Page 1
2.990.999.120_en
SP 5080
Keep this instruction for future use!
OPERATING MANUAL
CHANNEL BALING PRESS
SP 5080
Page 2
SP 5080
HSM GmbH + Co.KG,
Austrasse 1-9,
88699 Frickingen / Germany
Tel. + 49 75 54 2100-0
Fax + 49 75 54 2100-160
[email protected]
www.hsm.eu
2 2.990.999.120_en 04/2013
Page 3
SP 5080
Contents
Nameplate 6
Foreword 7
1 Safety 8
1.1 Notes on safety....................................................................................................8
1.1.1 "Work safety" symbol ..........................................................................................................8
1.1.2 "Notice" symbol ...................................................................................................................8
1.2 Classifi cation of hazards......................................................................................8
1.2.1 Danger ................................................................................................................................8
1.2.2 Warning ...............................................................................................................................8
1.2.3 Caution................................................................................................................................8
1.3 Notes on work safety ...........................................................................................9
1.4 Proper use ......................................................................................................... 11
1.5 Inspecting the safety devices ............................................................................12
2 Technical data 15
2.1 Power requirement and fuse rate ......................................................................15
2.2 KP 80 Combined press .....................................................................................15
2.3 FA 500.3 Shredder.............................................................................................16
2.4 Operating conditions ..........................................................................................16
2.5 Accessories .......................................................................................................16
2.6 SP 5080 explanatory diagram ...........................................................................17
2.7 Machine dimensions ..........................................................................................18
3 Preparations 19
3.1 General instructions...........................................................................................19
3.2 Siting the machine .............................................................................................19
3.3 Supply connections ...........................................................................................19
3.4 Settings..............................................................................................................19
3.5 Transporting the baling press ............................................................................20
3.5.1 Transport to another application site .................................................................................20
3.6 Transporting the shredder .................................................................................21
3.7 Assembling the shredder ...................................................................................22
3.8 Assembling the shredder press combination.....................................................23
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SP 5080
4 Commissioning 26
4.1 Baling press controls .........................................................................................26
4.1.1 Accessing the SERVICE menu .........................................................................................30
4.1.2 Set-up mode .....................................................................................................................31
4.1.2.1 Pressure plate forward-backward / door lock open-close .....................................................31
4.1.2.2 To exit set-up mode ...............................................................................................................31
4.1.3 To display / clear the daily bale meter ...............................................................................32
4.1.4 To display the total bale meter ..........................................................................................32
4.1.5 To display the service hours meter ...................................................................................32
4.1.6 To set the user language...................................................................................................33
4.1.7 To display the error memory .............................................................................................33
4.1.8 System ..............................................................................................................................33
4.2 Shredder control panel ......................................................................................34
4.2.1 Display: Baling press not in automatic mode ....................................................................34
4.2.2 Display: Status of the baling press....................................................................................34
4.3 Initial start-up .....................................................................................................35
4.4 Using the machine .............................................................................................36
4.4.1 Fit the plastic bag and start the machine ..........................................................................36
4.5 Ejecting and bagging the bale ...........................................................................40
4.6 Malfunctions of the baling press ........................................................................43
4.6.1 Error numbers ...................................................................................................................43
4.7 Malfunctions of the shredder .............................................................................44
4.7.1 Overload due to paper jam ..............................................................................................44
4.7.2 Electric motor overheats ...................................................................................................44
4.7.3 Emergency stop activated.................................................................................................44
4.7.4 Oil reservoir empty ............................................................................................................45
4.8 Stopping the machine ........................................................................................45
4.9 Outdoor use .......................................................................................................45
5 Inspection and maintenance work 46
5.1 Notes on maintenance.......................................................................................46
5.2 Maintenance of the combined press..................................................................47
5.2.1 Changing the hydraulic fl uid / venting fi lter .......................................................................47
5.2.2 Lubricating the movable parts ...........................................................................................48
5.3 Maintenance of the FA 500.3 shredder .............................................................49
5.3.1 Lubricating the drive chains and synchronized wheels (2 x per year) ..............................49
5.3.2 Retighten the feed belt ......................................................................................................50
5.3.3 Check the directional stability of the feed belt ..................................................................50
5.3.4 Check the feed belt for wear .............................................................................................50
5.3.5 Emptying the collecting tray ..............................................................................................51
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SP 5080
6 Storage 52
7 Disposal instructions 52
7.1 Disposal verifi cation form .................................................................................53
8 Using and ordering spare parts 54
8.1 Customer service address .................................................................................54
9 Electrical circuit diagrams 55
10 KP 80 hydraulic diagram 56
11 EC declaration of conformity 57
04/2013 2.990.999.120_en 5
Page 6
Nameplate
MODELL
MASCH.-NR.:
SERIEN - NR.:
PRESSKRAFT: kN
BAUJAHR:
HSM GmbH+Co.KG
Austrasse 1-9
D-88 699 Frickingen
Germany
LEISTUNG: kW
zH V :GNUNNAPS
NENNSTROM: A
SP 5080
The machine number is specifi ed on the nameplate of the baling press, shown above. Guaran-
tee claims and inquiries cannot be processed if you do not quote the machine number.
Please therefore enter this number into the grey fi eld of the nameplate immediately after re-
ceipt of the baling press.
6 2.990.999.120_en 04/2013
Page 7
Foreword
This Operating Manual informs you in detail about the start-up and maintenance of your
new baling press. It also contains notes on safety which must be observed.
To a great extent, the performance of your baling press depends on its proper application and thorough maintenance. You should carefully read this Operating Manual and
the notes on safety and always keep them safe at hand. You can thus prevent accidents,
maintain your guarantee claims against the manufacturer and always have an operative
baling press.
HSM GmbH + Co. KG permanently aspire to improve their products. They reserve the
right to perform any changes and modifi cations which are deemed necessary. Howev-
er, this does not imply the obligation for a subsequent modifi cation of already delivered
machines.
Technical modifi cations as compared to the representations and statements in this Oper-
ating Manual which become necessary to improve the baling press are reserved.
SP 5080
This Operating Manual is intended for staff installing, operating and servicing the baling
press. It includes technical specifi cations and drawings which must not be copied, distrib-
uted or used for competitive purposes or given to third parties completely or in part.
Please contact your local dealer if you still have questions after having read this Operating Manual.
04/2013 2.990.999.120_en 7
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1 Safety
1.1 Notes on safety
1.1.1 "Work safety" symbol
This symbol marks all work safety notes in this Operating Manual which
endanger the health or life of people. Please pay attention to this symbol and
exercise particular care in such cases. Please also forward all work safety
notes to other users.
Apart from the instructions in this manual, you must also follow generally
applicable safety and accident prevention regulations..
1.1.2 "Notice" symbol
This symbol marks information in this manual which requires particular
attention so that guidelines, regulations, instructions and correct working
procedures are followed and damage to or ruin of the machine and/or other
equipment prevented.
SP 5080
1.2 Classifi cation of hazards
1.2.1 Danger
identifi es an immediate danger. If not avoided, it will result in death or severe
injuries (crippling).
1.2.2 Warning
identifi es a possibly dangerous situation. If not avoided, it could result in
death or severe injuries.
1.2.3 Caution
identifi es a possibly dangerous situation. If not avoided, it could result in light
or minor injuries. Is also used for warnings concerning damage to material.
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1.3 Notes on work safety
Please pay particular attention to the following notes on work safety:
– The SP 5080 shredder press combination has been safety-tested by an accredited testing
station.
Nevertheless, incorrect operation and misuse can result in:
• the health or life of the operator
• the machine and other valuable equipment
• the effi cient operation of the shredder
– The SP 5080 shredder press combination has been built with the most up-to-date
technology. However, the machine can be dangerous if improperly used, even by trained-
staff, or if used for purposes other than those for which it was designed.
– The operation of the shredder press combination is always subject to local safety and acci-
dent prevention regulations.
SP 5080
– The employer must observe and comply with the “minimum safety and health requirements-
for the use of work equipment by workers at work”. Machinery Directive 2009/104/EC
– The shredder press combination may not be operated by anyone under 16 years of age.
– All those charged with installation, assembly, disassembly, start-up, operation, inspection,
maintenance or repair of the baling press must have fi rst read and fully understood the en-
tire operating manual, paying particular attention to the “Safety” section.
– The shredder press combination may only be operated, serviced and repaired by authorised,
trained staff. These staff must have been given special instructions on any dangers which
may possibly arise.
– Areas of personal responsibility for installation, assembly, re-assembly, set-up, operation and
maintenance must be clearly defi ned and strictly adhered to, in order to avoid confusion
which might compromise safety.
– When carrying out installation, disassembly, re-assembly, maintenance, operation, adjust-
ment and maintenance work always observe the shut-down procedures described in the
operating manual. Never perform this kind of work on the machine unless it is fully shut
down.
– Before performing such tasks make sure the drives and additional mechanisms of the baling
press cannot be switched on unintentionally. Turn the main switch to the “0” position and se-
cure it. Pull out the power plug.
– Before starting the machine after repairs, make sure all protective devices are in place.
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SP 5080
– Do not carry out any tasks which may endanger your safety while operating the machine.
– Any changes which take place and could impair safety should be reported immediately. Put
the machine out of operation until the damage is rectifi ed.
– Always make sure the machine is in perfect condition before you switch it on.
– Make sure the area around the machine is clean and safe.
– Unauthorised modifi cations and changes to the machine are strictly prohibited. Protective
devices may not be removed or otherwise rendered inoperative.
– No work on the machine which is not part of its normal operation may be performed while
the machine is still running.
– Never open doors and fl aps before the machine has been shut down. Note the instruction
plate.
– Test the protective measures installed after any electrical or repair work.
– No platforms or other raised surfaces may be placed near the shredder press combination
if they encroach on the specifi ed safety clearances.
– Connecting cables must be laid in such a way that they cannot be tripped over.
– Only persons with the appropriate skills and experience in hydraulics may carry out work
on the hydraulic equipment.
– All lines, pipes and bolted joints must be regularly inspected for looseness, leaks and vis-
ible damage. Any damage must be repaired immediately. Escaping oil can cause fi re and
injury
– Any parts of the system and hydraulic pressure lines that need to be opened must be de-
pressurised according to the assembly instructions before commencing repair work.
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1.4 Proper use
The SP 5080 shredder press combination is intended solely for shredding and pressing
paper and cardboard. The robust cutting unit is unaffected by staples and paper clips and
is even suitable for the destruction of whole volumes of fi les and folders. Excluding other
types of materials.
Mode of operation:
The above mentioned material is fed into the Shredder. The shredded material falls
through the discharge chute of the shredder directly into the hopper of the press. The
press cycle is initiated by a light barrier in the hopper when it has been fi lled to a certain
level. The press ram is extended and pushes the material into the press chamber, where
it is compacted. The shredder continues to run during the press cycle. As soon as the
bale has reached a certain length, it has to be ejected into a gusseted bag. Thereafter
pressing can continue.
Any other use is considered improper. The manufacturer accepts no liability for damage
resulting from improper use - the operator carries sole responsibility for such use.
SP 5080
Proper use also includes carrying out installation, assembly, disassembly, start-up, operation
and maintenance work as prescribed by the manufacturer. The baling press may
only be operated, serviced and repaired by staff who are familiar with these regulations
and aware of the dangers.
The shredder press combination may only be operated by authorised, trained staff. Do
not carry out any tasks which may endanger your safety while operating the machine.
The relevant accident prevention regulations and any other generally recognised health
and safety standards must also be observed.
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1.5 Inspecting the safety devices
Check the safety devices:
• at the start of every work shift (when operation was interrupted)
• at least once a week when the operation is interrupted
• after each maintenance or repair
Check the safety devices for:
• specifi ed condition
• specifi ed position
• safe attachment
• specifi ed function
Use the following checklist for your inspection. Correct any defects before starting
the machine!
If any defects arise during operation stop the machine immediately and ensure that the
defect is corrected.
SP 5080
Do not modify or remove any of the protective devices. Do not deactivate any of the protective
devices by modifying the machine.
Modifi cations to the machine are prohibited for safety reasons!
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Checklist for inspecting the safety devices
Use the following list for your inspection of the safety devices.
Photocopy it for regular inspections.
Tick off the boxes if the check was successful.
Do not start the machine until you have checked every point.
1. All protective plates must be mounted and fi rmly
bolted on. (see picture)
SP 5080
The control cabinet must be closed and the
2.
“Lightning symbol” warning sign affi xed to it.
3. Check the safety switch on the hopper. The
safety switch switches the shredder press combination off immediately and prevents it from being
switched on again when the inspection fl ap is
opened.
Try this function out!
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SP 5080
Ein-Mann-Bedienung
One-man operation
Un seul opérateur
4. When you press the emergency stop switch bar
whilst the machine is running, the shredder and
baling press must switch off immediately. The
machines can only be switched on again once
you have pulled out the switch bar.
Try this function out!
5. The safety sticker “One-man operation” must be
fi xed to the shredder.
6. The “Safety instruction symbol” sticker must be
fi xed to the shredder.
Inspected
Date ..........................................
Signature..................................
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Page 15
2 Technical data
2.1 Power requirement and fuse rate
Voltage 3 x 400 V / 50 Hz 3 x 400 V / 50 Hz
Net 3P+N+PE 3P+N+PE
Power 11,5 kW 13,5 kW
Fuse 32 A 32 A
Rated current 32 A 32 A
2.2 KP 80 Combined press
Weight approx. 600 kg
Size (L x W x H) 2335 x 945 x 1400 mm
Press data
Pressing force 80 kN
Specifi c pressing force 30 N/cm²
Cycle time when idling (theoretical) 18-20 s
Bale size (L x W x H) 800 x 570 x 490 mm
Bale weight (depending on material)* 50 - 70 kg
SP 5080
Security level 2 - 3 Security level 4
Motor data
Rated power P
Operating voltage U 3 x 400 V / 50 Hz
Rated current l
Protection class IP 55
Hydraulics
Operating pressure 210 bar
Pump
Discharge Q 19,5 l/min
Cylinder
Pressing cylinder Ø 70/50 x 1000 mm
Oil tank
Capacity 20 l
Oil grade multi-grade oil (DIN 51524-T3)
n
n
4,0 kW
8,3 A
ISO viscosity grade HVLP 22
Noise emission
The sound pressure level does not exceed 80 dB(A)
*)Bale weight : The bale weight varies depending on the type, humidity and condition of the
compressed material and on bale length / height.
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SP 5080
2.3 FA 500.3 Shredder
Cutting type Particle cut
Cutting size (mm)
Security level DIN 66399
Security level DIN 32757
A4 (sheet) cutting performance 70 g/m
80 g/m
Throughput security level 4 200 – 250 kg/h
Intake width 500 mm
Cutting speed 210 mm/s
Power supply 3 x 400 V, 50 Hz
Rated power motor 7,5 kW 5,5 + 4 kW
Rated current at rated
cutting capacity
Plug Industrial plug
Fuse
10,5 x 40 - 76 7,5 x 40 - 76 6 x 40 - 53 1,9 x 1,5
P-2/O-2/T-2/E-2
2
2
2
600 - 650
510 - 550
P-3/O-2/T-3/E-2
2
500 - 550
425 - 470
27 A 31 A
Typ "gl" 35 Ampere
P-3/O-2/T-3/E-23P-5/O-4/T-5/E-4/F-2
400 - 450
340 - 380
4
120 - 130
90 - 100
automatic cutout
Ambient conditions for transport,
storage and operation:
Temperature
Relative humidity
Altitude above sea level
Dimenstions W x D x H 1170 x 1795 x 1795 mm
Weight 790 kg 920 kg
Sound pressure level 75 dB(A)
Shredded material container volume 530 l (2 x 265 l)
max. 90 %, without condensation
K or C / 32 Ampere
-10 °C bis +40 °C
max. 2.000 m
2.4 Operating conditions
Operating temperature - 10°C ÷ + 40°C
Operating humidity max. 90%, without-condensing
Operating altitude max. 2000 m above sea level
2.5 Accessories
PE gusseted bag 570/490 x 1400 x 0,075 mm
Order no.: 6.209.995.000
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2.6 SP 5080 explanatory diagram
9
3
4
19
SP 5080
1 Press control cabinet
2 Press control panel
3 Press inspection fl ap
4 Safety fl ap door lock
5 Counter plate
6 Door lock
7 Press chamber
8 Hydraulic cover
6
5
9 FA 500.3 Shredder
10 Loading table
11 Shredder control panel
12 Emergency stop switch bar
13 Feed belt
14 Swivel roller with brake
2
14
13
1
7
11
10
12
20
1517 1618
04/2013 2.990.999.120_en 17
8
15 Pressing cylinder
16 Press motor
17 Venting fi lter
18 Hydraulic tank
19 Shredder inspection fl ap
20 Oil reservoir opening
Page 18
2.7 Machine dimensions
SP 5080
2 x1,5 kN 2 x1,5 kN
2 x2,3 kN 2 x2,3 kN
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3 Preparations
3.1 General instructions
We strongly recommend that installation work on the baling press should be carried out
by trained HSM engineers.
We accept no liability for damage resulting from incorrect installation.
If you do perform installation tasks yourself, make sure you have read and fully understood
the entire operating manual before you start.
3.2 Siting the machine
When deciding where to install the machine (e.g. planning by the customer) make
sure there is enough space around the machine so that assembly and repair work can
be carried out without obstruction. Upstream and downstream machines are to be arranged
accordingly.
SP 5080
The installation on the prepared foundation must be carried out in such a way that the
shredder press combination is level.
The shredder press combination may only be operated in dry rooms.
At temperatures below 0 °C and above 30 °C respectively, use different hydraulic oil that
has a suitable viscosity for the baling press or upgrade the tank heater/oil cooler.
3.3 Supply connections
Power is supplied via the central control cabinet of the baling press. The control cabinet
has a power connection cable with a CEE plug.
The installation site must have a CEE 5x32A/6H power socket with an appropriate fuse.
(see “Technical data”)
3.4 Settings
In general, all the components have been installed, and the electrical and hydraulic lines
connected.
The electrical and hydraulic settings for the various components have been performed
by HSM.
Caution!
Unauthorised adjustments to the set values are prohibited and could
seriously damage the machine.
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3.5 Transporting the baling press
Always use the special bearing points for loading the machine from a lorry using a forklift.
SP 5080
– Place the baling press on a smooth level surface at the installation site.
– Remove the packaging foil and dispose of it in a manner that is environmentally sound.
– Cut through the steel straps.
– Using a forklift, lift the baling press by approximately 10 cm and remove the wooden blocks.
– Open the inspection fl ap and remove all the items delivered with the machine from the press
chamber.
3.5.1 Transport to another application site
If only a short distance has to be covered, the baling press can be rolled to the application
site. The new installation site must have a suffi cient fl oor loading capacity and
comply with the space requirements as well as having an appropriate power socket.
Caution!
Installations on the electrical system or control cabinet may only be carried
out by a qualifi ed electrician or one of our service engineers.
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3.6 Transporting the shredder
Caution!
When moving the shredder, note that it may topple over. Danger of falling
over!
– Place the shredder on a smooth level surface at the installation site.
– Remove the packaging foil and dispose of it in a manner that is environmentally
sound.
– Cut through the steel straps.
– Roll the shredder off the pallet in accordance with the unpacking instructions. The
shredder can now be moved on its rollers.
SP 5080
• The loading table must be mounted at the installation site.
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3.7 Assembling the shredder
The shredder is not fully assembled on delivery.
The loading table is not assembled and should only be assembled at the installation site.
- Attach the table using the M10 nuts (1)
SP 5080
1
- Insert the plug (connection for the emergency stop switch bar) into the socket and
turn it to stop.
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3.8 Assembling the shredder press combination
Danger!
Open shearing point, blade rollers.
Risk of fi ngers and hands being severed.
Neither the shredder nor the combined press may be switched on before
both devices have been properly connected and bolted together!
1. Remove the 2 cross braces (S) on the
shredder and lock the roller brakes on the
press.
S
2. Push the shredder over the press from
behind.
SP 5080
3. Insert the plug of the connection cable into
the socket of the shredder and lock the
plug in position.
4. Carefully push it forward until the discharge chute of the shredder touches the
press hopper. Take care with the cable
whilst doing so.
5. If the Shredder cannot be completely
pushed up against in the press hopper, the
cover (A) must be loosened and subsequently retightened.
A
6. Bolt the shredder and the baling press
together using the 4 nuts.
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SP 5080
7. Attach the cover plate (B) using the 4
fi llister head screws
B
8. Insert the plug of the connection ca-
ble into the socket of the baling press
and lock the plug in position.
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SP 5080
9. Then lock the roller brakes on the shredder.
10. Inspect the safety devices. Use the
checklist in section 1 for the inspection.
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4 Commissioning
SERVICE
ELECTRONIC
4.1 Baling press controls
SP 5080
56 9
3
2
11
1
I
0
0
14
7
4
8
10
13
12
1 Main switch
2 Automatic mode
3 Automatic mode (LED)
4 Standby (ready indicator)
5 Press ram forward
Only in set-up mode or
during bale ejection:
12 Two hand control key
7 + 12 Release door lock
5 + 12 Fasten door lock
6 Press ram stop
7 Press ram backward
8 Bale ready
9 Malfunction
Only whilst counter plate is open:
5 + 12 Press ram forward
7 + 12 Press ram backward
10 Menu selection / scroll up (+) / down (-)
1 1 Text display
13 Bale length
14 Emergency stop (optional)
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Main switch (1)
I
SP 5080
0
0
The main switch is on when it is turned 90° to the right.
In the “Off” position, the main switch can be secured with a padlock.
“Automatic mode” key (2)
This key switches the baling press into automatic mode. Deselect the automatic mode by
pressing the key again.
“Automatic mode” LED (3)
This symbol lights up white as soon as the automatic mode is switched on.
“Standby” LED (4)
This symbol lights up green as soon as the main switch is switched on and the machine receives power.
This symbol fl ashes in the set-up mode or with the “Bale ready” message
“Press ram forward” key (5)
(arrow in direction of pressing)
This key starts the press cycle. The press ram moves forward and presses the material.
After the compression time has expired, the press ram automatically moves to the rear
limit position. The motor switches off.
“Stop press ram” key (6)
This key is used to stop the press ram in any position.
“Press ram backward” key (7)
(arrow opposite direction of pressing)
This key moves the press ram back to the rear limit position.
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SP 5080
“Bale ready” LED (8)
This symbol lights up blue as soon as the bale has reached a set size. The press ram
stops, and the press and shredder switch off.
Indicator: Bale ready
2-hand control
The “Press ram status” symbol lights up yellow on the shredder control panel. The cutting
unit of the shredder can now only be run backwards.
The “Bale ready” message remains active until the counter plate is closed. Then the
Indicator: Manual mode
Bale number: xxx (= daily bale meter reading) appears.
To clear the “Bale ready” signal
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Simultaneously press the +/– keys again for about 3 seconds
Indicator: Caution! – Set-up mode (fl ashes)
– Press both “Press ram forward” keys and run the press ram for approx. 3 seconds under
pressure >> “Bale ready” – signal goes out.
“Malfunction” LED (9)
This symbol lights up red as soon as a malfunction occurs in the baling press. The press
and shredder switch off.
(-> see also “Malfunctions”)
The machine cannot be started whilst this message is active!
+ / – Keys (10)
Press the +/– keys to scroll through the menu items.
See also the following pages.
Text display (11)
The text display shows the operating conditions and error messages. (-> see also “Malfunctions”)
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SP 5080
Two hand control (12)
Note
This only functions when the “Bale ready” symbol is on, or in the set-up mode.
Two hand control: Open the hydraulic door lock (7 + 12)
If you simultaneously press the two keys (within 0.6 seconds), the door lock is opened.
If you let go of one of these keys, the action stops.
Two hand control: Close the hydraulic door lock (5 + 12)
If you simultaneously press the two keys (within 0.6 seconds), the door lock is closed.
If you let go of one of these keys, the action stops.
Two hand control: Press ram forward (5 + 12)
If you simultaneously press the two keys (within 0.6 seconds), you can run the press ram
forwards whilst the counter plate is open. If you let go of one of these keys, the press
ram stops.
Two hand control: Press ram backward (7 + 12)
If you simultaneously press the two keys (within 0.6 seconds), you can run the press ram
backwards whilst the counter plate is open. If you let go of one of these keys,
the press ram stops.
Bale length (13)
By turning the switch, 2 bale lengths or bale weights can respectively be set. This depends on
the position of the inductive switch. (on the side of the press chamber)
3
2
1
Inductive switch in hole 1 and 3:
Inductive switch in hole 2 and 3:
: 30 kg / : 80 kg
: 30 kg / : 60 kg
Emergency stop (14) optional
Turn the emergency stop button counter-clockwise to unlock it. If you press the
“Emergency stop” button the power circuit is broken. Thereby switching the press and
shredder off.
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SERVICE
4.1.1 Accessing the SERVICE menu
SERVICE
SERVICE
Service menu / +/– Keys (10)
The service menu can only be called up in manual mode.
Simultaneously press the +/– keys for approx. 3 seconds to access
the Service menu item
Use the +/– keys to scroll through the sub-menu items
Set-up mode – Daily bale meter – Total bale meter – Service hours meter – User
language – Error memory – System.
Simultaneously press the +/– keys again for approx. 3 seconds whilst in the relevant submenu
item, to gain further access within these menus.
Press the +/– keys to scroll through the menus.
Simultaneously press the +/– keys to confi rm the values set.
Press any key to return to the main menu.
SP 5080
3 sec.
Sub-menu items
3 sec.
SERVICE
Set-up mode >> Caution!
Set-up mode
Daily bale meter >> Bale count: xxx
clear? yes/no
Total bale meter >> Bale count: xxx
Service hours meter >> Service hours: xxx
User language >> GB (D, F, ...)
Error memory >> XXXX
System >> Menu timing
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4.1.2 Set-up mode
4.1.2.1 Pressure plate forward-backward / door lock open-close
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Simultaneously press the +/– keys again for about 3 seconds
Indicator: Caution! – Set-up mode (fl ashes)
Two hand control: Open the hydraulic door lock (5 + 12)
If you simultaneously press the two keys (within 0.6 seconds), the door lock is opened.
If you let go of one of these keys, the action stops
Two hand control: Close the hydraulic door lock (5 + 12)
If you simultaneously press the two keys (within 0.6 seconds), the door lock is closed.
If you let go of one of these keys, the action stops
SP 5080
Two hand control: Press ram forward (5 + 12)
If you simultaneously press the two keys (within 0.6 seconds), you can run the press
ram forwards whilst the counter plate is open. If you let go of one of these keys, the
press ram stops.
Two hand control: Press ram backward (7 + 12)
If you simultaneously press the two keys (within 0.6 seconds), you can run the press ram
backwards whilst the counter plate is open. If you let go of one of these keys, the press
ram stops.
4.1.2.2 To exit set-up mode
– Simultaneously press the keys “Close the hydraulic door lock” for about 5 seconds
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4.1.3 To display / clear the daily bale meter
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Press the + key 1x
Indicator: Service menu – Daily bale meter
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Bale count xxx
clear? yes/no
– Use the +/– keys to scroll to the required menu item
clear yes / clear no
– Press the +/– keys simultaneously to confi rm
4.1.4 To display the total bale meter
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
SP 5080
– Press the + key 2x
Indicator: Service menu – Total bale meter
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Bale count
xxx
4.1.5 To display the service hours meter
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Press the + key 3x
Indicator: Service menu – Service hours meter
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service hours
xxx
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4.1.6 To set the user language
The text display can be set to different user languages.
The options available are:
D - GB - F - E - I - P - NL - (N - S - FIN - DK - GR - TR - PL - CZ - RUS
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Press the + key 4x
Indicator: Service menu – User language
– Press the +/– keys simultaneously for about 3 seconds
Indicator: User language – GB
– Use the +/– keys to scroll to the required menu item
– Press the +/– keys simultaneously to confi rm
Indicator: Manual mode – Initial position
SP 5080
4.1.7 To display the error memory
For diagnostic purposes, the most recent error is stored in the error memory. For error
numbers, see the section “Malfunctions”
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Press the + key 5x
Indicator: Service menu – Error memory
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Error memory
xxxx
4.1.8 System
This menu item is only available to HSM service technicians.
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4.2 Shredder control panel
Display: Door open or
emergency stop activated
Display: Level 1
overload
1
SP 5080
R button:
Cutting unit runs in reverse
Display: Status of the
baling press
Display: Oil reservoir empty
Function button
“On / off / start”
2
Display: Level 2 * overload
No function
Note
The shredder can only be operated, whilst the press is in
automatic mode.
4.2.1 Display: Baling press not in automatic mode
This symbol lights up red, if the press is not in automatic mode.
No function
Z
Display: Ready for operation
4.2.2 Display: Status of the baling press
This symbol lights up
green, whilst the press is in automatic mode.
yellow, when the bale is ready for strapping.
red, if a malfunction occurs in the baling press.
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4.3 Initial start-up
– Open the inspection door on the hopper and check that the press chamber is clear, and re-
move any spare parts or supplies delivered with the machine
– Insert the CEE Plug into the socket on site.
– Activate the emergency stop control by pushing the switch bar away from the machine.
– Unlock the emergency stop on the press. (optional).
– Switch on the main switch of the press and the shredder.
SP 5080
• After a self-test by the control, the
Indicator: Manual mode – Initial position, appears
– If the error number 1000 (= phase is absent) or 1010
(= counter-clockwise phase rotation) appear in the display -> call an electrician!
See also the “Malfunctions” section
Warning!!
Faults in electrical components and supply cables may only be attended
to by qualifi ed electricians or HSM service engineers.
– Close the control cabinet, before continuing to commission the machine.
– Set the desired user language
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4.4 Using the machine
4.4.1 Fit the plastic bag and start the machine
– Press the +/– keys simultaneously for about 3 seconds
Indicator: Service menu – Set-up mode
– Simultaneously press the +/– keys again for about 3 seconds
Indicator: Caution! – Set-up mode (fl ashes)
SP 5080
– Open the hydraulic door lock (
– Take hold of the counter plate (1) using both hands from the front and lower it
all the way down
1
+ )
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SP 5080
Accessories:
PE gusseted bag
1
2
3
U=2120mm / L=1400mm /
S=0,1mm
Part no.: 6.209.995.000
– Pull the plastic bag (2) over the discharge outlet and gather it
under the 4 retaining bows (3)
– Close the counter plate manually again
– Lock the hydraulic door lock (
– Press the “Automatic mode” key on the press
• the white “Automatic mode” LED lights up
Indicator: Manual mode – Initial position
• “Ready” display lights up green on the shredder.
• “Baling press status” display lights up green on the shredder.
+ )
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1 2
SP 5080
3
5
4
6
7
38 2.990.999.120_en 04/2013
8
Page 39
SP 5080
– Press the start button
• the cutting unit and feed belt start up
– Place the material to be shredded on the loading table and then place batches
on the feed belt
If material that is not supposed to be shredded is mistakenly placed onto the conveyor
belt do not try to pull it out
– Press the start button again
• the drive stops
– Press the R button
• the cutting unit and feed belt run in reverse
– When the R button is released the shredder comes to a stand still
– The material can now be removed from the conveyor belt and the shredder can be
started again with the start button
Note
Provided the cutting unit is running in the shredding direction, you can
stop it by pressing the R button.
The shredded material falls through the discharge chute of the shredder directly into the
hopper of the press.
The press cycle is initiated by a light barrier in the hopper when it has been fi lled to a certain
level. The press ram moves forward and presses the material. After the compression
time has expired, the press ram automatically moves to the rear limit position.
The shredder continues to run during the press cycle.
The fi lling and press cycle continues until the “Bale ready” message appears in the
display and the blue “Bale ready” LED lights up.
The press ram goes into a position for unloading. The press and shredder switch off.
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4.5 Ejecting and bagging the bale
– Open the hydraulic door lock ( + )
– Take hold of the counter plate using both hands from the front and lower it
all the way down
SP 5080
– Now press both (
automatically stops.
• The press ram is extended and pushes the bale into the plastic bag.
+ ) keys and keep pressing them until the press ram
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SP 5080
– Take hold of the plastic bag at the bottom of the press fi rstly and then pull it
carefully off the discharge outlet
– Lift the plastic bag up at its opening, so that you can stand the bale up
– Fold the ends over each other and seal the bag with adhesive tape
– Tilt the packed bale carefully on to a EURO pallet
(2 bales can be stacked on a EURO pallet)
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SP 5080
– Pull a new plastic bag over the discharge outlet
– Lift the counter plate up again
– Scraps of paper lying on the fl oor, can be emptied into the press through the
inspection fl ap
Indicator: Hopper is open!
– Close the inspection fl ap again
– Press both ( + ) keys for approx. 5 seconds to
lock the hydraulic door
Indicator: Manual mode
Bale count: xxx (= daily bale meter reading)
– Press the “Automatic mode” key on the press
• the white “Automatic mode” LED lights up
• the press ram goes into the initial position
• the machine is ready for operation again
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4.6 Malfunctions of the baling press
As soon as a malfunction occurs in the baling press, the red malfunction symbol lights
up. The baling press and shredder switch off and the relevant error message appears in
the text display.
SP 5080
The “Baling press status” symbol
lights up red on the shredder.
The error number of the most recent error is stored in the error memory.
Diverse, displayed error messages can be cleared by simultaneously pressing the + / –
keys or by turning the machine on and off.
Service - Hotline: +49 75 54/2100-300
4.6.1 Error numbers
Code Description Remedy
1000 One of the phases is missing / power input Electrician! Check the fuses on site.
1010 A phase is wrong / counter-clockwise phase rotation Electrician! Phase sequence on site / check phase rotation.
1100 Oil temperature too high Let oil cool / check oil temperature sensor
1110 Defective oil temperature sensor Electrician! Replace sensor
1200 Motor overload switch was triggered. Motor too hot Check motor / reset motor overload switch
1210 Emergency stop on the press has been activated Unlock the emergency stop button
1211 Emergency stop on the shredder has been activated Unlock the emergency stop button
1221 Service door in the fi lling area of the press is open Close the inspection fl ap
1231 Defective “Counter fl ap closed” switch Electrician! Consult HSM customer service
1232 Counter fl ap is open Close the counter fl ap
1241 Defective “Counter fl ap 90° open” switch Electrician! Consult HSM customer service
1271 “Extend press ram” timing Check the movement of the press ram
1272 “Retract press ram” timing Check the movement of the press ram
1280 Counter plate not locked Electrician! Consult HSM customer service
1281 Defective “Bale ready” inductive switch Electrician! Consult HSM customer service
1285 Defective counter plate locked inductive switch Electrician! Consult HSM customer service
1300 Defective hardware Electrician! Consult HSM customer service
1310 Short-circuit master output stage Electrician! Consult HSM customer service
1320 Short-circuit slave output stage Electrician! Consult HSM customer service
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4.7 Malfunctions of the shredder
4.7.1 Overload due to paper jam
• “Overload” display (level 1 or level 2 – depending on the machine model)
lights up red.
• The drive automatically runs in reverse for several seconds. Then the cutting unit
switches off.
Caution!
The blade rollers can still cause injuries even while they are not running.
Do not reach into the cutting unit!
Protective gloves should be worn at all times.
Do not repetitively run the cutting unit backwards and forwards, for the
purpose of removing an obstruction. This will damage the shredder.
- Remove the stack of paper.
- Press the automatic button on the press
- Press the start button and put less paper on the feed belt.
SP 5080
4.7.2 Electric motor overheats
• “Overload” display (level 1 or level 2 – depending on the machine model)
fl ashes.red.
• The drive automatically switches off.
- Let the motor cool down for 20–30 minutes.
- Press the automatic button on the press
- Press the start button.
4.7.3 Emergency stop activated
• Display lights up red.
• The baling press and shredder switch off.
- Activate the emergency stop control by pulling the switch bar away from
the machine.
- Press the automatic button on the press
- Press the start button.
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4.7.4 Oil reservoir empty
• “Oil reservoir empty” display lights up blue.
- Refi ll the the cutting block special oil.
Order no. 1.235.997.500 for a 5 l container
• After the reservoir is fi lled, the “Oil reservoir empty” signal is automatically
deactivated.
Note
The shredder remains operational even when the oil reservoir is empty.
SP 5080
4.8 Stopping the machine
- Run the machine into the initial position (with the press ram at the rear).
- Switch off the main switch of the shredder and of the press
- Secure the main switches against restarting
- Unplug the red CEE power plug
4.9 Outdoor use
Warning!
For reasons of safety, only operate under supervision. The operator
must ensure that unauthorized persons do not have access to the ma-
chine.
When the machine is not being used, it must be shut down and
secured against unauthorised use.
See also the “Siting the machine” section
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5 Inspection and maintenance work
5.1 Notes on maintenance
Note
Malfunctions which are due to inadequate or incorrect maintenance can
lead to expensive repairs and lengthy machine down-times.
Regular maintenance is therefore essential.
For this reason we recommend a maintenance and inspection contract.
Warning!
Correct any damage immediately.
Escaping oil can cause fi re and injury!
Maintenance and repair work on the electrical system or control cabinet
may only be carried out by a qualifi ed electrician or one of our service
engineers
SP 5080
All the inspection and maintenance tasks listed here apply to single-shift operation.
The intervals must be reduced accordingly for multiple shift operation. The baling press
must undergo a complete overhaul at least every two years.
Always refer to the “Safety” section during maintenance and inspection work.
Before performing such tasks make sure the drives and additional mechanisms of the
baling press cannot be switched on unintentionally. Turn the main switch to the “0” position
and secure it. Unplug the red CEE power plug.
Maintenance work may only be carried out by our specialist engineers or specially
trained staff.
Only persons with the appropriate skills and experience in hydraulics may carry out work
on the hydraulic equipment.
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5.2 Maintenance of the combined press
Mineralöle
Mineral oils
ISO VG 22
HVLP
ISO-
Viskositäts-
klasse
ARAL BPESSO DEA FINA
Aral Vitam
HF 22
Bartran
HV 22
UNIVIS
N 22
Astron
ZHLP 22
HYDRAN
HV 22
Tellus Öl
T 22
SHELL
5.2.1 Changing the hydraulic fl uid / venting fi lter
Change the hydraulic fl uid and the venting fi lter every 2 years
– Run the press ram to its rear limit position
– Turn off the main switch and disconnect the red CEE power plug
– Disassemble the shredder press combination
(see “Assembling the shredder press combination” section)
– Remove the cover (H)
SP 5080
H
Venting fi lter
Part. no. 6.116.195.090
– Remove the tank cover and extract the oil with an oil suction unit
• The capacity of the hydraulic fl uid tank is ~ 20 l
– If the tank is very dirty, clean it
– Mount the tank cover onto the unit again
– Add oil until a level between the notches on the oil level dipstick is reached
Oil grade:
• in accordance with DIN 51524-T3 multi-grade oil / ISO viscosity grade HVLP 22
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SP 5080
ÖL
OIL
HUILE
OLIO
ACEITE
ÓLEO
OLIE
OLJA
ÖLJY
– Run the press ram forwards and backwards several times and, whilst the press ram is
as far forward as possible, recheck the oil level
– Fill more oil if required
– Screw on a new venting fi lter
– Mount the cover (H) onto the unit again
Note
Observe the applicable accident prevention regulations when handling
cleaning agents and solvents.
Observe the environment protection regulations when disposing of waste
oil.
Never mix hydraulic fl uid and cleaning agent mixtures with waste oil.
Collect these substances in separate containers and dispose of them
according to the regulations.
5.2.2 Lubricating the movable parts
The press ram guide (black plastic blocks) is maintenance free.
Do not lubricate the tracks in the press chamber!
– Should any grinding or humming noises arise, place a drop of biodegradable
lubricating oil on the exposed tracks of the press chamber fl oor.
– Replace the plastic blocks of the press ram guide every 2 years.
– Consult HSM customer service in this regard.
– Lubricate all movable parts and hinges as required, especially the door hinges and the bear-
ings of the door locks with multi-purpose grease or universal lubricating oil.
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SP 5080
5.3 Maintenance of the FA 500.3 shredder
5.3.1 Lubricating the drive chains and synchronized wheels (2 x per year)
- Turn off the main switch and disconnect the red CEE power plug
- Remove the inspection fl aps (1) in the left and right side plates.
Take out the Allen screws (2).
- Lubricate the drive chain of the motor and cutting unit, the drive chain of the
cutting unit and feed belt, and the synchronized wheels.
Recommended lubricant: K2K in accordance with DIN 51502/DIN 51825
2
1
- Mount the inspection fl aps onto the unit again.
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5.3.2 Retighten the feed belt
– Turn off the shredder
– Loosen the hex nuts (3) on the left and right sides of the snub roller.
(Accessible from the below)
– Loosen the lock nuts (4) of the tensioning bolts (5).
– Tighten the feed belt evenly using the tensioning bolts.
3 453
SP 5080
Note
Only tighten the feed belt until it stops slipping. The feed belt bearing
may be damaged if it is tightened too much.
– Tighten the hex nuts on the snub roller and the lock nuts on the tensioning
bolts again.
5.3.3 Check the directional stability of the feed belt
Switch on the shredder and let it run for approx. 10 minutes.
During this time, the feed belt must run in the middle of the snub roller. If it slips to the left
or right edge, you must alter the setting of the snub roller.
5.3.4 Check the feed belt for wear
The surface of the feed belt can become worn after long periods of use. If you can see
the fabric inlay in the belt, it must be replaced.
Please notify our customer service.
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5.3.5 Emptying the collecting tray
– Empty the dirt tray under the feed belt as required
– Clean the area under the Shredder – vacuum the particles of dirt
SP 5080
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6 Storage
If the shredder press combination is to be stored for a lengthy period, make sure that:
• the shredder press combination is disconnected from the power sources
• the shredder press combination is not directly exposed to the weather
• the hydraulic tank, pipes and hoses do not leak
7 Disposal instructions
HSM baling presses / shredders have a long service life. Nevertheless, every machine
reaches a time when inspections and repairs are no longer worth the trouble. The operator
then faces the problem of disposing of the machine properly
We will be glad to advise you about the legal regulations for disposal at the
appropriate time.
SP 5080
The baling press and shredder are made of different materials and need to be disassembled
to separate the materials for recycling. (Ferrous materials, electrical components,
plastics)
The hydraulic tank, pipes and hoses must be drained. It is important to ensure that
leaking or spilled liquids are disposed of using appropriate binding agents or technical
facilities, and do not enter the water, the ground or the sewer system.
In disposing of the respective hydraulic fl uids, the national legal requirements must be
observed.
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7.1 Disposal verifi cation form
To
HSM GmbH + Co. KG
Austraße 1 - 9
D-88699 Frickingen / Germany
The machine specifi ed here
Designation: Baling press / Shredder
Model:
SP 5080
Machine number:
Year of construction:
has been disposed of according the applicable regulations.
Address of the last
operating company
Address of the
waste management company
............................................... ...............................................
Date and signature Date and signature
of the last operator of the disposal company
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8 Using and ordering spare parts
HSM GmbH+Co.KG
Austrasse 1-9
D-88 699 Frickingen
Germany
MODELL
MASCH.-NR.:
SERIEN - NR.:
PRESSKRAFT: kN
zH V :GNUNNAPS
BAUJAHR:
LEISTUNG: kW
NENNSTROM: A
Only use original HSM spare parts!
When ordering spare parts, please always provide:
• the complete machine number
• the year of construction of the baling press
SP 5080
8.1 Customer service address
HSM GmbH + Co.KG
Austraße 1-9
88699 Frickingen, Germany
Tel. +49 7554-2100-300
Fax +49 7554-2100-197
[email protected]
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9 Electrical circuit diagrams
Electrical plan is separate in the press
SP 5080
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Page 56
10 KP 80 hydraulic diagram
SP 5080
56 2.990.999.120_en 04/2013
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SP 5080
11 EC declaration of conformity
EC declaration of conformity
The manufacturer HSM GmbH + Co. KG
Austraße 1-9
D - 88699 Frickingen
hereby declares that the described SP 5080 shredder press combination, consisting of the FA
500.3 shredder and the KP 80 baling press, comply with the basic safety and health requirements
of the following EC directives :
• 2006/42/EG
• 2004/108/EG
Applied standards and technical specifi cations:
EN1010-3:2002+A1, EN ISO 12100-1:2003+A1:2009, EN ISO 12100-2:2003+A1:2009,
EN ISO 13857:2008, EN 13849-1 (2008), EN 60204-1:2006+A1:2009,
EN 349:1993+A1:2008,EN 55014-1:2006+A1:2009, EN 61000-6-4 (01.07), EN 61000-6-2 (03.06)
The individual operation of the machines is prohibited. Only the combination of the shredder and
the baling press complies with EN 13857 (safety distances).
Frickingen, 15.02.2011
p. p. Hubert Kötzinger
Head of Environmental Engineering Product Development
Authorised representative for the compilation of technical documentation:
Hubert Kötzinger, HSM GmbH + Co. KG.
The technical documentation in terms of Appendix VII, Part A has been created and is available at
HSM GmbH + Co.KG.
This declaration only relates to those machines that are in the same condition as they were when
put into circulation, no regard can be to parts added later by the end user and/or any work conducted subsequently.
04/2013 2.990.999.120_en 57
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