1
into the maximum level on battery
power.
Battery Rundown-2
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VIII. Disable Turn off backlight if device
is not used for in Battery power.
Battery Rundown-3
Execute PowerDetect.exe under
IX.
WinCE
Battery Rundown-3
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X. Set the Sleep as 1hour
XI. Set the Record as 2Mins
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Battery Rundown-4
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XII. After running 1 hour, the test will be
finished.
XIII. Press the Power Button to turn on the
power.
XIV. Click ok to quit the program.
Battery Rundown-5
XV. Test result is generated into the log
file as PowerCap(x).
Battery Rundown-6
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XVI. Tag the log file to check the capacity.
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Caution: If the capacity is under 70%,
Please replace a new battery.
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7. Cosmetic Inspection Criteria
This criteria based on the experience of customer’s requirements is designated as HTC internal quality inspection
standard of Nike Series products for HTC.
7.1 Classes definition of inspective area
¾ Class A area => The front side of main unit involve all buttons and LED lens except LCD.
¾ Class B area => The view of qwerty keyboard after slid out main unit ( involve stylus ).
¾ Class C area => 4 sides and back views of main unit.
¾ Class D area => Socket of battery, inner side of battery cover and back side of upper slid part.
Photo of inspection areas
Description
¾ D: Diameter / L: Length / W: Width / N: Number of defects/ S: Distance from dot to dot
¾ Inspecting distance: 30 ± 5cm / Mechanical inspection angle：90 degrees /
¾ LCM inspection angle：90±15 degrees / Inspection time:5 secs per surface.
¾ Ambient illumination is to be 500-1100 lux
¾ The inspection condition of Newton ring:
a. Inspection distance: 30cm / Inspection time: 5 sec
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b. Ambient illumination is to be 500-1000 Lux (Incandescent lamp)
c. Inspection should be performed under the condition that LCD screen could reflect the mirror image of
lamp.
d. The criteria of Newton ring’s tinges and measure of area must follow up the worst-case sample.
IT IS GENERIC COSMETIC INSPECTION CRITERIA FOR ALL PRODUCTS IF THERE HAVE ANY CONFLICT
WITH THESE GENERIC CRITERIONS; PLEASE FOLLOW THE PRODUCT INSPECTION CRITERIA
RESPECTIVELY.
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7.2 Display inspection
Inspection Defects Accept Level Level
Electrical Characteristic
Defects
Foreign Scratch,
Objects or Lint
on power off
status
Red+ Green+ Blue ≦ 3, S >
0 Minor
Total Number ≦ 2, S >
Bright
Dots
Dark Dots
Single
2 adjacent 0 Minor
3 or more
adjacent
Single
2 adjacent 0 Minor
Dark or Bright lines 0 Minor
All Allowable Dots Defects
Shift and tilt of screen
viewed area
Scratch
Total Number ≦ 3, S >
The black edge around display area must
be detected by front view.
0.03 < W ≦ 0.1 (mm)
L ≦ 5 (mm), N ≦ 2 (mm)
0.03 < W ≦ 0.1 (mm)
Lint (linear foreign
objects)
0.3 < L ≦ 3.0 (mm)
N ≦ 5
Spots 0.1 < D 0.3 (mm), N 4 ≦≦ Minor Fish eye on film 0.1 < D 0.4 (mm), N ≦≦ 4 Minor
Breakage on film surface Not acceptable Minor
Total acceptable defect quantity ≦ 10 Minor
5mm.
5mm.
5mm.
Minor
Minor
Minor
Minor
Minor
Minor
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7.3 Main unit inspection
GAP INSPECTION
Description
1.
OTHERS
Description Accept Criteria
Class A
Class C
Gap between sliding bezel
and housing
HTC Corporation
Issued Date 2007/9/27
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Nike Service Manual
Accept Criteria
GAP ≦ 0.9 (mm)
Scratch
Exposure of substrate do not accept
Scratch : L≦4mm ,W≦0.2mm ,N≦2, S≧10mm
Label area don’t care
Exposure of substrate do not accept
Scratch : L≦10mm ,W≦0.4mm ,N≦5, S≧5mm
Contamination dot/Granule dot/Cave granule
Page 65 of 89
MI
MI
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Description Accept Criteria
Class A D≦0.5mm ,N≦2,S ≧15 mm (Ignored if D D≦ 0.15mm) MI
Class C D<0.9mm ,N≦4,S ≧10 mm MI
Burr
Description Accept Criteria
Burr. Don’t accept hand scrape MI
Imprint mark
Description Accept Criteria
Class A 0.25≦diameter≦0.65mm ,N≦3 MI
Bright mark
Description Accept Criteria
Class A L≦2.5mm,W≦0.25mm,N≦3 MI
Class C L≦3.0mm,W≦0.3mm,N≦5 MI
Lint
Description Accept Criteria
Class A L≦3mm , W≦0.2mm ,N≦2, S ≧5 mm MI
Class C L≦10mm , W≦0.3 mm ,N≦3 MI
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ACCEPTABLE SPEC OF SEMI-AUTO SLIDING
1、Testing method：
9 Pushing the right side of sliding bezel by thumb till it can auto sliding for opening.
9 Pushing the left side of sliding bezel by other 4 fingers till it can auto sliding for closing.
2、Checking SPEC：
9 The starting point of auto slide opening must before the position that right side of the bezel reach the upper
side of 3
9 The starting point of auto slide closing must before the position that right side of the bezel reach the upper
side of 2
For 20 Key
rd
array (from bottom to top) of QWERTY keyboard.
nd
array (from bottom to top) of QWERTY keyboard.
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For 16 key
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8. Generic Troubleshooting
1．Main Unit Does Not Respond to Power Button
(1) Connect the AC adapter, maybe the battery pack is exhaust and wait few minutes for battery recharging.
(2) Check if battery installed well.
(3) Check the Power Button whether it’s damaged.
(4) Replace another battery pack.
(5) Try to start boot-loader mode [refer to section 4.2]. Re-flash ROM if boot loader mode is enabled.
(6) Check all connectors including LCD FPC to Main Board.
(7) Replace Main Board if necessary.
(8) Once the defective part has been identified, verify the defective part again whether the symptom could be
duplicated with another unit.
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2．Touch Panel Does Not Respond to Screen Tap
(1) Check the connection of LCM FPC cable whether is properly connected.
(2) Try to cold boot the unit then perform screen tap again.
(3) Try with another LCM.
(4) Try with another Main Board.
(5) Replace LCM if necessary
(6) Replace Main Board if necessary.
(7) Once the defective part has been identified, verify the defective part again whether the symptom could be
duplicated with another unit.
3．Buttons Do Not Respond
(1) Try to cold boot the unit then tries again.
(2) Dismantle the unit; check the status of switches on the Main Board and the plastic parts of the Button not
responding.
(3) Try with another Main Board or Front Bezel.
(4) Replace Main Board or Front Bezel if necessary.
(5) Once the defective part has been identified, verify the defective part again whether the symptom could be
duplicated with another unit.
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4．Unusual Vertical / Horizontal lines or partial display
(1) Check the connection of LCM FPC whether is properly connected.
(2) Try to cold boot the unit then tries again.
(3) Try to re-flash the ROM code.
(4) Try with another LCM.
(5) Try with another Main Board.
(6) Replace LCM if necessary
(7) Replace Main Board if necessary.
(8) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
5．Back Light Does Not Turn ON/OFF
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(1) Check the connection of LCM FPC whether is properly connected.
(2) Try to re-flash the ROM code.
(3) Try with another LCM.
(4) Try with another Main Board.
(5) Replace LCM if necessary
(6) Replace Main Board if necessary.
(7) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
6．CF/SD Card cannot be used
(1) Check whether CF/SD Card is fully inserted to the slot until you hear a click.
(2) Try to re-flash the ROM code.
(3) Try with another CF/SD Card.
(4) Try with another Main Board.
(5) Replace Main Board if necessary.
(6) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
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7．PC Connection not possible
(1) If test result is NFF, it is possible caused by user connect cradle to computer before ActiveSync is
installed.
(2) Check whether “Connection Settings” in the MS ActiveSync is properly set.
(3) Check whether it connects with other cables or cradle, customer’s cable might be damaged.
(4) Check the external appearance of the connector on the unit whether it is physically damaged.
(5) Try to re-flash the ROM code.
(6) Replace Main Board if necessary.
(7) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
8．Battery Pack does not start
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(1) Make sure the battery cover is closed properly.
(2) Connect to the AC Adapter and see if it takes charge. Also check AC Adapter condition.
(3) Check whether AC Adapter is functioning properly.
(4) Check whether the condition of Battery Charging status is correct.
(5) Check the appearance of Battery Pack if any abnormal..
(6) Try with another Battery Pack or Replace Battery Pack if necessary
(7) Try with another Main Board or Replace Main Board if necessary.
(8) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
9．Battery discharges quickly even after fully charged
(1) Make sure the Battery Pack takes fully charge with AC Adapter.
(2) Check whether the condition of Battery Charging status is correct.
(3) Dismantle the unit and check the appearance of Battery Pack.
(4) Try with another Battery Pack or Replace Battery Pack if necessary
(5) Try with another Main Board or Replace Main Board if necessary.
(6) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
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10．Battery Pack does not recharge
(1) Make sure the Battery Pack takes fully charge with AC Adapter.
(2) Check whether the condition of Battery Charging status is correct. Charge should be done no more than 4
hours.
(3) Dismantle the unit and check the appearance of Battery Pack.
(4) Try with another Battery Pack or Replace Battery Pack if necessary
(5) Try with another Main Board or Replace Main Board if necessary.
(6) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
11．No Sound from Speaker or Distorted sound
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(1) Check “Sound & Notifications” Settings in the unit for Sound Enabling.
(2) Make sure it’s not MUTED.
(3) Try to re-flash the ROM code.
(4) Clean up the speaker connection side on MB if there is any contamination.
(5) Dismantle and Check whether the Speaker is properly installed (Orientation)
(6) Replace Speaker if necessary.
(7) Replace Main Board if necessary.
(8) Once the defective part has been identified, verify it again with the defective part whether the symptom
could be duplicated.
12．No Recorded Sound or Distorted sound
(1) Check “Sound & Notifications” Settings in the unit for Sound Enabling.
(2) Make sure it’s not MUTED.
(3) Try to re-flash the ROM code.
(4) Dismantle and Check whether the Microphone is properly installed.
(5) Replace Microphone if necessary.
(6) Replace Main Board if necessary.
(7) Once the defective part has been identified, verify the defective part again whether the symptom could be
duplicated with another unit.
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13．Wireless connection (WLAN/BT) not functioning
(1) Make sure the wireless environment is OK before connecting to WLAN.
(2) Make sure the wireless connection setting has properly set.
(3) Make a life connection with Internet or another device.
(4) Try to re-flash the ROM code.
(5) Try with another main board if necessary
(6) Once the defective part has been identified, verify the defective part again whether the symptom could be
duplicated with another unit.
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9. Generic Labeling Plan
Main unit
a. Main unit Regulation label (on the rear housing of main unit)
HTC P/N: 77H00547-00M
Image file name: Main_Unit_Regulation
Please note: 1.The brand name is shown on Bezel.
2. All bar codes must be code 128 symbology.
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b. Regulation label(on the rear housing of main unit)
Issued Date 2007/9/27
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HTC P/N: 77H00547-01M
Please note: 1. The brand name is shown on Bezel.
2. All bar codes must be code 128 symbology
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c. Regulation label(on the rear housing of main unit)—for O2 (Amor)
HTC P/N: 77H00547-02M
Please note: 1. The brand name is shown on Bezel.
2. All bar codes must be code 128 symbology
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For S/N: SSYWWPPZZZZZ
SS: SITE CODE --> HT
Y: Year Last Digital of the Year.
WW: Week Code: 01 ~ 54
PP: Product Code: GC
ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10
MODEL ID: NIKI100
Label Characteristic :
Material: polyester
Color:pantone 422c
Ink:pantone 425c
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Screen Protector label
Size: 71* 48.1mm
HTC P/N: 76H02262-00M
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Battery Label
a. Main Battery Warning Label (Simplo)
HTC P/N: 35H00103-00M
Size : 45.1 mm*43.3 mm
Image file name: Main_Battery_warning
Manufacture by battery vendor.
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b. Main Battery Warning Label(Second source)—(SKME)
HTC P/N: D00054369
Size : 42 mm*40 mm
Image file name: Main_Battery_warning(Second source)
Manufacture by battery vendor.
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10. Generic Spare Part List and Photos
10.1 SPL for Repair
Item HTC P/N Description Qty Substitute Remark
BATTERY_LI-ION,1120mAh,3.7V,SONY,HTC-CER584,SI
1 35H00103-00M
2 36H00632-00M Receiver,2403 266 00028 ,PHILIPS 1
3 36H00635-00M Vibrator,MVMF-A272Q1,LG 1
4 36H00636-00M Speaker,SBD181029P-BS01B8,BLUECOM 1
5 51H00428-00M PCBA-MAIN BOARD,GENERIC,NIKE 1
6 51H00433-00M PCBA,BT Board,NIKE 1
7 51H10064-00M Rigid-Flex Board ASSY,SD_Receiver Board,NIKE 1
8 54H00260-00M
9 54H00261-00M
10 60H00108-00M TFT-LCD,L5F30634T00,EPSON,64.7*46.2*1.85mm,Nike 1
11 71H02082-00M Cover,SD_DOOR,TPU,NIKE 1
12 72H00724-00M Screw,PH,FD,T1.4*2.9, Nickel,Black,AISI 1018 2
13 72H00740-00M SCREW,PH,FD,M1.6X1.6,NICKEL+NYLOK 5
14 72H01059-00M Screw,POINT Mechanical,P,1.6*4.5,BZ+NYLOK 6
15 72H02282-00M Copper Foil,THERMAL,D,NIKE 1
16 72H02287-00M Screw,T6,KH,M1.6*4.0,BZ,POINT SCREW,Neon 2
17 72H02304-00M Spring,EMC,NIKE 2
18 72H02495-00M EMI Gasket,L gasket with Kapton,Nike 1
19 72H02310-00M Screw,BIH-M1.6*2.5BZ+NY,Nike 6
20 72H02345-00M Screw,BIH-BT1.4*2,NIKE 1
21 72H02373-00M Screw,KH-M1.6*1.7 BNI+NY,Nike 3
22 73H20122-09M FPC Pre-Assy,B to B Sliding Board,CAREER,NIKE 1 73H20122-41M
23 73H20134-09M
24 74H00979-00M Stylus Pre-Assy,NIKE 1
25 74H00999-00M Keypad Pre-Assy,NAVI_KEY,NIKE 1
26 74H01001-00M Housing Pre-Assy,HOUSING-D_ASSY,NIKE 1
27 74H01002-00M Housing Pre-Assy,HOUSING-C_ASSY,NIKE 1
28 74H01003-00M Cover Pre-Assy,COVER_BATTERY,NIKE 1
29 74H01004-00M Cover Pre-Assy,COVER,HINGE,PRE_ASSY,NIKE 1 74H01004-01M
30 74H01005-00M Keypad Pre-Assy,NUMBERKEY,20KEY,NIKE 1
31 74H01018-00M HINGE_PRE_ASSY,NIKE 1
32 76H00814-00M TAPE,LCD UPPER LEFT,SAUSALITO 1
MPLO,SONY cell
US574240A9T,60/-20degC,44.5*16.9*6.5mm
Camera
Module,07P008,LITEON,FF,LiteOn,Largan,SUIWA,OV668
0,Largan-988A,0.16Mpixel,56.35*5.92*3.09mm
Camera
Module,07PE03,LITEON,FF,LiteOn,Largan,APCB,Samsun
g S5K4B1FX
EVT2,Largan-970A6,2Mpixel,62.8*9.02*6.08mm
FPC Pre-Assy,True,CAREER,73H20134-09M,20 Number
keyboard, NIKE
1
1
1
1 73H20134-41M
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 79 of 89
33 76H02072-00M Rubber,RUBBER_MAIN_CAMERA,NIKE 1
34 76H02239-00M Rubber,Rubber,MIC,NIKE 1
35 76H02273-00M Adhesive-Double Tape,ADHESIVE,KEYPAD,NIKE 1
36 76H02282-00M KAPTON,FPC,CAMERA,NIKE 1
37 76H02281-00M
Insulator,square,SD board square insulator
tape,9*4*0.05mm,Nike
1
38 76H02316-00M Mylar,MYLAR,RESET,NIKE 1
39 76H02381-00M PROTECT,FILM,LEYPAD,190HC,Nike 1
40 76H02396-00M Mylar,Mylar,Donut,SD Board,Nike 1
41 77H00203-00M Water Sensitive Label,4*2.5mm,Ming Jye,BlueAngels 1
42 80H00617-00 FRU-SUB ASSY,Housing w/Touch window Pre-Assy 1
43 80H00598-00 FRU 80H Kernel 1
44 99HDT000-01 FRU Unit 1
45 99HDT000-02 FRU Main Board 1
46 99HDT000-00 SKU 1
47
80H00548-00
SKU 80H Kernel 1
A07
NOTE:
THE PHOTO OF SPL IS GENERIC AND ONLY FOR REFERENCE, THE COLOR AND APPEARANCE MAY BE
DIFFERENT FROM THE SHIPPED PARTS, IF YOU WANT TO A PPLY THOSE PARTS, PLEASE CONTACT
YOUR SERVICE ACCOUNT MANAGER FOR MORE INFORMATION.
AS FOR PICTURE, PLEASE REFER TO THE TABLE AS BELOW.
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 80 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 81 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 82 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 83 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 84 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 85 of 89
10.2 Board Level 2.5 Repairs
Basic Repair Instructions for Component Replacement:
Step 1 Place the solder-proof tape to cover the surrounding area of the components which being replaced.
Warning：DO NOT overheat the tape and components to avoid the tape melted and the components damaged
Step 2 Use Heater Gun (HAKO850B, set the temperature between 350°C, Air Speed 3~5) to remove the
components.
Step 3 Wait till the temperature cool down before removing the solder-proof tape to avoid other components
being removed
Step 4 After the damaged or defective components have been replaced; clear the surroundings for solder
and flux residues.
Notice:
A. All the parts of the PCB should be checked if it is missing or not.
A07
B. The OP must to wear antistatic wrist band. Don't put boards together and avoid hitting them.
C. When you solder and repair that the soldering iron ,temperature must be setup 415 .℃ (The
temperature range is 415 ±5 ),and the solder wire's diameter is 0.4/0.5/0.6mm℃℃ (SAC 305 (1.1%)
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation
.
Doc. Title
¾ 51H00428-00M PCBA-MAIN BOARD(Side A)
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 86 of 89
A07
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Doc. No. DOC-00034195 REV.
HTC Corporation
.
Doc. Title
¾ 51H00428-00M PCBA-MAIN BOARD(Side B
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 87 of 89
A07
HTC CONFIDENTIAL
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Doc. No. DOC-00034195 REV.
HTC Corporation
.
Doc. Title
Nike Service Manual
11. RF Antenna Specification
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 88 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
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Doc. No. DOC-00034195 REV.
Doc. Title
HTC Corporation
.
Nike Service Manual
Issued Date 2007/9/27
Revised Date 2008/4/21
Page 89 of 89
A07
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
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