HTC Melbourne Service manual
.
HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Melbourne
Service Manual
Page 1 of 20
UHTC Proprietary
Confidential T reatment Requested
Rev . A03
Jul ,14, 2008
HTC Corp.
Engineering Mobility
HTC CONFIDENTIAL
.
HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 2 of 20
Revision Control Table
REV DATE CONTENTS DEP. REVISED
AX01 2007/1/26 Fist Draft (Per customer request) PSE Jason.Cl_Lee PSE PVT
A01 2008/1/15
A02 2008/4/17
A03 2008/7/14 1. Add LDI label and tamper evident label in the labeling plan. PSE Jason.Cl_Lee PSE MV
1. Revise OS re-flash process an d diagnostic test items
2. Revise boar d level 2.5 SPL
1. Revise 6.3 W inCE test procedure
2. Revise combination keys of cold boot in page 23.
PSE Jason.Cl_Lee PSE MV
PSE Jason.Cl_Lee PSE MV
APP´D
STGE
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 3 of 20
1. Product Overview...................................................................................................................................4
2 Labeling Plan............................................................................................................................................6
2.1 MAIN UNIT REGULATORY LABEL (ON THE INSIDE BEHIND THE BATTERY)...................................................................6
2.2 MAIN UNIT REGULATORY LABEL (ON THE TOP OF THE MAIN UNIT AS ILLUSTRATED BELOW)........................................8
2.3 LDI LABEL..........................................................................................................................................................9
2.4 TAMPER EVIDENT LABEL....................................................................................................................................10
3. LCM inspection criteria (for new LCM)..............................................................................................11
4. Unit Disassembly/Assembly Procedure............................................................................................13
4.1 DISASSEMBLY PROCEDURE...............................................................................................................................13
4.2 ASSEMBLY PROCEDURE ...................................................................................................................................20
5. OS re-flash Procedure.........................................................................................................................25
6. Function Test Procedure......................................................................................................................28
6.1 HOW TO GO INTO DIAGNOSTIC MODE.................................................................................................................28
6.2 LIST OF DIAGNOSTIC TEST ITEMS .......................................................................................................................28
6.3 LIST OF WIN CE TEST ITEMS .............................................................................................................................30
6.4 LEAKAGE CURRENT MEASUREMENT...................................................................................................................33
6.5 RF ANTENNA MEASUREMENT SPECIFICATION......................................................................................................36
7. Generic Troubleshooting .....................................................................................................................37
8. Photo for 80H & 99H Level.................................................................................................................41
9. Board Level 2.5 Repairs Introduction................................................................................................48
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
1. Product Overview
z Top View and Bottom View
Page 4 of 20
z Side View
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 5 of 20
z Bottom View
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 6 of 20
2 Labeling Plan
2.1 Main unit Regulatory label (on the inside behind the battery)
HTC P/N: 77H00417-00M
Image file name: Main_Unit_Regulation
Please note: 1. The brand name is shown on Bezel.
2. All bar codes must be code 39 symbology.
Size: W25*L40
36mm
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
20mm
Melbourne Service Manual
Page 7 of 20
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 8 of 20
2.2 Main unit Regulatory label (on the top of the main unit as illustrated
below)
HTC P/N: 77H00422-00M
Image file name: Main_Unit_Upper Regulation
Please note: 1. The brand name is shown on Bezel.
2. All bar codes must be code 39 symbology.
15mm
51mm
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
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A03
Doc. Title
Melbourne Service Manual
For Asset No.: CXXXXXXXY
C: Census
XXXXXXX: Range from 1,300,000 to 2,299,999
Y: Check digit-Mod 137
For S/N: SSYWWPPZZZZZ
SS: SITE CODE --> TY
Y: Year Last Digital of the Year.
WW: Week Code: 01 ~ 54
PP: Product Code: F2
ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10
MODEL ID: CENSUS
Label Characteristic:
Material: polyester
Color: pantone 422c
Page 9 of 20
Ink: pantone 425c
LDI label
P/N: 77H00488-00M
Main board area:
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Unit area:
2.4 Tamper Evident Label
P/N: 77H00460-01M
Page 10 of 20
Location:
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 11 of 20
3. LCM inspection criteria (for new LCM)
Definition:
D：diameter，W：width，L：length，S：separation
D1
D2
D = (D1+ D2) / 2
LCM Electrical Characteristic inspection standard
Inspection Defects Accept Level
Single
Bright Dots
W2
L
Red+ Green+ Blue ≦ 3
S≧5 mm
W (W1)
Electrical
Characteristic
Defects
Foreign scratch,
objects or lint on
power off status
2 adjacent 0
3 or more adjacent 0
Single
Dark Dots
2 adjacent 0
Dark or Bright lines
All Allowable Dots Defects
Shift and tilt of screen viewed area
0.03 < W ≦01mm
Scratch
L ≦ 5 mm
N ≦ 2
Total number ≦ 2
S≧5 mm
0
Total Number ≦ 3
S≧5 mm
The black edge around display
area must be detected by front
view
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Lint(linear
foreign objects)
0.03 < W ≦0.1 mm
0.3 < L ≦ 3.0
N ≦ 5
Spots
0.1 < D ≦0.3 mm
N ≦ 4
Fish eye on film
0.1 < D ≦0.4 mm
N ≦ 4
Breakage on film
Not acceptable
surface
Total acceptable defect quantity ≦ 10
* The LCM criteria follow Document IS-3364, Issued date: 16 May, 06’
Page 12 of 20
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
4. Unit Disassembly/Assembly Procedure
4.1 Disassembly procedure
Tools needed for Assembling and
Disassembling.
1. Lens Cleaning Tissue.
2. Plastic Knife.
3. Torex Screw Driver T5X40.
4. Philip Screw Driver 000X40.
5. Tweezers.(Suggest to use plastic made)
1 2 3 4 5
Page 13 of 20
Remove stylus.
Press battery cover with your two thumbs to
move battery cover forward.
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Unhook battery hook to take battery out.
Page 14 of 20
M1.6*3.4
Remove six screws (M1.6*6 mm) and one
screw (M1.6*3.4).
Use the plastic stick to insert and gently
twist into the gap between LCD bezel and
housing.
HTC CONFIDENTIAL
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HTC Corporation
Doc. No.
Issued Date 2008/1/15
Revised Date 2008/7/14
DOC-00025733
REV.
A03
Doc. Title
Melbourne Service Manual
Page 15 of 20
Remove four screws (M1.6*3.4), disconnect
modem cable and then take modem board
out.
Take RJ11 connector with cable out and
open hook of key pad connector to
disconnect key pad cable.
Remove one tape that paste on LCM FPC
cable and touch screen FPC cable.
HTC CONFIDENTIAL
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