A01 2006/11/30
A02 2007/02/01 Update ch.8 PSE Edwin Chen
Add voltage and
current setting for P.49
PSE Edwin Chen MV
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Table of Contents
1 Introduction
2 Product Configuration
3 Labeling Plan
4 Unit Refurbishment Inspection Criteria
5 Product Overview
6 Unit Assembly/Disassembly Procedure
7 Function Test Procedure
8 OS upgrade procedure
9 Board Level 2.5 Inspection
10 Generic Troubleshooting
11 Photo for 80H & 99H Spare Part
Page 3 of 66
12 RF Antenna Specification
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Page 4 of 66
1. Introduction
This manual provides the technical information to support the service activities of Love
This document contains highly confidential information, so any or all of this document should not be
revealed to any third party.
2. Product Features
Platform
- Slim Music PDA Phone.
- Microsoft Windows Mobile 5 Pocket PC Phone Edition.
Processor/Chipset
- TI OMAP 850, 200 MHz.
Memory
- ROM: 128MB.
- RAM: 64MB.
LCD Module
- 2.8" 240 x 320 color TFT LCD.
- LED backlight.
- Sensitive Touch Screen.
GSM/ EDGE Functional
- Internal antenna.
- GSM Quad-band: 850/900/1800/1900 MHz.
- E-GPRS: class B, Multi-slot standard class 10.
FM Radio
- Tuning range: 87.5 MHz ~ 108.5 MHz.
Wireless LAN
- WI-FI 802.11b/g.
Device-to-Device Connectivity
- Bluetooth 2.0.
Digital Camera
- 2 mega-pixel CMOS image sensor.
Power
- Battery.
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
- Removable and chargeable battery, 1,250mAh.
- AC adaptor.
- AC input: 100 ~ 240V AC, 50/60 Hz.
Keyboard/Button/Switch
- Power Button.
- Volume up & down Button.
- Voice dialer /Voice recorder Button.
- Camera captures Button.
- 2 Soft-key Buttons.
- Send/Hands-free Button.
- End Button.
- Start Button.
- OK Button.
- Track wheel.
- Reset Switch.
Page 5 of 66
Notification
- One bi-color LED for GSM network status, notification, and charging status.
- One Bi-color LEDs (Blue & Green) and One Orange-colored LED on in the second lens for WI-FI
(Green), Bluetooth (Blue), and GPS (Amble) status.
- Notification by LED, sound, message, and vibration.
Audio
- Microphone.
- Receiver.
- Loud speaker for Hands-free and GPS voice instruction support.
Interface
- 3V SIM Card slot.
- Micro-SD Card slot.
- HTC Ext-USB (11-pin, mini-USB & audio jack in one).
- External Antenna Connector.
- External GPS Antenna Connector.
Stylus
- Lock type mechanism.
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Hanger
Accessories
- Standard.
- AC adapter.
- USB Sync. Cable.
- Stereo wired headset with microphone and FM radio antenna support.
- Stylus.
- User manual, quick start guide & software CD.
- Option.
- Pouch.
- Mono Bluetooth headset.
- Stereo Bluetooth headset.
- Car charger.
Microsoft Windows Mobile 5.0 Pocket-PC Phone Applications
- Pocket Outlook.
Page 6 of 66
- Calendar, Contacts, Messaging, Tasks, & Voice Notes.
3.3.1 Battery label-Celxpert (WWE, CHT, Product of Taiwan)
HTC P/N: 35H00062-04M
3.3.2 Battery label-Celxpert (WWE, CHT, product of China)
HTC P/N: 35H00062-06M
Page 11 of 66
3.3.3 Battery label-Celxpert (CHS, product of China)
HTC P/N: 35H00062-07M
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
3.4 Battery label-Sanyo
HTC P/N: 35H00064-03M
Page 12 of 66
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
3.5 Battery label-Samsung
HTC P/N: 35H00075-01M
Page 13 of 66
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Page 14 of 66
4. Inspection Criteria
Definition of classes
Class A area => the front side of main unit involves all buttons, Wheel, Jog ball, and LED lens except
LCD.
Class C area => 4 sides and back views of main unit include side key *3, volume key, Camera and
stylus.
Class D area => Socket of battery, inner side of battery cover, Micro SD/SIM Connector and battery
connector.
Area A Area C Area D
Description
General inspective regulations and according SPEC refer to IS-3047 Generic Cosmetic Inspection
Criteria.
In the event of any inconsistencies between this document of IS-3455 and the Relationship
agreement, the parties agree that this document of IS-3455 shall prevail.
Display inspection
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
must be
Foreign Scratch,
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Inspection Defects Accept Level Level
Single
Electrical
Characteristic
Defects
Objects or Lint
on power off
status
Bright Dots
Dark Dots
Dark or Bright lines 0 Minor
All Allowable Dots Defects
Shift and tilt of screen viewed area
Scratch
Lint (linear foreign objects)
Spots
Fish eye on film
Breakage on film surface Not acceptable Minor
Total acceptable defect quantity 10
2 adjacent 0 Minor
3 or more adjacent 0 Minor
Single
2 adjacent 0 Minor
Page 15 of 66
Red+ Green+ Blue 3, S > 5mm.
Total Number 2, S > 5mm.
Total Number 3, S > 5mm.
The black edge around display area
detected by front view.
0.03 < W 0.1 (mm)
L 5 (mm), N 2 (mm)
0.03 < W 0.1 (mm)
0.3 < L 3.0 (mm)
N 5
0.1 < D 0.3 (mm), N 4
0.1 < D 0.4 (mm), N 4
Minor
Minor
Minor
Minor
Minor
Minor
Minor
Minor
Minor
Main unit inspection
Gap & Step inspections
Gap spec. as following
0~0.4mm
0.4~0.7m
0~0.3mm
0~0.4mm
0~0.4mm
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Page 16 of 66
Step
Description
1. Step between mating parts. Step < 0.3 mm
2. Others, refer to production release spec Others, refer to production release spec
Accept Criteria
Cosmetic inspection
Broken, come off and curved edges are unacceptable. The serious folded mark is not allowed as photo
attached, but allows two minor folded marks.
The inspective point of D area.
• Any marks generated by scratching, grinding or colliding are acceptable except base
material exposed.
• Not allow battery connector pin and SIM/Micro SD Conn. Deform. The hook of battery cover
also can’t allow broken and deform
Others
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Description Accept Criteria
Class A
Class B
Class C
Contamination dot/Granule dot/Cave granule
Description Accept Criteria
Class A
Class B
Class C
Description Accept Criteria
Burr. Don’t accept hand scrape MI
D0.5mm ,N2,S 15 mm (Ignored if D D 0.15mm)
Total: D<0.6mm ,N4,S 15 mm (Ignored if D D 0.25mm)
Exposure of substrate do not accept
Scratch : L4mm ,W0.2mm ,N2, S10mm
Exposure of substrate do not accept
Scratch : L4mm ,W0.25mm ,N3, S10mm
Exposure of substrate do not accept
Scratch : L10mm ,W0.4mm ,N5, S5mm
Scratch
Label area don’t care
D<0.9mm ,N4,S 10 mm
Burr
Page 17 of 66
MI
MI
MI
MI
MI
MI
Imprint mark
Description Accept Criteria
Class A 0.25diameter0.65mm ,N3 MI
Class B
Description Accept Criteria
Class A L2.5mm,W0.25mm,N3 MI
Class B L3.0mm,W0.25mm,N4 MI
Class C L3.0mm,W0.3mm,N5 MI
Description Accept Criteria
Class A L3mm , W0.2mm ,N2, S 5 mm MI
Class B L5mm , W0.3mm ,N3, S 5 mm MI
Class C L10mm , W0.3 mm ,N3 MI
0.65mm<Diameter1.00mm,N3
Bright mark
Lint
MI
HTC CONFIDENTIAL
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
5. Product Overview
Device
Page 18 of 66
# Item Function
1 Voice command button
2 Volume Slider
3 RESET button
4 Notification LED 1
5 Notification LED 2
# Item Function
HTC CONFIDENTIAL
Press to start Voice Speed Dial; press and hold to record a voice note.
• Slider up or down to adjust the speaker volume.
• During a call, slider up or down to adjust the earpiece volume.
With the stylus, press RESET button to soft-reset your device.
The LED shows the following:
• A blinking Blue light for Bluetooth system notification of powered-up and
ready to transmit radio frequency signal.
• A blinking Green light for Wi-Fi status.
• When both Bluetooth and Wi-Fi are enabled, their lights blink
alternately.
• Amber light for GPS status.
The bi-color LED shows Green and Amber lights for GSM/GPRS/EDGE
standby, message and network status as well as for notification and battery
charging status.
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
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Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
6 Touch Screen
7 Left and Right soft keys
8 MEDIA HUB button
9 TALK button
10 START button
11 Track Wheel
12 Trackball
13 OK button
14 END button
15 COMM MANAGER button
16 Strap Holder
17 Microphone
Sync connector/
18
Earphone jack
19 POWER button
20 CAMERA button
21 Stylus
22 Car Antenna Connector
23 Speaker
Tap the screen with the stylus to write, draw, or make a selection.
Press to execute the command in the label above the button.
Press to open Media Hub.
Press to answer an incoming call or dial a number.
Press to open the Start menu.
• Turn clockwise or counterclockwise to move through items on the
screen or in the menu.
• When using the Camera or GPS software, using it for zooming.
• Roll up, down, left, or right to move through menus and program
instructions; carry out the selection by pressing the Trackball.
• When using the Camera, use it as the shutter release.
• When using the GPS software, use it to move around a GPS map.
Press to confirm your data entries, or to exit the program in use.
Press to end a call or to return to the Today screen.
Press to launch Comm Manager.
It lets you to attach a strap for carrying your device.
Speak into the microphone when receiving or making a phone call or voice
recording.
• Use this connector to synchronize data by connecting the provided USB
sync cable or to recharge the battery via the provided AC adapter.
• You can also connect the provided USB stereo handset for hands-free
conversation or for listening FM radio and audio media. FM radio uses
the stereo handset as an antenna.
• Press to turn off the display temporarily. This switches your device to
sleep mode. You can still receive call and message when your device is
in Sleep mode.
• Press and hold (for about 5seconds) to turn off the power completely. All
functions including the phone will be unavailable to use.
Press to launch the Camera; press again to take a photo or video clip,
depending on the specified capture mode.
Use the stylus to write, draw, or select items on the touch screen.
Connect your device to the car antenna while in a car to have better
reception quality.
Listen to media from here.
Page 19 of 66
24 Camera
25 Self-Portrait Mirror
26 Battery Cover
HTC CONFIDENTIAL
Use the camera to take still photos and record video clips.
Turn the back side of your device to face your self so that your image reflects
on the mirror when taking self-portrait shots.
Slider out to access the battery compartment.
宏宏宏宏達國際電子股份有限公司
High Tech Computer, Corp.
High Tech Computer, Corp.
達國際電子股份有限公司
達國際電子股份有限公司達國際電子股份有限公司
.
Doc. No. DOC-000 REV.
Issued Date 2007/02/01
A02
Revised Date
Doc. Title Love Service Manual
Accessories
Page 20 of 66
# Item Function
1 AC adapter
2 USB Sync cable
3 Stereo handset
4 Car adapter
5 Car holder
Converts AC to DC for recharging the battery.
Connects your device to a PC and synchronize data.
• Provide a volume control slider and a Send/End button. Press a
Send/End button to pick up a call or put a call on hold; press and hold
the button to end the call.
• Make sure you connect this handset when using the FM radio since its
uses the handset as an antenna.
Use it to charge the battery on your device while you are in traveling in a car.
Plug it to the sync connector of your device and to the car’s cigarette lighter
socket.
Use it to mount your device in a car. Press the suction pedestal on the car’s
windshield, and push the lever to securely attach the holder. The sit your
device in the holder, and press both sides of the holder inward to secure the
grip.
HTC CONFIDENTIAL
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