Page 1
BOILER
GUN
BG44 BOILER GUN
OPERATING MANUAL
P/N 100190
April 2017
Revision 1
Page 2
Page 3
TABLE OF CONTENTS
CHAPTER/SECTION PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 S
1.3 G
1.4 M
1.5 R
1.6 R
1.7 L
AFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENERAL SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ACHINE-SPECIFIC SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ISK ASSESSMENT AND HAZARD MITIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ISK ASSESSMENT CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7.1 Label identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7.2 Label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 FEATURES AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 C
ONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.1 Pneumatic motor controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.2 Electric motor controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 S
2.5 I
PECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TEMS REQUIRED BUT NOT SUPPLIED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
13 SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 M
3.3 M
3.4 I
3.5 M
ACHINE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Wedge locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Collet locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.3 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ACHINE MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
NSTALLING THE CUTTING TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.1 Pneumatic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.2 Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
21 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 O
PERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 Pneumatic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
23 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
P/N 100190, Rev. 1 Page i
Page 4
TABLE OF CONTENTS (CONTINUED)
CHAPTER/SECTION PAGE
5.2 APPROVED LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3 M
5.4 T
27 STORAGE AND SHIPPING
6.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 S
6.3 D
AINTENANCE TASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.1 Checking and filling the in-line oiler reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.2 Servicing the filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.3 Adjusting the oil flow rate of the in-line oiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.4 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3.5 Greasing the drive and pinion gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.1 The machine isn’t turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.2 The machine isn’t feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.3 The machine is performing poorly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.1 Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1.2 Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HIPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
29 APPENDIX A ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
51 APPENDIX B SDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Page ii BG44 Boiler Gun Operating Manual
Page 5
LIST OF FIGURES
FIGURE PAGE
1-1 BG44 Boiler Gun- crank feed, pneumatic label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2 BG44 Boiler Gun- wrench feed, pneumatic label location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-3 BG44 Boiler Gun- wrench feed, electric label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-1 BG44 and shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-2 Pneumatic motor throttle lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-3 Speed selector and Trigger controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-4 BG44 Boiler gun pneumatic dimensions (P/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-5 BG44 Boiler Gun electric dimensions (P/N PB06EL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-1 BG44 Boiler Gun main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-2 Wedge extensions installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-3 Installed wedge set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-4 The .875 wedge set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-5 The 1.25” collet set installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-6 The .875” collet set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-7 Tool holder set screw and key slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-8 BG44 installed in workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-9 Locking rod wrench with speed wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-10 Fixed (L) and sliding (R) tool holders with cutting bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-11 Cutting bit installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-12 Universal coupler (top) and quick disconnect (bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3-13 Speed control set to low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4-1 Hand positioning on the pneumatic BG44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4-2 BG44 with electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5-1 In-line oiler sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6-1 BG44 shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-1 BG44 Boiler Gun - high velocity, crank feed assembly (P/N BG44HVCR) . . . . . . . . . . . . . . . . . . . . . . 30
A-2 BG44 Boiler Gun - high velocity, crank feed parts list (P/N BG44HVCR) . . . . . . . . . . . . . . . . . . . . . . . 31
A-3 BG44 Boiler Gun - high velocity, wrench feed assembly (P/N BG44HVWR) . . . . . . . . . . . . . . . . . . . . 32
A-4 BG44 Boiler Gun - high velocity, wrench feed parts list (P/N BG44HVWR) . . . . . . . . . . . . . . . . . . . . . 33
A-5 BG44 Boiler Gun - low velocity, crank feed assembly (P/N BG44LVCR) . . . . . . . . . . . . . . . . . . . . . . . 34
A-6 BG44 Boiler Gun - low velocity, crank feed parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
A-7 BG44 Boiler Gun - low velocity, wrench feed assembly (P/N BG44LVWR) . . . . . . . . . . . . . . . . . . . . . 36
A-8 BG44 Boiler Gun - low velocity, wrench feed parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
A-9 BG44 Boiler Gun - electric, crank feed assembly (P/N BG44CR-E) . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
A-10 BG44 Boiler Gun - electric, crank feed parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
A-11 BG44 Boiler Gun - wrench feed, electric assembly (P/N BG44WR-E) . . . . . . . . . . . . . . . . . . . . . . . . 40
A-12 BG44 Boiler Gun - wrench feed, electric parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
A-13 Collet Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
A-14 Wedge sets and wedge extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
A-15 Center shafts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
A-16 Locking rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
A-17 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
A-18 HV air motor assembly and parts list (P/N 100105) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
A-19 LV air motor assembly and parts list (P/N CML3488) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
P/N 100190, Rev. 1 Page iii
Page 6
LIST OF FIGURES (CONTINUED)
FIGURE PAGE
A-20 Air hose assembly and parts list (P/N HS 50-509) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
A-21 Electric motor assembly and parts list (P/N EMB003610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Page iv BG44 Boiler Gun Operating Manual
Page 7
LIST OF TABLES
TABLE PAGE
1-1 Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-2 Risk assessment checklist before set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 BG44 Boiler Gun labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-1 Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5-1 Maintenance intervals and tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5-2 Approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
P/N 100190, Rev. 1 Page v
Page 8
This page intentionally left blank
Page vi BG44 Boiler Gun Operating Manual
Page 9
©2017 Climax Portable Machining and Welding Systems or its subsidiaries.
All rights reserved.
Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated,
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grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage
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that any unauthorized commercial distribution of this manual or any revision hereto is prohibited.
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For comments or questions about this manual or other Climax documentation, please e-mail
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For comments or questions about Climax products or services, please call Climax or e-mail
quick and accurate service, please provide your factory representative with the following:
•Your name
• Shipping address
• Telephone number
• Machine model
• Serial number (if applicable)
•Date of purchase
info@cpmt.com. For
Climax World Headquarters
Climax Portable Machining and Welding Systems
2712 South Second Street Newberg, Oregon 97132 USA
Telephone (worldwide): (503) 538-2815
Toll-free (North America):1-800-333-8311
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Climax Portable Machine Tools Ltd
Unit 10 Heather Close
Lyme Green Business Park
Macclesfield, Cheshire SK11 0LR, UK
Telephone: +44 (0) 161 406 1720
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Climax GmbH
Am Langen Graben 8
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Telephone: +49 (0) 2421-9177-12
E-mail:
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P/N 100190, Rev. 1 Page A
Page 10
CLIMAX GLOBAL LOCATIONS
Page B
Page 11
CE DOCUMENTATION
CE Certification is pending
P/N 100190, Rev. 1 Page C
Page 12
LIMITED WARRANTY
Climax Portable Machine Tools, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free
from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one
year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty
period, the original purchaser should contact its factory representative and return the entire machine, shipping prepaid, to the factory. Climax will, at its option, either repair or replace the defective machine at no charge and will
return the machine with shipping prepaid.
Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been performed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after
delivery of the part or repaired machine or 180 days on used machines and components. If the customer purchasing
parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser should contact its factory representative and return the part or repaired machine, shipping prepaid, to the factory. Climax
will, at its option, either repair or replace the defective part and/ or correct any defect in the labor performed,
both at no charge, and return the part or repaired machine shipping prepaid.
These warranties do not apply to the following:
• Damage after the date of shipment not caused by defects in materials or workmanship
• Damage caused by improper or inadequate machine maintenance
• Damage caused by unauthorized machine modification or repair
• Damage caused by machine abuse
• Damage caused by using the machine beyond its rated capacity
All other warranties, express or implied, including without limitation the warranties of merchantability and fitness
for a particular purpose are disclaimed and excluded.
Terms of sale
Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit
your rights with respect to the goods purchased from Climax.
About this manual
Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guarantee
that the information contained in this manual is correct for applications other than the application described in this
manual. Product specifications are subject to change without notice.
Page D
Page 13
1 INTRODUCTION
DANGER
WARNING
CAUTION
NOTICE
IN THIS CHAPTER:
1.1 HOW TO USE THIS MANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.2 S
AFETY ALERTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
ENERAL SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1.3 G
ACHINE-SPECIFIC SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
1.4 M
1.5 R
ISK ASSESSMENT AND HAZARD MITIGATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
ISK ASSESSMENT CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.6 R
ABELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.7 L
1.7.1 L
ABEL IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
ABEL LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.7.2 L
1.1 HOW TO USE THIS MANUAL
This manual describes information necessary for the
setup, operation, maintenance, storage, shipping, and
decommissioning of the BG44 Boiler Gun.
The first page of each chapter includes a summary of
the chapter contents to help you locate specific information. The appendices contain supplemental product
information to aid in setup, operation, and maintenance
tasks.
1.2 SAFETY ALERTS
Pay careful attention to the safety alerts printed
throughout this manual. Safety alerts will call your
attention to specific hazardous situations that may be
encountered when operating this machine.
Examples of safety alerts used in this manual are
defined here
1
:
indicates a hazardous situation which, if not
avoided, WILL result in death or severe
injury.
Read this entire manual to familiarize yourself with the
BG44 Boiler Gun before attempting to set it up or operate it.
indicates a hazardous situation which, if not
avoided, COULD result in death or severe
injury.
indicates a hazardous situation which, if not
avoided, could result in minor or moderate
injury.
1. For more information on safety alerts, refer to ANSI/NEMA
Z535.6-2011, Product safety Information in Product
Manuals, Instructions, and Other Collateral Materials
P/N 100190, Rev. 1 Page 1
indicates a hazardous situation which, if not
avoided, could result in property damage,
equipment failure, or undesired work
results
.
Page 14
1.3 GENERAL SAFETY PRECAUTIONS
H&S leads the way in promoting the safe use of portable
machine tools. Safety is a joint effort. You, the end
user, must do your part by being aware of your work
environment and closely following the operating procedures and safety precautions contained in this manual,
as well as your employer’s safety guidelines.
Observe the following safety precautions when operating or working around the machine.
Training – Before operating this or any machine
tool, you should receive instruction from a qualified trainer. Contact H&S for machine-specific
training information.
Risk assessment – Working with and around this
machine poses risks to your safety. You, the end
user, are responsible for conducting a risk
assessment of each job site before setting up
and operating this machine.
Intended use – Use this machine in accordance with
the instructions and precautions in this manual.
Do not use this machine for any purpose other
than its intended use as described in this manual.
Personal protective equipment – Always wear
appropriate personal protective gear when
operating this or any other machine tool.
Flame-resistant clothing with long sleeves and
legs is recommended when operating the
machine. Hot chips from the workpiece may
burn or cut bare skin.
Work area – Keep the work area around the
machine clear of clutter. Restrain cords and
hoses connected to the machine. Keep other
cords and hoses away from the work area.
Lifting – Many H&S machine components are very
heavy. Whenever possible, lift the machine or
its components using proper hoisting equipment
and rigging. Always use designated lifting points
on the machine. Follow lifting instructions in
the setup procedures of this manual.
Lock-out/tag-out – Lock-out and tag-out the
machine before performing maintenance.
Moving parts – H&S machines have numerous
exposed moving parts and interfaces that can
cause severe impact, pinching, cutting, and
other injuries. Except for stationary operating
controls, avoid contact with moving parts by
hands or tools during machine operation.
Remove gloves and secure hair, clothing, jewelry, and pocket items to prevent them from
becoming entangled in moving parts.
Sharp edges – Cutting tools and workpieces have
sharp edges that can easily cut skin. Wear protective gloves and exercise caution when handling a cutting tool or workpiece.
Hot surfaces – During operation, motors, pumps,
HPUs, and cutting tools can generate enough
heat to cause severe burns. Pay attention to hot
surface labels, and avoid contact with bare skin
until the machine has cooled.
Page 2 BG44 Boiler Gun Operating Manual
Page 15
1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS
Eye hazard – This machine produces metal chips
during operation. Always wear eye protection
when operating the machine.
Hazardous environments – Do not operate the
machine in environments where potentially
explosive materials, toxic chemicals, or radiation may be present.
Sound level – This machine produces potentially
harmful sound levels. Hearing protection is required
when operating this machine or working around it.
During testing, the machine produced the sound
1
levels
listed in Table 1-1.
TABLE 1-1. SOUND LEVELS
S
Pneumatic Motor
Average sound pressure 90.6 dBA
Operator sound pressure 91.5 dBA
Bystander sound pressure 89.4 dBA
Electric Motor
Average sound pressure 85 dBA
Operator sound pressure 85 dBA
Bystander sound pressure 85 dBA
1. Machine sound testing was conducted in accordance with European Harmonized Standards EN ISO 3744:2010 and EN 11201:2010.
P/N 100190, Rev. 1 Page 3
Page 16
1.5 RISK ASSESSMENT AND HAZARD MITIGATION
Machine Tools are specifically designed to perform precise material-removal operations.
Stationary Machine Tools include lathes and milling
machines and are typically found in a machine shop.
They are mounted in a fixed location during operation
and are considered to be a complete, self-contained
machine. Stationary Machine Tools achieve the rigidity
needed to accomplish material-removal operations from
the structure that is an integral part of the machine
tool.
In contrast, Portable Machine Tools are designed for onsite machining applications. They typically attach
directly to the workpiece itself, or to an adjacent structure, and achieve their rigidity from the structure to
which it is attached. The design intent is that the Portable Machine Tool and the structure to which it is
attached become one complete machine during the
material-removal process.
To achieve the intended results and to promote safety,
the operator must understand and follow the design
intent, set-up, and operation practices that are unique
to Portable Machine Tools valve testers.
The operator must perform an overall review and onsite risk assessment of the intended application. Due to
the unique nature of portable machining applications
hydrostatic testing, identifying one or more hazards
that must be addressed is typical.
When performing the on-site risk assessment, it is
important to consider the Portable Machine Tool valve
tester and the workpiece as a whole.
Page 4 BG44 Boiler Gun Operating Manual
Page 17
1.6 RISK ASSESSMENT CHECKLIST
The following checklist is not intended to be an all
inclusive list of things to watch out for when setting up
and operating this Portable Machine Tool.
TABLE 1-2. RISK ASSESSMENT CHECKLIST BEFORE SET-UP
Before set-up
I took note of all the warning labels on the machine.
I removed or mitigated all identified risks (such as tripping, cutting, crushing, entanglement, shearing, or falling objects).
I considered the need for personnel safety guarding and installed any necessary guards.
I read the machine setup instructions (Section 3.2) and took inventory of all the items required but not supplied (Section 2.5).
I considered how this machine operates and identified the best placement for the controls, cabling, and the operator.
I evaluated and mitigated any other potential risks specific to my work area.
ABLE 1-3. RISK ASSESSMENT CHECKLIST AFTER SET-UP
T
After set-up
I checked that the machine is safely installed (according to Section 3) and the potential fall path is clear. If the machine is installed at
an elevated position, I checked that the machine is safeguarded against falling.
I identified all possible pinch points, such as those caused by rotating parts, and informed the affected personnel.
However, these checklists are typical of the types of
risks the assembler and operator should consider. Use
these checklists as part of your risk assessment:
I planned for containment of any chips or swarf produced by the machine.
I followed the required Maintenance Intervals (Section 5.1) with the recommended lubricants (Section 5.2).
I checked that all affected personnel have the recommended personal protective equipment, as well as any site-required or regulatory
equipment.
I checked that all affected personnel understand and are clear of the danger zone.
I evaluated and mitigated any other potential risks specific to my work area.
P/N 100190, Rev. 1 Page 5
Page 18
1.7 LABELS
1.7.1 Label identification
The following warning labels should be on your
machine. If any are defaced or missing, contact H&S
Tool immediately for replacements.
TABLE 1-4. BG44 BOILER GUN LABELS
P/N 100196
HV Boiler gun label
P/N 100197
LV Boiler gun label
P/N 100199
H&S company label
P/N 100198
H&S serial plate
crank feed only
P/N 87259
H&S serial plate
wrench feed only
P/N 87271
Warning label: use
eye and ear protection, and read the
operating manual
P/N 802112
Multi-Prep label
P/N 100200
H&S serial plate
crank feed only
P/N 100248
Wedge and pad
chart label
Page 6 BG44 Boiler Gun Operating Manual
Page 19
1.7.2 Label location
FIGURE 1-1. BG44 BOILER GUN- CRANK FEED, PNEUMATIC LABEL LOCATION
FIGURE 1-2. BG44 BOILER GUN- WRENCH FEED, PNEUMATIC LABEL LOCATION
The following figures display the location of the labels on each of the components of the BG44 Boiler Gun.
Label P/N: 100196 or 100197, 100198, 100199, 802112, 100200, 87271
Label P/N: 87271
P/N 100190, Rev. 1 Page 7
Page 20
Label P/N: 87259
FIGURE 1-3. BG44 BOILER GUN- WRENCH FEED, ELECTRIC LABEL LOCATION
Page 8 BG44 Boiler Gun Operating Manual
Page 21
2 OVERVIEW
FIGURE 2-1. BG44 AND SHIPPING CONTAINER
IN THIS CHAPTER:
2.1 FEATURES AND COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.2 C
ONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
NEUMATIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
2.2.1 P
LECTRIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
2.2.2 E
2.3 D
IMENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11
PECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
2.4 S
TEMS REQUIRED BUT NOT SUPPLIED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
2.5 I
2.1 FEATURES AND COMPONENTS
The BG44 is a portable, gear-driven, inside-diameter
(ID)-mounted, single or dual-point beveling and facing
machine for use on workpieces with a range of .875”
(22.2mm) I.D. to 5.00” (127mm) O.D.
Principle components include the following:
Drive options: Available with either a 1.625 HP
pneumatic motor or a 1.5 HP electric motor.
High Velocity (HV) or Low Velocity (LV) gearing—
HV delivers higher speeds to turn specialty carbide insert cutters while LV is geared for heavy
wall and hard alloys.
Mounting systems—Either a wedge or collet mounting system secures the BG44 to the workpiece. They
are both self-centering and adapt to a wide range of
pipe sizes.
Tool holders—Available with either fixed or sliding
tools holders, in multiple sizes.
Torque free operation—Once securely mounted the
BG44 requires no additional effort to operate
aside from feeding the cutting tool.
Wrench feed—Advances the cutting tools in con-
fined areas with a ratcheting system. This system has a smaller footprint.
Crank feed—Advances the cutting tools with a fast
and convenient side-mounted crank.
Speed wheel—Provides a quicker way advance the
locking rod nut before fully tightening with the
wrench.
P/N 100190, Rev. 1 Page 9
Page 22
2.2 CONTROLS
WARNING
WARNING
FIGURE 2-2. PNEUMATIC MOTOR THROTTLE LEVER
FIGURE 2-3. SPEED SELECTOR AND TRIGGER CONTROLS
Depending on the users requirements, the BG44 Boiler
Gun can be powered by either a pneumatic or electric
motor. The controls for each type of motor follow.
Always stop the machine and disconnect
any power supply before making
adjustments to controls or machine
components. Failure to follow this safety
precaution may result in severe injury.
2.2.1 Pneumatic motor controls
The pneumatic motor used on the BG44 features a
throttle lever. The safety lock must be disengaged by
pressing and holding up while depressing the throttle
lever. The throttle lever actuates the motor; when
released, the motor will stop and the safety lock will reengage.
This is an on or off control only.
2.2.2 Electric motor controls
The electric motor controls are similar to a drill or drill
driver. The trigger is squeezed to actuate the motor,
when released the motor will stop.
This is an on and off control only.
A two speed gearing selector is located at the front of
the motor. The BG44 is designed to be used with the
electric motor in the low setting ONLY.The low setting is
indicated with a single arrow while the high setting is
indicated with two arrows.
To adjust, if the motor is not in the low setting, push in
and slide the selector. The spindle may need turned by
hand to fully engage, when fully engaged the selector
will spring back up. If not fully engaged the drive motor
will not function properly.
Do not take any measures to lock the
throttle or the trigger in the on position.
Failure to follow this safety precaution may
result in severe injury.
Page 10 BG44 Boiler Gun Operating Manual
Page 23
2.3 DIMENSIONS
Figures 2-4 and 2-5 show the machine and operating
dimensions.
FIGURE 2-4. BG44 BOILER GUN PNEUMATIC DIMENSIONS
FIGURE 2-5. BG44 BOILER GUN ELECTRIC DIMENSIONS
P/N 100190, Rev. 1 Page 11
Page 24
2.4 SPECIFICATIONS
TABLE 2-1. SUB-COMPONENT MASS
P/N Component Mass in lbs (kg)
BG44 BG44 Boiler Gun Pneumatic 21 (9.5)
BG44 BG44 Boiler Gun Electric 25 (11.3)
2.5 ITEMS REQUIRED BUT NOT SUPPLIED
The following items may be required but not supplied in
your H&S product kit:
• Tape measure or steel ruler
• Rubber mallet
•Pliers
Page 12 BG44 Boiler Gun Operating Manual
Page 25
3SETUP
NOTICE
IN THIS CHAPTER:
3.1 RECEIPT AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13
ACHINE SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
3.2 M
3.2.1 W
WEDGE SETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
WEDGE MOUNTING SYSTEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
3.2.2 C
3.2.3 T
3.3 M
3.4 I
NSTALLING THE CUTTING TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
3.5 M
3.5.1 P
3.5.2 E
This section describes the setup procedures for the
BG44 Boiler Gun.
EDGE LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
3.2.1.1 I
3.2.1.2 I
3.2.2.1 I
ACHINE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
OTORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
NTERCHANGING THE M-01 AND M-02 BASE
NTERCHANGING THE .875” AND 1.200”
OLLET LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
NTERCHANGING THE COLLET SETS - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
OOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
NEUMATIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
LECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
3.1 RECEIPT AND INSPECTION
Your H&S product was inspected and tested prior to
shipment then packaged for normal shipment conditions. H&S does not guarantee the condition of your
machine upon delivery.
When you receive your H&S product, perform the following receipt checks:
1. Inspect the shipping containers for damage.
2. Check the contents of the shipping containers
against the included invoice to make sure that
all components have been shipped.
3. Inspect all components for damage.
Contact H&S immediately to report damaged or missing
components.
Keep the shipping container and all packing
materials for future storage and shipping of
the machine.
P/N 100190, Rev. 1 Page 13
Page 26
3.2 MACHINE SETUP
FIGURE 3-1. BG44 BOILER GUN MAIN COMPONENTS
FIGURE 3-2. WEDGE EXTENSIONS INSTALLATION
Do the following to setup the BG44 Boiler Gun:
4. If installing wedge extensions, secure three of
the same size range onto the base wedges with
the screws.
3.2.1 Wedge locking system
1. Complete the risk assessment checklist in Table
1-2 on page 5.
2. Position the machine on a solid support for
installation of the wedge set.
3. Measure the I.D. of the pipe to be machined and
determine the size of the wedge extension set
to be used, if required. The wedge bases can
also be used without extensions.
3.2.1.1 Interchanging the M-01 and M-02 base
wedge sets
The M-01 and M-02 wedge sets can use the same center
shaft. Do the following to change between the wedge
set sizes:
1. Return the machine to a solid support for
removal and installation of the wedge sets.
2. To remove: Pull out on the wedge set enough to
slide them up and over the wedge guide.
3. To install: Expand the wedge bases enough to
slide the wedge set over the wedge guide and
onto the center shaft.
Page 14 BG44 Boiler Gun Operating Manual
Page 27
4. Align the wedges sets with the slots in the cen-
FIGURE 3-3. INSTALLED WEDGE SET
FIGURE 3-4. THE .875 WEDGE SET
ter shaft and seat the other ends on the wedge
guide.
3.2.1.2 Interchanging the .875” and 1.200”
wedge mounting systems
The .875” wedge mounting system uses a dedicated
center shaft.
Do the following to change between a 1.200” wedge set
and the .875” wedge set:
1. Return the machine to a solid support for
removal and installation of the wedge sets.
2. Remove the jam nut from the end of the locking
rod.
3. Remove the locking rod wrench from the locking
rod. The direction of the ratchet mechanism
may need to be switched to feed off instead of
on.
4. Slide the wedge set with locking rod out of the
center shaft from the wedge end of the
machine.
5. On the crank feed machine, turn the crank
opposite of the feed direction until the threads
of the center shaft are free of the feed nut.
On the wrench feed machine, turn the wrench
opposite of the feed direction until the threads
of the center shaft are free of the feed nut.
6. Slide the center shaft out from the front of the
machine.
7. Insert the center shaft of the .875” wedge set,
threaded end first, through the tool holder and
into center shaft lock, aligning the slots in the
threaded shaft with splines in the center shaft
lock. Continue to insert the center shaft until it
stops against the feed nut.
8. On the crank feed machine, turn the crank to
advance the center shaft.
On the wrench feed machine, turn the wrench
to advance the center shaft. The direction of
the ratchet mechanism may need switched to
feed in instead of off.
9. Advance the center shaft until approximately
.50” (12.7mm) of threads protrude past the rear
of the machine or the feed wrench.
10. Reinstall the locking rod wrench until .50”
(12.7mm) of the locking rod protrudes.
P/N 100190, Rev. 1 Page 15
Page 28
11. Reinstall the jam nut on the end of the locking
FIGURE 3-5. THE 1.25” COLLET SET INSTALLED
FIGURE 3-6. THE .875” COLLET SET
rod.
3.2.2 Collet locking system
1. Complete the risk assessment checklist in Table
1-2 on page 5.
2. Position the machine on a solid support for
installation of the collet set.
3. Measure the I.D. of the pipe to be machined and
determine the size of the collet set to be used.
4. Based on size, locate the center shaft that
matches the collet set required.
5. To install the center shaft:
a) Insert the center shaft through the tool
holder and into the center shaft lock,
aligning the slots in the threaded shaft
with the splines on the center shaft lock.
Continue to insert the center shaft until it
stops against the feed nut.
b) On the crank feed machine, turn the
crank to advance the center shaft.
On the wrench feed machine, turn the
wrench to advance the center shaft. The
direction of the ratchet mechanism may
need switched to feed in instead of off.
6. Slide a locking rod into the center shaft from
the rear of the machine.
7. Thread the required collet set on the end of the
locking rod until the collets begin to engage the
center shaft. If flat are present on the center
shaft, align the collets with the flats.
8. Insert a cotter pin through the hole in the locking rod and open the splines to secure.
9. If not installed, slide the locking rod wrench
onto the locking rod nut and secure with a
retaining clip.
10. To remove the center shaft, reverse steps 5-8.
3.2.2.1 Interchanging the collet sets
The .875” collet system has a range of .875 to 1.25”. It
uses three collet sets, in .125” increments and the
.875” center shaft.
The 1.25” collet system has a range of 1.25 to 4.75”.
The collet sets are in .125” increments and use the
1.25” center shaft.
Do the following to change between the collet sets:
1. Return the machine to a solid support.
2. Remove the cotter pin from the end of the locking rod.
3. Remove the collet set from the locking rod.
4. Install the collet set on the locking rod. If flats
are present on the center shaft, align the collet
segments with the flats.
5. Reinstall the cotter pin.
6. See Section 3.2.2, Steps 5-8 to interchange the
center shafts.
Page 16 BG44 Boiler Gun Operating Manual
Page 29
3.2.3 Tool holders
FIGURE 3-7. TOOL HOLDER SET SCREW AND KEY SLOT
The BG44 Boiler Gun can be used with two styles of tool
holders in several different sizes.
Do the following to switch between tool holders:
To remove:
1. Loosen the set screw in the body of the tool
holder.
2. The tool holder has an interference fit with the
main gear. Strike the back face of the tool
holder to remove it towards the front of the
machine.
3. The shaft key may come loose from the main
gear during removal. Retain it for reuse.
To install:
1. Check that the set screw in the body of the tool
holder is backed out or remove completely.
2. Install the shaft key in the key slot on the main
gear.
3. Slide the tool holder onto the main gear, aligning the key way with the shaft key.
4. Tap into place until seated against the shoulder
on the main gear.
5. Reinstall or tighten the set screw in the tool
holder body until secure.
P/N 100190, Rev. 1 Page 17
Page 30
3.3 MACHINE MOUNTING
WARNING
FIGURE 3-8. BG44 INSTALLED IN WORKPIECE
.50”
FIGURE 3-9. LOCKING ROD WRENCH WITH SPEED WHEEL
Do the following to mount the BG44 on the workpiece:
1. Insert the mounting system end of the BG44 into
the workpiece until there is approximately .50”
(12.7mm) between the end of the mounting system and the face of the workpiece. This will
provide enough material for most procedures.
2. Tighten the mounting system by turning the lock
rod clock-wise using either the rod wrench or
the speed wheel. Once snug, verify that the
mounting system position in the workpiece has
been maintained. Completely tighten the
mounting system using the locking rod wrench.
Check that the mounting system has been
fully tightened. After the machine has made
2-3 revolutions during operation, recheck
the mounting system for tightness in the
pipe. If loose, the machine itself could
rotate causing severe injury to the operator.
Page 18 BG44 Boiler Gun Operating Manual
Page 31
3.4 INSTALLING THE CUTTING TOOLS
TIP:
FIGURE 3-10. FIXED (L) AND SLIDING (R) TOOL HOLDERS
WITH CUTTING BITS.
FIGURE 3-11. CUTTING BIT INSTALLED
Do the following to install the cutting bit(s):
1. Advance the tool holder towards the workpiece
to help with alignment of the cutting bit(s).
2. On a fixed tool holder:
a) Loosen the set screw for the cutting tool
slot.
b) Fully insert the cutting bit into the slot
with the beveled cutting edge facing the
direction of rotation.
c) Tighten the set screw(s).
3. On a sliding tool holder:
a) Loosen the set screws in the blade locks.
b) Slide the cutting bit into the channel with
the beveled cutting edge facing the direction of rotation.
c) Align the cutting edge of the tool to cut
the full width of the workpiece wall.
4. Tighten the set screw(s) to secure the cutting
bit(s) to the tool holder.
5. If using two blades, install the second blade
opposite (180°) to the first. Orientate the beveled cutting edge facing the direction of rotation.
The BG44 Boiler Gun can be operated
with one blade. Smoother operation on
harder materials or thicker pipe walls
will result with the use of two blades.
P/N 100190, Rev. 1 Page 19
Page 32
3.5 MOTORS
FIGURE 3-12. UNIVERSAL COUPLER (TOP) AND QUICK
DISCONNECT (BOTTOM)
FIGURE 3-13. SPEED CONTROL SET TO LOW
The BG44 Boiler Gun is powered by either a pneumatic
motor or an electric motor. The following subsections
explain how to set up each for operation.
3.5.1 Pneumatic motor
Do the following to prepare the pneumatic motor for
use (See Section 2.2 for controls):
1. Connect the air supply line to the in-line oiler/
filter end of the air hose assembly with the universal coupler. Secure with the lock pin.
2. Connect the air hose assembly to the pneumatic
drive motor using the quick disconnect coupler.
3.5.2 Electric motor
Do the following to prepare the electric motor for use
(See Section 2.2 for controls):
1. Verify that the speed control is set to low. The
selector switch should be at the single arrow
position.
2. Plug the drive into an OSHA certified power
source or consult a licensed electrician for additional power supply options.
Page 20 BG44 Boiler Gun Operating Manual
Page 33
4 OPERATION
FIGURE 4-1. HAND POSITIONING ON THE PNEUMATIC BG44.
IN THIS CHAPTER:
4.1 PRE-OPERATION CHECKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
PERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
4.2 O
4.2.1 P
NEUMATIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
LECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
4.2.2 E
4.1 PRE-OPERATION CHECKS
Do the following checks before operating the machine:
1. Complete the risk assessment checklist in
Table 1-3 on page 5.
2. Check that the work area is clear of non-essential personnel and equipment.
3. Check that the machine control/observation
area will not be in the path of hot flying chips
during machine operation.
4. Check the machine is securely mounted to the
workpiece, according to Section 3.3 on page 14.
4.2 OPERATION
The BG44 Boiler Gun can machine both O.D. and I.D.
bevels and face or shorten pipes. Aside from the use of
different blades, operation is the same for all the
machining processes. See Section 2.2 for controls information.
4.2.1 Pneumatic motor
To operate the BG44 Boiler Gun with the pneumatic
motor do the following:
1. Actuate the motor by unlocking the safety lock
then squeeze and hold the throttle lever.
2. With the other hand turn the crank handle or
the feed wrench to advance the cutting tool
into the workpiece.
3. Continue to turn either the crank handle or feed
wrench until the required machining is complete. Base the feed rate on the motor’s feedback, if the RPMs drop or the machine stalls
slow the feed rate.
4. Once complete, allow the machine to make a
few revolutions without feeding the cutting tool
to clean up the machined surface.
5. Check that hoses and electric cords are routed
and secured to avoid tripping, entanglement,
damage from hot chips, or other damage should
an air hose or connection fail.
6. Check the cutting tool condition and sharpness.
7. On the in-line air lubricator, verify that oil is
present in the sight glass. (See Section 5.3.1)
8. Check that all hand tools are removed from
inside the machine and the work area.
5. Release the throttle lever to stop the machine.
6. Reverse the rotation of the crank handle or feed
wrench 2-3 revolutions to back the cutting tool
away from the workpiece.
7. To remove the BG44 from the workpiece do the
following:
P/N 100190, Rev. 1 Page 21
Page 34
a) Turn off the air supply at the source. Dis-
WARNING
WARNING
FIGURE 4-2. BG44 WITH ELECTRIC MOTOR
connect the air hose assembly from the
machine.
b) Turn the locking wrench to loosen the
locking system from the workpiece.
c) Slide the BG44 straight out from the
workpiece using the body of the machine
to support it’s weight.
Always pick up and move the BG44 Boiler
Gun by body of the machine. Never pick up
the BG44 Boiler Gun by the throttle lever
section of the air motor, actuation of the
motor could occur and lead to severe injury.
Never pick up the BG44 Boiler Gun by the
air hose assembly as it could become
detached and result in injury or damage to
the machine. Do not pick up and move the
machine by either of the wrenches as
damage to the machine could occur.
4.2.2 Electric motor
To operate the BG44 Boiler Gun with the electric motor
do the following:
1. Start the motor by squeezing and holding the
trigger.
2. With the other hand turn either the crank handle or feed wrench to advance the cutting tool
into the workpiece.
3. Continue to turn either the crank handle or feed
wrench until the required machining is complete. Base the feed rate on the machine’s
feedback, if the RPMs drop or the motor stalls
slow the feed rate.
4. Once complete, allow the machine to make a
few revolutions without feeding the cutting tool
to clean up the machined surface.
5. Release the trigger to stop the machine.
6. Reverse the rotation on the crank handle or
feed wrench 2-3 revolutions to back the cutting
tool away from the workpiece. The ratchet
mechanism on the feed wrench will need
switched to feed out instead of in.
7. To remove the BG44 from the workpiece do the
following:
a) Unplug or disconnect the power supply
from drive motor. Lock out/tag out where
applicable.
b) Turn the locking wrench to loosen the
locking system from the workpiece.
c) Slide the BG44 straight out from the
workpiece using the body of the machine
to support it’s weight.
Always pick up and move the BG44 Boiler
Gun using the body of the machine or
combination of the center shaft and
machine body. Never pick up the BG44
Boiler Gun by the handle section of the
electric driver, actuation of the motor could
occur and lead to severe injury. Never pick
up the BG44 Boiler Gun by electrical cord as
it could result in damage to the machine.
Do not pick up and move the machine by
either of the wrenches as damage to the
machine could occur.
Page 22 BG44 Boiler Gun Operating Manual
Page 35
5 MAINTENANCE
IN THIS CHAPTER:
5.1 MAINTENANCE CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23
PPROVED LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23
5.2 A
5.3 M
AINTENANCE TASKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
HECKING AND FILLING THE IN-LINE OILER RESERVOIR - - - - - - - - - - - - - - - - - - - - - -24
5.3.1 C
ERVICING THE FILTER ELEMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
5.3.2 S
5.3.3 A
DJUSTING THE OIL FLOW RATE OF THE IN-LINE OILER - - - - - - - - - - - - - - - - - - - - - -24
OOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.3.4 T
REASING THE DRIVE AND PINION GEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.3.5 G
5.4 T
ROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
HE MACHINE ISN’T TURNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.4.1 T
HE MACHINE ISN’T FEEDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.4.2 T
5.4.3 T
HE MACHINE IS PERFORMING POORLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.1 MAINTENANCE CHECKLIST
Table 5-1 lists maintenance intervals and tasks
TABLE 5-1. MAINTENANCE INTERVALS AND TASKS
Interval Task Reference
Check that oil is present in the sight glass on the in-line oiler, refill as needed. 5.3.1
Before each use
Before and after each use Remove debris, oil, and moisture from machine surfaces. --
Every ten operation cycles Lubricate center shaft threads. --
Check air lines for damage and wear. --
Check the cutting tool for sharpness. Replace as necessary. --
Adjustment of the oil flow rate 5.3.3
Filter element service 5.3.2
5.2 APPROVED LUBRICANTS
H&S recommends using the following lubricants at the
locations indicated.
Failure to use the appropriate lubricants can result in
damage and premature machine wear.
P/N 100190, Rev. 1 Page 23
Page 36
CAUTION
Avoid damage, premature machine wear,
WARNING
and protect your warranty by using only
approved lubricants.
TABLE 5-2. APPROVED LUBRICANTS
Application Area Lubricant
Threads of the center shaft
In-line oiler
Unpainted Surfaces LPS1 or LPS2 N/A 38 @ 25C As required
Drive and pinion
gears
WD-40 or lightweight spray lube
MOBIL ALMO 525 or
10W SAE oil
NOOK PAG-1 grease N/A 113 @ 100C
Biodegradable Lubri-
cant
N/A
N/A 46 @ 40C
Viscosity (cSt) Quantity Frequency
5.3 MAINTENANCE TASKS
Maintenance tasks are described in the following sections.
5.3.1 Checking and filling the in-line
oiler reservoir
Do the following to check and fill the in-line oiler:
1. Check sight glass on the oil reservoir for the
presence of oil.
2. To refill: Remove the cap, fill the reservoir and
replace the cap.
5.3.2 Servicing the filter element
See Figure A-20.
Do the following service the filter element:
1. Remove the filter nut to access the filter element.
2. Slide the filter element out of the filter housing.
3. Clean the filter element with a solvent and
compressed air.
4. Reassemble the filter and replace the filter nut.
Light coating
applied by
spray
Fill oil lubricator body
Light coating
applied by hand
Daily during machine
use
Each use
Each use, and before
storage
Weekly during machine
use
5.3.3 Adjusting the oil flow rate of the
in-line oiler
To adjust the oil flow rate the machine must
be mounted as if being used. ALL operating
and safety precautions must be taken to
avoid injuries.
Different lubricants and environments may effect the
rate of the in-line oiler.
Do the following to adjust the oil flow rate:
FIGURE 5-1. IN-LINE OILER SIGHT GLASS
Page 24 BG44 Boiler Gun Operating Manual
1. Remove the cap and check the oil level. Refill as
needed.
Page 37
2. Set the oiler valve to ‘3’ as a baseline for the
flow rate.
3. Replace the cap.
4. Mount and setup the machine (see Section 3.2-
3.5)
5. Squeeze and hold the throttle lever to run the
machine.
6. Hold a sheet of white paper approximately 4”
(101mm) in front of the exhaust ports on the
pneumatic motor. If adjusted correctly, there
will be a light splatter of oil on the paper after
a few seconds of operation.
7. If the oil rate needs adjusted, disconnect the
air supply line from the air filter end of the air
hose assembly.
8. Repeat Step 1.
9. The larger the number on the oiler valve the
higher the oil flow rate. Adjust as required.
10. Replace the cap and retest the machine for corrected oil flow rate.
5.4 TROUBLESHOOTING
5.3.4 Tool holders
Do the following to service the tool holders:
1. Monitor and replace as necessary, the o-rings on
the I.D. of the tool holder.
2. Monitor and replace as necessary, the key stock
between the main gear and the tool holders.
5.3.5 Greasing the drive and pinion
gears
Do the following to grease the drive and pinion gears:
1. On either drive type, remove the four screws in
the gearbox adapter.
2. Slide the entire motor, gearbox and gearbox
adapter out of the machine housing.
3. Both the drive and pinions gears are now accessible and can be greased.
4. Reverse the process to reassemble.
This section is intended to help you solve basic machine
performance problems. For serious maintenance or if
you have questions on the following procedures, contact
H&S.
5.4.1 The machine isn’t turning
If the machine is not rotating, check the following:
1. The air supply line is connected and sufficient
air pressure is present (pneumatic motor only).
2. The power source is connected and energized
(electric motor only).
3. The Low/High setting on the electric motor is
not in the neutral position (between gears).
5.4.2 The machine isn’t feeding
If the machine isn’t feeding properly, check the following:
1. The center shaft is properly installed in the
machine and 1/2” (12.7mm) projects through
either the back of the machine or the back of
the feed wrench.
2. The feed wrench or crank handle are being
turned the wrong direction.
5.4.3 The machine is performing poorly
If the machine is performing poorly, check the following:
1. The cutting tool is installed correctly.
2. That the set screw on the tool holder is tight to
the center shaft.
3. The machine is tight to the workpiece.
4. The cutting tool or insert is sharp and has the
correct geometry for the material and type of
cut.
5. Electric motor:
a) The low/high gear is set correctly.
6. Pneumatic motor:
a) There is oil in the in-line oiler.
b) The air supply to the machine is sufficient
in both quantity and pressure. Optimal
levels are: 90PSI at 38CFM.
7. After 40 hours of use, monitor the wear of the
bronze bushings. Replace when play is observed
between the components for best performance.
P/N 100190, Rev. 1 Page 25
Page 38
This page intentionally left blank
Page 26 BG44 Boiler Gun Operating Manual
Page 39
6 STORAGE AND SHIPPING
IN THIS CHAPTER:
6.1 STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
HORT-TERM STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
6.1.1 S
6.1.2 L
ONG-TERM STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
HIPPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
6.2 S
ECOMMISSIONING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
6.3 D
6.1 STORAGE
Proper storage of the BG44 Boiler Gun will extend its
usefulness and prevent undue damage.
Store the BG44 Boiler Gun in its original shipping container. Keep all packing materials for repackaging the
machine (see Figure 6-1).
6.1.1 Short-term storage
Do the following for short-term storage (three months
or less):
1. Remove the tooling.
2. Remove hoses.
3. Clean the machine to remove dirt, grease,
metal chips, and moisture.
4. Drain all liquids from the in-line pneumatic
oiler.
5. Spray all unpainted surfaces with LPS-2 to prevent corrosion.
6. Store the BG44 Boiler Gun in its original shipping box (see Figure 6-1).
6.1.2 Long-term storage
Do the following for long-term storage (longer than
three months):
1. Follow the short-term storage instructions, but
use LPS-3 instead of LPS-2.
2. Add a desiccant pouch to the shipping container. Replace according to manufacturer
instructions.
3. Store the shipping container in an environment
out of direct sunlight with temperature < 70ºF
(21ºC) and humidity < 50%.
P/N 100190, Rev. 1 Page 27
Page 40
6.2 SHIPPING
The BG44 Boiler Gun can be shipped in its original shipping container, as shown in Figure 6-1.
FIGURE 6-1. BG44 SHIPPING CONTAINER
6.3 DECOMMISSIONING
To decommission the BG44 Boiler Gun prior to disposal,
remove the drive motor and dispose of it separately
from the rest of the machine components. Refer to
Appendix A for component assembly information.
Page 28 BG44 Boiler Gun Operating Manual
Page 41
APPENDIX A ASSEMBLY DRAWINGS
Drawing list
FIGURE A-1. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED ASSEMBLY (P/N BG44HVCR) - - - - - - - -30
IGURE A-2. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED PARTS LIST (P/N BG44HVCR) - - - - - - - -31
F
F
IGURE A-3. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44HVWR) - - - - - - -32
IGURE A-4. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED PARTS LIST (P/N BG44HVWR) - - - - - - -33
F
IGURE A-5. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED ASSEMBLY (P/N BG44LVCR) - - - - - - - - -34
F
F
IGURE A-6. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED PARTS LIST - - - - - - - - - - - - - - - - - -35
IGURE A-7. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44LVWR) - - - - - - - -36
F
IGURE A-8. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED PARTS LIST - - - - - - - - - - - - - - - - -37
F
F
IGURE A-9. BG44 BOILER GUN - ELECTRIC, CRANK FEED ASSEMBLY (P/N BG44CR-E) - - - - - - - - - - -38
IGURE A-10. BG44 BOILER GUN - ELECTRIC, CRANK FEED PARTS LIST - - - - - - - - - - - - - - - - - - -39
F
IGURE A-11. BG44 BOILER GUN - WRENCH FEED, ELECTRIC ASSEMBLY (P/N BG44WR-E) - - - - - - - - - -40
F
F
IGURE A-12. BG44 BOILER GUN - WRENCH FEED, ELECTRIC PARTS LIST - - - - - - - - - - - - - - - - - -41
IGURE A-13. COLLET SETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -42
F
IGURE A-14. WEDGE SETS AND WEDGE EXTENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - -43
F
IGURE A-15. CENTER SHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -44
F
F
IGURE A-16. LOCKING RODS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -45
IGURE A-17. TOOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -46
F
IGURE A-18. HV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N 100105) - - - - - - - - - - - - - - - - - - -47
F
F
IGURE A-19. LV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N CML3488) - - - - - - - - - - - - - - - - - -48
IGURE A-20. AIR HOSE ASSEMBLY AND PARTS LIST (P/N HS 50-509) - - - - - - - - - - - - - - - - - - - -49
F
IGURE A-21. ELECTRIC MOTOR ASSEMBLY AND PARTS LIST (P/N EMB003610) - - - - - - - - - - - - - - -50
F
F
IGURE A-22. TOOL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -51
P/N 100190, Rev. 1 Page 29
Page 42
Page 30
FIGURE A-1. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED ASSEMBLY (P/N BG44HVCR)
Page 43
20 1 KEY, 1/4 X 1/2" 100124 40 1 MALE PLUG, 3/8" NPT 100143
19 1 THRUST BEARING 100123 39 1 DROP SWIVEL, 3/8" NPT 100142
18 1 HELICAL GEAR 100122 38 1 CRANK SHAFT 100141
17 1 FEED NUT 100121 37 1 SOCKET HEAD CAP SCREW, 8-32 X 1/2" 100140
16 1 BEARING CUP 100120 36 1 WASHER, #8 (SAE) 100139
15 1 TAPERED ROLLER BEARING 100119 35 2
SOCKET HEAD CAP SCREW
1/4-20 X 1/4"
100464
14 1 CENTERPIECE 100118 34 1 KEY, 1/8 X 3/4" 100138
13 1 MAIN GEAR 100117 33 1 HELICAL GEAR 100137
12 1 KEY, 3/16 X 5/8" 100116 32 1 KEY, 1/8 X 1/2" 100136
11 2 NEEDLE BEARING 100115 31 2 THRUST BEARING 100135
10 1 TAPERED ROLLER BEARING 100114 30 2 NEEDLE BEARING 100134
9 1 BEARING CUP 100113 29 1 SHOULDER BOLT, 3/8 X 1" 100133
8 1 NEEDLE BEARING 100112 28 1 FEED HANDLE KNOB 100132
7 1 HOUSING 100111 27 1 FEED HANDLE 100131
6 1 ADAPTER 100110 26 1 RUBBER GRIP 100130
5 1 NEEDLE BEARING 100109 25 1 O-RING 100129
4 1 PINION GEAR 100108 24 1 HANDLE 100128
3 1 KEY, 3/16 X 5/8" 100107 23 2
BUTTON HEAD CAP SCREW
1/4-20 X 3/4"
100127
2 1 DRIVE SHAFT 100106 22 6 SOCKET HEAD CAP SCREW 10-24 X 1" 100126
1 1 AIR MOTOR 100105 21 1 CENTERSHAFT LOCK 100125
ITEM NO. QTY. PART NAME
PART
NUMBER
ITEM NO. QTY. PART NAME
PART
NUMBER
FIGURE A-2. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED PARTS LIST (P/N BG44HVCR)
P/N 100190, Rev. 1 Page 31
Page 44
Page 32
FIGURE A-3. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44HVWR)
Page 45
FIGURE A-4. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED PARTS LIST (P/N BG44HVWR)
P/N 100190, Rev. 1 Page 33
Page 46
Page 34
FIGURE A-5. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED ASSEMBLY (P/N BG44LVCR)
Page 47
20 1 CENTERSHAFT LOCK 100125
19 1 KEY, 1/4 X 1/2" 100124 39 1 MALE PLUG, 1/2" NPT DCP2504
18 1 THRUST BEARING 100123 38 1 DROP SWIVEL, 1/2" NPT 95462
17 1 HELICAL GEAR 100122 37 1 CRANK SHAFT 100141
16 1 FEED NUT 100121 36 1 SOCKET HEAD CAP SCREW, 8-32 X 1/2" 100140
15 1 BEARING CUP 100120 35 1 WASHER, #8 (SAE) 100139
14 1 TAPERED ROLLER BEARING 100119 34 2
SOCKET HEAD CAP SCREW
1/4-20 X 1/4"
100464
13 1 CENTERPIECE 100118 33 1 KEY, 1/8 X 3/4" 100138
12 1 MAIN GEAR 100117 32 1 HELICAL GEAR 100137
11 1 KEY, 3/16 X 5/8" 100116 31 1 KEY, 1/8 X 1/2" 100136
10 2 NEEDLE BEARING 100115 30 2 THRUST BEARING 100135
9 1 TAPERED ROLLER BEARING 100114 29 2 NEEDLE BEARING 100134
8 1 BEARING CUP 100113 28 1 SHOULDER BOLT, 3/8 X 1" 100133
7 1 NEEDLE BEARING 100112 27 1 FEED HANDLE KNOB 100132
6 1 HOUSING 100111 26 1 FEED HANDLE 100131
5 1 ADAPTER 100110 25 1 RUBBER GRIP 100130
4 1 NEEDLE BEARING 100109 24 1 O-RING 100129
3 1 PINION GEAR 100108 23 1 HANDLE 100128
2 1 WOODRUFF KEY MB003489 22 2
BUTTON HEAD CAP SCREW
1/4-20 X 3/4"
100127
1 1 AIR MOTOR CML3488 21 6 SOCKET HEAD CAP SCREW 10-24 X 1" 100126
ITEM NO. QTY . PART NAME
PART
NUMBER
ITEM NO. QTY . PART NAME
PART
NUMBER
FIGURE A-6. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED PARTS LIST
P/N 100190, Rev. 1 Page 35
Page 48
Page 36
FIGURE A-7. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44LVWR)
Page 49
14 TAPERED ROLLER BEARING 100119
13 CENTERPIECE 100145 40 SPRING WASHER 100061
12 MAIN GEAR 100117 26 MALE PLUG, 3/8" NPT DCP2504
11 KEY, 3/16 X 5/8" 100116 25 DROP SWIVEL, 3/8" NPT 95462
10 NEEDLE BEARING 100115 24 HOUSING O-RING 100129
9 TAPERED ROLLER BEARING 100114 23 FEED NUT SNAP RING 100152
8 BEARING CUP 100113 22 FEED WRENCH, 1-1/4" 100151
7 NEEDLE BEARING 100112 21
BUTTON HEAD CAP SCREW
10-24 X 3/8"
100150
6 HOUSING 100144 20 RETAINER PLATE 100149
5 ADAPTER 100110 19 FEED NUT 100148
4 NEEDLE BEARING 100109 18 THRUST BEARING 100123
3 PINION GEAR 100108 17
SOCKET HEAD CAP SCREW
10-24 X 1/2"
100147
2 WOODRUFF KEY 911-0012 16 CENTERSHAFT LOCK 100146
1 AIR MOTOR CML3488 15 BEARING CUP 100120
ITEM NO. PART NAME
PART
NUMBER
ITEM NO. PART NAME
PART
NUMBER
FIGURE A-8. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED PARTS LIST
P/N 100190, Rev. 1 Page 37
Page 50
Page 38
FIGURE A-9. BG44 BOILER GUN - ELECTRIC, CRANK FEED ASSEMBLY (P/N BG44CR-E)
Page 51
21 1 HELICAL GEAR 100122 42 SOCKET HEAD CAP SCREW 500-1074
20 1 FEED NUT 100121 41 1 CRANK SHAFT 100141
19 1 BEARING CUP 100120 40 1 SOCKET HEAD CAP SCREW 100140
18 1 TAPERED ROLLER BEARING 100119 39 1 WASHER 100139
17 1 CENTERPIECE 100118 38 2 SOCKET HEAD SET SCREW 100464
16 1 MAIN GEAR 100117 37 1 KEY STOCK 100138
15 1 SHAFT KEY 100116 36 1 HELICAL GEAR 100137
14 1 NEEDLE BEARING 100115 35 1 KEY STOCK 100136
13 1 TAPERED ROLLER BEARING 100114 34 2 THRUST BEARING 100135
12 1 BEARING CUP 100113 33 2 NEEDLE BEARING 100134
11 2 NEEDLE BEARING 100112 32 1 SHOULDER BOLT 100133
10 1 HOUSING 100111 31 1 FEED HANDLE KNOB 100132
9 1 SOCKET HEAD SET SCREW 903-0003 30 1 FEED HANDLE 100131
8 1 O-RING MB003572 29 1 RUBBER GRIP 100130
7 1 TOOL HOLDER A/R 28 1 O-RING 100129
6 1 ADAPTER EMB003613 27 1 HANDLE 100128
5 1 NEEDLE BEARING 100109 26 2 BUTTON HEAD CAP SCREW 100127
4 1 PINION GEAR 100108 25 6 SOCKET HEAD CAP SCREW 100126
3 1 SHAFT KEY EMB003612 24 1 CENTERSHAFT LOCK 100125
2 1 DRIVE SHAFT EMS003511 23 1 SHAFT KEY 100124
1 1 AIR MOTOR EMB003610 22 1 THRUST BEARING 100123
ITEM NO. Q TY. PART NA ME
PART
NUMBER
ITEM NO. Q TY. PART NA ME
PART
NUMBER
FIGURE A-10. BG44 BOILER GUN - ELECTRIC, CRANK FEED PARTS LIST
P/N 100190, Rev. 1 Page 39
Page 52
Page 40
FIGURE A-11. BG44 BOILER GUN - WRENCH FEED, ELECTRIC ASSEMBLY (P/N BG44WR-E)
Page 53
,7(012 3$571$0(
,7(012 3$571$0(
FIGURE A-12. BG44 BOILER GUN - WRENCH FEED, ELECTRIC PARTS LIST
3$57
180%(5
3$57
180%(5
P/N 100190, Rev. 1 Page 41
Page 54
2 2.875" COLLET SET MC2-78
2 2.75" COLLET SET MC2-34 2 4.875" COLLET SET MC4-78
2 2.625" COLLET SET MC2-58 2 4.75" COLLET SET MC4-34
2 2.50" COLLET SET MC2-12 2 4.625" COLLET SET MC4-58
2 2.375" COLLET SET MC2-38 2 4.50" COLLET SET MC4-12
2 2.25" COLLET SET MC2-14 2 4.375" COLLET SET MC4-38
2 2.125" COLLET SET MC2-18 2 4.25" COLLET SET MC4-14
2 2" COLLET SET MC2 2 4.125" COLLET SET MC4-18
2 1.875" COLLET SET MC1-78 2 4" COLLET SET MC4
2 1.75" COLLET SET MC1-34 2 3.875" COLLET SET MC3-78
2 1.625" COLLET SET MC1-58 2 3.75" COLLET SET MC3-34
2 1.50" COLLET SET MC1-12 2 3.625" COLLET SET MC3-58
2 1.375" COLLET SET MC1-38 2 3.50" COLLET SET MC3-12
2 1.25" COLLET SET MC1-14 2 3.125" COLLET SET MC3-38
1 1.125-1.25" COLLET SET MC1-18 2 3.25" COLLET SET MC3-14
1 1-1.125" COLLET SET MC1 2 3.125" COLLET SET MC3-18
1 .875-1" COLLET SET MC78 2 3" COLLET SET MC3
ITEM NO. PART NAME
PART
NUMBER
ITEM NO. PART NAME
PART
NUMBER
Page 42
FIGURE A-13. COLLET SETS
Page 55
,7(012 47< 3$571$0(
,7(012 47< 3$571$0(
3$57
180%(5
FIGURE A-14. WEDGE SETS AND WEDGE EXTENSIONS
P/N 100190, Rev. 1 Page 43
3$57
180%(5
Page 56
8 1.25" WRENCH FEED, WEDGE 100160
7 1.25" CRANK FEED, WEDGE 100159
6 1.25" CRANK FEED, COLLET MB003549
5 1.25" WRENCH FEED, COLLET MB003550
4 .875" CRANK FEED, COLLET MB003545
3 .875" WRENCH FEED, COLLET MB003546
2 .875 WRENCH FEED, WEDGE 100154
1 .875" CRANK FEED, WEDGE 100153
ITEM NO. PART NAME
PART
NUMBER
FIGURE A-15. CENTER SHAFTS
Page 44
Page 57
FIGURE A-16. LOCKING RODS
P/N 100190, Rev. 1 Page 45
Page 58
6 SET SCREW (BLADE AND SHAFT) 903-0003
5B 5" FIXED TOOL HOLDER MB003586
5A 4" FIXED TOOL HOLDER MB003581
5 3" FIXED TOOL HOLDER MB003570
4 O-RING MB003572
3 DIFFERENTIAL SCREW 917-0001
2 BLADE LOCK 000875
1C 5.5" SLIDING TOOL HOLDER MB003583
1B 4" SLIDING TOOL HOLDER MB003584
1A 3" SLIDING TOOL HOLDER MB003573
1 2.625" SLIDING TOOL HOLDER 100186
ITEM NO. PART NAME
PART
NUMBER
Page 46
FIGURE A-17. TOOL HOLDERS
Page 59
FIGURE A-18. HV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N 100105)
P/N 100190, Rev. 1 Page 47
Page 60
Page 48
FIGURE A-19. LV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N CML3488)
Page 61
1 FILTER ASSEMBLY HS50-507
8 1 1/2" NIPPLE HS50-517 17 1 SAFETY CLIP HS50-526
7 1 CAP O-RING HS50-516 16 1 RUBBER WASHER HS50-525
6 1 CAP HS50-515 15 1 UNIVERSAL COUPLER HS50-524
5 1 VALVE O-RING HS50-514 14 1 NUT O-RING HS50-523
4 1 OILER VALVE HS50-513 13 1 FILTER NUT HS50-522
3 1 LUBRICATOR BODY HS50-512 12 1 ELEMENT O-RING HS50-521
LUBRICATOR ASSEMBLY HS50-505 11 1 FILTER ELEMENT HS50-520
2 1 QUICK DISCONNECT COUPLER HS50-511 10 1 SPRING HS50-519
1 1 1/2" HOSE WITH FITTINGS HS50-510 9 1 FILTER HOUSING HS50-518
ITEM NO. QTY. PART NAME
PART
NUMBER
ITEM NO. QTY. PART NAME
PART
NUMBER
P/N 100190, Rev. 1 Page 49
FIGURE A-20. AIR HOSE ASSEMBLY AND PARTS LIST (P/N HS 50-509)
Page 62
Page 50
FIGURE A-21. ELECTRIC MOTOR ASSEMBLY AND PARTS LIST (P/N EMB003610)
Page 63
FIGURE A-22. TOOL KIT
3 RETAINING CLIP PLIERS SNAP
2 FOLD UP KEY SET 5/64-1/4" 100093
1
1/8" HEX KEY, LONG ARM
(SLIDING TOOL HOLDER ONLY)
ODWR
5/32" HEX KEY, LONG ARM
1
(FIXED TOOL HOLDER ONLY)
05471107
ITEM NO. PART NAME
PART
NUMBER
P/N 100190, Rev. 1 Page 51
Page 64
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Page 52
Page 65
APPENDIX B SDS
SDS list
LPS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LPS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ExxonMobil Mobil Almo 525 . . . . . . . . . . . . . 73
Nook PAG-1 Grease . . . . . . . . . . . . . . . . . . . 82
WD-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
P/N 100190, Rev. 1 Page 53
Page 66
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Page 54 BG44 Boiler Gun Operating Manual
Page 67
SAFETY DATA SHEET
1. Identification
Product identifier LPS® 1 (Aerosol)
Other means of identification
Part Number
00116
Recommended use
An industrial lubricant designed to displace moisture from mechanical and electrical equipment,
provide light-duty lubrication and short-term rust prevention.
Recommended restrictions
None known.
Manufacturer/Importer/Supplier/Distributor information
Manufacturer
Manufacturer
Company name
LPS Laboratories, a division of Illinois Tool Works, Inc.
Address
4647 Hugh Howell Rd.
Tucker, GA 30084
Country
(U.S.A.)
Tel: +1 770-243-8800
In Case of Emergency
1-800-424-9300 (inside U.S.)
+001 703-527-3887 (outside U.S.)
Website
www.lpslabs.com
E-mail
sds@lpslabs.com
2. Hazard(s) identification
Category 1Flammable aerosols
Physical hazards
Compressed gasGases under pressure
Category 2Skin corrosion/irritation
Health hazards
Category 1BSensitization, skin
Category 3 narcotic effectsSpecific target organ toxicity, single exposure
Not classified.
Environmental hazards
Not classified.
OSHA defined hazards
Label elements
Signal word
Danger
Hazard statement
Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin
irritation. May cause an allergic skin reaction. May cause drowsiness or dizziness.
Precautionary statement
Prevention
Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open
flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid
breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area.
Contaminated work clothing must not be allowed out of the workplace. Wear protective gloves.
Response
If on skin: Wash with plenty of water. Take off contaminated clothing and wash before reuse.
Specific treatment (see this label). If skin irritation or rash occurs: Get medical advice/attention. If
inhaled: Remove person to fresh air and keep comfortable for breathing. Call a poison
center/doctor if you feel unwell.
Storage
Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from
sunlight. Do not expose to temperatures exceeding 50°C/122°F.
Disposal
Dispose of contents/container in accordance with local/regional/national/international regulations.
Hazard(s) not otherwise
classified (HNOC)
None known.
Supplemental information
None.
1 / 9
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3. Composition/information on ingredients
Mixtures
CAS number %Chemical name Common name and synonyms
64742-47-8Distillates Petroleum, Hydroteated
Light
70 - 80
64742-46-7Distillates Petroleum Hydrotreated
Med
10 - 20
124-38-9Carbon Dioxide
1 - 5
26266-58-0Sorbitan trioleate
1 - 3
61789-86-4Calcium Sulfonate
0.1 - 1
4. First-aid measures
Inhalation
Remove victim to fresh air and keep at rest in a position comfortable for breathing. Call a POISON
CENTER or doctor/physician if you feel unwell.
Skin contact
Remove contaminated clothing immediately and wash skin with soap and water. In case of
eczema or other skin disorders: Seek medical attention and take along these instructions. W ash
contaminated clothing before reuse.
Eye contact
Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if
present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.
Ingestion
In the unlikely event of swallowing contact a physician or poison control center. Rinse mouth. Do
not induce vomiting without advice from poison control center. If vomiting occurs, keep head low
so that stomach content doesn't get into the lungs.
Most important
symptoms/effects, acute and
delayed
May cause drowsiness and dizziness. Headache. Nausea, vomiting. Rash. Skin irritation. May
cause redness and pain. May cause an allergic skin reaction. Dermatitis.
Indication of immediate
medical attention and special
treatment needed
Provide general supportive measures and treat symptomatically. Keep victim under observation.
Symptoms may be delayed.
General information
Ensure that medical personnel are aware of the material(s) involved, and take precautions to
protect themselves. Wash contaminated clothing before reuse.
5. Fire-fighting measures
Suitable extinguishing media
Alcohol resistant foam. W ater spray. Water fog. Dry chemical powder. Dry chemicals. Carbon
dioxide (CO2).
Unsuitable extinguishing
media
Do not use water jet as an extinguisher, as this will spread the fire.
Specific hazards arising from
the chemical
Contents under pressure. Pressurized container may explode when exposed to heat or flame.
During fire, gases hazardous to health may be formed.
Special protective equipment
and precautions for firefighters
Firefighters must use standard protective equipment including flame retardant coat, helmet with
face shield, gloves, rubber boots, and in enclosed spaces, SCBA.
Fire fighting
equipment/instructions
In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without
risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved.
Containers should be cooled with water to prevent vapor pressure build up. For massive fire in
cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire
burn out.
Specific methods
Use standard firefighting procedures and consider the hazards of other involved materials. Move
containers from fire area if you can do so without risk. Cool containers exposed to flames with
water until well after the fire is out. In the event of fire and/or explosion do not breathe fumes.
General fire hazards
Extremely flammable aerosol. Contents under pressure. Pressurized container may explode when
exposed to heat or flame.
6. Accidental release measures
Personal precautions,
protective equipment and
emergency procedures
Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of
low areas. Many gases are heavier than air and will spread along ground and collect in low or
confined areas (sewers, basements, tanks). Wear appropriate protective equipment and clothing
during clean-up. Avoid breathing gas. Do not touch damaged containers or spilled material unless
wearing appropriate protective clothing. Ventilate closed spaces before entering them. Local
authorities should be advised if significant spillages cannot be contained. Use personal protection
recommended in Section 8 of the SDS.
2 / 9
Material name: LPS® 1 (Aerosol)
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SDS US
Page 56
BG44 Boiler Gun Operating Manual
Page 69
Methods and materials for
containment and cleaning up
Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no
smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.)
away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and
open area if the leak is irreparable. Use water spray to reduce vapors or divert vapor cloud drift.
Isolate area until gas has dispersed. Dike far ahead of spill for later disposal. Scoop up used
absorbent into drums or other appropriate container. Prevent entry into waterways, sewer,
basements or confined areas. Following product recovery, flush area with water. For waste
disposal, see section 13 of the SDS.
Environmental precautions
Avoid discharge into drains, water courses or onto the ground.
7. Handling and storage
Precautions for safe handling
Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing
or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke
while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or
expose containers to heat, flame, sparks, or other sources of ignition. Do not re-use empty
containers. Avoid breathing gas. Avoid contact with eyes, skin, and clothing. Avoid prolonged
exposure. Use only in well-ventilated areas. W ear appropriate personal protective equipment.
Observe good industrial hygiene practices.
Conditions for safe storage,
including any incompatibilities
Level 1 Aerosol.
Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures
exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open
flame, heat or other sources of ignition. Store in original tightly closed container. Store in a
well-ventilated place. Keep out of the reach of children. Store away from incompatible materials
(see Section 10 of the SDS).
8. Exposure controls/personal protection
Occupational exposure limits
U.S. - OSHA
ValueComponents
Form
Type
PEL 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)
US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)
ValueComponents Type
PEL 9000 mg/m3Carbon Dioxide (CAS
124-38-9)
5000 ppm
ACGIH
ValueComponents
Form
Type
TWA 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)
US. ACGIH Threshold Limit Values
ValueComponents Type
STEL 30000 ppmCarbon Dioxide (CAS
124-38-9)
TWA 5000 ppm
US. NIOSH: Pocket Guide to Chemical Hazards
ValueComponents Type
STEL 54000 mg/m3Carbon Dioxide (CAS
124-38-9)
30000 ppm
TWA 9000 mg/m3
5000 ppm
Biological limit values
No biological exposure limits noted for the ingredient(s).
Appropriate engineering
controls
Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level.
3 / 9
Material name: LPS® 1 (Aerosol)
802 Version #: 01 Issue date: 10-01-2014
SDS US
P/N 100190, Rev. 1
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Individual protection measures, such as personal protective equipment
Eye/face protection
Wear safety glasses with side shields (or goggles).
Skin protection
Hand protection
Chemical resistant gloves are recommended.
Other
Avoid contact with the skin. W ear appropriate chemical resistant clothing.
Respiratory protection
When workers are facing concentrations above the exposure limit they must use appropriate
certified respirators.
Thermal hazards
Not applicable.
General hygiene
considerations
Always observe good personal hygiene measures, such as washing after handling the material
and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants.
9. Physical and chemical properties
Appearance
Liquid.
Physical state
Gas.
Form
Aerosol.
Color
Amber.
Odor
Characteristic.
Odor threshold
Not available.
pH
Not applicable
Melting point/freezing point
< -58 °F (< -50 °C)
Initial boiling point and boiling
range
415.4 °F (213 °C)
Flash point
174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)
Evaporation rate
< 0.1 (BuAc = 1)
Flammability (solid, gas)
Flammable gas.
Upper/lower flammability or explosive limits
Flammability limit - lower
(%)
0.6 %
Flammability limit - upper
(%)
7 %
Explosive limit - lower (%)
Not available.
Explosive limit - upper (%)
Not available.
Vapor pressure
< 0.05 mm Hg @ 20°C
Vapor density
> 1 (air = 1)
Relative density
0.79 - 0.81 @ 20°C
Solubility(ies)
Solubility (water)
Not soluble
Partition coefficient
(n-octanol/water)
< 1
Auto-ignition temperature
> 442.4 °F (> 228 °C)
Decomposition temperature
Not established
Viscosity
< 3.8 cSt @ 25°C
Other information
Heat of combustion
Not established
Percent volatile
95 - 96 %
VOC (Weight %)
0.4 % per US State & Federal Consumer Product Regulations
10. Stability and reactivity
Reactivity
The product is stable and non-reactive under normal conditions of use, storage and transport.
Chemical stability
Material is stable under normal conditions.
4 / 9
Material name: LPS® 1 (Aerosol)
802 Version #: 01 Issue date: 10-01-2014
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Page 58
BG44 Boiler Gun Operating Manual
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Possibility of hazardous
reactions
Hazardous polymerization does not occur.
Conditions to avoid
Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the
flash point. Contact with incompatible materials.
Incompatible materials
Oxidizing agents.
Hazardous decomposition
products
Carbon oxides.
11. Toxicological information
Information on likely routes of exposure
Inhalation
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Skin contact
Causes skin irritation. May cause an allergic skin reaction.
Eye contact
Direct contact with eyes may cause temporary irritation.
Ingestion
May be fatal if swallowed and enters airways.
Symptoms related to the
physical, chemical and
toxicological characteristics
Symptoms may include stinging, tearing, redness, swelling, and blurred vision. Skin irritation.
Exposure may cause temporary irritation, redness, or discomfort. Defatting of the skin. Rash.
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea. Decrease
in motor functions. Behavioral changes.
Information on toxicological effects
Acute toxicity
Narcotic effects. May cause an allergic skin reaction.
Test ResultsComponents Species
Calcium Sulfonate (CAS 61789-86-4)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg, 24 Hours
Rat > 2000 mg/kg, 24 Hours
LC50 Rat
Inhalation
> 1.9 mg/l, 4 Hours
LD50 Rat
Oral
10000 - 20000 mg/kg
Distillates Petroleum Hydrotreated Med (CAS 64742-46-7)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg, 24 Hours
LC50 Rat
Inhalation
7640 mg/m3, 4 Hours
1.72 mg/l, 4 Hours
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg
> 2000 mg/kg, 24 Hours
LC50 Cat
Inhalation
> 6.4 mg/l, 6 Hours
Rat > 7.5 mg/l, 6 Hours
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
LD50 Rat
Oral
> 5000 mg/kg
Skin corrosion/irritation
Causes skin irritation.
Serious eye damage/eye
irritation
Direct contact with eyes may cause temporary irritation.
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SDS US
P/N 100190, Rev. 1
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Page 72
Respiratory or skin sensitization
Respiratory sensitization
Not a respiratory sensitizer.
Skin sensitization
May cause an allergic skin reaction.
Germ cell mutagenicity
No data available to indicate product or any components present at greater than 0.1% are
mutagenic or genotoxic.
Carcinogenicity
This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Reproductive toxicity
This product is not expected to cause reproductive or developmental effects.
Specific target organ toxicity single exposure
Narcotic effects.
Specific target organ toxicity repeated exposure
Based on available data, the classification criteria are not met.
Aspiration hazard
Not likely, due to the form of the product.
Chronic effects
Prolonged inhalation may be harmful.
12. Ecological information
Ecotoxicity
Harmful to aquatic life with long lasting effects.
Components Test ResultsSpecies
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
Aquatic
LC50Fish 2.9 mg/l, 96 hoursRainbow trout,donaldson trout
(Oncorhynchus mykiss)
Persistence and degradability
Not inherently biodegradable.
Bioaccumulative potential
Not available.
Partition coefficient n-octanol / water (log Kow)
LPS® 1 (Aerosol) < 1
Mobility in soil
No data available.
Other adverse effects
None known.
13. Disposal considerations
Disposal instructions
Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush.
Dispose of contents/container in accordance with local/regional/national/international regulations.
Local disposal regulations
Dispose in accordance with all applicable regulations.
Hazardous waste code
D003: Waste Reactive material
Waste from residues / unused
products
Dispose of in accordance with local regulations. Empty containers or liners may retain some
product residues. This material and its container must be disposed of in a safe manner (see:
Disposal instructions).
Contaminated packaging
Empty containers should be taken to an approved waste handling site for recycling or disposal.
Since emptied containers may retain product residue, follow label warnings even after container is
emptied. Do not re-use empty containers.
14. Transport information
DOT
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
N82
Special provisions
306
Packaging exceptions
6 / 9
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802 Version #: 01 Issue date: 10-01-2014
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Page 60
BG44 Boiler Gun Operating Manual
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None
Packaging non bulk
None
Packaging bulk
IATA
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
Not applicable.
Packing group
No
Environmental hazards
10L
ERG Code
Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
Allowed.
Passenger and cargo
aircraft
Other information
Allowed.
Cargo aircraft only
IMDG
UN1950
UN number
AEROSOLS, Flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
F-D, S-U
EmS
Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
This substance/mixture is not intended to be transported in bulk.
Transport in bulk according to
Annex II of MARPOL 73/78 and
the IBC Code
DOT
IATA; IMDG
15. Regulatory information
US federal regulations
This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication
Standard, 29 CFR 1910.1200.
All components are on the U.S. EPA TSCA Inventory List.
TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)
Not regulated.
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Material name: LPS® 1 (Aerosol)
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CERCLA Hazardous Substance List (40 CFR 302.4)
Not listed.
SARA 304 Emergency release notification
Not regulated.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories
Immediate Hazard - Yes
Delayed Hazard - No
Fire Hazard - Yes
Pressure Hazard - Yes
Reactivity Hazard - No
SARA 302 Extremely hazardous substance
Not listed.
SARA 311/312 Hazardous
chemical
Yes
SARA 313 (TRI reporting)
Not regulated.
Other federal regulations
Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List
Not regulated.
Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)
Not regulated.
Safe Drinking Water Act
(SDWA)
Not regulated.
US state regulations
US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)
Not listed.
US. Massachusetts RTK - Substance List
Carbon Dioxide (CAS 124-38-9)
US. New Jersey Worker and Community Right-to-Know Act
Carbon Dioxide (CAS 124-38-9)
US. Pennsylvania Worker and Community Right-to-Know Law
Carbon Dioxide (CAS 124-38-9)
US. Rhode Island RTK
Not regulated.
US. California Proposition 65
California Safe Drinking W ater and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain
any chemicals currently listed as carcinogens or reproductive toxins.
International Inventories
Country(s) or region Inventory name On inventory (yes/no)*
YesAustralia Australian Inventory of Chemical Substances (AICS)
YesCanada Domestic Substances List (DSL)
NoCanada Non-Domestic Substances List (NDSL)
NoChina Inventory of Existing Chemical Substances in China (IECSC)
YesEurope European Inventory of Existing Commercial Chemical
Substances (EINECS)
NoEurope European List of Notified Chemical Substances (ELINCS)
NoJapan Inventory of Existing and New Chemical Substances (ENCS)
YesKorea Existing Chemicals List (ECL)
NoNew Zealand New Zealand Inventory
YesPhilippines Philippine Inventory of Chemicals and Chemical Substances
(PICCS)
8 / 9
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802 Version #: 01 Issue date: 10-01-2014
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Country(s) or region Inventory name On inventory (yes/no)*
YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory
*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)
A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing
country(s).
16. Other information, including date of preparation or last revision
Issue date
10-01-2014
Version #
01
Disclaimer
LPS Laboratories cannot anticipate all conditions under which this information and its product, or
the products of other manufacturers in combination with its product, may be used. It is the user’s
responsibility to ensure safe conditions for handling, storage and disposal of the product, and to
assume liability for loss, injury, damage or expense due to improper use. The information provided
in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date
of its publication. The information given is designed only as a guidance for safe handling, use,
processing, storage, transportation, disposal and release and is not to be considered a warranty or
quality specification. The information relates only to the specific material designated and may not
be valid for such material used in combination with any other materials or in any process, unless
specified in the text.
9 / 9
Material name: LPS® 1 (Aerosol)
802 Version #: 01 Issue date: 10-01-2014
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SAFETY DATA SHEET
1. Identification
Product identifier LPS® 2 (Aerosol)
Other means of identification
Part Number
00216
Recommended use
An industrial lubricant designed to displace moisture from equipment, provide heavy-duty
lubrication and rust prevention.
Recommended restrictions
None known.
Manufacturer/Importer/Supplier/Distributor information
Manufacturer
Manufacturer
Company name
LPS Laboratories, a division of Illinois Tool Works, Inc.
Address
4647 Hugh Howell Rd.
Tucker, GA 30084
Country
(U.S.A.)
Tel: +1 770-243-8800
In Case of Emergency
1-800-424-9300 (inside U.S.)
+001 703-527-3887 (outside U.S.)
Website
www.lpslabs.com
E-mail
sds@lpslabs.com
2. Hazard(s) identification
Category 1Flammable aerosols
Physical hazards
Compressed gasGases under pressure
Category 2Skin corrosion/irritation
Health hazards
Category 2ASerious eye damage/eye irritation
Category 3 narcotic effectsSpecific target organ toxicity, single exposure
Not classified.
Environmental hazards
Not classified.
OSHA defined hazards
Label elements
Signal word
Danger
Hazard statement
Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin
irritation. Causes serious eye irritation. May cause drowsiness or dizziness.
Precautionary statement
Prevention
Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open
flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid
breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area.
Wear protective gloves. Wear eye/face protection.
Response
If on skin: Wash with plenty of water. If inhaled: Remove person to fresh air and keep comfortable
for breathing. If in eyes: Rinse cautiously with water for several minutes. Remove contact lenses,
if present and easy to do. Continue rinsing. Call a poison center/doctor if you feel unwell. Specific
treatment (see this label). If skin irritation occurs: Get medical advice/attention. If eye irritation
persists: Get medical advice/attention. Take off contaminated clothing and wash before reuse.
Storage
Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from
sunlight. Do not expose to temperatures exceeding 50°C/122°F.
Disposal
Dispose of contents/container in accordance with local/regional/national/international regulations.
Hazard(s) not otherwise
classified (HNOC)
None known.
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Supplemental information
None.
3. Composition/information on ingredients
Mixtures
CAS number %Chemical name Common name and synonyms
64742-47-8Distillates Petroleum, Hydroteated
Light
70 - 80
64742-52-5Petroleum Oil
10 - 20
124-38-9Carbon Dioxide
1 - 5
4. First-aid measures
Inhalation
Remove victim to fresh air and keep at rest in a position comfortable for breathing. For breathing
difficulties, oxygen may be necessary. Call a physician if symptoms develop or persist.
Skin contact
Wash off with soap and water. Get medical attention if irritation develops and persists.
Eye contact
Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if
present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.
Ingestion
Call a physician or poison control center immediately. Only induce vomiting at the instruction of
medical personnel. Never give anything by mouth to an unconscious person. If vomiting occurs,
keep head low so that stomach content doesn't get into the lungs.
Most important
symptoms/effects, acute and
delayed
Dermatitis. Rash. Symptoms of overexposure may be headache, dizziness, tiredness, nausea and
vomiting. Skin irritation. May cause redness and pain.
Indication of immediate
medical attention and special
treatment needed
Provide general supportive measures and treat symptomatically.
General information
Ensure that medical personnel are aware of the material(s) involved, and take precautions to
protect themselves. Call a POISON CENTER or doctor/physician if you feel unwell.
5. Fire-fighting measures
Suitable extinguishing media
Powder. Alcohol resistant foam. W ater. Water spray. Dry chemicals. Carbon dioxide (CO2).
Unsuitable extinguishing
media
Do not use water jet as an extinguisher, as this will spread the fire.
Specific hazards arising from
the chemical
Contents under pressure. Pressurized container may explode when exposed to heat or flame.
Special protective equipment
and precautions for firefighters
Firefighters must use standard protective equipment including flame retardant coat, helmet with
face shield, gloves, rubber boots, and in enclosed spaces, SCBA.
Fire fighting
equipment/instructions
In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without
risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved.
Containers should be cooled with water to prevent vapor pressure build up. For massive fire in
cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire
burn out.
Specific methods
Use standard firefighting procedures and consider the hazards of other involved materials. Move
containers from fire area if you can do so without risk. Cool containers exposed to flames with
water until well after the fire is out. In the event of fire and/or explosion do not breathe fumes.
General fire hazards
Extremely flammable aerosol.
6. Accidental release measures
Personal precautions,
protective equipment and
emergency procedures
Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of
low areas. Wear appropriate protective equipment and clothing during clean-up. Do not touch
damaged containers or spilled material unless wearing appropriate protective clothing. Ventilate
closed spaces before entering them. Local authorities should be advised if significant spillages
cannot be contained. Use personal protection recommended in Section 8 of the SDS.
Methods and materials for
containment and cleaning up
Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no
smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.)
away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and
open area if the leak is irreparable. Isolate area until gas has dispersed. Use water spray to reduce
vapors or divert vapor cloud drift. Scoop up used absorbent into drums or other appropriate
container. Prevent entry into waterways, sewer, basements or confined areas. Following product
recovery, flush area with water. For waste disposal, see section 13 of the SDS.
Environmental precautions
Avoid discharge into drains, water courses or onto the ground.
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7. Handling and storage
Precautions for safe handling
Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing
or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke
while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or
expose containers to heat, flame, sparks, or other sources of ignition. All equipment used when
handling the product must be grounded. Do not re-use empty containers. Avoid prolonged or
repeated contact with skin. Avoid prolonged exposure. Use only in well-ventilated areas. W ear
appropriate personal protective equipment. Wash hands thoroughly after handling. Observe good
industrial hygiene practices.
Conditions for safe storage,
including any incompatibilities
Level 3 Aerosol.
Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures
exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open
flame, heat or other sources of ignition. This material can accumulate static charge which may
cause spark and become an ignition source. Prevent electrostatic charge build-up by using
common bonding and grounding techniques. Store in original tightly closed container. Store in a
well-ventilated place. Store away from incompatible materials (see Section 10 of the SDS). Keep
out of the reach of children.
8. Exposure controls/personal protection
Occupational exposure limits
U.S. - OSHA
ValueComponents
Form
Type
PEL 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)
PEL 5 mg/m3 Oil mistPetroleum Oil (CAS
64742-52-5)
US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)
ValueComponents Type
PEL 9000 mg/m3Carbon Dioxide (CAS
124-38-9)
5000 ppm
ACGIH
ValueComponents
Form
Type
TWA 5 mg/m3 Oil mistDistillates Petroleum,
Hydroteated Light (CAS
64742-47-8)
TWA 5 mg/m3 Oil mistPetroleum Oil (CAS
64742-52-5)
US. ACGIH Threshold Limit Values
ValueComponents Type
STEL 30000 ppmCarbon Dioxide (CAS
124-38-9)
TWA 5000 ppm
US. NIOSH: Pocket Guide to Chemical Hazards
ValueComponents Type
STEL 54000 mg/m3Carbon Dioxide (CAS
124-38-9)
30000 ppm
TWA 9000 mg/m3
5000 ppm
Biological limit values
No biological exposure limits noted for the ingredient(s).
Appropriate engineering
controls
Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates
should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation,
or other engineering controls to maintain airborne levels below recommended exposure limits. If
exposure limits have not been established, maintain airborne levels to an acceptable level. Eye
wash facilities and emergency shower must be available when handling this product.
Individual protection measures, such as personal protective equipment
Eye/face protection
Wear safety glasses with side shields (or goggles).
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Skin protection
Hand protection
Chemical resistant gloves are recommended.
Other
Wear suitable protective clothing.
Respiratory protection
In case of insufficient ventilation, wear suitable respiratory equipment.
Thermal hazards
Not applicable.
General hygiene
considerations
When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such
as washing after handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing and protective equipment to remove contaminants.
9. Physical and chemical properties
Appearance
Liquid.
Physical state
Gas.
Form
Aerosol.
Color
Brown
Odor
Slight petroleum odor, Cherry
Odor threshold
Not established
pH
Not applicable
Melting point/freezing point
< -58 °F (< -50 °C)
Initial boiling point and boiling
range
383 °F (195 °C) @ 101 kPa
Flash point
174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)
Evaporation rate
< 0.1 BuAc
Flammability (solid, gas)
Flammable gas.
Upper/lower flammability or explosive limits
Flammability limit - lower
(%)
0.6 %
Flammability limit - upper
(%)
7 %
Explosive limit - lower (%)
Not available.
Explosive limit - upper (%)
Not available.
Vapor pressure
< 0.05 mm Hg @ 20ºC (dispensed liquid)
Vapor density
4.7 (air = 1)
Relative density
Not available.
Solubility(ies)
Solubility (water)
< 3 %
Partition coefficient
(n-octanol/water)
< 1
Auto-ignition temperature
> 442.4 °F (> 228 °C)
Decomposition temperature
Not established
Viscosity
< 7 cSt
Viscosity temperature
77 °F (25 °C)
Other information
Heat of combustion
> 30 kJ/g
Percent volatile
92 - 95 %
Specific gravity
0.82 - 0.86 @ 20°C
10. Stability and reactivity
Reactivity
The product is stable and non-reactive under normal conditions of use, storage and transport.
Chemical stability
Material is stable under normal conditions.
Possibility of hazardous
reactions
Hazardous polymerization does not occur.
Conditions to avoid
Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the
flash point. Contact with incompatible materials.
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Incompatible materials
Strong oxidizing agents.
Hazardous decomposition
products
Carbon oxides.
11. Toxicological information
Information on likely routes of exposure
Inhalation
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Skin contact
Causes skin irritation.
Eye contact
Causes serious eye irritation.
Ingestion
May cause discomfort if swallowed.
Symptoms related to the
physical, chemical and
toxicological characteristics
Irritating to eyes, respiratory system and skin. Symptoms may include stinging, tearing, redness,
swelling, and blurred vision. Exposure may cause temporary irritation, redness, or discomfort.
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Information on toxicological effects
Acute toxicity
Narcotic effects.
Test ResultsComponents Species
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg
> 2000 mg/kg, 24 Hours
LC50 Cat
Inhalation
> 6.4 mg/l, 6 Hours
Rat > 7.5 mg/l, 6 Hours
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
LD50 Rat
Oral
> 5000 mg/kg
Petroleum Oil (CAS 64742-52-5)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg
> 2000 mg/kg, 24 Hours
LC50 Rat
Inhalation
2.18 mg/l, 4 Hours
LD50 Rat
Oral
5000 mg/kg
Skin corrosion/irritation
Causes skin irritation.
Serious eye damage/eye
irritation
Causes serious eye irritation.
Respiratory or skin sensitization
Respiratory sensitization
Not a respiratory sensitizer.
Skin sensitization
This product is not expected to cause skin sensitization.
Germ cell mutagenicity
No data available to indicate product or any components present at greater than 0.1% are
mutagenic or genotoxic.
Carcinogenicity
This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Reproductive toxicity
This product is not expected to cause reproductive or developmental effects.
Specific target organ toxicity single exposure
Narcotic effects.
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Specific target organ toxicity repeated exposure
Based on available data, the classification criteria are not met.
Aspiration hazard
Not likely, due to the form of the product.
Chronic effects
Prolonged inhalation may be harmful.
12. Ecological information
Ecotoxicity
The product is not classified as environmentally hazardous. However, this does not exclude the
possibility that large or frequent spills can have a harmful or damaging effect on the environment.
Components Test ResultsSpecies
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
Aquatic
LC50Fish 2.9 mg/l, 96 hoursRainbow trout,donaldson trout
(Oncorhynchus mykiss)
Persistence and degradability
Not inherently biodegradable.
Bioaccumulative potential
Not available.
Partition coefficient n-octanol / water (log Kow)
LPS® 2 (Aerosol) < 1
Mobility in soil
No data available.
Other adverse effects
None known.
13. Disposal considerations
Disposal instructions
Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush.
Dispose of contents/container in accordance with local/regional/national/international regulations.
Local disposal regulations
Dispose in accordance with all applicable regulations.
Hazardous waste code
D003: Waste Reactive material
Waste from residues / unused
products
Dispose of in accordance with local regulations. Empty containers or liners may retain some
product residues. This material and its container must be disposed of in a safe manner (see:
Disposal instructions).
Contaminated packaging
Empty containers should be taken to an approved waste handling site for recycling or disposal.
Since emptied containers may retain product residue, follow label warnings even after container is
emptied. Do not re-use empty containers.
14. Transport information
DOT
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.
Special precautions for user
306
Packaging exceptions
None
Packaging non bulk
None
Packaging bulk
IATA
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No.
Environmental hazards
10L
ERG Code
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Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.
Special precautions for user
Allowed.
Passenger and cargo
aircraft
Other information
Allowed.
Cargo aircraft only
IMDG
UN1950
UN number
AEROSOLS, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
Not available.
EmS
Read safety instructions, SDS and emergency procedures before handling. Read safety
instructions, SDS and emergency procedures before handling.
Special precautions for user
Not applicable.
Transport in bulk according to
Annex II of MARPOL 73/78 and
the IBC Code
DOT
IATA; IMDG
15. Regulatory information
US federal regulations
This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication
Standard, 29 CFR 1910.1200.
TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)
Not regulated.
CERCLA Hazardous Substance List (40 CFR 302.4)
Not listed.
SARA 304 Emergency release notification
Not regulated.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
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Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories
Immediate Hazard - Yes
Delayed Hazard - No
Fire Hazard - Yes
Pressure Hazard - Yes
Reactivity Hazard - No
SARA 302 Extremely hazardous substance
Not listed.
SARA 311/312 Hazardous
chemical
Yes
SARA 313 (TRI reporting)
Not regulated.
Other federal regulations
Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List
Not regulated.
Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)
Not regulated.
Safe Drinking Water Act
(SDWA)
Not regulated.
US state regulations
US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)
Not listed.
US. Massachusetts RTK - Substance List
Carbon Dioxide (CAS 124-38-9)
US. New Jersey Worker and Community Right-to-Know Act
Carbon Dioxide (CAS 124-38-9)
US. Pennsylvania Worker and Community Right-to-Know Law
Carbon Dioxide (CAS 124-38-9)
US. Rhode Island RTK
Not regulated.
US. California Proposition 65
California Safe Drinking W ater and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain
any chemicals currently listed as carcinogens or reproductive toxins.
International Inventories
Country(s) or region Inventory name On inventory (yes/no)*
YesAustralia Australian Inventory of Chemical Substances (AICS)
YesCanada Domestic Substances List (DSL)
NoCanada Non-Domestic Substances List (NDSL)
NoChina Inventory of Existing Chemical Substances in China (IECSC)
YesEurope European Inventory of Existing Commercial Chemical
Substances (EINECS)
NoEurope European List of Notified Chemical Substances (ELINCS)
NoJapan Inventory of Existing and New Chemical Substances (ENCS)
YesKorea Existing Chemicals List (ECL)
NoNew Zealand New Zealand Inventory
YesPhilippines Philippine Inventory of Chemicals and Chemical Substances
(PICCS)
YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory
*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)
A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing
country(s).
16. Other information, including date of preparation or last revision
Issue date
09-22-2014
Version #
01
8 / 9
Material name: LPS® 2 (Aerosol)
729 Version #: 01 Issue date: 09-22-2014
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Page 71
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Disclaimer
The information provided in this Safety Data Sheet is correct to the best of our knowledge,
information and belief at the date of its publication. The information given is designed only as a
guidance for safe handling, use, processing, storage, transportation, disposal and release and is
not to be considered a warranty or quality specification. The information relates only to the specific
material designated and may not be valid for such material used in combination with any other
materials or in any process, unless specified in the text.
Revision Information
Product and Company Identification: Product Uses
Composition / Information on Ingredients: Ingredients
Physical & Chemical Properties: Multiple Properties
Ecological Information: Ecotox Property Data
Transport Information: Proper Shipping Name/Packing Group
Regulatory Information: United States
HazReg Data: North America
GHS: Classification
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Product Name: MOBIL ALMO 525
Revision Date: 19Jul2007
Page 1 of 9
______________________________________________________________________________________________________________________
MATERIAL SAFETY DATA SHEET
SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Name: MOBIL ALMO 525
Product Description: Base Oil and Additives
Product Code: 603183-00, 970924
Intended Use: Lubricant
COMPANY IDENTIFICATION
Supplier: EXXON MOBIL CORPORATION
3225 GALLOWS RD.
FAIRF
AX, VA. 22037 USA
24 Hou r Health Emergency
609-737-4411
Transportation Emergency Phone
800-424-9300
ExxonMobil Transportation No.
281-834-3296
MSDS Requests
713-613-3661
Product Technical Information
800-662-4525, 800-94 7-9147
MSDS Internet Address
http://www.exxon.com, http://www.mobil.com
SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS
No Reportab
le Hazardous Substance(s) or Complex Substance(s).
SECTION 3 HAZARDS IDENTIFICATION
This material may be con
sidered to be hazardous according to regulatory guidelines (see (M)SDS Section 15).
POTENTIAL HEALTH EFFECTS
This product may be used in certain applications where misting can occur. Excessive exposure to liquids and
mists may cause skin and eye irritation. In addition, excessive exposure to mists may cause respiratory
irritation and damage and aggravate pre-existing emphysema or asthma. Low order of toxicity.
High-pressure injection under skin may cause serious damage.
NFPA Hazard ID:
Health: 0 Flammability: 1 Reactivity: 0
HMIS Hazard ID:
Health: 0 Flammability: 1 Reactivity: 0
NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert
advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary
from person to person.
SECTION 4 FIRST AID MEASURES
INHALATION
Remove from further expo
sure. For those providing assistance, avoid exposure to yourself or others. Use
P/N 100190, Rev. 1
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Product Name: MOBIL ALMO 525
Revision Date: 19Jul2007
Page 2 of 9
______________________________________________________________________________________________________________________
adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek
immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use
mouth-to-mouth resuscitation.
SKIN CONTACT
Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent
of injury.
EYE CONTACT
Flush thoroughly with water. If irritation occurs, get medical assistance.
INGESTION
First aid is normally not required. Seek medical attention if discomfort occurs.
SECTION 5 FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA
Appropriate Extinguishin
g Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.
Inappropriate Extinguishing Media: Straight Streams of Water
FIRE FIGHTING
Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams,
sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed
spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to
protect personnel.
Unusual Fire Hazards: Pressurized mists may form a flammable mixture.
Hazardous Combustion Products: Aldehydes, Oxides of carbon, Smoke, Fume, Sulfur oxides, Incomplete
combustion products
FLAMMABILITY PROPERTIES
Flash Point [Method]: >188C (370F) [ ASTM D-92]
Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0
Autoignition Temperature: N/D
SECTION 6 ACCIDENTAL RELEASE MEASURES
NOTIFICATION PROCE
DURES
In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable
regulations. In the event of a spill or accidental release, notify relevant authorities in accordance with all
applicable regulations. US regulations require reporting releases of this material to the environment which
exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry
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______________________________________________________________________________________________________________________
creeks. The National Response Center can be reached at (800)424-8802.
SPILL MANAGEMENT
Land Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent.
Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other
shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a
specialist before using dispersants.
Water spill and land spill recommendations are based on the most likely spill scenario for this material;
however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction
and speed may greatly influence the appropriate action to be taken. For this reason, local experts sho uld be
consulted. Note: Local regulations may prescribe or limit action to be taken.
ENVIRONMENTAL PRECAUTIONS
Large Spills: Dike far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways,
sewers, basements or confined areas.
SECTION 7 HANDLING AND STORAGE
HANDLIN
G
Avoid breathing mists or vapors. Prevent small spills and leakage to avoid slip hazard.
Static Accumulator: This material is a static accumulator.
STORAGE
Do not store in open or unlabelled containers.
SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
Exposure limits/standar
ds for materials that can be formed when handling this product: When mists / aerosols
can occur, the following are recommended: 5 mg/m³ - ACGIH TLV, 10 mg/m³ - ACGIH STEL, 5 mg/m³ - OSHA PEL.
NOTE: Limits/standards sh
own for guidance only. Follow applicable regulations.
ENGINEER
ING CONTROLS
The level of protection and
types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:
No special requirements under ordinary conditions of use and with adequate ventilation.
PERSONAL PROTECTION
Personal prot
ective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selectio n of protective equipment for use
P/N 100190, Rev. 1
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______________________________________________________________________________________________________________________
with this material, as provided below, is based upon intended, normal usage.
Respir
atory Protection: If engineering controls do not maintain airborne contaminant concentrations at a
level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator
selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of
respirators to be considered for this material include:
Particulate air-purifying respirator approved for dust / oil mist is recommended.
For hig
h airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode.
Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate,
gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.
Hand Pro
tection: Any specific glove information provided is based on publish ed literature and glove
manufacturer data. Work conditions can greatly affect glove durability; inspect and replace worn or damaged
gloves. The types of gloves to be considered for this material include:
No protection is ordinarily required under normal conditions of use.
Ey
e Protection: If contact is likely, safety glasses with side shi elds are recommended. Chemical type
goggles should be worn during misting operations.
Skin and Bo
dy Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:
No skin protection is ordinarily required under normal conditions of use. In accordance with good
industrial hygiene practices, precautions should be taken to avoid skin contact.
Specific Hy
giene Measures: Always observe goo d personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants. Discard contaminated clothin g and footwe ar that cannot be cleaned.
Practice good housekeeping.
ENVIRO
NMENTAL CONTROLS
See Sections 6, 7, 12, 13.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
T
ypical physical and chemical properties are given below. Consult the Supplier in Section 1 for additional
data.
GENER
AL INFORMATION
Physical State: Liquid
Color: Amber
Odor: Characteristic
Odor Threshold: N/D
IMPORT
ANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION
Relative Density (at 15 C ): 0.883
Flash Point [Method]: >188C (370F) [ ASTM D-92]
Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0
Autoignition Temperature: N/D
Boiling Point / Range: > 316C (600F)
Vapor Density (Air = 1): > 2 at 101 kPa
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______________________________________________________________________________________________________________________
Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 C
Evaporation Rate (n-butyl acetate = 1): N/D
pH: N/A
Log Pow (n-Octanol/Water Partition Coefficient): > 3.5
Solubility in Water: Negligible
Viscosity: 46 cSt (46 mm2/sec ) at 40 C | 7.3 cSt (7.3 mm2/sec) at 100C
Oxidizing Properties: See Sections 3, 15, 16.
OTHER INFORM
ATION
Freezing Point: N/D
Melting Point: N/A
Pour Point: -24°C (-11°F)
DMSO Extract (mineral oil only), IP-346: < 3 %wt
SECTION 10 STABILITY AND REACTIVITY
STABILITY: Material is stable un
der normal conditions.
CONDITION
S TO AVOID: Excessive heat. High energy sources of ignition.
MATERIALS TO AVOID
: Strong oxidizers
HAZAR
DOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
HAZ
ARDOUS POLYMERIZATION: Will not occur.
SECTION 11 TOXICOLOGICAL INFORMATION
ACUTE TOXICITY
Route of Exposure Conclusion / Remarks
Inhalation
Toxicity (Rat): LC50 > 5000 mg/m3 Minimally Toxic. Based on test data for structurally similar
materials.
Irritation: No end point data. Elevated temperatures or mechanical action may form vapors,
mist, or fumes which may be irritating to the eyes, nose, throat, or
lungs. Based on assessment of the components.
Ingestion
Toxicity (Rat): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Skin
Toxicity (Rabbit): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Irritation (Rabbit): Data available. Negligible irritation to skin at ambient temperatures. Based on test
data for structurally similar materials.
Eye
Irritation (Rabbit): Data available. May cause mild, short-lasting discomfort to eyes. Based on test
data for structurally similar materials.
CHRONIC/O
THER EFFECTS
For the product itself:
P/N 100190, Rev. 1
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_______________________________________________________________________________________ _______________________________
Oil Mist (highly refined oils): Animals exposed to high concentrations of mist developed oil retention,
inflammation, and oil granulomas in the respiratory tract. Oils exposed to high temperatures, cracking
conditions, or mixing with tramp / used oils may introduce polycyclic aromatic compounds or microbial
contaminants that could result in cancer or severe respiratory hazards.
Contains:
Base oil severely refined: Not carcinogenic in animal studies. Representative material passes IP-346, Modified
Ames test, and/or other screening tests. Dermal and inhalation studies showed minimal effects; lung
non-specific infiltration of immune cells, oil deposition and minimal granuloma formation. Not sensitizing in test
animals.
Additional information is available by request.
The follow
ing ingredients are cited on the lists below: None.
--REGU
LATORY LISTS SEARCHED- 1 = NTP CARC 3 = IARC 1 5 = IARC 2B
2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC
SECTION 12 ECOLOGICAL INFORMATION
The information given is b
ased on data available for the material, the components of the material, and similar materials.
ECOTOXICITY
Material -- Not expected to be harmful to aquatic organisms.
MOBILITY
Base oil component -- Low solubility and floats and is expected to migrate from water to the land.
Expected to partition to sediment and wastewater solids.
PERSISTENCE AND DE
GRADABILITY
Biodegradation:
Base oil component -- Expected to be inherently biodegradable
BIOAC
CUMULATION POTENTIAL
Base oil component -- Has the potential to bioaccumulate, however metabolism or physical properties may
reduce the bioconcentration or limit bioavailability.
SECTION 13 DISPOSAL CONSIDERATIONS
Dispos
al recommendations based on material as supplied. Disposal must be in accordance with current applicable
laws and regulations, and material characteristics at time of disposal.
DISPOSAL RE
COMMENDATIONS
Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised
incineration at very high temperatures to prevent formation of undesirable combustion products.
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REGULATORY DISPOSAL INFORMATION
RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous
waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It
does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with
contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used
product may be regulated.
Empty Container Warning Empty Container Warning (where applicable): Empty containe
rs may contain residue and
can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be
completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken
for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with
governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE
SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION.
THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.
SECTION 14 TRANSPORT INFORMATION
LAND (DOT) :
Not Regulated for Land Transport
LAND (TDG) : Not Regulated for Land Transport
SEA (IMDG) :
Not Regulated for Sea Transport according to IMDG-Code
AIR (IATA) :
Not Regulated for Air Transport
SECTION 15 REGULATORY INFORMATION
OSHA HAZARD COMM
UNICATION STANDARD: Under some use conditions, this material may be considered to
be hazardous in accordance with OSHA 29 CFR 1910.1200.
NATIONAL CHEMICAL INVENTORY LISTING: TSCA
EPCRA: This materi
al contains no extremely hazardous substances.
SARA (3
11/312) REPORTABLE HAZARD CATEGORIES: None.
SARA (313) TOXIC RELEASE INVENTORY: This material contains no chemicals subject to the supplier notification
requirements of the SARA 313 Toxic Release Program.
The Following Ingredients are Cited on the Lists Below:
Chemical Name CAS Number List Citations
CHLORINE (ELEMENTAL
ANALYSIS)
7782-50-5 1, 4
PHOSPHORODITHOIC ACID,
O,O-DI C1-14-ALKYL ESTERS,
ZINC SALTS (2:1) (ZDDP)
68649-42-3 15
P/N 100190, Rev. 1
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______________________________________________________________________________________________________________________
--REGULAT
ORY LISTS SEARCHED-1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK
2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK
3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK
4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK
5 = TSCA 4 10 = CA P65 CARC 15 = MI 293
Code key: CARC=Carcinogen; REPRO=Reproductive
SECTION 16 OTHER INFORMATION
N/D = Not determined, N/A = Not applicable
THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS:
Revision Changes:
Section 13: Empty Container Warning was modified.
Section 09: Boiling Point C(F) was modified.
Section 08: Hand Protection was modified.
Section 09: Vapor Pressure was modified.
Section 11: Inhalation Lethality Test Data was modified.
Section 06: Accidental Release - Spill Management - Water was modified.
Section 09: Relative Density - Header was modified.
Section 09: Flash Point C(F) was modified.
Section 09: Viscosity was modified.
Section 09: Viscosity was modified.
Section 08: Respiratory Protection was modified.
Section 15: SARA (313) TOXIC RELEASE INVENTORY - Header was modified.
Section 15: National Chemical Inventory Listing was modified.
Section 06: Notification Procedures was modified.
Section 12: Bioaccumulation - Header was added.
Section 12: Ecological Information - Bioaccumulation was added.
Section 12: Ecological Information - Bioaccumulation was added.
Section 15: SARA (313) TOXIC RELEASE INVENTORY - Table was deleted.
Section 15: SARA 313 - Chemical Name - Header was deleted.
Section 15: SARA 313 - CAS Number - Header was deleted.
Section 15: SARA313 - Typical Value - Header was deleted.
----------------------------------------------------------------------------------------------------------------------------------------------------PRECAUTIONARY LABEL TEXT:
Caution! Excessive exposure to mist may cause skin and eye irritation. In addition, excessive exposure to mist may
cause respiratory irritation and damage, and aggravate pre-existing emphysema and asthma. Use with adequate
ventilation. If inhaled and symptoms develop, remove to fresh air and get medical attention.
----------------------------------------------------------------------------------------------------------------------------------------------------The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate
and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most curre nt
available from ExxonMobil. The information and recommendations are offere d for the user's consideration and
examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer
repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is
included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to
handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law,
re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used
for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any
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______________________________________________________________________________________________________________________
affiliates in which they directly or indirectly hold any interest.
----------------------------------------------------------------------------------------------------------------------------------------------------Internal Use Only
MHC: 0, 0, 0, 0, 0, 1 PPEC: A
DGN: 2008031XUS (545270)
------
-----------------------------------------------------------------------------------------------------------------------------------------------
Copyright 2002 Exxon Mobil Corporation, All rights reserved
P/N 100190, Rev. 1
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Product Name: Nook Industries PAG-1 Grease
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Revision Date: 23 Sept 2013
Page 1 of 8
MATERIAL SAFETY DATA SHEET
SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Name: Omniguard
MSDS Number: 778589
Intended Use: Lubricating Grease
COMPANY INDENTIFICATION
Supplier Nook Industries
4950 East 49th Street
Cleveland, Oh 44125
24 Health Emergency: Chemtrec: 800-424-9300 (24 Hours)
MSDS Requests` 800-321-7800
MSDS Internet Address http://www.nookindustries.com/r/msds
SECTION 2 HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Appearance: Tan
Physical Form: Semi-Solid
Odor: Petroleum
POTENTIAL HEALTH EFFECTS
Eye: Eye irritant. Contact may cause stinging, watering, redness, and swelling.
Skin: Contact may cause mild skin irritation including redness and a burning sensation. Repeated
exposure may cause skin dryness or cracking. No information available on skin absorption.
Inhalation (Breathing): No information available on acute toxicity. Inhalation is not an expected route of
exposure.
Ingestion (Swallowing): Low degree of toxicity by ingestion.
Signs and Symptoms: Inhalation of oil mists or vapors generated at elevated temperatures may cause
respiratory irritation. Accidental ingestion can result in minor irritation of the digestive tract, nausea and
diarrhea.
Pre-Existing Medical Conditions: Conditions which may be aggravated by exposure include eye
disorders and skin disorders.
See Section 11 for additional Toxicity Information.
SECITION 3 COMPOSITION / INFORMATION ON INGREDIENTS
COMPONENT CASRN CONCENTRATION¹
Lubricant Base Oil (Petroleum) VARIOUS 50 - 80
Additives PROPRIETARY 15 - 40
Calcium Dodecylbenzenesulfonate 26264-06-2 1 - 3
¹ All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume.
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SECTION 4 FIRST AID MEASURES
Eye Contact: For direct contact, remove contact lenses if present and easy to do. Immediately hold
eyelids apart and flush the affected eye(s) with clean water for at least 15 minutes. Seek immediate
medical attention.
Skin Contact: Remove contaminated shoes and clothing and cleanse affected area(s) thoroughly by
washing with mild soap and water or a waterless hand cleaner. If irritation or redness develops and
persists, seek medical attention. If product is injected into or under the skin, or into any part of the body,
regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician. (see Note to Physician)
Inhalation (Breathing): If respiratory symptoms develop, move victim away from source of exposure and
into fresh air in a position comfortable for breathing. If symptoms persist, seek medical attention.
Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop,
seek medical attention.
Notes to Physician: High-pressure hydrocarbon injection injuries may produce substantial necrosis of
underlying tissue despite an innocuous appearing external wound. These injuries often require extensive
emergency surgical debridement and all injuries should be evaluated by a specialist in order to assess the
extent of injury. Early surgical treatment within the first few hours may significantly reduce the ultimate
extent of injury.
SECTION 5 FIRE-FIGHTING MEASURES
NFPA 704 Hazard Class
Health: 1
Flammability: 1
Instability: 0
(0-Minimal, 1-Slight, 2-Moderate, 3-Serious, 4-Severe)
Unusual Fire & Explosion Hazards: This material may burn, but will not ignite readily. If container is not
properly cooled, it can rupture in the heat of a fire.
Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or
foam may cause frothing of materials heated above 212°F / 100°C. Carbon dioxide can displace oxygen.
Use caution when applying carbon dioxide in confined spaces. Simultaneous use of foam and water on
the same surface is to be avoided as water destroys the foam.
Fire Fighting Instructions: For fires beyond the initial stage, emergency responders in the immediate
hazard area should wear protective clothing. When the potential chemical hazard is unknown, in
enclosed or confined spaces, a self contained breathing apparatus should be worn. In addition, wear
other appropriate protective equipment as conditions warrant (see Section 8).
Isolate immediate hazard area and keep unauthorized personnel out. Stop spill/release if it can be done
safely. Move undamaged containers from immediate hazard area if it can be done safely. Water spray
may be useful in minimizing or dispersing vapors and to protect personnel. Cool equipment exposed
to fire with water, if it can be done safely. Avoid spreading burning liquid with water used for cooling
purposes.
Hazardous Combustion Products: Combustion may yield smoke, carbon monoxide, and other products
of incomplete combustion.
Oxides of sulfur, nitrogen or phosphorus may also be formed.
See Section 9 for Flammable Properties including Flash Point and Flammable (Explosive) Limits
P/N 100190, Rev. 1
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SECTION 6 ACCIDENTAL RELEASE MEASURES
Personal Precautions: This material may burn, but will not ignite readily. Keep all sources of ignition
away from spill/release. Stay upwind and away from spill/release. Avoid direct contact with material. For
larges spillages, notify persons down wind of the spill/release, isolate immediate hazard area and keep
unauthorized personnel out. Wear appropriate protective equipment, including respiratory protection,
as conditions warrant (see Section 8). See Sections 2 and 7 for additional information on hazards and
precautionary measures.
Environmental Precautions: If spill/release in excess of EPA reportable quantity (see Section 15) is
made into the environment, immediately notify the National Response Center (phone number 800-424-
8802). Stop spill/release if it can be done safely. Prevent spilled material from entering sewers, storm
drains, other unauthorized drainage systems, and natural waterways. Use water sparingly to minimize
environmental contamination and reduce disposal requirements. If spill occurs on water notify appropriate
authorities and advise shipping of any hazard. Spills into or upon navigable waters, the contiguous zone,
or adjoining shorelines that cause a sheen or discoloration on the surface of the water, may require
notification of the National Response Center (phone number 800-424-8802).
Methods for Containment and Clean-Up: Notify relevant authorities in accordance with all applicable
regulations. Immediate cleanup of any spill is recommended. Dike far ahead of spill for later recovery or
disposal. Absorb spill with inert material such as sand or vermiculite, and place in suitable container for
disposal. If spilled on water remove with appropriate methods (e.g. skimming, booms or absorbents). In
case of soil contamination, remove contaminated soil for remediation or disposal, in accordance with local
regulations.
SECTION 7 HANDLING AND STORAGE
Precautions for safe handling: Keep away from flames and hot surfaces. Wear eye/face protection.
Wash thoroughly after handling.
Use good personal hygiene practices and wear appropriate personal protective equipment.
High pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have serious
consequences even though no symptoms or injury may be apparent. This can happen accidentally when
using high pressure equipment such as high pressure grease guns, fuel injection apparatus or from
pinhole leaks in tubing of high pressure hydraulic oil equipment.
Do not enter confined spaces such as tanks or pits without following proper entry procedures such as
ASTM D-4276 and 29CFR 1910.146. Do not wear contaminated clothing or shoes.
Conditions for safe storage: Keep container(s) tightly closed and properly labeled. Use and store this
material in cool, dry, well-ventilated area away from heat and all sources of ignition. Store only in approved
containers. Keep away from any incompatible material (see Section 10). Protect container(s) against
physical damage.
“Empty” containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder,
drill, grind, or expose such containers to heat, flame, sparks, or other sources of ignition. They may
explode and cause injury or death. “Empty” drums should be completely drained, properly bunged, and
promptly shipped to the supplier or a drum reconditioner. All containers should be disposed of in an
environmentally safe manner and in accordance with governmental regulations. Before working on or in
tanks which contain or have contained this material, refer to OSHA regulations, ANSI Z49.1, and other
references pertaining to cleaning, repairing, welding, or other contemplated operations.
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SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
COMPONENT US-ACGIH OSHA OTHER
Lubricant Base Oil
(Petroleum)
TWA: 5mg/m
3
STEL: 10 mg/m
3
as Oil Mist, if generated
TWA: 5 mg/m
3
as Oil Mist, if generated
---
NOTE: State, local or other agencies or advisory groups may have established more stringent limits. Consult an
industrial hygienist or similar professional, or your local agencies, for further information.
Engineering controls: If current ventilation practices are not adequate to maintain airborne
concentrations below the established exposure limits, additional engineering controls may be required.
Eye/Face Protection: The use of eye protection that meets or exceeds ANSI Z.87.1 is recommended to
protect against potential eye contact, irritation, or injury. Depending on conditions of use, a face shield
may be necessary.
Skin/Hand Protection: The use of gloves impervious to the specific material handled is advised to
prevent skin contact. Users should check with manufacturers to confirm the breakthrough performance
of their products. Suggested protective materials: Nitrile
Respiratory Protection: Respiratory protection is not normally required under intended conditions of
use. Emergencies or conditions that could result in significant airborne exposures may require the use
of NIOSH approved respiratory protection. An industrial hygienist or other appropriate health and safety
professional should be consulted for specific guidance under these situations.
Other Protective Equipment: Eye wash and quick-drench shower facilities should be available in the
work area. Thoroughly clean shoes and wash contaminated clothing before reuse.
Suggestions provided in this section for exposure control and specific types of protective equipment are
based on readily available information. Users should consult with the specific manufacturer to confirm
the performance of their protective equipment. Specific situations may require consultation with
industrial hygiene, safety, or engineering professionals.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
NOTE: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm). Data represent
typical values and are not intended to be specifications.
Appearance: Tan
Physical Form: Semi-Solid
Odor: Petroleum
Odor Threshold: No data
pH: Not applicable
Vapor Pressure: <0.1 mm Hg
Vapor Density (air=1): > 5
Initial Boiling Point/Range: No data
Melting/Freezing Point: No data
Solubility in Water: Insoluble
Solubility in Other Solvents: Soluble
Partition Coefficient
(n-octanol/water) (Kow): No data
Specific Gravity (water=1): 0.9943 @ 60ºF (15.6ºC)
Bulk Density: 8.29 lbs/gal
P/N 100190, Rev. 1
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Page 5 of 8
Evaporation Rate (nBuAc=1): <1
Flash Point: 464°F / 240°C
Test Method: Cleveland Open Cup (COC), ASTM D92
Lower Explosive Limits (vol % in air): No data
Upper Explosive Limits (vol % in air): No data
Auto-ignition Temperature: No data
SECTION 10 STABILITY AND REACTIVITY
Stability: Stable under normal ambient and anticipated conditions of use.
Conditions to Avoid: Extended exposure to high temperatures can cause decomposition. Avoid all
possible sources of ignition.
Materials to Avoid (Incompatible Materials): Avoid contact with strong oxidizing agents and strong
reducing agents.
Hazardous Decomposition Products: Not anticipated under normal conditions of use.
Hazardous Polymerization: Not known to occur.
SECTION 11 TOXICOLOGICAL INFORMATION
CHRONIC TOXICITY:
Lubricant Base Oil (Petroleum)
Carcinogenicity: The petroleum base oils contained in this product have been highly refined by a
variety of processes including severe hydrocracking/hydroprocessing to reduce aromatics and improve
performance characteristics. All of the oils meet the IP-346 criteria of less than 3 percent PAH’s and are
not considered carcinogens by NTP, IARC, or OSHA.
ACUTE TOXICITY:
COMPONENT ORAL LD50 DERMAL LD50 INHALATION LC50
Lubricant Base Oil
(Petroleum)
> 5 g/kg > 2 g/kg > 5 mg/L
Calcium
Dodecylbenzenesulfonate
1,300 mg/kg No data No data
SECTION 12 ECOLOGICAL INFORMATION
Ecotoxicity: Experimental studies show that acute aquatic toxicity values are greater than 1000 mg/l.
These values are consistent with the predicted aquatic toxicity of these substances based on their
hydrocarbon compositions. However, there is insufficient information available on the toxicity of the
thickening agents used in greases. Should therefore be regarded as capable of causing long term
adverse effects in the aquatic environment.
Mobility: Volatilization to air is not expected to be a significant fate process due to the low vapor
pressure of this material.
Components may behave differently in the aquatic environment with soaps dispersing and dissolving
to some extent in water while the hydrocarbons will float on the surface due to their low water
solubility. The hydrocarbon portion would be expected to show low mobility in soil and water. The major
environmental fate would be expected to be biodegradion.
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Page 6 of 8
Persistence and degradability: The base oil constituents of greases are expected to be inherently, but
no readily biodegradable.
Some of the thickening agents may be readily biodegradable.
Bioaccumulation Potential: Log Kow values measured for the hydrocarbon components of this material
range from 4 to over 6, and therefore regarded as having the potential to bioaccumulate. In practice,
metabolic processes may reduce bioconcentration.
SECTION 13 DISPOSAL CONSIDERATIONS
The generator of a waste is always responsible for making proper hazardous waste determinations and
needs to consider state and local requirements in addition to federal regulations.
This material, if discarded as produced, would not be a federally regulated RCRA “listed” hazardous
waste and is not believed to exhibit characteristics of hazardous waste. See Sections 7 and 8 for
information on handling, storage and personal protection and Section 9 for physical/chemical properties.
It is possible that the material as produced contains constituents which are not required to be listed in
the MSDS but could affect the hazardous waste determination. Additionally, use which results in chemical
or physical change of this material could subject it to regulation as a hazardous waste.
This material under most intended uses would become “Used Oil” due to contamination by physical or
chemical impurities. Whenever possible, Recycle Used Oil in accordance with applicable federal and state
or local regulations. Container contents should be completely used and containers should be emptied
prior to discard.
SECTION 14 TRANSPORTATION INFORMATION
U.S. DEPARTMENT OF TRANSPORTATION (DOT)
Shipping Description: Not regulated
NOTE: If shipped by land in a packaging having a capacity of 3,500 gallons or more, the provisions of 49
CFR, Part 130 apply. (Contains oil)
INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG)
Shipping Description: Not regulated
NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 25.
INTERNATIONAL CIVIL AVIATION ORG.
INTERNATIONAL AIR TRANSPORT ASSOC. (ICAO/IATA)
UN/ID #: Not regulated
NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 24.
LTD. QTY PASSENGER AIRCRAFT CARGO AIRCRAFT ONLY
Packaging Instruction #: --- --- ---
Max. Net Qty. Per Package: --- --- ---
Packaging Instruction # after 12/31/2010:
P/N 100190, Rev. 1
Page 87
Page 100
Product Name: Nook Industries PAG-1 Grease
(Part number NLU-1001)
Revision Date: 23 Sept 2013
Page 7 of 8
SECTION 15 REGULATORY INFORMATION
CERCLA/SARA
Section 302 Extremely Hazardous Substances and TPQs (in pounds):
This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40
CFR 372.
CERCLA/SARA
Section 311/312 (Title III Hazard Categories)
Acute Health: Yes
Chronic Health: No
Fire Hazard: No
Pressure Hazard: No
Reactive Hazard: No
COMPONENT RQ
Calcium Dodecylbenzenesulfonate 1000 lb
CALIFORNIA PROPOSITION 65
WARNING: This material may contain detectable quantities of the following chemicals, known to the
State of California to cause cancer, birth defects or other reproductive harm, and which may be subject to
the requirements of California Proposition 65 (CA Health & Safety Code Section 25249.5):
COMPONENT TYPE OF TOXICITY
1-Naphthylamine Cancer
2-Naphthylamine Cancer
CANADIAN REGULATIONS
This product has been classified in accordance with the hazard criteria of the Controlled Products
Regulations (CPR) and the MSDS contains all the information required by the Regulations.
WHMIS Hazard Class
D2B
NATIONAL CHEMICAL INVENTORIES:
All components are either listed on the US TSCA Inventory, or are not regulated under TSCA.
All components are either on the DSL, or are exempt from DSL listing requirements.
U.S. Export Control Classification Number: EAR99
Page 88
BG44 Boiler Gun Operating Manual
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