HTC LM2596 Service Manual

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3.0A, 150Khz, Step-Down Switching Regulator
FEATURES
3.3V, 5.0V, 12V, 15V, and Adjustable Output Versions
Adjustable Version Output Voltage Range, 1.23 to 37V
+/- 4%. Maximum Over Line and Load Conditions
Guaranteed 3.0A Output Current
Wide Input Voltage Range
150Khz Fixed Frequency Internal Oscillator
TTL Shutdown Capability, Low Power Standby Mode
High Efficiency
Uses Readily Available Standard Inductors
Thermal Shutdown and Current Limit Protection
Moisture Sensitivity Level(MSL) Equals1
Applications
Simple High-Efficiency Step-Down(Buck) Regulator
Efficient Pre-Regulator for Linear Regulators
On-Card Switching Regulators
Positive to Negative Converter(Buck-Boost)
Negative Step-Up Converters
Power Supply for Battery Chargers
LM2596
TO-220
TO-220V
TO-263(D2)
1. Vin
2. Output
3. Ground
4. Feedback
5. On/Off
DESCRIPTION
The LM2596 series of regulators are monolithic integrated
circuits ideally suited for easy and convenient design of a
step-down switching regualtor(buck converter).
All circuits of this series are capable of driving a 3.0A load
with excellent line and load regulation. These devices are
available in fixed output voltages of 3.3V, 5.0V,12V, 15V,
and an adjustable output version.
These regulatiors were designed to minimize the number of externalcomponents to simplify the power supply design. Standard series of inductors optimized for use with the LM2576 are offered
by several different inductor manufacturers.
Since the LM2596 converter is a switch-mode power supply, its efficiency is significantly higher in
comparison with popular three-terminal limear reguators, especially with higher input voltages.
In many cases, the power dissipated is so low that no heatsink is required or its size could
be reduced dramatically. A standard series of inductors optimized for use with the LM2596 are
available from several different manufacturers. This feature greatly simplifies the design of
switch-mode power supplies. The LM2596 features include a guaranteed +/- 4% tolerance
on output voltage within specified input voltages and output load conditions, and +/-15% on the
oscillator frequency (+/- 2% over 0oC to 125 oC).
External shutdown is included, featuring 80 uA(typical) standby current. The output switch includes
cycle-bycycle current limiting, as well as thermal shutdown for full protection under fault conditions.
ORDERING INFORMATION
Device Marking Package LM2596T-X.X LM2596T-X.X TO-220 LM2596TV-X.X LM2596T-X.X LM2596R LM2596R-X.X TO-263
TO-220V
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3.0A, 15V, Step-Down Switching Regulator
Typical Application (Fixed Output Voltage Versions)
LM2596
680 uF
LM2596-5.0
33 uH
1N5824
220 uF
Figure 1. Block Diagram and Typical Application
ABSOLUTE MAXIMUM RATINGS
(Absolute Maximum Ratings indicate limits beyond which damage to the device may occur.)
TO-220, 5-Lead
Thermal Resistance, Junction-to-Ambient Thermal Resistance, Junction-to-case
TO-263
Thermal Resistance, Junction-to-Ambient Thermal Resistance, Junction-to-case
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LM2596
OPERATING RATINGS (Operating Ratings indicate conditions for which the device is intended to be
functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.)
ELECTRICAL CHARACTERISTICS / SYSTEM PARAMETERS ([Note 1] Test Circuit Figure 2)
(Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V for the 12 V version, and Vin = 30 V for the 15 V version. ILoad = 500 mA. For typical values TJ = 25°C, for min/max values TJ is the operating junction temperature range that applies [Note 2], unless otherwise noted.)
LM2596-3.3 ([ Note 1]. Test Circuit Figure 2 )
73
LM2596-5.0 ([ Note 1]. Test Circuit Figure 2 )
LM2596-5.0 ([ Note 1]. Test Circuit Figure 1 )
LM2596-12 ([ Note 1]. Test Circuit Figure 2 )
LM2596-15 ([ Note 1]. Test Circuit Figure 2 )
LM2596-ADJ ([ Note 1]. Test Circuit Figure 2 )
80
90
98
73
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x
LM2596
ELECTRICAL CHARACTERISTICS / Device Parameters
(Unless otherwise specified, Vin = 12 V for the 3.3 V, 5.0 V, and Adjustable version, Vin = 25 V for the 12 V version, and Vin = 30 V for the 15 V version. ILoad = 500 mA. For typical values Tj = 25°C, for min/ma values Tj is the operating junction temperature range that applies [Note 2], unless otherwise noted.)
10
0
127
110
0
-
0
0
0
2
3.4
150 173
1.16
100
4.53.6
-
2
5
50
100
173
1.4
1.5
6.9
7.5
50 30
-
10
250
-
0
2.0
0
2 V LOGIC = 2.5V (Regulator OFF) V LOGIC = 0.5V (Regulator ON)
1. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2596 is used as shown in the Figure 1 test circuit, system performance will be as shown in system parameters section .
2. Tested junction temperature range for the LM2596 : T
3. The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%.
4. Output (Pin 2) sourcing current. No diode, inductor or capacitor connected to output pin.
5. Feedback (Pin 4) removed from output and connected to 0 V.
6. Feedback (Pin 4) removed from output and connected to +12 V for the Adjustable, 3.3 V, and 5.0V ersions, and +25 V for the 12 V and15 V versions, to force the output transistor “off”.
7. Vin = 40 V.
LOW = –0°C THIGH = +125°C
2.0
1.3
1.3
5 15
0.02 5.0
0.6
0.6
-
-
4
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3.0A, 15V, Step-Down Switching Regulator
TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 2)
LM2596
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TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 2)
Feedback Pin Bias Current
LM2596
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Test Circuit and Layout Guidelines
LM2596
Figure 2. Typical Test Circuits and Layout Guide
As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring inductance can generate voltage transients which can cause problems. For minimal inductance and ground loops, the wires indicated by heavy lines should be wide printed circuit traces and should be kept as short as possible. For best results, external components should be located as close to the switcher lC as possible using ground plane construction or single point grounding. If open core inductors are used, special care must be taken as to the location and positioning of this type of inductor. Allowing the inductor flux to intersect sensitive feedback, lC groundpath and COUT wiring can cause problems. When using the adjustable version, special care must be taken as to the location of the feedback resistors and the associated wiring. Physically locate both resistors near the IC, and route the wiring away from the inductor, especially an open core type of inductor.
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PIN FUNCTION DESCRIPTION
LM2596
Symbol
1
3 4
5 ON/OFF
Vin
Output2
Gnd
Feedback
Description
This pin is the positive input supply for the LM2596 step–down switching regulator.In order to minimize voltage transients and to supply the switching
currents needed by the regulator, a suitable input bypass capacitor must be present .(Cin in Figure 1). This is the emitter of the internal switch. The saturation voltage Vsat of this output switch is typically 1.5 V. It should be kept in mind that the PCB area connected to this pin should be kept to a minimum in order to minimize coupling to sensitive circuitry. Circuit ground pin. See the information about the printed circuit board layout. This pin senses regulated output voltage to complete the feedback loop. The signal is divided by the internal resistor divider network R2, R1 and applied to the non–inverting input of the internal error amplifier. In the Adjustable version of the LM2596 switching regulator this pin is the direct input of the error amplifier and the resistor network R2, R1 is connected externally to allow programming of the output voltage. It allows the switching regulator circuit to be shut down using logic level signals, thus dropping the total input supply current to approximately 80 mA. The threshold voltage is typically 1.4 V. Applying a voltage above this value (up to +Vin) shuts the regulator off. If the voltage applied to this pin is lower than 1.4V or if this pin is left open, the regulator will be in the "on" condition
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PACKAGES DIMENSION : TO220-5L
LM2596
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PACKAGES DIMENSION : TO220V-5L
LM2596
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3.0A, 15V, Step-Down Switching Regulator
PACKAGES DIMENSION : TO263-5L
LM2596
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