H&S MINI MAX Operation Manual

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1-888-628-1730 Mini Maxx Installation Manual 11-888-628-1730 Mini Maxx Installation Manual 1
Rev: 04.02.13
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2 Mini Maxx Installation Manual • www.hsperformance.com
WARNING!
THIS IS A HIGH PERFORMANCE PRODUCT TO BE USED AT YOUR OWN RISK!
Do not install this product until you have read and fully understand the following disclaimer of liability. The fol­lowing disclaimer of liability sets forth the terms and conditions for the installation and/or use of this product. By installing this high performance product, the buyer acknowledges that they have read and fully understand this disclaimer and accepts its terms and conditions.
DISCLAIMER OF LIABILITY
H&S Performance, LLC and their successors, distributors, jobbers, dealers, and retailers (SELLER) shall in no way be respon­sible for any direct, indirect, or consequential damage resulting from improper installation and/or use of this product. The BUYER/USER assumes all responsibility for any damage resulting from the use or misuse of this product The buyer hereby
waives all liability claims for the use of this product.
The BUYER acknowledges that he/she is not relying on the SELLER’s skill or judgment to select or furnish goods suitable for any particular purpose and that there are no liabilities which extend beyond the description herein, and the BUYER hereby waives all remedies or liabilities, expressed or implied, arising by law or otherwise, (including without any obligations of the SELLER with respect to tness, merchantability and consequential damages) or whether or not occasioned by the SELLER’s negligence.
The SELLER disclaims any warranty and expressly disclaims any liability for personal injury or damages. The BUYER acknowl­edges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER agrees to indemnify the SELLER and to hold the SELLER harmless from any claim related to the product purchased. Under no circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such products.
The SELLER assumes no liability regarding the improper installation, misuse, or misapplication of its products. It is the buyer and/or installer’s responsibility to check for proper installation.
TROUBLESHOOTING:
Please read and understand all installation instructions before proceeding with the installation. If you have questions during the installation of this product, please call H&S Performance support at 1-888-628-1730
INTERNET UPDATES:
H&S Performance regularly issues free internet updates and custom tunes for the Mini Maxx. Please check to see if there are any available for your truck by going to the updates section at:
www.hsperformance.com
Revision Date
These instructions are current as of 04/02/13. Revisions may apply, and are available at www.hsperformance.com
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LIMITATION OF WARRANTY
H&S Performance, LLC (“SELLER”) gives Limited Warranty as to the description, quality, merchantability, tness for any prod­uct’s purpose, or any other matter of SELLER’s product sold herewith. The SELLER shall be in no way responsible for the prod­uct’s use and service and the BUYER hereby waives all rights other than those expressly written herein. This Warranty shall not be varied except by a written agreement signed and dated by SELLER and BUYER.
The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the product’s original packaging. All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must be accompanied by a dated proof of purchase receipt. All Warranty claims are subject to approval by H&S Performance, LLC.
Under no circumstances shall the SELLER be liable for any labor charges incurred, or travel time incurred in diagnosis for defects, removal, or re-installation of this product, or any other contingent expenses. Any product deemed defective and consequently repaired or replaced by SELLER, shall retain the remainder of the warranty period from date of purchase, as the warranty period shall not be extended due to repair or replacement. Under no circumstances will the SELLER be liable for any damage or expenses incurred by reason of the use or sale of any such product.
-This warranty is null and void after 90 days for an unregistered product. www.hsperformance.com/product-registration/
-This warranty is null and void for any new products purchased through unauthorized dealers. www.hsperformance.com/unauthorized-dealers/
-This warranty is null and void for any products sold as USED or REFURBISHED.
-This warranty is null and void for any products purchased below the H&S UNILATERAL PRICING POLICY www.hsperformance.com/pricing-policies/
-This warranty is null and void for any products that have been altered by a 3rd party.
If the buyer does not agree to the terms of this limited warranty or the disclaimer of liability, the buyer may return this product to the SELLER in a new and unused condition, along with dated proof of purchase, within 30 days of purchase, for a full refund.
To register your product online, visit www.hsperformance.com/register or scan the QR code.
Benets to registering your product include:
•Guarantee full warranty coverage.
•Get entered into drawings for free H&S products and prizes.
•Get notied of software updates and upcoming features.
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TABLE OF CONTENTS
BILL OF MATERIALS .................................................................................................................................. 5
PARTS DESCRIPTIONS .............................................................................................................................. 6
MINI MAXX INSTALLATION ..................................................................................................................... 9
Section 1: Mounting the Mini Maxx ..............................................................................................10
Windshield Mounting ................................................................................................................10
Section 3: OBD II Adapter plug ......................................................................................................11
Section 4: Installing the Power Wire .............................................................................................12
Section 5: Run Mini Maxx HDMI Cable .........................................................................................13
MINI MAXX OPERATION ........................................................................................................................14
Section 1: Button Navigation .........................................................................................................14
Section 2: Install Download ............................................................................................................15
Section 3: Exploring the Main Screen ...........................................................................................16
Section 4: Exploring the Menu System ........................................................................................18
Section 5: Vehicle Setup ..................................................................................................................19
Defueling Parameters ................................................................................................................19
Set Defuel Levels .........................................................................................................................20
Section 6: Other Mini Maxx Features ............................................................................................21
Gauge Setup ................................................................................................................................21
Adjust Backlight ..........................................................................................................................22
Change Background Color ........................................................................................................22
Performance Testing ..................................................................................................................23
Diagnostics ...................................................................................................................................24
Reset to Default Setting.............................................................................................................25
Show Settings ..............................................................................................................................26
T.V.#................................................................................................................................................26
SD Card .........................................................................................................................................26
Web Updates ................................................................................................................................26
Section 7: USA / ULSD Calibration Vehicle Specic Features ...................................................27
2006-2007 5.9L Dodge Cummins.............................................................................................27
2007.5-2009 6.7L Dodge Cummins .........................................................................................30
2010-2012 6.7L Dodge Cummins.............................................................................................33
2003-2007 6.0L Ford Powerstroke ...........................................................................................36
2008-2010 6.4L Ford Powerstroke ...........................................................................................37
2011-2013 6.7L Ford Powerstroke ...........................................................................................40
2007.5-2010 6.6L LMM Duramax .............................................................................................42
2011-2013 6.6L LML Duramax ..................................................................................................45
Section 8: High Sulfur Calibration Vehicle Specic Features ...................................................48
2007.5-2009 6.7L Dodge Cummins .........................................................................................49
2010-2012 6.7L Dodge Cummins.............................................................................................51
2008-2010 6.4L Ford Powerstroke ...........................................................................................53
2011-2013 6.7L Ford Powerstroke ...........................................................................................55
2007.5-2010 6.6L LMM Duramax .............................................................................................57
2011-2013 6.6L LML Duramax ..................................................................................................58
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BILL OF MATERIALS
The list below includes by name the major parts included in your Mini Maxx package.
1. Mini Maxx
•Micro SD Card
(in Mini Maxx)
2. Mini Maxx Power Cable
3. OBD II Adapter
4. Windshield Mount
5. Mini USB Cable
6. HDMI Cable
7. USB Adapter
1.
3. 4.
5.
7.
6.
2.
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PARTS DESCRIPTION
This section describes each of the parts in the Bill of Materials, the descriptions provide a physical set of attributes and a purpose for each part. The parts descriptions also list everything that is included in each assembly.
The Mini Maxx Head Unit
The main component is the Mini Maxx Head Unit. The Head Unit is the interface in which you control vehicle perfor­mance parameters. It is also the brains that will save vehicle activity and defuel a vehicle. Notice that the head unit has: seven total buttons, ve on the left side and two on the right, a large color screen, and an electronic plug for docking on the back. Note that this is the last piece that you will install.
Note: Mini Maxx includes a micro SD card inserted in the side of the Head Unit.
Power Cable
The Power cable connects the OBD ll Adaptor Plug to the ve­hicle fuse box to supply power to the Mini Maxx. It is optional to use as there are two ways to power up your Mini Maxx
1. (Recommended) Use this power cable and wire it to the designated location specied later in this manual.
2. The OBD II port provides constant 12V+ power, so your Mini Maxx can power o of the OBD II port alone. But in this situation the Mini Maxx will not turn on and o with the ignition. There is a switch on the OBD II adapter plug in order to turn the Mini Maxx on and o.
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Universal Windshield Mount
This universal windshield mount is used to install the Mini Maxx rmly onto the windshield, it is a suction cup mount that will work on any vehicle windshield. Check our web site for other mounting options, the Mini Maxx is adaptable to a range of other mounting styles.
H&S Also oers custom vehicle specic solutions. See www.hsperformance.com for details.
OBD II Adapter Plug
The OBD II Adapter is a communication hub for the Mini Maxx. The OBD ll Adaptor plugs directly into the vehicle OBD ll port. Notice the OBD ll Adaptor has many ports to support various other functions of the Mini Maxx.
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Mini USB Cable
Use this cable to connect your Mini Maxx to your personal computer to install software updates. Visit www.hsperformance.com in the downloads section for product updates. Please nd your product ap­plication and follow the posted instructions there to update your Mini Maxx.
HDMI Cable
The HDMI Cable connects the Mini Maxx to the OBD ll Adapter Plug and acts as the main line of com­munication for the Mini Maxx.
USB to Micro SD Adapter
The USB to Micro SD Adapter is what you will use to update your Mini Maxx. You will take the Micro SD card out of the Mini Maxx and insert it into the adapter, then insert the adapter into your personal computer.
PARTS DESCRIPTION CONTINUED
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Mini Maxx & Windshield Mount
OBD II Adapter Plug
OBD II Port
P
ow
er Cable
(Optional)
Fuse Box
F
ir
e wall grommet
MOST APPLICATIONS
INSTALLATION OVERVIEW
The installation overview illustrates a totally installed and functional Mini Maxx system. This overview is meant to help reference the general location of installed parts and pieces of the Mini Maxx. Notice that there are dierent overview diagrams. Use the correct diagram for your truck. For more complete wiring diagrams and instructions, please see vehicle specic features starting on page 27.
OBD
II P
or
t
OBD
II A
da
pt
e
r
Pl
ug
P
o
w
e
r
W
i
r
e
(
O
ptional
. T
o purple
ignition
wire under dash)
M
IN
I
M
A
X
X
&
W
i
n
d
s
h
i
e
l
d
mou
nt
H
D
M
I
Ca
ble
FORD POWER STROKE ‘08’10
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MINI MAXX INSTALLATION INSTRUCTIONS
SECTION 1: MOUNTING THE MINI MAXX
In this section you will decide where to mount the Mini Maxx Cradle, so you are essentially choosing the loca­tion for the Mini Maxx inside the vehicle cab. First, decide which mounting style you will choose for the Mini Maxx; we oer two dierent styles of mounting:
1. Windshield mounting
2. Custom Pod mounting (Refer to the instructions included with your custom pod)
Visit www.hsperformance.com for custom options
INSTALLATION CONTINUED
WINDSHIELD MOUNTING
1. Locate the T-shaped mount socket on the back side of the Mini Maxx.
2. Notice that the top of the universal mount will t into T-shaped socket and slide forward to
secure the Mini Maxx to the mount.
3. With the Mini Maxx connected to the mount use the windshield mount to secure the Mini Maxx
to the wind- shield. Be sure that the position of the Mini Maxx does not obstruct the view of the road or distract the driver from their primary responsibility, which is driving responsible.
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SECTION 2: OBD II ADAPTER PLUG
This step involves locating the vehicle’s OBD ll port and then simply plugging the OBD ll Adapter Plug into the OBD ll port.
1. As the illustration below shows, OBD ll ports are always located somewhere under the driv­ers side dash. The OBD ll port is a male receiver that will have the same shape as the end of the OBD ll Adaptor plug.
2. Once the OBD ll port is located, then simply plug the OBD ll Adaptor plug into the OBD ll port.
OBD II ADAPTER PLUG DIAGRAM
1. OBD ll Male end: this is the part of the adapter plug that plugs into the vehicle OBD ll port.
2. Main harness port:
the main harness will plug into the Mini Maxx and into this port during installation.
3. Power wire port: the power wire will run from this port to the vehicle fuse box during installation. Plug into the Mini Maxx and into this port during installation.
4. Power supply switch: use this switch to change power from battery power to keyed power for a powered supply for the Mini Maxx.
5. Four pin usb: This port is used if an H&S pyrometer kit is purchased for the Mini Maxx.
6. Five pin usb
7. Adapter plug fuse
Possible OBDII Port Locations
(location may vary)
Note: On some vehicles it is recommended to move the OBD II port to a safer location. Because the Mini Maxx will
remain plugged in, the adapter can be kicked/bumped and broken. Please move your OBD II connection to a safer location if you feel it is in a position that may allow it to get damaged.
KEY BAT T
7
3
1
4
2
5 6
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SECTION 3: INSTALLING THE POWER WIRE *OPTIONAL
*The OBD II port provides constant 12V+ power, so your Mini Maxx can power o of the OBD II port alone. But in this situation the Mini Maxx will not turn on and o with the ignition. There is a switch on the OBD II
adapter plug in order to turn the Mini Maxx on and o.
In this section you will run the Power Wire coming from the Mini Maxx Cradle to the vehicle fuse box and connect it to the fuse locations specied below. The fuse location for the Power Wire is dierent on each vehicle application.
CONNECTING THE POWER WIRE:
1. Route wire to location shown in pictures found in the Vehicle Specic Sections starting on page 27
2. Remove the fuse, indicated in the pictures, and insert the fuse jack. Make sure that the fuse jack is placed on the dead side of the fuse to ensure that the Mini Maxx is protected by the fuse. Use a volt meter to verify the dead side of the fuse. With the fuse pulled and the truck powered on but not started, the volt meter should read 0 volts on the fuse jack to ground. Problems that can occur if the incorrect fuse is used for this connection: the power may stay on continuously even with the key o; or, the Mini Maxx can receive power at the incorrect time of the power-on/starting cycle of the vehicle.
3. Run the power wire through the re wall before preparing the Power Wire. Prepare the Power Wire by stripping the end of the wire about ¼”. Connect the blue 90° connector to the end of the Power Wire using crimping pliers.
4. Connect the Power Wire to the fuse jack, place the fuse back into the slot, and close the fuse box.
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SECTION 4: RUN MINI MAXX HDMI CABLE
In this section you will connect the Mini Maxx HDMI cable to the OBD ll Adaptor plug and then run the other end of the HDMI cable up the side of the vehicle dash and connect it to the back of the Mini Maxx.
1. Plug one end of the HDMI cable into the Main Harness port on the OBD ll adapter plug.
2. Run the other end of the HDMI cable up through the vehicle dash on the drivers side so that the end of the cable emerges from the dash near the vehicle A-pillar. It may be necessary to temporarily remove the vehicle weather stripping and dash panel to achieve an installation where the HDMI cable cannot be seen.
3. Plug the HDMI cable into the back side of the Mini Maxx, make sure that there is enough slack in the cable to accommodate mounting the Mini Maxx to the windshield.
Almost Done!
You need to install the download now. Read the next section for Install Download procedure.
INSTALLATION CONTINUED
OBD II Plug
Mini Maxx
Power Cable
HDMI Cable
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MINI MAXX OPERATING INSTRUCTIONS
These operating instructions are split into sections:
•
SECTION 1: Button Navigation
•
SECTION 2: Install Download
•
SECTION 3: Exploring the Main Screen
•
SECTION 4: Exploring the Menu System
•
SECTION 5: Vehicle Setup
•
SECTION 6: Other Mini Maxx Features
•
SECTION 7: Vehicle Specic Features
•
SECTION 8: Unplugging the Head Unit
SECTION 1: BUTTON NAVIGATION
Press the top left button to enter the Main Menu, also use this button to exit menus.
Press any of the four buttons on the left to select items on the screen that are adjacent to the button position.
In general these buttons work as up and down buttons, they may also be used to select items on the screen adjacent to these buttons.
Speed
MPH
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SECTION 2: INSTALL DOWNLOAD
The Install Download option is used to install tuning onto a vehicle, or return a vehicle to stock.
1. Press Menu: To get into the Mini Maxx main menu.
2. Select Install Download: You may have to “Arrow Down” or “Arrow Up” to nd this option.
3.
Install a download onto a stock vehicle: If the vehicle is stock and you enter the install download menu, simply follow the screen prompts to install a download on the vehicle. This is the point in which you may come across the tire size calibration menu, and the vehicle speed limiter menu
Download H&S Tuning: This option will install the H&S Performance tuning to your truck. Custom
tuning options can be downloaded from H&S or may be available as options during the installation process.
Import/Export MCC Tuning: This option will allow import or export of MCC software tuning les.
Some vehicle may not have this option. See www.hsperformance.com/mcc for more info.
Return to stock (OEM tune): This option will return the vehicle to its factory software level and un-
lock the H&S device. This is highly recommended if taking the vehicle in for service or maintenance..
NOTE: Returning to stock is required in order to install your tuner on another vehicle.
This Mini Maxx screen shot shows what you will see if a download has already been entered into a vehicle.
Before installing the download:
•MakesurethattheMiniMaxxisproperlypluggedin.
•Makesurethattheharnessisproperlyinstalled.
•Thevehiclebatteryisfullycharged.
•Thevehicleiswarmeduptooperatingtemperature.
THE MICRO SD CARD MUST BE INSERTED IN THE SIDE OF THE MINI
MAXX TO DOWNLOAD TO A VEHICLE.
Go Back
DOWNLOAD MENU
Import/Export MCC Tuning
Return to Stock (OEM Tune)
Download H&S Tuning
(RESET)
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SECTION 3: EXPLORING THE MAIN SCREEN
The Main Screen is where you view all of the vehicle activity. In this section you will learn how to navigate the Main Screen and learn about all of the dierent parts of the Main Screen.
MAIN SCREEN NAVIGATION
Below are descriptions of how all of the Mini Maxx buttons work and what they do while in the Main Screen. The buttons perform dierent functions while in a menu or submenu.
Speed
MPH
RPM
RPM
Coolant
ºF
Throttle
X
Menu
MPH
0
30
60 120
90
Power Level Setting
not available until
download is installed.
Press any of the four buttons on the left that coincide with the four vehicle parameters to display that particular vehicle parameter on the large gauge in the upper right side of the screen. Hold a button down to view the dierent graph types for the large gauge.
Power Level Up Power Level Down Use the power level buttons to control power levels on-the-y only while in the main screen
Press the top left button to enter the Main Menu, also use this button to exit menus.
Mini Maxx OPERATION CONTINUED
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MAIN SCREEN PARTS DESCRIPTION
This section will describe all of the dierent parts of the Main Screen.
Speed
MPH
RPM
RPM
Coolant
ºF
Throttle
X
Menu
MPH
0
30
60 120
90
Power Level Setting
not available until
download is installed.
Large Gauge
Vehicle parameters: To change which vehicle parameter is displayed in the large gauge area simply press one of the four buttons next the preferred vehicle parameter.
By pressing and holding the button next to your displayed gauge, you can change the display style in the large gauge area.
Menu button: press to enter the main menu.
Power level text: Displays which power level is active, whether it be: Stock, Tow, Street, or Hot.
Note: This will not be active if the Download has not been installed.
The black bar: The black bar highlights the title of one of the four displayed vehicle parameters to indicate that vehicle parameter is also being displayed on the large gauge.
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Go Back
MAIN MENU
to Main Screen
Install Download
Gauge Set Up
Set User Options
Set Defuel Levels
Adjust Tire Size
Diagnostics
Show Settings
Update Firmware
Navigation through the main menu: Use the large Up Down Buttons to page up and page down through all the Main Menu options.
These buttons are used to enter into the sub menus from the main menu and may also be used to select additional items when in the sub menus.
This button is used to enter into the Main Menu from the main screen. While in any of the menus this button works as a back button.
Mini Maxx OPERATION CONTINUED
SECTION 4: EXPLORING THE MENU SYSTEM
The diagram below shows all of the Main Menu items and explains the Main Menu navigation.
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DEFUELING PARAMETERS
Set up defueling parameters based on a number of dierent vehicle parameters. In this menu you can also turn vehicle parameters o. The defueling parameters available are vehicle specic, so not all defueling parameters are available for every make and model.
Here is a list of all of the defueling capabilities for the Mini Maxx. All defueling options can be activated at the same time, all can be turned o, or a mix of on and o. Each defueling option is adjusted individually to be on or o and set to a particular defueling temperature.
Engine Coolant Temp Level
Boost Level
Go Back
DEFUEL MENU
Transmission Temperature
Oil Temperature
Pyro 1 Temperature Level
Pyro 2 Temperature Level
to Main Menu
Setting: 600˚F
Setting: 1250˚F
Setting: 210˚F
Setting: 260˚F
Setting: 210˚F
Setting: 23PSI
Use the Up Down Buttons to scroll up and down through the dierent sub menu items.
Press to enter set up menu for defuel items.
Default Defueling Settings
Pyro 1 Temperature Level 1450˚F
Pyro 2 Temperature Level OFF
Engine Coolant Temp Hot 210°F
Engine Coolant Temp Cold
(cold start protection)
OFF
Boost Level OFF
Transmission Temp Level OFF
Oil Temperature OFF
Current setting are displayed in Defuel Menu
SECTION 5: VEHICLE SETUP
This section describes various non-vehicle specic features of the Mini Maxx
INSTRUCTIONS CONTINUED
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SET DEFUEL LEVELS
When entering a setup menu for any of the defuel options the menu will have a list of defuel levels to select from based on that specic defuel parameter. The selected value is displayed on the left, to select a defuel level you need only highlight the amount and then exit the setup menu. To turn any particular defuel parameter o press the bottom left button.
Go Back
PYRO1
to Defuel Menu Set Deful Level
The selected defuel value for PYRO 1 is displayed in the box below:
Selected
OFF
DEFUEL OFF
DEFUEL ON
Go Back
PYRO1
to Defuel Menu Set Deful Level
up
down
Defueling Levels
1250
1300
1350
1400
1450
1500
1550
1600
The selected Defuel value for PYRO 1 is displayed in the box below:
Selected
1400º F
DEFUEL ON
DEFUEL OFF
Use the large Up Down Buttons to scroll up and down through the dierent sub menu items.
Use this button to turn the defueling on.
Use this button to turn the defueling off.
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Set Gauge 2
Set Gauge 3
Set Gauge 4
Go Back
GAUGE SETUP
Set Gauge 1
Speed
RPM
Throttle
Coolant
Gauge 1
Use the Up and Down Arrows
to Change the Gauge Function
Pyro 2
Speed
Boost
to Main Menu
To highlight a dierent gauge location press the selection button that coincides with that gauge location. So to select gauge location 1, press the second button down on the left hand side of the Mini Maxx. To select the 4th gauge location press the bottom button or the 5th button down on the left side.
Use the large Up Down Buttons to highlight a particular vehicle parameter for any of the gauge locations.
Notice that upon entering the gauge setup menu that, Set Gauge 1, is highlighted in black. When a gauge location is selected it is highlighted in black on the left and it also appears above the vehicle parameter
selection box.
SECTION 6: OTHER MINI MAXX FEATURES
This section describes all the customizing features of the Mini Maxx.
GAUGE SETUP
Enter to change the vehicle parameters displayed on the four gauge locations in the Main Screen. This is also where you can see all of the most up-to-date vehicle parameters available to your vehicle make and model after running an internet upgrade.
Selecting a vehicle parameter to display in a particular location is done by highlighting the gauge location and then highlighting the desired vehicle parameter.
Once the correct vehicle parameter for a gauge location has been highlighted, you do not need to press another button to select that vehicle parameter. Simply highlighting the vehicle parameter makes it active in that loca­tion.
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ADJUST BACKLIGHT
Highlight screen and use the up and down buttons to adjust the lighting to your preference.
Go Back
BACKLIGHTING
to User Opts
0 50 100
Brightness 100%
Screen Backlight
Select 0 to 100% using and
to set desired light level
Screen
Use this button select the ‘Screen’ option.
Use these buttons to adjust the
backlight brightness
level.
CHANGE BACKGROUND COLOR
Use the up and down buttons to select a background color. The Mini Maxx background will preview each color background as you scroll up and down through the color options. When the preferred color is highlighted, exit the color menu to select the color.
Go Back
COLOR SETUP
to User Opts
Background
Black
Background
Use the up and down arrows
to change the gauge function
HSBlue
Bluelight
Use the large Up Down Buttons to scroll up and down through the color options.
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PERFORMANCE TESTING
This sub menu allows you to run 1/4 mile and 0-60 MPH performance testing on your vehicle. You must accept the on screen disclaimer before entering the Performance Testing menu.
•1/4 MILE PERFORMANCE TEST
When selecting Start Test make sure that you are completely stopped. The testing will begin when vehicle reads speed. The testing will automatically stop when you have reached 1/4 mile. Test results and fastest times will be stored and viewable at any time.
•060 MPH PERFORMANCE TEST
When selecting Start Test make sure that you are completely stopped. The testing will begin when vehicle reads speed. The testing will automatically stop when you have reached 60 MPH. Test results will appear on screen.
0-60 MPH Performance Test
Configure Test Settings
Go Back
PERF TEST
1/4 Mile Performance Test
to Main Menu
NOTE: If running aftermarket tires or gearing, your speedometer must be calibrated correctly for performance test-
ing to yeild accurate results.
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24 Mini Maxx Installation Manual • www.hsperformance.com
DIAGNOSTICS
This function allows you to check vehicle diagnostics codes. Some models you will have an option to check Engine or Transmission diagnostics. Please select the desired module. Upon entering this menu, the Mini Maxx will automatically begin to check the vehicle for DTCs and it will then display those DTCs on the Mini Maxx screen. Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle.
If no DTCs are displayed you can simply press the Go Back button to return to the main menu. For a complete list of DTC descriptions, please visit the Tech section of our website www.hsperformance.com
THE MICRO SD CARD MUST BE INSERTED IN THE SIDE OF THE MINI MAXX TO READ AND ERASE DTCS
DTC
Diagnostic Trouble Codes
Establishing communication
with the vehicle
Go Back
DTC
to Main Menu
Diagnostic Trouble Codes
There are no DTCs Detected
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1-888-628-1730 • Mini Maxx Installation Manual 25
RESET TO DEFAULT SETTING
To reset the Mini Maxx to H&S Performance factory settings press the up button to select yes, to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no.
Go Back
GO TO DEFAULT
to user opts
Selecting YES will reset user preferences to factory set values.
Are you sure you want to do this at this time? ( for YES)
yes
no
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26 Mini Maxx Installation Manual • www.hsperformance.com
SHOW SETTINGS
The Show Settings Menu will allow you to see vehicle information and also defuel settings. See the diagram below to see everything that is listed in this menu. On Cummins and Powerstroke trucks, the Part# and Transmission# will be needed for updating the Mini Maxx.
T.V. #
This number is the Tuning Version. It will change as H&S updates the tuner software. To see the latest tuner ver­sion on your Mini Maxx go to “Show Settings” and scroll down.
MICRO SD CARD
The Micro SD card should only be taken out of the Mini Maxx to perform internet upgrades. It is the primary means of performing internet upgrades for the Mini Maxx.
In case a Micro SD Card is lost or broken, a new Micro SD Card can be purchased from H&S Performance.
WEB UPDATES
Remove the Micro SD from your Mini Maxx. Connect your Micro SD to your personal computer with the included Micro SD to USB adapter to install software updates. Visit www.hsperformance.com in the downloads section for product updates. Please nd your product application and follow the posted instructions there to update your Mini Maxx.
Go Back
SETTINGS
to Main Menu
Vehicle: 08–10 Ford 6.4L VIN: 123456789101112131415 ECM P/N: TCM P/N:
Serial#: N/A MEM–C216 HW–1.3b
Version: SW–1.03.0 TV–6.4.20
6.4 Power Stroke
Tune Status: Installed
Application: ’08-’10 Ford 6.4L PowerStroke
Defuel Info:
Pyro 1: 1450 °F Pyro 2: OFF Hot Coolant: 220 °F Cold Coolant: OFF Boost: OFF Trans Temp: OFF Oil Temp: OFF Fuel: ULSD
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1-888-628-1730 • Mini Maxx Installation Manual 27
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The current Power Level will be saved even if the Mini Maxx is unplugged.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat­ings and can be found at www.hsperformance.com/update-instructions.
Low Boost Fueling
This option allows for adjustment of the amount of fuel injected under low boost conditions. There are 5 dierent settings for Low Boost Fueling:
0 - Lowest Fueling 1 - Low Fueling 2 - Medium Fueling (Default) 3 - Moderate Fueling 4 - High Fueling
NOTE: The low boost fueling adjustment will aect ALL power levels. This option can only be adjusted during the
Install Download process.
Injection Timing
This option allows for the adjustment of the maximum allowed injection timing. There are 5 dierent settings for the Injection Timing:
0 - 18 degrees 1 - 24 degrees 2 - 26 degrees (Default) 3 - 28 degrees 4 - 32 degrees
NOTE: The injection timing adjustment will aect ALL power levels. This option can only be adjusted during the
Install Download process.
2006  2007 5.9L DODGE CUMMINS USA / ULSD CALIBRATION
POWER LEVELS
Stock .................... 0 HP
To w
.................... 60 HP
Street
............... 120 HP
Performance ... 200 HP
SECTION 7: USA / ULSD CALIBRATION VEHICLE SPECIFIC FEATURES
Page 28
28 Mini Maxx Installation Manual • www.hsperformance.com
Speed Limiter
This option allows for the adjustment of the factory speed limiter. Most 5.9L Cummins trucks have a 106 MPH speed limiter from the factory. The limiter can be adjusted from 50 MPH to 200 MPH. This
option can only be adjusted during the Install Download process.
Rev Limiter
This option allows for the adjustment of the factory rev limiter. Most 5.9L Cummins trucks have a 3500 RPM rev limiter from the factory. The limiter can be adjusted from 3000 RPM to 5000 RPM. This
option can only be adjusted during the Install Download process.
Torque Management (Automatic Transmission Only)
This option allows for the disabling of the vehicles torque management for those equipped with automatic transmissions. This is recommend for those running standalone aftermarket TCM/trans­mission packages but will also slightly improve throttle response on a stock truck.
NOTE: By turning the torque management OFF, the PRNDL display will be lost as well as the reverse lights.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower. The tire size can be adjusted from 24” to 42”. This option only
takes a few seconds to change and can be adjusted at any time from the Tire Size Calibration menu.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
2006-2007 5.9L - FUSE NUMBER 30
Always tap into the cold side of the fuse. On the 2006 - 2007 5.9L Cummins, the cold side is towards the drivers side of the vehicle.
NOTE: If your fuse box or wiring looks dierent than those pictured
or if you are not getting 12V ignition power from the pictured source, you may need to nd another 12V keyed ignition source using a test
light or multimeter. If possible, nd one that stays hot during engine cranking.
2006 - 2007 5.9L Dodge Cummins Specic Features Continued >>
Page 29
1-888-628-1730 • Mini Maxx Installation Manual 29
Overdrive Transmission Software
Did you know that your H&S tuning device also has the capability of tuning your transmission? If your 5.9L Cummins is equipped with the 48RFE automatic transmission, you may want to check out our Overdrive Transmission Software. Custom tailored to mate with H&S engine tuning, the 5.9L Overdrive software includes modied torque converter lock/unlock strategies that will command the TC to lock in 3rd gear under wide open throttle and hold it locked through 4th gear. Light throttle torque converter strategies have also been changed to lock-up sooner, keeping more power directed to the road instead of wasted in heat and friction. Shift points are modied to take advantage of the available horsepower and torque output. On a 2006 Cummins with a stock 48RFE, we have seen 0.2 to 0.3 second quicker 1/4 mile times JUST from the addition of the H&S Overdrive tuning! An additional unlock fee may apply, see www.hsperformance.com for details.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
If you unplug your head unit your truck will remain at the last known power level you had it set to.
Page 30
30 Mini Maxx Installation Manual • www.hsperformance.com
2007.5  2009 6.7L DODGE CUMMINS USA / ULSD CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a button after Installing the Download to the vehicle. The unit cannot be unplugged otherwise the Power Level will default to Stock.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Speed Limiter
This option allows for the adjustment of the factory speed limiter. Most 6.7L Cummins trucks have a 106 MPH speed limiter from the factory. The limiter can be adjusted from 20 MPH to 200 MPH. This option can only be adjusted during the Install Download process.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower. The tire size can be adjusted from 25.5” to 45”. This option only takes a few seconds to change and can be adjusted at any time from the Tire Pressure Calibration menu.
Special Functions / Features
Your H&S tuning device has the capability of Enabling / Disabling factory vehicle features. These features can be found in the Special Functions Menu. Below is a short description of each feature:
TPMS: Enable / Disable the Tire Pressure Monitoring System.
Optical Chirp on Lock: Enable / Disable the parking lights ashing when locking the vehicle.
Horn Chirp on Lock: Enable / Disable the horn chirp when locking the vehicle.
Set Head Lamp Delay: Enable / Disable the head lamp delay.
Accessory Delay: Enable / Disable the shut-o delay of your radio and accessory system after the key has
been turned o.
Fog Lights W/High: Enable / Disable the fog lights staying on when high beams are being used.
Daytime Lights: Enable / Disable the daytime running lights.
Seat Belt Minder: Enable / Disable the chime for the drivers seat belt system. This feature will not dis-
POWER LEVELS
Stock .................... 0 HP
To w .................... 40 HP
Street
................. 80 HP
Performance
.... 120 HP
Page 31
1-888-628-1730 • Mini Maxx Installation Manual 31
able the seat belt light.
Auto Door Lock: Enable / Disable the automatic door locking when the vehicle reaches certain speeds.
Unlock Driver Door:
Enable / Disable unlocking only the driver door when pushing the unlock button the key-
fob. When enabled, the unlock button on the key fob will need to be pressed twice in order to unlock all doors.
Idle Up (Auto Only): Enable / Disable the use of the cruise control buttons to control idle RPM. Follow your vehicle owners manual to use this feature
NOTE: If any special feature is already listed as Enabled but is not functioning correctly, you may need to disable
the feature, cycle the key, and re-enable the feature to make it function properly. If it still does not work, your vehicle may not be equipped with the hardware required for the special feature. The previous selection will NOT be saved. If the Special Functions/Features Menu is exited and returned into, it will not display your previous selection. This is normal and the Enable/Disable function is still working properly.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to sup­ply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
FUSE NUMBER 30
Always tap into the cold side of the fuse. On the
2007.5 - 2009 6.7L Cummins, the cold side is towards the drivers side of the vehicle.
NOTE: If your fuse box or wiring looks dierent than those pictured
or if you are not getting 12V ignition power from the pictured source, you may need to nd another 12V keyed ignition source using a test
light or multimeter. If possible, nd one that stays hot during engine cranking.
Overdrive Transmission Software
Did you know that your H&S tuning device also has the capability of tuning your transmission? If your 6.7L Cummins is equipped with the 68RFE automatic transmission, you may want to check out our Overdrive Transmission Software. Custom tailored to mate with H&S engine tuning, the
6.7L Overdrive software includes boosted line pressures, modied full and part throttle torque converter lock/unlock strategies, adjusted full and part throttle shift points, adjusted full and part throttle shift rmness, modied torque management tables, and much more! All changes are designed to keep more power directed to the road instead of wasted in heat and friction. On our test trucks, we have seen 0.2 to 0.3 second quicker 1/4 mile times JUST from the addition of the H&S Overdrive tuning!
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32 Mini Maxx Installation Manual • www.hsperformance.com
Overdrive Tuning Options
4-5th gear shift point adjustable up or down. Light to medium throttle, WOT is NOT adjustable.
5 levels:
1 – Lowest 2 – Stock shift point 3 – Medium 4 – Default 5 – Highest
5-6th gear shift point adjustable up or down. Light to medium throttle, WOT is NOT adjustable.
5 levels:
1 – Lowest 2 – Stock shift point 3 – Medium 4 – Default 5 – Highest
Line pressure. WARNING, only designed for built transmissions. The factory transmission pump is NOT designed to be run more than 165-170 psi of pressure. Our current overdrive tune sets these values to 170 psi (the pump mechanically will not supply more pressure, and will build excess heat and waste energy). If they have a modied pump, they can use this adjustment to increase clutch holding pressure. We have tested up to 250 psi with great results.
5 levels:
1 – Stock 160 psi 2 – Default 170 psi 3 – 200 psi 4 – 225 psi 5 – 250 psi
Shift Firmness. This adjustment will modify the acceleration rate between gear shifts. Making them softer or rmer.
5 levels:
1 – Stock 2 – Light rm 3 – Default 4 – Firm
5 – Most rm
NOTE:
An additional unlock fee may apply.
*Overdrive Transmission Software is not available on Cab & Chassis models.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates!
2007.5 - 2009 6.7L Dodge Cummins Specic Features Continued >>
Page 33
1-888-628-1730 • Mini Maxx Installation Manual 33
When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
If you unplug your head unit, your truck will default to the STOCK setting within a few drive cycles.
Î High Sulfur Calibration info found on page 49
2010  2012 6.7L DODGE CUMMINS USA / ULSD CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The unit cannot be unplugged otherwise the Power Level will default to Stock.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat­ings and can be found at www.hsperformance.com/update-instructions.
Speed Limiter
This option allows for the adjustment of the factory speed limiter. Most 2010 - 2012 6.7L Cummins trucks have a 106 MPH speed limiter from the factory. The limiter can be adjusted from 20 MPH to 200 MPH. This option can only be adjusted during the Install
Download process.
Torque Management (Manual Transmission Only)
This option allows for the disabling of the vehicles torque management for those equipped with manual transmissions. This option increases pedal sensitivity and throttle response when REMOVED.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause
2011 CAB & CHASSIS
POWER LEVELS
Stock .................... 0 HP
To w .................... 20 HP
Street
................. 40 HP
Performance
...... 60 HP
20102012 PICKUP
POWER LEVELS
Stock .................... 0 HP
To w .................... 40 HP
Street ................. 80 HP
Performance .... 120 HP
Page 34
34 Mini Maxx Installation Manual • www.hsperformance.com
the factory speedometer to read lower. The tire size can be adjusted from 25.5” to 45”. This option can only be seen/changed after the Download is Installed to the vehicle. This option only takes a few seconds to change and can be adjusted at any time from the Tire Size Calibration menu.
Special Functions / Features
Your H&S tuning device has the capability of Enabling / Disabling factory vehicle features. These features can be found in the Special Functions Menu. These features can only be seen/ changed after the Download is Installed to the vehicle. Below is a short description of each feature:
TPMS: Enable / Disable the Tire Pressure Monitoring System. Optical Chirp on Lock: Enable / Disable the parking lights ashing when locking the vehicle. Horn Chirp on Lock: Enable / Disable the horn chirp when locking the vehicle. Set Head Lamp Delay: Enable / Disable the head lamp delay. Accessory Delay: Enable / Disable the shut-o delay of your radio and accessory system after the key has
been turned o.
Fog Lights W/High: Enable / Disable the fog lights staying on when high beams are being used. Daytime Lights: Enable / Disable the daytime running lights. Seat Belt Minder: Enable / Disable the chime for the drivers seat belt system. This feature will not dis-
able the seat belt light.
NOTE: If any special feature is already listed as Enabled but is not functioning correctly, you may need to disable the
feature, cycle the key, and re-enable the feature to make it function properly. If it still does not work, your vehicle may not be equipped with the hardware required for the special feature. The previous selection will NOT be saved. If the Special Functions/Features Menu is exited and returned into, it will not display your previous selection. This is normal
and the Enable/Disable function is still working properly.
Stationary Idle Adjust:
The Stationary Idle Adjust Menu will allow you to adjust the idle speed of your vehicle while in Park or Neutral using your H&S tuning device. Choose the desired idle speed and select Set to set the idle speed to the chosen RPM. Idle speed can be adjusted from 700 RPM to 1500 RPM.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
2010 - 2012 6.7L Dodge Cummins Specic Features Continued >>
Page 35
1-888-628-1730 • Mini Maxx Installation Manual 35
2010 6.7L Pickup and 2011 6.7L Cab & Chassis FUSE NUMBER M45
Always tap into the cold side of the fuse. On the 2010 Pickup and 2011 Cab & Chassis, the cold side is towards the front of the vehicle.
2011-2012 6.7L Pickup FUSE NUMBER M33
Always tap into the cold side of the fuse. On the 2011 Pickup, the cold side is towards the front of the vehicle.
NOTE: If your fuse box or wiring looks dierent than those pictured or
if you are not getting 12V ignition power from the pictured source, you may need to nd another 12V keyed ignition source using a test light or multimeter. If possible, nd one that stays hot during engine cranking.
Overdrive Transmission Software
Did you know that your H&S tuning device also has the capability of tuning your transmission? If your 6.7L Cummins is equipped with the 68RFE Automatic Transmission, you may want to check out our Overdrive Transmission Software. Custom tailored to mate with H&S engine tuning, the 6.7L Overdrive software includes boosted line pressures, modied full and part throttle torque converter lock/unlock strategies, adjusted full and part throttle shift points, adjusted full and part throttle shift rmness, modied torque management tables, and much more! All changes are designed to keep more power directed to the road instead of wasted in heat and friction. On our test trucks, we have seen 0.2 to 0.3 second quicker 1/4 mile times JUST from the addition of the H&S Overdrive tuning! An additional unlock fee may apply, see www.hsperformance.com for details.
Video In Motion
This feature will allow customers with a factory installed Chrysler 730N DVD/Navigation unit to unlock all features that are normally blocked while driving. Full destination input into the navigation system is now available, even while the vehicle is moving, as well as DVD playback on the front screen. May require additional unlock fee. For more info see www.hsperformance.com/store/dodge-video-in-motion-unlock-code.html
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Page 36
36 Mini Maxx Installation Manual • www.hsperformance.com
Unplugging Head Unit
If you unplug your head unit, your truck will default to the STOCK setting within a few drive cycles.
Î High Sulfur Calibration info found on page 51
2010 - 2012 6.7L Dodge Cummins Specic Features Continued >>
2003  2007 6.0L FORD POWERSTROKE USA / ULSD CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The current Power Level will be saved even if the Mini Maxx is unplugged.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Speed Limiter
This option allows for the removal of the factory speed limiter. Most 6.0L Powerstroke trucks have a 95 MPH speed limiter from the factory. The limiter can be removed completely or left stock (this may change so be sure to visit www.hsperformance.com for
product updates). This option can only be changed during the Install Download process.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower. Tire size can be adjusted from 25” to 40”. This option can only be adjusted during the Install Download process.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to sup­ply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
POWER LEVELS
Stock .................... 0 HP
To w
.................... 40 HP
Street
................. 80 HP
Performance ... 120 HP
Page 37
1-888-628-1730 • Mini Maxx Installation Manual 37
FUSE NUMBER 15
Always tap into the cold side of the fuse. On the 2003 - 2007 6.0L Powerstroke, the cold side is towards the driver side of the vehicle.
NOTE: If your fuse box or wiring looks dierent than those pictured or
if you are not getting 12V ignition power from the pictured source, you may need to nd another 12V keyed ignition source using a test light or
multimeter. If possible, nd one that stays hot during engine cranking.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
If you unplug your head unit your truck will remain at the last known power level you had it set to.
2008  2010 6.4L FORD POWERSTROKE USA / ULSD CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The current Power Level will be saved even if the Mini Maxx is unplugged.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Speed Limiter
This option allows for the adjustment of the factory speed limiter. Most 6.4L Powerstroke trucks have a 95 MPH speed limiter from the factory. The limiter can be adjusted from 55 MPH to 200 MPH. This option can only be adjusted during the Install Download process.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the
POWER LEVELS
Stock .................... 0 HP
To w
.................... 40 HP
Street ................. 80 HP
Performance .... 120 HP
Page 38
38 Mini Maxx Installation Manual • www.hsperformance.com
printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower. The tire size can be adjust­ed from 25” to 60”. This option can only be adjusted during the Install Download process.
TPMS Adjustability / Disable
Many 2008 - 2010 6.4L Powerstrokes are equipped with a TPMS or Tire Pressure Monitoring System from the factory. This system is designed to alert the driver of a problem with the vehicles tire pressures but is often a nagging inconvenience for those individuals want­ing to run lower pressures or get rid of the TPMS sensors altogether. H&S Performance has a designed solution for those individuals. By using your H&S tuning device and a 6.4L Powerstroke TPMS Adapter (Part #709913), you will have full control of the TPMS. Front and rear tire pressures will be independently adjustable from 0 - 100 PSI as well as the option to Disable the TPMS completely if removing the TPMS sensors from the vehicle. All changes to the TPMS must be done with the 6.4L Powerstroke TPMS Adapter in place and the Adapter must be removed after changes are made to resume normal tuner function.
Transmission Relearn
The 5R110 automatic transmission on the 2008 - 2010 6.4L Powerstroke has what is called Adaptive Memory and is constantly learning and adapting to dierent horsepower levels, temperatures, driving habits, etc. After completing the Install Download process on the 6.4L Powerstroke, the Transmission Adaptive Memory is automatically reset. We highly recom­mend performing a Transmission Relearn procedure after installing H&S tuning to help the transmission perform correctly with the added horsepower. The 5R110 automatic trans­mission will eventually learn over time on its own, but the relearn procedure gives a good baseline for the adaptive learning and helps to speed up the learning process. To perform the relearn procedure, please follow these instructions:
When re-training the transmission, ALWAYS follow posted speed limits. Do NOT at­tempt runs in adverse weather conditions such as snow, ice, rain, wind, or any other conditions that may aect your vehicles traction or impair your visibility!
1. After H&S tuning is installed, perform each of the following 0-80 MPH runs while in the
Performance power level. During this relearn process, you may experience hesitation during shifts, hard shifts, or defuel patterns, all of which are normal:
•0-80 MPH @ 25% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 50% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 100% throttle position, then slow down and come to a complete stop.
The Transmission Relearn procedure is complete.
2008 - 2010 6.4L Ford Powerstroke Specic Features Continued >>
Page 39
1-888-628-1730 • Mini Maxx Installation Manual 39
NOTE: On any vehicle using 3” or larger lift blocks under the rear leaf pack, it is HIGHLY RECOMMENDED to install
traction bars. With any added horsepower, failure to do so may result in harsh shifting and may cause premature
transmission and/or driveline damage.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
SOLID PURPLE WIRE
The SOLID PURPLE wire (capped from the factory) is found under the drivers side dash. This SOLID PURPLE wire is bundled with multiple other capped wires near the OBD-II port.
NOTE: If your fuse box or wiring looks dierent than those pictured
or if you are not getting 12V ignition power from the pictured
source, you may need to nd another 12V keyed ignition source using a test light or multimeter. If possible, nd one
that stays “hot” during engine cranking.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
If you unplug your head unit your truck will remain at the last known power level you had it set to.
Î High Sulfur Calibration info found on page 53
Page 40
40 Mini Maxx Installation Manual • www.hsperformance.com
2008 - 2010 6.4L Ford Powerstroke Specic Features Continued >>
20112013 6.7L FORD POWERSTROKE USA / ULSD CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a button after Installing the Download to the vehicle. The unit cannot be unplugged otherwise the Power Level will default to Stock.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In additon, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while enter­ing a smaller tire size will cause the factory speedometer to read lower. The tire size can be adjusted from 31” to 34” (this may change so be sure to visit www.hsperformance.com for product updates). This option only takes a few seconds to change and can be adjusted at any time from the Tire Size Calibration menu.
TPMS Adjustability / Disable
Many 2011 - 2013 6.7L Powerstrokes are equipped with a TPMS or Tire Pressure Monitoring System from the factory. This system is designed to alert the driver of a problem with the vehicles tire pressures but is often a nagging inconvenience for those individuals wanting to run lower pressures or get rid of the TPMS sensors altogether.
With your H&S tuning device, you have full control of the TPMS. Front and rear tire pressures are independently adjustable from 0-120 PSI as well as the option to disable the TPMS com­pletely if removing the TPMS sensors from the vehicle. This option only takes a few seconds to change and can be adjusted at any time from the Tire Pressure Calibration menu.
NOTE: TPMS adjustments will not take full eect on a stationary vehicle. Once adjustments have been made, it can
take up to 5 miles of driving before changes take eect.
Transmission Tuning
Did you know that your H&S tuning device also has the capability of tuning your transmis­sion? Our transmission tuning for the 6R140 automatic transmission is custom tailored to
POWER LEVELS
Stock .................... 0 HP
To w
.................... 40 HP
Street ................. 80 HP
Performance .... 120 HP
Page 41
1-888-628-1730 • Mini Maxx Installation Manual 41
mate with H&S engine tuning. Some features include: boosted line pressures, modied full and part throttle lock/unlock strategies, adjusted full and part throttle shift points, adjusted full and part throttle shift rmness, and modied torque management tables. All changes are designed to keep more power directed to the road instead of wasted in heat and friction. On our test trucks, we have seen 0.2 to 0.3 second quicker 1/4 mile times JUST from the ad­dition of H&S transmission tuning! An additional unlock fee may apply, see www.hsperformance.com for details.
Transmission Relearn
The 6R140 automatic transmission on the 2011 - 2013 6.7L Powerstroke has what is called Adaptive Memory and is constantly learning and adapting to dierent horsepower levels, temperatures, driving habits, etc. If you selected to tune the transmission during the Install Download process, the Transmission Adaptive Memory is automatically reset when the down­load completes. We highly recommend performing a Transmission Relearn procedure after installing H&S transmission tuning to help the transmission perform correctly with the added horsepower. The 6R140 automatic transmission will eventually learn over time on its own, but the relearn procedure gives a good baseline for the adaptive learning and helps to speed up the learning process. To perform the relearn procedure, please follow these instructions:
When re-training the transmission, ALWAYS follow posted speed limits. Do NOT at­tempt runs in adverse weather conditions such as snow, ice, rain, wind, or any other conditions that may aect your vehicles traction or impair your visibility!
1. After H&S tuning is installed, perform each of the following 0-80 MPH runs while in the
Performance power level. During this relearn process, you may experience hesitation during shifts, hard shifts, or defuel patterns, all of which are normal:
•0-80 MPH @ 25% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 50% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 100% throttle position, then slow down and come to a complete stop.
The Transmission Relearn procedure is complete.
NOTE: On any vehicle using 3” or larger lift blocks under the rear leaf pack, it is HIGHLY RECOMMENDED to install
traction bars when adding additional horsepower.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini Maxx only when the key is in the ON position
Page 42
42 Mini Maxx Installation Manual • www.hsperformance.com
and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
WHITE WIRE WITH BLUE STRIPE
The white wire with blue stripe (capped from the factory) is found under the drivers side dash. This wire is bundled with multiple other capped wires near the emergency brake lever.
NOTE: If your wiring looks dierent than those pictured or if you are
not getting 12V ignition power from the pictured source, you may
need to nd another 12V keyed ignition source using a test light or multimeter. If possible, nd one that stays hot
during engine cranking.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
If you unplug your head unit, your truck will default to the STOCK setting within a few drive cycles.
Î High Sulfur Calibration info found on page 55
2011 - 2012 6.7L Ford Powerstroke Specic Features Continued >>
2007.52010 6.6L LMM DURAMAX USA / ULSD CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The current Power Level will be saved even if the Mini Maxx is unplugged.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Speed Limiter
This option allows for the adjustment of the factory speed limiter. Most 6.6L LMM Duramax
POWER LEVELS
Stock .................... 0 HP
To w .................... 40 HP
Street ................. 80 HP
Performance .... 120 HP
Page 43
1-888-628-1730 • Mini Maxx Installation Manual 43
trucks have a 98 MPH speed limiter from the factory. The limiter can be adjusted from 50 MPH to 95 MPH or removed completely. This option can only be adjusted during the Install Download process.
Tire Size Calibration
This option allows for the re-calibration of the factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower. The tire size can be ad­justed from 25” to 60”. This option can only be adjusted during the Install Download process.
NOTE: On some vehicles, entering a tire size larger than 35” may cause the ABS light to illuminate.
Transmission Reset / Relearn
The automatic transmission on the 2007.5 - 2010 6.6L LMM Duramax has what is called Adaptive Memory and is constantly learning and adapting to dierent horsepower levels, temperatures, driving habits, etc. We highly recommend performing a Transmission Reset / Relearn procedure after installing H&S tuning to help the transmission perform correctly with the added horsepower. The transmission will eventually learn over time on its own, but the relearn procedure gives a good baseline for the adaptive learning and helps to speed up the learning process. To perform the relearn procedure, please follow these instructions:
When re-training the transmission, ALWAYS follow posted speed limits. Do NOT at­tempt runs in adverse weather conditions such as snow, ice, rain, wind, or any other conditions that may aect your vehicles traction or impair your visibility!
1. After you have installed the H&S tuning, turn the key to the ON position. From the Main Menu, scroll down until you see the Reset Transmission option. Select Reset Trans- mission and follow the on-screen instructions to reset the transmission adaptive memory.
2. After the transmission reset is complete, it is recommended to perform each of the follow­ing 0-80 MPH runs while in the Performance power level:
•0-80 MPH @ 25% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 50% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 100% throttle position, then slow down and come to a complete stop.
The Transmission Relearn procedure is complete.
NOTE: On any vehicle using 3” or larger lift blocks under the rear leaf pack, it is HIGHLY RECOMMENDED to install
Page 44
44 Mini Maxx Installation Manual • www.hsperformance.com
traction bars when adding additional horsepower.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
FUSE NUMBER 45
Always tap into the cold side of the fuse. On the
2007.5 - 2010 6.6L LMM Duramax, the cold side is towards the rear of the vehicle.
NOTE: If your fuse box or wiring looks dierent than those pictured
or if you are not getting 12V ignition power from the pictured source, you may need to nd another 12V keyed ignition source using a test
light or multimeter. If possible, nd one that stays hot during engine cranking.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
If you unplug your head unit your truck will remain at the last known power level you had it set to.
Î High Sulfur Calibration info found on page 57
2007.5 - 2010 6.6L LMM Duramax Specic Features Continued >>
Page 45
1-888-628-1730 • Mini Maxx Installation Manual 45
20112013 6.6L LML DURAMAX USA / ULSD CALIBRATION
Power Levels
Power levels are not currently shift-on-the-y for the 2011
- 2013 6.6L LML Duramax. To adjust the Power Level, select Install Download from the Main Menu and follow the on­screen instructions (this may change so be sure to visit
www.hsperformance.com for product updates).
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom
downloads may result in dierent ratings and can be found at www.hsperformance.com/update-instructions.
Speed Limiter
This option allows for the removal of the factory speed limiter. Most 6.6L LML Duramax trucks have a 98 MPH speed limiter from the factory. The limiter may be removed complete­ly but WILL result in a loss of cruise control and exhaust brake function. (this may change so be
sure to visit www.hsperformance.com for product updates). This option can only be changed during the
Install Download process.
Tire Size Calibration
(Not currently available for the 2011 - 2013 6.6L LML Duramax. This may change so be sure to visit www.hsperformance.com for product updates). This option allows for the re-calibration of the
factory speedometer to adjust for non-stock sized tires. For the most accurate speedometer reading when using non-stock sized tires, it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size. In addition, using a GPS is a great way to dial in your factory speedometer. Entering a larger tire size will cause the factory speedometer to read higher while entering a smaller tire size will cause the factory speed­ometer to read lower. This option can only be adjusted during the Install Download process.
NOTE: On some vehicles, entering a tire size larger than 35” may cause the ABS light to illuminate.
Transmission Reset / Relearn
The automatic transmission on the 2011 - 2013 6.6L LML Duramax has what is called Adaptive Memory and is constantly learning and adapting to dierent horsepower levels, temperatures, driving habits, etc. We highly recommend performing a Transmission Reset / Relearn procedure after installing H&S tuning to help the transmission perform correctly with the added horsepower. The transmission will eventually learn over time on its own, but the relearn procedure gives a good baseline for the adaptive learning and helps to speed up
POWER LEVELS
To w .................... 40 HP
Street ................. 80 HP
Page 46
46 Mini Maxx Installation Manual • www.hsperformance.com
the learning process. To perform the relearn procedure, please follow these instructions:
When re-training the transmission, ALWAYS follow posted speed limits. Do NOT at­tempt runs in adverse weather conditions such as snow, ice, rain, wind, or any other conditions that may aect your vehicles traction or impair your visibility!
1. After you have installed the H&S tuning, turn the key to the ON position. From the Main
Menu, scroll down until you see the Reset Transmission option. Select Reset Transmis- sion and follow the on-screen instructions to reset the transmission adaptive memory.
2. After the transmission reset is complete, it is recommended to perform each of the follow-
ing 0-80 MPH runs while in the Performance power level:
•0-80 MPH @ 25% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 50% throttle position, then slow down and come to a complete stop.
•0-80 MPH @ 100% throttle position, then slow down and come to a complete stop.
The Transmission Relearn procedure is complete.
NOTE: On any vehicle using 3” or larger lift blocks under the rear leaf pack, it is HIGHLY RECOMMENDED to install
traction bars when adding additional horsepower.
Keyed Ignition Source Location
Although it is possible to manually power up the Mini Maxx without using a keyed ignition source, it can sometimes create communication issues between the Mini Maxx and the vehicles ECM. To eliminate these problems, we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini Maxx only when the key is in the ON position and the vehicles ECM is online. Below you will nd a commonly used 12V keyed ignition source for your vehicle:
FUSE NUMBER 45
Always tap into the cold side of the fuse. On the 2011
- 2013 6.6L LML Duramax, the cold side is towards the front of the vehicle.
NOTE: If your fuse box or wiring looks dierent than those pictured
or if you are not getting 12V ignition power from the pictured source, you may need to nd another 12V keyed ignition source using a test
light or multimeter. If possible, nd one that stays hot during engine cranking.
Maxx Calibration Control
Maxx Calibration Control (MCC) is an advanced engine management software tool that enables custom tune editing with your H&S tuning device. With the power to control all aspects of engine
2011 - 2013 6.6L LML Duramax Specic Features Continued >>
Page 47
1-888-628-1730 • Mini Maxx Installation Manual 47
and transmission management, MCC gives YOU the ability to control how YOUR engine operates! When you have exceeded the limits of conventional tuning and want to unleash the power of a custom tune, look no further than MAXX CALIBRATION CONTROL
NOTE: Applications may vary by vehicle make and model, please check our website to see if MCC is available for your
vehicle at www.hsperformance.com/mcc
Unplugging Head Unit
Not shift-on-the-y so unplugging head unit will not aect power level setting.
Î High Sulfur Calibration info found on page 58
Page 48
48 Mini Maxx Installation Manual • www.hsperformance.com
Notice!!
The remaining pages in this manual are intended for those running a High Sulfur calibration from H&S Performance. More information can be found at www.hsperformance.com/highsulfur
Notice!!
All vehicle specic information prior to this section still applies to those using High Sulfur calibrations. When the High Sulfur calibration is used, the features listed below are ADDITIONAL to all other features contained in this manual.
Disclaimer:
Illegal usage of the High Sulfur calibration is NOT allowed by H&S Performance. Any altera­tion of an H&S device in an attempt to obtain High Sulfur capabilities will be cause for H&S Warranty termination. More information about the design and correct use of the H&S High Sulfur calibration can be found at www.hsperformance.com/highsulfur
SECTION 8: HIGH SULFUR CALIBRATION VEHICLE SPECIFIC FEATURES
Page 49
1-888-628-1730 • Mini Maxx Installation Manual 49
Power Levels
Power Levels can be adjusted on-the-y at the touch of a button after Installing the Download to the vehicle. The unit cannot be unplugged otherwise the Power Level will default to Stock.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent ratings and can be found at www.hsperformance.com/update-instructions.
Injection Timing
This option allows for the adjustment of the maximum allowed injection timing. There are 5 dierent settings for the Injection Timing:
1 – 24 degrees 2 – 26 degrees 3 – 28 degrees (Default) 4 – 30 degrees 5 – 32 degrees
NOTE: The injection timing adjustment will aect ALL power levels. This option can only be adjusted during the
Install Download process.
Adjustable Throttle Response
This option allows for the adjustment of the throttle response. There are 3 dierent settings for the Throttle Response:
1 – Stock Response 2 – Default Response 3 – High Response
Emissions Selection
Most 2007-2009 6.7L Cummins are equipped with an emissions system designed to run Ultra Low Sulfur Diesel (ULSD) Fuel. If you have removed or modied this emissions system (or plan to immediately after installing this device), proper tuning must be installed or the vehicle will not operate correctly. Select REMOVED at this option for a modied emissions system and high sulfur fuel use. Select PRESENT if your emissions system requires ULSD fuel.
2007.52009 6.7L DODGE CUMMINS HIGH SULFUR CALIBRATION
POWER LEVELS
Stock .................... 0 HP
To w .................... 60 HP
Street ............... 120 HP
Performance .... 175 HP
Page 50
50 Mini Maxx Installation Manual • www.hsperformance.com
Exhaust Emissions Equipment
When running ULSD tuning, it is required that all sensors located in the exhaust system stay in place and plugged in, otherwise you may experience a Check Engine Light (CEL) and even a loss of power (limp mode).
When running High Sulfur tuning, it is recommended that all sensors located in the factory exhaust system be unplugged from the electrical harnesses. These sensors can also be re­moved completely with the factory exhaust if desired. On the 2007.5 - 2009 6.7L Cummins, there are usually 3 EGT Sensors, 2 O2 Sensors, and 1 Pressure Sensor.
EGR Emissions Equipment
If you are installing H&S High Sulfur tuning, you must unplug the EGR system on your 2007.5 - 2009
6.7L Cummins if not installing an EGR delete. Failing to do so may result in erratic engine operation and loss of power. Please follow these instructions carefully to unplug and disable the EGR system:
1. Locate the EGR Throttle Control Valve Assembly (Fig.1). Assembly is located between the inter­cooler and intake manifold on the drivers side of the engine compartment.
2. Unplug the EGR Throttle Control Valve wiring harness. The harness is LIGHT GRAY in color and is located on the back side of the Throttle Control Valve Assembly. It is not directly visible when looking at the assembly from above. On some vehicles, it may be easier to see and unplug the harness from underneath the vehicle. Note: There is a red locking tab that must be moved sideways on the harness in order for it to be unplugged.
3. Locate the EGR solenoid on top of the intake manifold (Fig.2). It is directly visible when looking at the intake manifold and faces towards the front of the vehicle.
4. Unplug the EGR solenoid wiring harness. The connector is BROWN in color.
1
2
2007.5 - 2009 6.7L Dodge Cummins High Sulfur Calibration Info Continued >>
Page 51
1-888-628-1730 • Mini Maxx Installation Manual 51
Power Levels
Power Levels can be adjusted on­the-y at the touch of a button after Installing the Download to the vehicle. The unit cannot be unplugged otherwise the Power Level will default to Stock.
NOTE: The Power Level ratings listed
may not be exact for your particular vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent ratings and can be found at www.hsperformance.com/update-instructions.
Emissions Selection
Most 2010-2012 6.7L Cummins are equipped with an emissions system designed to run Ultra Low Sulfur Diesel (ULSD) Fuel. If you have removed or modied this emissions system (or plan to immediately after installing this device), proper tuning must be installed or the vehicle will not operate correctly. Select REMOVED at this option for a modied emissions system and high sulfur fuel use. Select PRESENT if your emissions system requires ULSD fuel.
Exhaust Emissions Equipment
When running ULSD tuning, it is required that all sensors located in the exhaust system stay in place and plugged in, otherwise you may experience a Check Engine Light (CEL) and even a loss of power (limp mode).
When running High Sulfur tuning, it is recommended that all sensors located in the factory exhaust system be unplugged from the electrical harnesses. These sensors can also be removed completely with the factory exhaust if desired. On the 2010 - 2012 Pickup, there are usually 3 EGT Sensors, 2 O2 Sensors, and 1 Pressure Sensor.
2011 Cab & Chassis UREA System
On the 2011 Cab & Chassis, there is usually an additional NOX sensor as well as a UREA sys­tem that needs to be unplugged when running High Sulfur tuning. The UREA system must at least be unplugged but can be completely removed from the vehicle if desired. Failure to unplug the UREA system may result in a check engine light and/or dash messages. Follow these instructions to unplug the UREA system:
1. Locate the wiring harness with the YELLOW sliding lock-tab on the UREA pump assembly. The pump assembly is located near the bottom of the ller neck support.
20102012 6.7L DODGE CUMMINS HIGH SULFUR CALIBRATION
2011 CAB & CHASSIS
POWER LEVELS
Stock .................... 0 HP
To w .................... 25 HP
Street ................. 50 HP
Performance ...... 75 HP
20102012 PICKUP
POWER LEVELS
Stock .................... 0 HP
To w
.................... 60 HP
Street
............... 120 HP
Performance .... 175 HP
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52 Mini Maxx Installation Manual • www.hsperformance.com
2. Slide the yellow lock-tab DOWN to dis-engage the lock and unplug the harness.
For complete UREA System Removal instruc­tions, visit www.hsperformance.com/tech/CCUrea.pdf.
EGR Emissions Equipment
It is not mandatory to unplug the EGR system when installing High Sulfur tuning. You may still unplug the EGR system if desired, or the EGR system may be left plugged in without any ill eects. The entire EGR system can also be completely removed with an aftermarket EGR Delete Kit when running High Sulfur tuning.
Injection Timing
This option allows adjustment of the Injection Timing Calibration tables. There are 5 dierent settings you can choose from. If you skip this adjustment option, you will be defaulted to level 3
1 - Least Aggressive (Stock Setting) 2 - Less Aggressive 3 - (Default) 4 - More Aggressive 5 - Most Aggressive
NOTE: The injection timing adjustment will aect ALL power levels. This option can only be adjusted during the
Install Download process.
2010 - 2012 6.7L Dodge Cummins High Sulfur Calibration Info Continued >>
Page 53
1-888-628-1730 • Mini Maxx Installation Manual 53
20082010 6.4L FORD POWERSTROKE HIGH SULFUR CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The current Power Level will be saved even if the Mini Maxx is unplugged.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Emissions Selection
Most 2008-2010 6.4L Powerstrokes are equipped with an emissions system designed to run Ultra Low Sulfur Diesel (ULSD) Fuel. If you have removed or modied this emissions system (or plan to immediately after installing this device), proper tuning must be installed or the vehicle will not operate correctly. Select REMOVED at this option for a modied emissions system and high sulfur fuel use. Select PRESENT if your emissions system requires ULSD fuel.
Exhaust Emissions Equipment
When running ULSD tuning, it is required that all sensors located in the exhaust system stay in place and plugged in, otherwise you may experience a Check Engine Light (CEL) and even a loss of power (limp mode).
When running High Sulfur tuning, it is recommended that all sensors located in the factory exhaust system be unplugged from the electrical harnesses. These sensors can also be removed completely with the factory exhaust if desired. On the 6.4L Powerstroke, there are usually 3 EGT Sensors and 1 Pressure Sensor.
NOTE: The vehicle will not run with sensors removed unless High Sulfur tuning is installed.
EGR Emissions Equipment
When running High Sulfur tuning, it is not required to unplug or block-o the EGR system on your 6.4L Powerstroke to disable it. The EGR system is already disabled in the tuning and will not function under any conditions. If desired, the entire EGR system can be unplugged, blocked-o, or completely removed when running H&S High Sulfur tuning.
Tune Selection
This option allows you to pick from 3 tuning options. To change this selection you must repeat the install download process.
POWER LEVELS
DEFAULT
Stock .................... 0 HP
To w .................... 80 HP
Street ............... 160 HP
Performance .... 250 HP
Page 54
54 Mini Maxx Installation Manual • www.hsperformance.com
1. Easy Power levels are: stock, 60hp, 120hp, and 175hp
2. Mild Power levels are: stock, 80hp, 160hp, and 250hp
3. Hot Damn 300 Power levels are: 50hp, 125hp, 225hp, 300hp
Shift Schedule
This option allows you to change the shift logic of your automatic transmission. There are 2 options. To change these options, you must repeat the install download process.
1. Schedule 1: This option will lock the torque converter in 4th gear under normal
driving, and keep it locked through 5th gear.
2. Schedule 2: This option will not lock the torque converter until 5th gear under
normal driving.
NOTE: The Easy Power Tuning also has Easy shift schedule. It is NOT adjustable.
Shift Point
This option will allow you to modify shift points for the 3-4 and 4-5 shifts. There are 3 options to choose from. To change these options, you must repeat the install download process.
1. Low: This option will shift into high gears at the lowest possible road speed.
2. Med: This option is the middle range of shift points
3. High: This option will shift into high gears at the highest possible road speed.
Low Boost Fueling Adjustment
This adjustment allows you to limit the amount of fuel delivered based upon turbo boost levels. 0 will have the least smoke output, 5 will have the most. By skipping this feature, the tuning will default to level 2.
2008 - 2010 6.4L Ford Powerstroke High Sulfur Calibration Info Continued >>
Page 55
1-888-628-1730 • Mini Maxx Installation Manual 55
20112013 6.7L FORD POWERSTROKE HIGH SULFUR CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a button after Installing the Download to the vehicle. The unit cannot be unplugged otherwise the Power Level will default to Stock.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent ratings and can be found at www.hsperformance.com/update-instructions.
Emissions Selection
Most 2011-2013 6.7L Powerstrokes are equipped with an emissions system designed to run Ultra Low Sulfur Diesel (ULSD) Fuel. If you have removed or modied this emissions system (or plan to immediately after installing this device), proper tuning must be installed or the vehicle will not operate correctly. Select REMOVED at this option for a modied emissions system and high sulfur fuel use. Select PRESENT if your emissions system requires ULSD fuel.
Exhaust Emissions Equipment
When running ULSD tuning, it is required that all sensors located in the exhaust system stay in place and plugged in, otherwise you may experience a Check Engine Light (CEL) and even a loss of power (limp mode).
When running High Sulfur tuning, it is recommended that all sensors located in the factory exhaust system be unplugged from the electrical harnesses. These sensors can also be removed completely with the factory exhaust if desired. On the 6.7L Powerstroke, there are usually 3 EGT Sensors, 1 NOX Sensor, 1 UREA Injector, and 1 Pressure Sensor.
NOTE: The vehicle will not run with sensors removed unless High Sulfur tuning is installed.
UREA / SCR System
On the 2011 - 2013 6.7L Powerstroke, there is a UREA system that can be unplugged or removed completely when running High Sulfur tuning. The UREA system may also be left plugged in with no ill eects.
EGR Emissions Equipment
If you are installing H&S High Sulfur tuning, you must unplug the EGR system on your 2011­2013 6.7L Powerstroke if not installing an EGR delete. Failing to do so may result in damage
POWER LEVELS
Stock .................... 0 HP
To w .................... 50 HP
Street
............... 100 HP
Performance
.... 150 HP
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56 Mini Maxx Installation Manual • www.hsperformance.com
to your EGR parts.
Please follow these instructions carefully to unplug and disable the EGR system:
1. Unplug Orange EGR harness found on top of the EGR cooler assembly. The yellow lock tab must be slid out before the harness can be unplugged.
2. Unplug the EGR Buttery Valve located near the radiator fan shroud.
2011 - 2012 6.7L Ford Powerstroke High Sulfur Calibration Info Continued >>
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1-888-628-1730 • Mini Maxx Installation Manual 57
2007.52010 6.6L LMM DURAMAX HIGH SULFUR CALIBRATION
Power Levels
Power Levels can be adjusted on-the-y at the touch of a but­ton after Installing the Download to the vehicle. The current Power Level will be saved even if the Mini Maxx is unplugged.
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Emissions Selection
Most 2007.5-2010 6.6L LMM Duramax’s are equipped with an emissions system designed to run Ultra Low Sulfur Diesel (ULSD) Fuel. If you have removed or modied this emissions system (or plan to immediately after installing this device), proper tuning must be installed or the vehicle will not operate correctly. Select REMOVED at this option for a modied emissions system and high sulfur fuel use. Select PRESENT if your emissions system requires ULSD fuel.
Exhaust Emissions Equipment
When running ULSD tuning, it is required that all sensors located in the exhaust system stay in place and plugged in, otherwise you may experience a Check Engine Light (CEL) and even a loss of power (limp mode).
When running High Sulfur tuning, it is recommended that all sensors located in the factory exhaust system be unplugged from the electrical harnesses. These sensors can also be removed completely with the factory exhaust if desired. On the 6.6L LMM Duramax, there are usually 3 EGT Sensors and 1 Pressure Sensor.
EGR Emissions Equipment
When running H&S High Sulfur tuning, it is not required to unplug or block-o the EGR system on your 6.6L LMM Duramax to disable it. The EGR system is already disabled in the tuning and will not function under any conditions. If desired, the entire EGR system can be unplugged, blocked-o, or completely removed when running H&S High Sulfur tuning.
POWER LEVELS
Stock .................... 0 HP
To w .................... 60 HP
Street
............... 120 HP
Performance
.... 175 HP
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58 Mini Maxx Installation Manual • www.hsperformance.com
Power Levels
Power levels are not currently shift-on-the-y for the 2011
- 2013 6.6L LML Duramax. To adjust the Power Level, select Install Download from the Main Menu and follow the on­screen instructions (this may change so be sure to visit
www.hsperformance.com for product updates).
NOTE: The Power Level ratings listed may not be exact for your particular
vehicle. The listed ratings apply to the out-of-the-box tuning that H&S tuning devices are shipped with. Any custom downloads may result in dierent rat-
ings and can be found at www.hsperformance.com/update-instructions.
Emissions Selection
Most 2011-2013 6.6L LML Duramax’s are equipped with an emissions system designed to run Ultra Low Sulfur Diesel (ULSD) Fuel. If you have removed or modied this emissions system (or plan to immediately after installing this device), proper tuning must be installed or the vehicle will not operate correctly. Select REMOVED at this option for a modied emissions system and high sulfur fuel use. Select PRESENT if your emissions system requires ULSD fuel.
Exhaust Emissions Equipment
When running ULSD tuning, it is required that all sensors located in the exhaust system stay in place and plugged in, otherwise you may experience a Check Engine Light (CEL) and even a loss of power (limp mode).
When running High Sulfur tuning, it is required that all sensors located in the factory exhaust system be unplugged from the electrical harnesses EXCEPT FOR THE PRESSURE SENSOR WHICH MUST REMAIN PLUGGED IN. All sensors other than the Pressure Sensor can be removed completely with the factory exhaust if desired. On the 6.6L LML Duramax, there are usually 3 EGT Sensors, 1 NOx Sensor, 1 UREA Injector, and 1 Pressure Sensor.
The DPF Pressure Sensor is located under the bed in front of the axle on the inside of the passenger side frame rail. You may pull the two rubber lines o of the sensor but DO NOT UNPLUG THIS SENSOR! Un­plugging of the Pressure Sensor may result in erratic engine operation and loss of power.
20112013 6.6L LML DURAMAX HIGH SULFUR CALIBRATION
POWER LEVELS
Stock .................... 0 HP
To w .................... 50 HP
Street ............... 100 HP
Performance .... 150 HP
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1-888-628-1730 • Mini Maxx Installation Manual 59
UREA / SCR System
On the 2011 - 2013 6.6L LML Duramax, there is a UREA system that needs to be unplugged when running High Sulfur tuning. The UREA system must at least be unplugged but can be completely removed from the vehicle if desired. Failure to unplug the UREA system may result in a check engine light and/or dash messages, erratic engine operation, and loss of power. Follow these instructions to unplug the UREA system:
1. The urea injector is located between the CAT and DPF above the torsion bar cross member. Unplug the electrical connection and the urea line.
2. The main urea harness is the large black harness located near the urea injector above the urea tank. Flip the large gray locking tab to disconnect the harness.
For complete UREA System Removal instructions, visit www.hsperformance.com/tech
EGR Emissions Equipment
If you are installing H&S High Sulfur tuning, you must unplug the EGR system on your 6.6L LML Duramax if not installing a complete EGR delete. Failing to do so may result in erratic engine operation and loss of power. Please follow these instructions carefully to unplug and disable the EGR system:
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60 Mini Maxx Installation Manual • www.hsperformance.com
1. Unplug 3 EGR harnesses - two are brown with a yellow locking tab, one is black with a red locking tab (see pictures for locations).
2011 - 2013 6.6L LML Duramax High Sulfur Calibration Info Continued >>
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1-888-628-1730 • Mini Maxx Installation Manual 61
Page 62
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