H&S BOILER GUN BG44 Operating Manual

Page 1
BOILER
GUN
BG44 BOILER GUN
OPERATING MANUAL
P/N 100190 April 2017 Revision 1
Page 2
Page 3
TABLE OF CONTENTS
CHAPTER/SECTION PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 S
1.3 G
1.4 M
1.5 R
1.6 R
1.7 L
AFETY ALERTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENERAL SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ACHINE-SPECIFIC SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ISK ASSESSMENT AND HAZARD MITIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ISK ASSESSMENT CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7.1 Label identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7.2 Label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
9 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 FEATURES AND COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 C
ONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.1 Pneumatic motor controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.2 Electric motor controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 S
2.5 I
PECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TEMS REQUIRED BUT NOT SUPPLIED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
13 SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 RECEIPT AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 M
3.3 M
3.4 I
3.5 M
ACHINE SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Wedge locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Collet locking system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.3 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ACHINE MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
NSTALLING THE CUTTING TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
OTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.1 Pneumatic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.2 Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
21 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 O
PERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 Pneumatic motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 Electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
23 MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
P/N 100190, Rev. 1 Page i
Page 4
TABLE OF CONTENTS (CONTINUED)
CHAPTER/SECTION PAGE
5.2 APPROVED LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.3 M
5.4 T
27 STORAGE AND SHIPPING
6.1 STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2 S
6.3 D
AINTENANCE TASKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.1 Checking and filling the in-line oiler reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.2 Servicing the filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.3 Adjusting the oil flow rate of the in-line oiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3.4 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3.5 Greasing the drive and pinion gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.1 The machine isn’t turning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.2 The machine isn’t feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.4.3 The machine is performing poorly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1.1 Short-term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1.2 Long-term storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
HIPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
ECOMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
29 APPENDIX A ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
51 APPENDIX B SDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Page ii BG44 Boiler Gun Operating Manual
Page 5
LIST OF FIGURES
FIGURE PAGE
1-1 BG44 Boiler Gun- crank feed, pneumatic label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-2 BG44 Boiler Gun- wrench feed, pneumatic label location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1-3 BG44 Boiler Gun- wrench feed, electric label location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-1 BG44 and shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-2 Pneumatic motor throttle lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-3 Speed selector and Trigger controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2-4 BG44 Boiler gun pneumatic dimensions (P/N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-5 BG44 Boiler Gun electric dimensions (P/N PB06EL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3-1 BG44 Boiler Gun main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-2 Wedge extensions installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-3 Installed wedge set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-4 The .875 wedge set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-5 The 1.25” collet set installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-6 The .875” collet set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-7 Tool holder set screw and key slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-8 BG44 installed in workpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-9 Locking rod wrench with speed wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-10 Fixed (L) and sliding (R) tool holders with cutting bits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-11 Cutting bit installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3-12 Universal coupler (top) and quick disconnect (bottom) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3-13 Speed control set to low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4-1 Hand positioning on the pneumatic BG44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4-2 BG44 with electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5-1 In-line oiler sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6-1 BG44 shipping container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A-1 BG44 Boiler Gun - high velocity, crank feed assembly (P/N BG44HVCR) . . . . . . . . . . . . . . . . . . . . . . 30
A-2 BG44 Boiler Gun - high velocity, crank feed parts list (P/N BG44HVCR) . . . . . . . . . . . . . . . . . . . . . . . 31
A-3 BG44 Boiler Gun - high velocity, wrench feed assembly (P/N BG44HVWR) . . . . . . . . . . . . . . . . . . . . 32
A-4 BG44 Boiler Gun - high velocity, wrench feed parts list (P/N BG44HVWR) . . . . . . . . . . . . . . . . . . . . . 33
A-5 BG44 Boiler Gun - low velocity, crank feed assembly (P/N BG44LVCR) . . . . . . . . . . . . . . . . . . . . . . . 34
A-6 BG44 Boiler Gun - low velocity, crank feed parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
A-7 BG44 Boiler Gun - low velocity, wrench feed assembly (P/N BG44LVWR) . . . . . . . . . . . . . . . . . . . . . 36
A-8 BG44 Boiler Gun - low velocity, wrench feed parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
A-9 BG44 Boiler Gun - electric, crank feed assembly (P/N BG44CR-E) . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
A-10 BG44 Boiler Gun - electric, crank feed parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
A-11 BG44 Boiler Gun - wrench feed, electric assembly (P/N BG44WR-E) . . . . . . . . . . . . . . . . . . . . . . . . 40
A-12 BG44 Boiler Gun - wrench feed, electric parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
A-13 Collet Sets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
A-14 Wedge sets and wedge extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
A-15 Center shafts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
A-16 Locking rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
A-17 Tool holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
A-18 HV air motor assembly and parts list (P/N 100105) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
A-19 LV air motor assembly and parts list (P/N CML3488) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
P/N 100190, Rev. 1 Page iii
Page 6
LIST OF FIGURES (CONTINUED)
FIGURE PAGE
A-20 Air hose assembly and parts list (P/N HS 50-509) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
A-21 Electric motor assembly and parts list (P/N EMB003610) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Page iv BG44 Boiler Gun Operating Manual
Page 7
LIST OF TABLES
TABLE PAGE
1-1 Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-2 Risk assessment checklist before set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-3 Risk assessment checklist after set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-4 BG44 Boiler Gun labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-1 Sub-component mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5-1 Maintenance intervals and tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5-2 Approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
P/N 100190, Rev. 1 Page v
Page 8
This page intentionally left blank
Page vi BG44 Boiler Gun Operating Manual
Page 9
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Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded, or stored in any storage medium, without the express prior written consent of Climax. Climax hereby grants permission to download a single copy of this manual and of any revision hereto onto an electronic storage medium to be viewed and to print one copy of this manual or any revision hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is prohibited.
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•Your name
Shipping address
Telephone number
Machine model
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•Date of purchase
info@cpmt.com. For
Climax World Headquarters
Climax Portable Machining and Welding Systems 2712 South Second Street Newberg, Oregon 97132 USA Telephone (worldwide): (503) 538-2815 Toll-free (North America):1-800-333-8311 Fax: 503.538.7600 E-mail:
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P/N 100190, Rev. 1 Page A
Page 10
CLIMAX GLOBAL LOCATIONS
Page B
Page 11
CE DOCUMENTATION
CE Certification is pending
P/N 100190, Rev. 1 Page C
Page 12
LIMITED WARRANTY
Climax Portable Machine Tools, Inc. (hereafter referred to as “Climax”) warrants that all new machines are free from defects in materials and workmanship. This warranty is available to the original purchaser for a period of one year after delivery. If the original purchaser finds any defect in materials or workmanship within the warranty period, the original purchaser should contact its factory representative and return the entire machine, shipping pre­paid, to the factory. Climax will, at its option, either repair or replace the defective machine at no charge and will return the machine with shipping prepaid.
Climax warrants that all parts are free from defects in materials and workmanship, and that all labor has been per­formed properly. This warranty is available to the customer purchasing parts or labor for a period of 90 days after delivery of the part or repaired machine or 180 days on used machines and components. If the customer purchasing parts or labor finds any defect in materials or workmanship within the warranty period, the purchaser should con­tact its factory representative and return the part or repaired machine, shipping prepaid, to the factory. Climax will, at its option, either repair or replace the defective part and/ or correct any defect in the labor performed, both at no charge, and return the part or repaired machine shipping prepaid.
These warranties do not apply to the following:
Damage after the date of shipment not caused by defects in materials or workmanship
Damage caused by improper or inadequate machine maintenance
Damage caused by unauthorized machine modification or repair
Damage caused by machine abuse
Damage caused by using the machine beyond its rated capacity
All other warranties, express or implied, including without limitation the warranties of merchantability and fitness for a particular purpose are disclaimed and excluded.
Terms of sale
Be sure to review the terms of sale which appear on the reverse side of your invoice. These terms control and limit your rights with respect to the goods purchased from Climax.
About this manual
Climax provides the contents of this manual in good faith as a guideline to the operator. Climax cannot guarantee that the information contained in this manual is correct for applications other than the application described in this manual. Product specifications are subject to change without notice.
Page D
Page 13
1 INTRODUCTION
DANGER
WARNING
CAUTION
NOTICE
IN THIS CHAPTER:
1.1 HOW TO USE THIS MANUAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.2 S
AFETY ALERTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
ENERAL SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1.3 G
ACHINE-SPECIFIC SAFETY PRECAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
1.4 M
1.5 R
ISK ASSESSMENT AND HAZARD MITIGATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4 ISK ASSESSMENT CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.6 R
ABELS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.7 L
1.7.1 L
ABEL IDENTIFICATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 ABEL LOCATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.7.2 L
1.1 HOW TO USE THIS MANUAL
This manual describes information necessary for the setup, operation, maintenance, storage, shipping, and decommissioning of the BG44 Boiler Gun.
The first page of each chapter includes a summary of the chapter contents to help you locate specific infor­mation. The appendices contain supplemental product information to aid in setup, operation, and maintenance tasks.
1.2 SAFETY ALERTS
Pay careful attention to the safety alerts printed throughout this manual. Safety alerts will call your attention to specific hazardous situations that may be encountered when operating this machine.
Examples of safety alerts used in this manual are defined here
1
:
indicates a hazardous situation which, if not avoided, WILL result in death or severe injury.
Read this entire manual to familiarize yourself with the BG44 Boiler Gun before attempting to set it up or oper­ate it.
indicates a hazardous situation which, if not avoided, COULD result in death or severe injury.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
1. For more information on safety alerts, refer to ANSI/NEMA
Z535.6-2011, Product safety Information in Product Manuals, Instructions, and Other Collateral Materials
P/N 100190, Rev. 1 Page 1
indicates a hazardous situation which, if not avoided, could result in property damage, equipment failure, or undesired work results
.
Page 14
1.3 GENERAL SAFETY PRECAUTIONS
H&S leads the way in promoting the safe use of portable machine tools. Safety is a joint effort. You, the end user, must do your part by being aware of your work environment and closely following the operating proce­dures and safety precautions contained in this manual, as well as your employer’s safety guidelines.
Observe the following safety precautions when operat­ing or working around the machine.
Training – Before operating this or any machine
tool, you should receive instruction from a qual­ified trainer. Contact H&S for machine-specific training information.
Risk assessment – Working with and around this
machine poses risks to your safety. You, the end user, are responsible for conducting a risk assessment of each job site before setting up and operating this machine.
Intended use – Use this machine in accordance with
the instructions and precautions in this manual. Do not use this machine for any purpose other than its intended use as described in this man­ual.
Personal protective equipment – Always wear
appropriate personal protective gear when operating this or any other machine tool. Flame-resistant clothing with long sleeves and legs is recommended when operating the machine. Hot chips from the workpiece may burn or cut bare skin.
Work area – Keep the work area around the
machine clear of clutter. Restrain cords and hoses connected to the machine. Keep other cords and hoses away from the work area.
Lifting – Many H&S machine components are very
heavy. Whenever possible, lift the machine or its components using proper hoisting equipment and rigging. Always use designated lifting points on the machine. Follow lifting instructions in the setup procedures of this manual.
Lock-out/tag-out – Lock-out and tag-out the
machine before performing maintenance.
Moving parts – H&S machines have numerous
exposed moving parts and interfaces that can
cause severe impact, pinching, cutting, and other injuries. Except for stationary operating controls, avoid contact with moving parts by hands or tools during machine operation. Remove gloves and secure hair, clothing, jew­elry, and pocket items to prevent them from becoming entangled in moving parts.
Sharp edges – Cutting tools and workpieces have
sharp edges that can easily cut skin. Wear pro­tective gloves and exercise caution when han­dling a cutting tool or workpiece.
Hot surfaces – During operation, motors, pumps,
HPUs, and cutting tools can generate enough heat to cause severe burns. Pay attention to hot surface labels, and avoid contact with bare skin until the machine has cooled.
Page 2 BG44 Boiler Gun Operating Manual
Page 15
1.4 MACHINE-SPECIFIC SAFETY PRECAUTIONS
Eye hazard – This machine produces metal chips
during operation. Always wear eye protection when operating the machine.
Hazardous environments – Do not operate the
machine in environments where potentially explosive materials, toxic chemicals, or radia­tion may be present.
Sound level – This machine produces potentially harmful sound levels. Hearing protection is required when operating this machine or working around it. During testing, the machine produced the sound
1
levels
listed in Table 1-1.
TABLE 1-1. SOUND LEVELS
S
Pneumatic Motor
Average sound pressure 90.6 dBA
Operator sound pressure 91.5 dBA
Bystander sound pressure 89.4 dBA
Electric Motor
Average sound pressure 85 dBA
Operator sound pressure 85 dBA
Bystander sound pressure 85 dBA
1. Machine sound testing was conducted in accordance with Euro­pean Harmonized Standards EN ISO 3744:2010 and EN 11201:2010.
P/N 100190, Rev. 1 Page 3
Page 16
1.5 RISK ASSESSMENT AND HAZARD MITIGATION
Machine Tools are specifically designed to perform pre­cise material-removal operations.
Stationary Machine Tools include lathes and milling machines and are typically found in a machine shop. They are mounted in a fixed location during operation and are considered to be a complete, self-contained machine. Stationary Machine Tools achieve the rigidity needed to accomplish material-removal operations from the structure that is an integral part of the machine tool.
In contrast, Portable Machine Tools are designed for on­site machining applications. They typically attach directly to the workpiece itself, or to an adjacent struc­ture, and achieve their rigidity from the structure to which it is attached. The design intent is that the Porta­ble Machine Tool and the structure to which it is attached become one complete machine during the material-removal process.
To achieve the intended results and to promote safety, the operator must understand and follow the design intent, set-up, and operation practices that are unique to Portable Machine Tools valve testers.
The operator must perform an overall review and on­site risk assessment of the intended application. Due to the unique nature of portable machining applications hydrostatic testing, identifying one or more hazards that must be addressed is typical.
When performing the on-site risk assessment, it is important to consider the Portable Machine Tool valve tester and the workpiece as a whole.
Page 4 BG44 Boiler Gun Operating Manual
Page 17
1.6 RISK ASSESSMENT CHECKLIST
The following checklist is not intended to be an all inclusive list of things to watch out for when setting up and operating this Portable Machine Tool.
TABLE 1-2. RISK ASSESSMENT CHECKLIST BEFORE SET-UP
Before set-up
I took note of all the warning labels on the machine.
I removed or mitigated all identified risks (such as tripping, cutting, crushing, entanglement, shearing, or falling objects).
I considered the need for personnel safety guarding and installed any necessary guards.
I read the machine setup instructions (Section 3.2) and took inventory of all the items required but not supplied (Section 2.5).
I considered how this machine operates and identified the best placement for the controls, cabling, and the operator.
I evaluated and mitigated any other potential risks specific to my work area.
ABLE 1-3. RISK ASSESSMENT CHECKLIST AFTER SET-UP
T
After set-up
I checked that the machine is safely installed (according to Section 3) and the potential fall path is clear. If the machine is installed at
an elevated position, I checked that the machine is safeguarded against falling.
I identified all possible pinch points, such as those caused by rotating parts, and informed the affected personnel.
However, these checklists are typical of the types of risks the assembler and operator should consider. Use these checklists as part of your risk assessment:
I planned for containment of any chips or swarf produced by the machine.
I followed the required Maintenance Intervals (Section 5.1) with the recommended lubricants (Section 5.2).
I checked that all affected personnel have the recommended personal protective equipment, as well as any site-required or regulatory
equipment.
I checked that all affected personnel understand and are clear of the danger zone.
I evaluated and mitigated any other potential risks specific to my work area.
P/N 100190, Rev. 1 Page 5
Page 18
1.7 LABELS
1.7.1 Label identification
The following warning labels should be on your machine. If any are defaced or missing, contact H&S Tool immediately for replacements.
TABLE 1-4. BG44 BOILER GUN LABELS
P/N 100196
HV Boiler gun label
P/N 100197
LV Boiler gun label
P/N 100199
H&S company label
P/N 100198
H&S serial plate
crank feed only
P/N 87259
H&S serial plate
wrench feed only
P/N 87271
Warning label: use eye and ear protec­tion, and read the operating manual
P/N 802112
Multi-Prep label
P/N 100200
H&S serial plate
crank feed only
P/N 100248
Wedge and pad chart label
Page 6 BG44 Boiler Gun Operating Manual
Page 19
1.7.2 Label location
FIGURE 1-1. BG44 BOILER GUN- CRANK FEED, PNEUMATIC LABEL LOCATION
FIGURE 1-2. BG44 BOILER GUN- WRENCH FEED, PNEUMATIC LABEL LOCATION
The following figures display the location of the labels on each of the components of the BG44 Boiler Gun.
Label P/N: 100196 or 100197, 100198, 100199, 802112, 100200, 87271
Label P/N: 87271
P/N 100190, Rev. 1 Page 7
Page 20
Label P/N: 87259
FIGURE 1-3. BG44 BOILER GUN- WRENCH FEED, ELECTRIC LABEL LOCATION
Page 8 BG44 Boiler Gun Operating Manual
Page 21
2 OVERVIEW
FIGURE 2-1. BG44 AND SHIPPING CONTAINER
IN THIS CHAPTER:
2.1 FEATURES AND COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
2.2 C
ONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
NEUMATIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
2.2.1 P
LECTRIC MOTOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -10
2.2.2 E
2.3 D
IMENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11 PECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
2.4 S
TEMS REQUIRED BUT NOT SUPPLIED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12
2.5 I
2.1 FEATURES AND COMPONENTS
The BG44 is a portable, gear-driven, inside-diameter (ID)-mounted, single or dual-point beveling and facing machine for use on workpieces with a range of .875” (22.2mm) I.D. to 5.00” (127mm) O.D.
Principle components include the following:
Drive options: Available with either a 1.625 HP
pneumatic motor or a 1.5 HP electric motor.
High Velocity (HV) or Low Velocity (LV) gearing
HV delivers higher speeds to turn specialty car­bide insert cutters while LV is geared for heavy wall and hard alloys.
Mounting systems—Either a wedge or collet mount­ing system secures the BG44 to the workpiece. They are both self-centering and adapt to a wide range of pipe sizes.
Tool holders—Available with either fixed or sliding
tools holders, in multiple sizes.
Torque free operation—Once securely mounted the
BG44 requires no additional effort to operate aside from feeding the cutting tool.
Wrench feed—Advances the cutting tools in con-
fined areas with a ratcheting system. This sys­tem has a smaller footprint.
Crank feed—Advances the cutting tools with a fast
and convenient side-mounted crank.
Speed wheel—Provides a quicker way advance the
locking rod nut before fully tightening with the wrench.
P/N 100190, Rev. 1 Page 9
Page 22
2.2 CONTROLS
WARNING
WARNING
FIGURE 2-2. PNEUMATIC MOTOR THROTTLE LEVER
FIGURE 2-3. SPEED SELECTOR AND TRIGGER CONTROLS
Depending on the users requirements, the BG44 Boiler Gun can be powered by either a pneumatic or electric motor. The controls for each type of motor follow.
Always stop the machine and disconnect any power supply before making adjustments to controls or machine components. Failure to follow this safety precaution may result in severe injury.
2.2.1 Pneumatic motor controls
The pneumatic motor used on the BG44 features a throttle lever. The safety lock must be disengaged by pressing and holding up while depressing the throttle lever. The throttle lever actuates the motor; when released, the motor will stop and the safety lock will re­engage.
This is an on or off control only.
2.2.2 Electric motor controls
The electric motor controls are similar to a drill or drill driver. The trigger is squeezed to actuate the motor, when released the motor will stop.
This is an on and off control only.
A two speed gearing selector is located at the front of the motor. The BG44 is designed to be used with the electric motor in the low setting ONLY.The low setting is indicated with a single arrow while the high setting is indicated with two arrows.
To adjust, if the motor is not in the low setting, push in and slide the selector. The spindle may need turned by hand to fully engage, when fully engaged the selector will spring back up. If not fully engaged the drive motor will not function properly.
Do not take any measures to lock the throttle or the trigger in the on position. Failure to follow this safety precaution may result in severe injury.
Page 10 BG44 Boiler Gun Operating Manual
Page 23
2.3 DIMENSIONS
Figures 2-4 and 2-5 show the machine and operating dimensions.
FIGURE 2-4. BG44 BOILER GUN PNEUMATIC DIMENSIONS
FIGURE 2-5. BG44 BOILER GUN ELECTRIC DIMENSIONS
P/N 100190, Rev. 1 Page 11
Page 24
2.4 SPECIFICATIONS
TABLE 2-1. SUB-COMPONENT MASS
P/N Component Mass in lbs (kg)
BG44 BG44 Boiler Gun Pneumatic 21 (9.5)
BG44 BG44 Boiler Gun Electric 25 (11.3)
2.5 ITEMS REQUIRED BUT NOT SUPPLIED
The following items may be required but not supplied in your H&S product kit:
Tape measure or steel ruler
Rubber mallet
•Pliers
Page 12 BG44 Boiler Gun Operating Manual
Page 25
3SETUP
NOTICE
IN THIS CHAPTER:
3.1 RECEIPT AND INSPECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13
ACHINE SETUP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
3.2 M
3.2.1 W
WEDGE SETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
WEDGE MOUNTING SYSTEMS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -15
3.2.2 C
3.2.3 T
3.3 M
3.4 I
NSTALLING THE CUTTING TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
3.5 M
3.5.1 P
3.5.2 E
This section describes the setup procedures for the BG44 Boiler Gun.
EDGE LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -14
3.2.1.1 I
3.2.1.2 I
3.2.2.1 I
ACHINE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -18
OTORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
NTERCHANGING THE M-01 AND M-02 BASE
NTERCHANGING THE .875” AND 1.200”
OLLET LOCKING SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
NTERCHANGING THE COLLET SETS - - - - - - - - - - - - - - - - - - - - - - - - - - - -16
OOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -17
NEUMATIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20 LECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -20
3.1 RECEIPT AND INSPECTION
Your H&S product was inspected and tested prior to shipment then packaged for normal shipment condi­tions. H&S does not guarantee the condition of your machine upon delivery.
When you receive your H&S product, perform the fol­lowing receipt checks:
1. Inspect the shipping containers for damage.
2. Check the contents of the shipping containers against the included invoice to make sure that all components have been shipped.
3. Inspect all components for damage.
Contact H&S immediately to report damaged or missing components.
Keep the shipping container and all packing materials for future storage and shipping of the machine.
P/N 100190, Rev. 1 Page 13
Page 26
3.2 MACHINE SETUP
FIGURE 3-1. BG44 BOILER GUN MAIN COMPONENTS
FIGURE 3-2. WEDGE EXTENSIONS INSTALLATION
Do the following to setup the BG44 Boiler Gun:
4. If installing wedge extensions, secure three of the same size range onto the base wedges with the screws.
3.2.1 Wedge locking system
1. Complete the risk assessment checklist in Table 1-2 on page 5.
2. Position the machine on a solid support for installation of the wedge set.
3. Measure the I.D. of the pipe to be machined and determine the size of the wedge extension set to be used, if required. The wedge bases can also be used without extensions.
3.2.1.1 Interchanging the M-01 and M-02 base wedge sets
The M-01 and M-02 wedge sets can use the same center shaft. Do the following to change between the wedge set sizes:
1. Return the machine to a solid support for removal and installation of the wedge sets.
2. To remove: Pull out on the wedge set enough to slide them up and over the wedge guide.
3. To install: Expand the wedge bases enough to slide the wedge set over the wedge guide and onto the center shaft.
Page 14 BG44 Boiler Gun Operating Manual
Page 27
4. Align the wedges sets with the slots in the cen-
FIGURE 3-3. INSTALLED WEDGE SET
FIGURE 3-4. THE .875 WEDGE SET
ter shaft and seat the other ends on the wedge guide.
3.2.1.2 Interchanging the .875” and 1.200” wedge mounting systems
The .875” wedge mounting system uses a dedicated center shaft.
Do the following to change between a 1.200” wedge set and the .875” wedge set:
1. Return the machine to a solid support for removal and installation of the wedge sets.
2. Remove the jam nut from the end of the locking rod.
3. Remove the locking rod wrench from the locking rod. The direction of the ratchet mechanism may need to be switched to feed off instead of on.
4. Slide the wedge set with locking rod out of the center shaft from the wedge end of the machine.
5. On the crank feed machine, turn the crank opposite of the feed direction until the threads of the center shaft are free of the feed nut.
On the wrench feed machine, turn the wrench opposite of the feed direction until the threads of the center shaft are free of the feed nut.
6. Slide the center shaft out from the front of the machine.
7. Insert the center shaft of the .875” wedge set, threaded end first, through the tool holder and into center shaft lock, aligning the slots in the threaded shaft with splines in the center shaft lock. Continue to insert the center shaft until it stops against the feed nut.
8. On the crank feed machine, turn the crank to advance the center shaft.
On the wrench feed machine, turn the wrench to advance the center shaft. The direction of the ratchet mechanism may need switched to feed in instead of off.
9. Advance the center shaft until approximately .50” (12.7mm) of threads protrude past the rear of the machine or the feed wrench.
10. Reinstall the locking rod wrench until .50” (12.7mm) of the locking rod protrudes.
P/N 100190, Rev. 1 Page 15
Page 28
11. Reinstall the jam nut on the end of the locking
FIGURE 3-5. THE 1.25” COLLET SET INSTALLED
FIGURE 3-6. THE .875” COLLET SET
rod.
3.2.2 Collet locking system
1. Complete the risk assessment checklist in Table 1-2 on page 5.
2. Position the machine on a solid support for installation of the collet set.
3. Measure the I.D. of the pipe to be machined and determine the size of the collet set to be used.
4. Based on size, locate the center shaft that matches the collet set required.
5. To install the center shaft:
a) Insert the center shaft through the tool
holder and into the center shaft lock, aligning the slots in the threaded shaft with the splines on the center shaft lock. Continue to insert the center shaft until it stops against the feed nut.
b) On the crank feed machine, turn the
crank to advance the center shaft.
On the wrench feed machine, turn the wrench to advance the center shaft. The direction of the ratchet mechanism may need switched to feed in instead of off.
6. Slide a locking rod into the center shaft from the rear of the machine.
7. Thread the required collet set on the end of the locking rod until the collets begin to engage the center shaft. If flat are present on the center shaft, align the collets with the flats.
8. Insert a cotter pin through the hole in the lock­ing rod and open the splines to secure.
9. If not installed, slide the locking rod wrench onto the locking rod nut and secure with a retaining clip.
10. To remove the center shaft, reverse steps 5-8.
3.2.2.1 Interchanging the collet sets
The .875” collet system has a range of .875 to 1.25”. It uses three collet sets, in .125” increments and the .875” center shaft.
The 1.25” collet system has a range of 1.25 to 4.75”. The collet sets are in .125” increments and use the
1.25” center shaft.
Do the following to change between the collet sets:
1. Return the machine to a solid support.
2. Remove the cotter pin from the end of the lock­ing rod.
3. Remove the collet set from the locking rod.
4. Install the collet set on the locking rod. If flats are present on the center shaft, align the collet segments with the flats.
5. Reinstall the cotter pin.
6. See Section 3.2.2, Steps 5-8 to interchange the center shafts.
Page 16 BG44 Boiler Gun Operating Manual
Page 29
3.2.3 Tool holders
FIGURE 3-7. TOOL HOLDER SET SCREW AND KEY SLOT
The BG44 Boiler Gun can be used with two styles of tool holders in several different sizes.
Do the following to switch between tool holders:
To remove:
1. Loosen the set screw in the body of the tool holder.
2. The tool holder has an interference fit with the main gear. Strike the back face of the tool holder to remove it towards the front of the machine.
3. The shaft key may come loose from the main gear during removal. Retain it for reuse.
To install:
1. Check that the set screw in the body of the tool holder is backed out or remove completely.
2. Install the shaft key in the key slot on the main gear.
3. Slide the tool holder onto the main gear, align­ing the key way with the shaft key.
4. Tap into place until seated against the shoulder on the main gear.
5. Reinstall or tighten the set screw in the tool holder body until secure.
P/N 100190, Rev. 1 Page 17
Page 30
3.3 MACHINE MOUNTING
WARNING
FIGURE 3-8. BG44 INSTALLED IN WORKPIECE
.50”
FIGURE 3-9. LOCKING ROD WRENCH WITH SPEED WHEEL
Do the following to mount the BG44 on the workpiece:
1. Insert the mounting system end of the BG44 into the workpiece until there is approximately .50” (12.7mm) between the end of the mounting sys­tem and the face of the workpiece. This will provide enough material for most procedures.
2. Tighten the mounting system by turning the lock rod clock-wise using either the rod wrench or the speed wheel. Once snug, verify that the mounting system position in the workpiece has been maintained. Completely tighten the mounting system using the locking rod wrench.
Check that the mounting system has been fully tightened. After the machine has made 2-3 revolutions during operation, recheck the mounting system for tightness in the pipe. If loose, the machine itself could rotate causing severe injury to the operator.
Page 18 BG44 Boiler Gun Operating Manual
Page 31
3.4 INSTALLING THE CUTTING TOOLS
TIP:
FIGURE 3-10. FIXED (L) AND SLIDING (R) TOOL HOLDERS
WITH CUTTING BITS.
FIGURE 3-11. CUTTING BIT INSTALLED
Do the following to install the cutting bit(s):
1. Advance the tool holder towards the workpiece to help with alignment of the cutting bit(s).
2. On a fixed tool holder:
a) Loosen the set screw for the cutting tool
slot.
b) Fully insert the cutting bit into the slot
with the beveled cutting edge facing the direction of rotation.
c) Tighten the set screw(s).
3. On a sliding tool holder:
a) Loosen the set screws in the blade locks. b) Slide the cutting bit into the channel with
the beveled cutting edge facing the direc­tion of rotation.
c) Align the cutting edge of the tool to cut
the full width of the workpiece wall.
4. Tighten the set screw(s) to secure the cutting bit(s) to the tool holder.
5. If using two blades, install the second blade opposite (180°) to the first. Orientate the bev­eled cutting edge facing the direction of rota­tion.
The BG44 Boiler Gun can be operated with one blade. Smoother operation on harder materials or thicker pipe walls will result with the use of two blades.
P/N 100190, Rev. 1 Page 19
Page 32
3.5 MOTORS
FIGURE 3-12. UNIVERSAL COUPLER (TOP) AND QUICK
DISCONNECT (BOTTOM)
FIGURE 3-13. SPEED CONTROL SET TO LOW
The BG44 Boiler Gun is powered by either a pneumatic motor or an electric motor. The following subsections explain how to set up each for operation.
3.5.1 Pneumatic motor
Do the following to prepare the pneumatic motor for use (See Section 2.2 for controls):
1. Connect the air supply line to the in-line oiler/ filter end of the air hose assembly with the uni­versal coupler. Secure with the lock pin.
2. Connect the air hose assembly to the pneumatic drive motor using the quick disconnect coupler.
3.5.2 Electric motor
Do the following to prepare the electric motor for use (See Section 2.2 for controls):
1. Verify that the speed control is set to low. The selector switch should be at the single arrow position.
2. Plug the drive into an OSHA certified power source or consult a licensed electrician for addi­tional power supply options.
Page 20 BG44 Boiler Gun Operating Manual
Page 33
4 OPERATION
FIGURE 4-1. HAND POSITIONING ON THE PNEUMATIC BG44.
IN THIS CHAPTER:
4.1 PRE-OPERATION CHECKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
PERATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
4.2 O
4.2.1 P
NEUMATIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -21 LECTRIC MOTOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -22
4.2.2 E
4.1 PRE-OPERATION CHECKS
Do the following checks before operating the machine:
1. Complete the risk assessment checklist in Table 1-3 on page 5.
2. Check that the work area is clear of non-essen­tial personnel and equipment.
3. Check that the machine control/observation area will not be in the path of hot flying chips during machine operation.
4. Check the machine is securely mounted to the workpiece, according to Section 3.3 on page 14.
4.2 OPERATION
The BG44 Boiler Gun can machine both O.D. and I.D. bevels and face or shorten pipes. Aside from the use of different blades, operation is the same for all the machining processes. See Section 2.2 for controls infor­mation.
4.2.1 Pneumatic motor
To operate the BG44 Boiler Gun with the pneumatic motor do the following:
1. Actuate the motor by unlocking the safety lock then squeeze and hold the throttle lever.
2. With the other hand turn the crank handle or the feed wrench to advance the cutting tool into the workpiece.
3. Continue to turn either the crank handle or feed wrench until the required machining is com­plete. Base the feed rate on the motor’s feed­back, if the RPMs drop or the machine stalls slow the feed rate.
4. Once complete, allow the machine to make a few revolutions without feeding the cutting tool to clean up the machined surface.
5. Check that hoses and electric cords are routed and secured to avoid tripping, entanglement, damage from hot chips, or other damage should an air hose or connection fail.
6. Check the cutting tool condition and sharpness.
7. On the in-line air lubricator, verify that oil is present in the sight glass. (See Section 5.3.1)
8. Check that all hand tools are removed from inside the machine and the work area.
5. Release the throttle lever to stop the machine.
6. Reverse the rotation of the crank handle or feed wrench 2-3 revolutions to back the cutting tool away from the workpiece.
7. To remove the BG44 from the workpiece do the following:
P/N 100190, Rev. 1 Page 21
Page 34
a) Turn off the air supply at the source. Dis-
WARNING
WARNING
FIGURE 4-2. BG44 WITH ELECTRIC MOTOR
connect the air hose assembly from the machine.
b) Turn the locking wrench to loosen the
locking system from the workpiece.
c) Slide the BG44 straight out from the
workpiece using the body of the machine to support it’s weight.
Always pick up and move the BG44 Boiler Gun by body of the machine. Never pick up the BG44 Boiler Gun by the throttle lever section of the air motor, actuation of the motor could occur and lead to severe injury. Never pick up the BG44 Boiler Gun by the air hose assembly as it could become detached and result in injury or damage to the machine. Do not pick up and move the machine by either of the wrenches as damage to the machine could occur.
4.2.2 Electric motor
To operate the BG44 Boiler Gun with the electric motor do the following:
1. Start the motor by squeezing and holding the trigger.
2. With the other hand turn either the crank han­dle or feed wrench to advance the cutting tool into the workpiece.
3. Continue to turn either the crank handle or feed wrench until the required machining is com­plete. Base the feed rate on the machine’s feedback, if the RPMs drop or the motor stalls slow the feed rate.
4. Once complete, allow the machine to make a few revolutions without feeding the cutting tool to clean up the machined surface.
5. Release the trigger to stop the machine.
6. Reverse the rotation on the crank handle or feed wrench 2-3 revolutions to back the cutting tool away from the workpiece. The ratchet mechanism on the feed wrench will need switched to feed out instead of in.
7. To remove the BG44 from the workpiece do the following:
a) Unplug or disconnect the power supply
from drive motor. Lock out/tag out where applicable.
b) Turn the locking wrench to loosen the
locking system from the workpiece.
c) Slide the BG44 straight out from the
workpiece using the body of the machine to support it’s weight.
Always pick up and move the BG44 Boiler Gun using the body of the machine or combination of the center shaft and machine body. Never pick up the BG44 Boiler Gun by the handle section of the electric driver, actuation of the motor could occur and lead to severe injury. Never pick up the BG44 Boiler Gun by electrical cord as it could result in damage to the machine. Do not pick up and move the machine by either of the wrenches as damage to the machine could occur.
Page 22 BG44 Boiler Gun Operating Manual
Page 35
5 MAINTENANCE
IN THIS CHAPTER:
5.1 MAINTENANCE CHECKLIST - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23
PPROVED LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -23
5.2 A
5.3 M
AINTENANCE TASKS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
HECKING AND FILLING THE IN-LINE OILER RESERVOIR - - - - - - - - - - - - - - - - - - - - - -24
5.3.1 C
ERVICING THE FILTER ELEMENT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -24
5.3.2 S
5.3.3 A
DJUSTING THE OIL FLOW RATE OF THE IN-LINE OILER - - - - - - - - - - - - - - - - - - - - - -24
OOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.3.4 T
REASING THE DRIVE AND PINION GEARS - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.3.5 G
5.4 T
ROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
HE MACHINE ISNT TURNING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.4.1 T
HE MACHINE ISNT FEEDING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.4.2 T
5.4.3 T
HE MACHINE IS PERFORMING POORLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - -25
5.1 MAINTENANCE CHECKLIST
Table 5-1 lists maintenance intervals and tasks
TABLE 5-1. MAINTENANCE INTERVALS AND TASKS
Interval Task Reference
Check that oil is present in the sight glass on the in-line oiler, refill as needed. 5.3.1
Before each use
Before and after each use Remove debris, oil, and moisture from machine surfaces. --
Every ten operation cycles Lubricate center shaft threads. --
Check air lines for damage and wear. --
Check the cutting tool for sharpness. Replace as necessary. --
Adjustment of the oil flow rate 5.3.3
Filter element service 5.3.2
5.2 APPROVED LUBRICANTS
H&S recommends using the following lubricants at the locations indicated.
Failure to use the appropriate lubricants can result in damage and premature machine wear.
P/N 100190, Rev. 1 Page 23
Page 36
CAUTION
Avoid damage, premature machine wear,
WARNING
and protect your warranty by using only approved lubricants.
TABLE 5-2. APPROVED LUBRICANTS
Application Area Lubricant
Threads of the cen­ter shaft
In-line oiler
Unpainted Surfaces LPS1 or LPS2 N/A 38 @ 25C As required
Drive and pinion gears
WD-40 or light­weight spray lube
MOBIL ALMO 525 or 10W SAE oil
NOOK PAG-1 grease N/A 113 @ 100C
Biodegradable Lubri-
cant
N/A
N/A 46 @ 40C
Viscosity (cSt) Quantity Frequency
5.3 MAINTENANCE TASKS
Maintenance tasks are described in the following sec­tions.
5.3.1 Checking and filling the in-line oiler reservoir
Do the following to check and fill the in-line oiler:
1. Check sight glass on the oil reservoir for the presence of oil.
2. To refill: Remove the cap, fill the reservoir and replace the cap.
5.3.2 Servicing the filter element
See Figure A-20.
Do the following service the filter element:
1. Remove the filter nut to access the filter ele­ment.
2. Slide the filter element out of the filter hous­ing.
3. Clean the filter element with a solvent and compressed air.
4. Reassemble the filter and replace the filter nut.
Light coating applied by spray
Fill oil lubrica­tor body
Light coating applied by hand
Daily during machine use
Each use
Each use, and before storage
Weekly during machine use
5.3.3 Adjusting the oil flow rate of the in-line oiler
To adjust the oil flow rate the machine must be mounted as if being used. ALL operating and safety precautions must be taken to avoid injuries.
Different lubricants and environments may effect the rate of the in-line oiler.
Do the following to adjust the oil flow rate:
FIGURE 5-1. IN-LINE OILER SIGHT GLASS
Page 24 BG44 Boiler Gun Operating Manual
1. Remove the cap and check the oil level. Refill as needed.
Page 37
2. Set the oiler valve to ‘3’ as a baseline for the flow rate.
3. Replace the cap.
4. Mount and setup the machine (see Section 3.2-
3.5)
5. Squeeze and hold the throttle lever to run the machine.
6. Hold a sheet of white paper approximately 4” (101mm) in front of the exhaust ports on the pneumatic motor. If adjusted correctly, there will be a light splatter of oil on the paper after a few seconds of operation.
7. If the oil rate needs adjusted, disconnect the air supply line from the air filter end of the air hose assembly.
8. Repeat Step 1.
9. The larger the number on the oiler valve the higher the oil flow rate. Adjust as required.
10. Replace the cap and retest the machine for cor­rected oil flow rate.
5.4 TROUBLESHOOTING
5.3.4 Tool holders
Do the following to service the tool holders:
1. Monitor and replace as necessary, the o-rings on the I.D. of the tool holder.
2. Monitor and replace as necessary, the key stock between the main gear and the tool holders.
5.3.5 Greasing the drive and pinion gears
Do the following to grease the drive and pinion gears:
1. On either drive type, remove the four screws in the gearbox adapter.
2. Slide the entire motor, gearbox and gearbox adapter out of the machine housing.
3. Both the drive and pinions gears are now acces­sible and can be greased.
4. Reverse the process to reassemble.
This section is intended to help you solve basic machine performance problems. For serious maintenance or if you have questions on the following procedures, contact H&S.
5.4.1 The machine isn’t turning
If the machine is not rotating, check the following:
1. The air supply line is connected and sufficient air pressure is present (pneumatic motor only).
2. The power source is connected and energized (electric motor only).
3. The Low/High setting on the electric motor is not in the neutral position (between gears).
5.4.2 The machine isn’t feeding
If the machine isn’t feeding properly, check the follow­ing:
1. The center shaft is properly installed in the machine and 1/2” (12.7mm) projects through either the back of the machine or the back of the feed wrench.
2. The feed wrench or crank handle are being turned the wrong direction.
5.4.3 The machine is performing poorly
If the machine is performing poorly, check the follow­ing:
1. The cutting tool is installed correctly.
2. That the set screw on the tool holder is tight to the center shaft.
3. The machine is tight to the workpiece.
4. The cutting tool or insert is sharp and has the correct geometry for the material and type of cut.
5. Electric motor:
a) The low/high gear is set correctly.
6. Pneumatic motor:
a) There is oil in the in-line oiler. b) The air supply to the machine is sufficient
in both quantity and pressure. Optimal levels are: 90PSI at 38CFM.
7. After 40 hours of use, monitor the wear of the bronze bushings. Replace when play is observed between the components for best performance.
P/N 100190, Rev. 1 Page 25
Page 38
This page intentionally left blank
Page 26 BG44 Boiler Gun Operating Manual
Page 39
6 STORAGE AND SHIPPING
IN THIS CHAPTER:
6.1 STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
HORT-TERM STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
6.1.1 S
6.1.2 L
ONG-TERM STORAGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -27
HIPPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
6.2 S
ECOMMISSIONING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
6.3 D
6.1 STORAGE
Proper storage of the BG44 Boiler Gun will extend its usefulness and prevent undue damage.
Store the BG44 Boiler Gun in its original shipping con­tainer. Keep all packing materials for repackaging the machine (see Figure 6-1).
6.1.1 Short-term storage
Do the following for short-term storage (three months or less):
1. Remove the tooling.
2. Remove hoses.
3. Clean the machine to remove dirt, grease, metal chips, and moisture.
4. Drain all liquids from the in-line pneumatic oiler.
5. Spray all unpainted surfaces with LPS-2 to pre­vent corrosion.
6. Store the BG44 Boiler Gun in its original ship­ping box (see Figure 6-1).
6.1.2 Long-term storage
Do the following for long-term storage (longer than three months):
1. Follow the short-term storage instructions, but use LPS-3 instead of LPS-2.
2. Add a desiccant pouch to the shipping con­tainer. Replace according to manufacturer instructions.
3. Store the shipping container in an environment out of direct sunlight with temperature < 70ºF (21ºC) and humidity < 50%.
P/N 100190, Rev. 1 Page 27
Page 40
6.2 SHIPPING
The BG44 Boiler Gun can be shipped in its original ship­ping container, as shown in Figure 6-1.
FIGURE 6-1. BG44 SHIPPING CONTAINER
6.3 DECOMMISSIONING
To decommission the BG44 Boiler Gun prior to disposal, remove the drive motor and dispose of it separately from the rest of the machine components. Refer to Appendix A for component assembly information.
Page 28 BG44 Boiler Gun Operating Manual
Page 41
APPENDIX A ASSEMBLY DRAWINGS
Drawing list
FIGURE A-1. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED ASSEMBLY (P/N BG44HVCR) - - - - - - - -30
IGURE A-2. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED PARTS LIST (P/N BG44HVCR) - - - - - - - -31
F F
IGURE A-3. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44HVWR) - - - - - - -32 IGURE A-4. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED PARTS LIST (P/N BG44HVWR) - - - - - - -33
F
IGURE A-5. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED ASSEMBLY (P/N BG44LVCR) - - - - - - - - -34
F F
IGURE A-6. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED PARTS LIST - - - - - - - - - - - - - - - - - -35 IGURE A-7. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44LVWR) - - - - - - - -36
F
IGURE A-8. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED PARTS LIST - - - - - - - - - - - - - - - - -37
F F
IGURE A-9. BG44 BOILER GUN - ELECTRIC, CRANK FEED ASSEMBLY (P/N BG44CR-E) - - - - - - - - - - -38 IGURE A-10. BG44 BOILER GUN - ELECTRIC, CRANK FEED PARTS LIST - - - - - - - - - - - - - - - - - - -39
F
IGURE A-11. BG44 BOILER GUN - WRENCH FEED, ELECTRIC ASSEMBLY (P/N BG44WR-E) - - - - - - - - - -40
F F
IGURE A-12. BG44 BOILER GUN - WRENCH FEED, ELECTRIC PARTS LIST - - - - - - - - - - - - - - - - - -41 IGURE A-13. COLLET SETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -42
F
IGURE A-14. WEDGE SETS AND WEDGE EXTENSIONS - - - - - - - - - - - - - - - - - - - - - - - - - - -43
F
IGURE A-15. CENTER SHAFTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -44
F F
IGURE A-16. LOCKING RODS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -45 IGURE A-17. TOOL HOLDERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -46
F
IGURE A-18. HV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N 100105) - - - - - - - - - - - - - - - - - - -47
F F
IGURE A-19. LV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N CML3488) - - - - - - - - - - - - - - - - - -48 IGURE A-20. AIR HOSE ASSEMBLY AND PARTS LIST (P/N HS 50-509) - - - - - - - - - - - - - - - - - - - -49
F
IGURE A-21. ELECTRIC MOTOR ASSEMBLY AND PARTS LIST (P/N EMB003610) - - - - - - - - - - - - - - -50
F F
IGURE A-22. TOOL KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -51
P/N 100190, Rev. 1 Page 29
Page 42
Page 30
FIGURE A-1. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED ASSEMBLY (P/N BG44HVCR)
Page 43
20 1 KEY, 1/4 X 1/2" 100124 40 1 MALE PLUG, 3/8" NPT 100143
19 1 THRUST BEARING 100123 39 1 DROP SWIVEL, 3/8" NPT 100142
18 1 HELICAL GEAR 100122 38 1 CRANK SHAFT 100141
17 1 FEED NUT 100121 37 1 SOCKET HEAD CAP SCREW, 8-32 X 1/2" 100140
16 1 BEARING CUP 100120 36 1 WASHER, #8 (SAE) 100139
15 1 TAPERED ROLLER BEARING 100119 35 2
SOCKET HEAD CAP SCREW
1/4-20 X 1/4"
100464
14 1 CENTERPIECE 100118 34 1 KEY, 1/8 X 3/4" 100138
13 1 MAIN GEAR 100117 33 1 HELICAL GEAR 100137
12 1 KEY, 3/16 X 5/8" 100116 32 1 KEY, 1/8 X 1/2" 100136
11 2 NEEDLE BEARING 100115 31 2 THRUST BEARING 100135
10 1 TAPERED ROLLER BEARING 100114 30 2 NEEDLE BEARING 100134
9 1 BEARING CUP 100113 29 1 SHOULDER BOLT, 3/8 X 1" 100133
8 1 NEEDLE BEARING 100112 28 1 FEED HANDLE KNOB 100132
7 1 HOUSING 100111 27 1 FEED HANDLE 100131
6 1 ADAPTER 100110 26 1 RUBBER GRIP 100130
5 1 NEEDLE BEARING 100109 25 1 O-RING 100129
4 1 PINION GEAR 100108 24 1 HANDLE 100128
3 1 KEY, 3/16 X 5/8" 100107 23 2
BUTTON HEAD CAP SCREW
1/4-20 X 3/4"
100127
2 1 DRIVE SHAFT 100106 22 6 SOCKET HEAD CAP SCREW 10-24 X 1" 100126
1 1 AIR MOTOR 100105 21 1 CENTERSHAFT LOCK 100125
ITEM NO. QTY. PART NAME
PART
NUMBER
ITEM NO. QTY. PART NAME
PART
NUMBER
FIGURE A-2. BG44 BOILER GUN - HIGH VELOCITY, CRANK FEED PARTS LIST (P/N BG44HVCR)
P/N 100190, Rev. 1 Page 31
Page 44
Page 32
FIGURE A-3. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44HVWR)
Page 45
FIGURE A-4. BG44 BOILER GUN - HIGH VELOCITY, WRENCH FEED PARTS LIST (P/N BG44HVWR)
P/N 100190, Rev. 1 Page 33
Page 46
Page 34
FIGURE A-5. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED ASSEMBLY (P/N BG44LVCR)
Page 47
20 1 CENTERSHAFT LOCK 100125
19 1 KEY, 1/4 X 1/2" 100124 39 1 MALE PLUG, 1/2" NPT DCP2504
18 1 THRUST BEARING 100123 38 1 DROP SWIVEL, 1/2" NPT 95462
17 1 HELICAL GEAR 100122 37 1 CRANK SHAFT 100141
16 1 FEED NUT 100121 36 1 SOCKET HEAD CAP SCREW, 8-32 X 1/2" 100140
15 1 BEARING CUP 100120 35 1 WASHER, #8 (SAE) 100139
14 1 TAPERED ROLLER BEARING 100119 34 2
SOCKET HEAD CAP SCREW
1/4-20 X 1/4"
100464
13 1 CENTERPIECE 100118 33 1 KEY, 1/8 X 3/4" 100138
12 1 MAIN GEAR 100117 32 1 HELICAL GEAR 100137
11 1 KEY, 3/16 X 5/8" 100116 31 1 KEY, 1/8 X 1/2" 100136
10 2 NEEDLE BEARING 100115 30 2 THRUST BEARING 100135
9 1 TAPERED ROLLER BEARING 100114 29 2 NEEDLE BEARING 100134
8 1 BEARING CUP 100113 28 1 SHOULDER BOLT, 3/8 X 1" 100133
7 1 NEEDLE BEARING 100112 27 1 FEED HANDLE KNOB 100132
6 1 HOUSING 100111 26 1 FEED HANDLE 100131
5 1 ADAPTER 100110 25 1 RUBBER GRIP 100130
4 1 NEEDLE BEARING 100109 24 1 O-RING 100129
3 1 PINION GEAR 100108 23 1 HANDLE 100128
2 1 WOODRUFF KEY MB003489 22 2
BUTTON HEAD CAP SCREW
1/4-20 X 3/4"
100127
1 1 AIR MOTOR CML3488 21 6 SOCKET HEAD CAP SCREW 10-24 X 1" 100126
ITEM NO. QTY . PART NAME
PART
NUMBER
ITEM NO. QTY . PART NAME
PART
NUMBER
FIGURE A-6. BG44 BOILER GUN - LOW VELOCITY, CRANK FEED PARTS LIST
P/N 100190, Rev. 1 Page 35
Page 48
Page 36
FIGURE A-7. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED ASSEMBLY (P/N BG44LVWR)
Page 49
14 TAPERED ROLLER BEARING 100119
13 CENTERPIECE 100145 40 SPRING WASHER 100061
12 MAIN GEAR 100117 26 MALE PLUG, 3/8" NPT DCP2504
11 KEY, 3/16 X 5/8" 100116 25 DROP SWIVEL, 3/8" NPT 95462
10 NEEDLE BEARING 100115 24 HOUSING O-RING 100129
9 TAPERED ROLLER BEARING 100114 23 FEED NUT SNAP RING 100152
8 BEARING CUP 100113 22 FEED WRENCH, 1-1/4" 100151
7 NEEDLE BEARING 100112 21
BUTTON HEAD CAP SCREW
10-24 X 3/8"
100150
6 HOUSING 100144 20 RETAINER PLATE 100149
5 ADAPTER 100110 19 FEED NUT 100148
4 NEEDLE BEARING 100109 18 THRUST BEARING 100123
3 PINION GEAR 100108 17
SOCKET HEAD CAP SCREW
10-24 X 1/2"
100147
2 WOODRUFF KEY 911-0012 16 CENTERSHAFT LOCK 100146
1 AIR MOTOR CML3488 15 BEARING CUP 100120
ITEM NO. PART NAME
PART
NUMBER
ITEM NO. PART NAME
PART
NUMBER
FIGURE A-8. BG44 BOILER GUN - LOW VELOCITY, WRENCH FEED PARTS LIST
P/N 100190, Rev. 1 Page 37
Page 50
Page 38
FIGURE A-9. BG44 BOILER GUN - ELECTRIC, CRANK FEED ASSEMBLY (P/N BG44CR-E)
Page 51
21 1 HELICAL GEAR 100122 42 SOCKET HEAD CAP SCREW 500-1074
20 1 FEED NUT 100121 41 1 CRANK SHAFT 100141
19 1 BEARING CUP 100120 40 1 SOCKET HEAD CAP SCREW 100140
18 1 TAPERED ROLLER BEARING 100119 39 1 WASHER 100139
17 1 CENTERPIECE 100118 38 2 SOCKET HEAD SET SCREW 100464
16 1 MAIN GEAR 100117 37 1 KEY STOCK 100138
15 1 SHAFT KEY 100116 36 1 HELICAL GEAR 100137
14 1 NEEDLE BEARING 100115 35 1 KEY STOCK 100136
13 1 TAPERED ROLLER BEARING 100114 34 2 THRUST BEARING 100135
12 1 BEARING CUP 100113 33 2 NEEDLE BEARING 100134
11 2 NEEDLE BEARING 100112 32 1 SHOULDER BOLT 100133
10 1 HOUSING 100111 31 1 FEED HANDLE KNOB 100132
9 1 SOCKET HEAD SET SCREW 903-0003 30 1 FEED HANDLE 100131
8 1 O-RING MB003572 29 1 RUBBER GRIP 100130
7 1 TOOL HOLDER A/R 28 1 O-RING 100129
6 1 ADAPTER EMB003613 27 1 HANDLE 100128
5 1 NEEDLE BEARING 100109 26 2 BUTTON HEAD CAP SCREW 100127
4 1 PINION GEAR 100108 25 6 SOCKET HEAD CAP SCREW 100126
3 1 SHAFT KEY EMB003612 24 1 CENTERSHAFT LOCK 100125
2 1 DRIVE SHAFT EMS003511 23 1 SHAFT KEY 100124
1 1 AIR MOTOR EMB003610 22 1 THRUST BEARING 100123
ITEM NO. Q TY. PART NA ME
PART
NUMBER
ITEM NO. Q TY. PART NA ME
PART
NUMBER
FIGURE A-10. BG44 BOILER GUN - ELECTRIC, CRANK FEED PARTS LIST
P/N 100190, Rev. 1 Page 39
Page 52
Page 40
FIGURE A-11. BG44 BOILER GUN - WRENCH FEED, ELECTRIC ASSEMBLY (P/N BG44WR-E)
Page 53
  
     
     
     
     
  



    
    
    
  



    
    
    
    
,7(012 3$571$0(
,7(012 3$571$0(
FIGURE A-12. BG44 BOILER GUN - WRENCH FEED, ELECTRIC PARTS LIST
3$57
180%(5
3$57
180%(5
P/N 100190, Rev. 1 Page 41
Page 54
2 2.875" COLLET SET MC2-78
2 2.75" COLLET SET MC2-34 2 4.875" COLLET SET MC4-78
2 2.625" COLLET SET MC2-58 2 4.75" COLLET SET MC4-34
2 2.50" COLLET SET MC2-12 2 4.625" COLLET SET MC4-58
2 2.375" COLLET SET MC2-38 2 4.50" COLLET SET MC4-12
2 2.25" COLLET SET MC2-14 2 4.375" COLLET SET MC4-38
2 2.125" COLLET SET MC2-18 2 4.25" COLLET SET MC4-14
2 2" COLLET SET MC2 2 4.125" COLLET SET MC4-18
2 1.875" COLLET SET MC1-78 2 4" COLLET SET MC4
2 1.75" COLLET SET MC1-34 2 3.875" COLLET SET MC3-78
2 1.625" COLLET SET MC1-58 2 3.75" COLLET SET MC3-34
2 1.50" COLLET SET MC1-12 2 3.625" COLLET SET MC3-58
2 1.375" COLLET SET MC1-38 2 3.50" COLLET SET MC3-12
2 1.25" COLLET SET MC1-14 2 3.125" COLLET SET MC3-38
1 1.125-1.25" COLLET SET MC1-18 2 3.25" COLLET SET MC3-14
1 1-1.125" COLLET SET MC1 2 3.125" COLLET SET MC3-18
1 .875-1" COLLET SET MC78 2 3" COLLET SET MC3
ITEM NO. PART NAME
PART
NUMBER
ITEM NO. PART NAME
PART
NUMBER
Page 42
FIGURE A-13. COLLET SETS
Page 55
    
    
    
     
    
    
    
    
    
,7(012 47< 3$571$0(
,7(012 47< 3$571$0(
3$57
180%(5
FIGURE A-14. WEDGE SETS AND WEDGE EXTENSIONS
P/N 100190, Rev. 1 Page 43
3$57
180%(5
Page 56
8 1.25" WRENCH FEED, WEDGE 100160
7 1.25" CRANK FEED, WEDGE 100159
6 1.25" CRANK FEED, COLLET MB003549
5 1.25" WRENCH FEED, COLLET MB003550
4 .875" CRANK FEED, COLLET MB003545
3 .875" WRENCH FEED, COLLET MB003546
2 .875 WRENCH FEED, WEDGE 100154
1 .875" CRANK FEED, WEDGE 100153
ITEM NO. PART NAME
PART
NUMBER
FIGURE A-15. CENTER SHAFTS
Page 44
Page 57
FIGURE A-16. LOCKING RODS
P/N 100190, Rev. 1 Page 45
Page 58
6 SET SCREW (BLADE AND SHAFT) 903-0003
5B 5" FIXED TOOL HOLDER MB003586
5A 4" FIXED TOOL HOLDER MB003581
5 3" FIXED TOOL HOLDER MB003570
4 O-RING MB003572
3 DIFFERENTIAL SCREW 917-0001
2 BLADE LOCK 000875
1C 5.5" SLIDING TOOL HOLDER MB003583
1B 4" SLIDING TOOL HOLDER MB003584
1A 3" SLIDING TOOL HOLDER MB003573
1 2.625" SLIDING TOOL HOLDER 100186
ITEM NO. PART NAME
PART
NUMBER
Page 46
FIGURE A-17. TOOL HOLDERS
Page 59
FIGURE A-18. HV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N 100105)
P/N 100190, Rev. 1 Page 47
Page 60
Page 48
FIGURE A-19. LV AIR MOTOR ASSEMBLY AND PARTS LIST (P/N CML3488)
Page 61
1 FILTER ASSEMBLY HS50-507
8 1 1/2" NIPPLE HS50-517 17 1 SAFETY CLIP HS50-526
7 1 CAP O-RING HS50-516 16 1 RUBBER WASHER HS50-525
6 1 CAP HS50-515 15 1 UNIVERSAL COUPLER HS50-524
5 1 VALVE O-RING HS50-514 14 1 NUT O-RING HS50-523
4 1 OILER VALVE HS50-513 13 1 FILTER NUT HS50-522
3 1 LUBRICATOR BODY HS50-512 12 1 ELEMENT O-RING HS50-521
LUBRICATOR ASSEMBLY HS50-505 11 1 FILTER ELEMENT HS50-520
2 1 QUICK DISCONNECT COUPLER HS50-511 10 1 SPRING HS50-519
1 1 1/2" HOSE WITH FITTINGS HS50-510 9 1 FILTER HOUSING HS50-518
ITEM NO. QTY. PART NAME
PART
NUMBER
ITEM NO. QTY. PART NAME
PART
NUMBER
P/N 100190, Rev. 1 Page 49
FIGURE A-20. AIR HOSE ASSEMBLY AND PARTS LIST (P/N HS 50-509)
Page 62
Page 50
FIGURE A-21. ELECTRIC MOTOR ASSEMBLY AND PARTS LIST (P/N EMB003610)
Page 63
FIGURE A-22. TOOL KIT
3 RETAINING CLIP PLIERS SNAP
2 FOLD UP KEY SET 5/64-1/4" 100093
1
1/8" HEX KEY, LONG ARM
(SLIDING TOOL HOLDER ONLY)
ODWR
5/32" HEX KEY, LONG ARM
1
(FIXED TOOL HOLDER ONLY)
05471107
ITEM NO. PART NAME
PART
NUMBER
P/N 100190, Rev. 1 Page 51
Page 64
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Page 52
Page 65
APPENDIX B SDS
SDS list
LPS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
LPS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ExxonMobil Mobil Almo 525 . . . . . . . . . . . . . 73
Nook PAG-1 Grease . . . . . . . . . . . . . . . . . . . 82
WD-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
P/N 100190, Rev. 1 Page 53
Page 66
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Page 54 BG44 Boiler Gun Operating Manual
Page 67
SAFETY DATA SHEET
1. Identification
Product identifier LPS® 1 (Aerosol)
Other means of identification
Part Number
00116
Recommended use
An industrial lubricant designed to displace moisture from mechanical and electrical equipment, provide light-duty lubrication and short-term rust prevention.
Recommended restrictions
None known.
Manufacturer/Importer/Supplier/Distributor information Manufacturer
Manufacturer
Company name
LPS Laboratories, a division of Illinois Tool Works, Inc.
Address
4647 Hugh Howell Rd. Tucker, GA 30084
Country
(U.S.A.) Tel: +1 770-243-8800
In Case of Emergency
1-800-424-9300 (inside U.S.) +001 703-527-3887 (outside U.S.)
Website
www.lpslabs.com
E-mail
sds@lpslabs.com
2. Hazard(s) identification
Category 1Flammable aerosols
Physical hazards
Compressed gasGases under pressure Category 2Skin corrosion/irritation
Health hazards
Category 1BSensitization, skin Category 3 narcotic effectsSpecific target organ toxicity, single exposure
Not classified.
Environmental hazards
Not classified.
OSHA defined hazards
Label elements
Signal word
Danger
Hazard statement
Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin irritation. May cause an allergic skin reaction. May cause drowsiness or dizziness.
Precautionary statement
Prevention
Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area. Contaminated work clothing must not be allowed out of the workplace. Wear protective gloves.
Response
If on skin: Wash with plenty of water. Take off contaminated clothing and wash before reuse. Specific treatment (see this label). If skin irritation or rash occurs: Get medical advice/attention. If inhaled: Remove person to fresh air and keep comfortable for breathing. Call a poison center/doctor if you feel unwell.
Storage
Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from sunlight. Do not expose to temperatures exceeding 50°C/122°F.
Disposal
Dispose of contents/container in accordance with local/regional/national/international regulations.
Hazard(s) not otherwise classified (HNOC)
None known.
Supplemental information
None.
1 / 9
Material name: LPS® 1 (Aerosol) 802 Version #: 01 Issue date: 10-01-2014
SDS US
P/N 100190, Rev. 1
Page 55
Page 68
3. Composition/information on ingredients
Mixtures
CAS number %Chemical name Common name and synonyms
64742-47-8Distillates Petroleum, Hydroteated
Light
70 - 80
64742-46-7Distillates Petroleum Hydrotreated
Med
10 - 20
124-38-9Carbon Dioxide
1 - 5
26266-58-0Sorbitan trioleate
1 - 3
61789-86-4Calcium Sulfonate
0.1 - 1
4. First-aid measures
Inhalation
Remove victim to fresh air and keep at rest in a position comfortable for breathing. Call a POISON CENTER or doctor/physician if you feel unwell.
Skin contact
Remove contaminated clothing immediately and wash skin with soap and water. In case of eczema or other skin disorders: Seek medical attention and take along these instructions. W ash contaminated clothing before reuse.
Eye contact
Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.
Ingestion
In the unlikely event of swallowing contact a physician or poison control center. Rinse mouth. Do not induce vomiting without advice from poison control center. If vomiting occurs, keep head low so that stomach content doesn't get into the lungs.
Most important symptoms/effects, acute and delayed
May cause drowsiness and dizziness. Headache. Nausea, vomiting. Rash. Skin irritation. May cause redness and pain. May cause an allergic skin reaction. Dermatitis.
Indication of immediate medical attention and special treatment needed
Provide general supportive measures and treat symptomatically. Keep victim under observation. Symptoms may be delayed.
General information
Ensure that medical personnel are aware of the material(s) involved, and take precautions to protect themselves. Wash contaminated clothing before reuse.
5. Fire-fighting measures
Suitable extinguishing media
Alcohol resistant foam. W ater spray. Water fog. Dry chemical powder. Dry chemicals. Carbon dioxide (CO2).
Unsuitable extinguishing media
Do not use water jet as an extinguisher, as this will spread the fire.
Specific hazards arising from the chemical
Contents under pressure. Pressurized container may explode when exposed to heat or flame. During fire, gases hazardous to health may be formed.
Special protective equipment and precautions for firefighters
Firefighters must use standard protective equipment including flame retardant coat, helmet with face shield, gloves, rubber boots, and in enclosed spaces, SCBA.
Fire fighting equipment/instructions
In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved. Containers should be cooled with water to prevent vapor pressure build up. For massive fire in cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire burn out.
Specific methods
Use standard firefighting procedures and consider the hazards of other involved materials. Move containers from fire area if you can do so without risk. Cool containers exposed to flames with
water until well after the fire is out. In the event of fire and/or explosion do not breathe fumes.
General fire hazards
Extremely flammable aerosol. Contents under pressure. Pressurized container may explode when exposed to heat or flame.
6. Accidental release measures
Personal precautions, protective equipment and emergency procedures
Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of low areas. Many gases are heavier than air and will spread along ground and collect in low or confined areas (sewers, basements, tanks). Wear appropriate protective equipment and clothing during clean-up. Avoid breathing gas. Do not touch damaged containers or spilled material unless
wearing appropriate protective clothing. Ventilate closed spaces before entering them. Local
authorities should be advised if significant spillages cannot be contained. Use personal protection recommended in Section 8 of the SDS.
2 / 9
Material name: LPS® 1 (Aerosol) 802 Version #: 01 Issue date: 10-01-2014
SDS US
Page 56
BG44 Boiler Gun Operating Manual
Page 69
Methods and materials for containment and cleaning up
Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.) away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and open area if the leak is irreparable. Use water spray to reduce vapors or divert vapor cloud drift. Isolate area until gas has dispersed. Dike far ahead of spill for later disposal. Scoop up used absorbent into drums or other appropriate container. Prevent entry into waterways, sewer, basements or confined areas. Following product recovery, flush area with water. For waste disposal, see section 13 of the SDS.
Environmental precautions
Avoid discharge into drains, water courses or onto the ground.
7. Handling and storage
Precautions for safe handling
Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke
while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or
expose containers to heat, flame, sparks, or other sources of ignition. Do not re-use empty containers. Avoid breathing gas. Avoid contact with eyes, skin, and clothing. Avoid prolonged exposure. Use only in well-ventilated areas. W ear appropriate personal protective equipment. Observe good industrial hygiene practices.
Conditions for safe storage, including any incompatibilities
Level 1 Aerosol.
Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open flame, heat or other sources of ignition. Store in original tightly closed container. Store in a
well-ventilated place. Keep out of the reach of children. Store away from incompatible materials
(see Section 10 of the SDS).
8. Exposure controls/personal protection
Occupational exposure limits
U.S. - OSHA
ValueComponents
Form
Type
PEL 5 mg/m3 Oil mistDistillates Petroleum, Hydroteated Light (CAS 64742-47-8)
US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)
ValueComponents Type
PEL 9000 mg/m3Carbon Dioxide (CAS 124-38-9)
5000 ppm
ACGIH
ValueComponents
Form
Type
TWA 5 mg/m3 Oil mistDistillates Petroleum, Hydroteated Light (CAS 64742-47-8)
US. ACGIH Threshold Limit Values
ValueComponents Type
STEL 30000 ppmCarbon Dioxide (CAS 124-38-9)
TWA 5000 ppm
US. NIOSH: Pocket Guide to Chemical Hazards
ValueComponents Type
STEL 54000 mg/m3Carbon Dioxide (CAS 124-38-9)
30000 ppm
TWA 9000 mg/m3
5000 ppm
Biological limit values
No biological exposure limits noted for the ingredient(s).
Appropriate engineering controls
Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation, or other engineering controls to maintain airborne levels below recommended exposure limits. If exposure limits have not been established, maintain airborne levels to an acceptable level.
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Individual protection measures, such as personal protective equipment
Eye/face protection
Wear safety glasses with side shields (or goggles).
Skin protection
Hand protection
Chemical resistant gloves are recommended.
Other
Avoid contact with the skin. W ear appropriate chemical resistant clothing.
Respiratory protection
When workers are facing concentrations above the exposure limit they must use appropriate certified respirators.
Thermal hazards
Not applicable.
General hygiene considerations
Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants.
9. Physical and chemical properties
Appearance
Liquid.
Physical state
Gas.
Form
Aerosol.
Color
Amber.
Odor
Characteristic.
Odor threshold
Not available.
pH
Not applicable
Melting point/freezing point
< -58 °F (< -50 °C)
Initial boiling point and boiling range
415.4 °F (213 °C)
Flash point
174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)
Evaporation rate
< 0.1 (BuAc = 1)
Flammability (solid, gas)
Flammable gas.
Upper/lower flammability or explosive limits
Flammability limit - lower (%)
0.6 %
Flammability limit - upper (%)
7 %
Explosive limit - lower (%)
Not available.
Explosive limit - upper (%)
Not available.
Vapor pressure
< 0.05 mm Hg @ 20°C
Vapor density
> 1 (air = 1)
Relative density
0.79 - 0.81 @ 20°C
Solubility(ies)
Solubility (water)
Not soluble
Partition coefficient (n-octanol/water)
< 1
Auto-ignition temperature
> 442.4 °F (> 228 °C)
Decomposition temperature
Not established
Viscosity
< 3.8 cSt @ 25°C
Other information
Heat of combustion
Not established
Percent volatile
95 - 96 %
VOC (Weight %)
0.4 % per US State & Federal Consumer Product Regulations
10. Stability and reactivity
Reactivity
The product is stable and non-reactive under normal conditions of use, storage and transport.
Chemical stability
Material is stable under normal conditions.
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Possibility of hazardous reactions
Hazardous polymerization does not occur.
Conditions to avoid
Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the flash point. Contact with incompatible materials.
Incompatible materials
Oxidizing agents.
Hazardous decomposition products
Carbon oxides.
11. Toxicological information
Information on likely routes of exposure
Inhalation
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Skin contact
Causes skin irritation. May cause an allergic skin reaction.
Eye contact
Direct contact with eyes may cause temporary irritation.
Ingestion
May be fatal if swallowed and enters airways.
Symptoms related to the physical, chemical and toxicological characteristics
Symptoms may include stinging, tearing, redness, swelling, and blurred vision. Skin irritation. Exposure may cause temporary irritation, redness, or discomfort. Defatting of the skin. Rash. Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea. Decrease
in motor functions. Behavioral changes.
Information on toxicological effects
Acute toxicity
Narcotic effects. May cause an allergic skin reaction.
Test ResultsComponents Species
Calcium Sulfonate (CAS 61789-86-4)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg, 24 Hours
Rat > 2000 mg/kg, 24 Hours
LC50 Rat
Inhalation
> 1.9 mg/l, 4 Hours
LD50 Rat
Oral
10000 - 20000 mg/kg
Distillates Petroleum Hydrotreated Med (CAS 64742-46-7)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg, 24 Hours
LC50 Rat
Inhalation
7640 mg/m3, 4 Hours
1.72 mg/l, 4 Hours
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg
> 2000 mg/kg, 24 Hours
LC50 Cat
Inhalation
> 6.4 mg/l, 6 Hours
Rat > 7.5 mg/l, 6 Hours
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
LD50 Rat
Oral
> 5000 mg/kg
Skin corrosion/irritation
Causes skin irritation.
Serious eye damage/eye irritation
Direct contact with eyes may cause temporary irritation.
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Respiratory or skin sensitization
Respiratory sensitization
Not a respiratory sensitizer.
Skin sensitization
May cause an allergic skin reaction.
Germ cell mutagenicity
No data available to indicate product or any components present at greater than 0.1% are mutagenic or genotoxic.
Carcinogenicity
This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Reproductive toxicity
This product is not expected to cause reproductive or developmental effects.
Specific target organ toxicity ­single exposure
Narcotic effects.
Specific target organ toxicity ­repeated exposure
Based on available data, the classification criteria are not met.
Aspiration hazard
Not likely, due to the form of the product.
Chronic effects
Prolonged inhalation may be harmful.
12. Ecological information
Ecotoxicity
Harmful to aquatic life with long lasting effects.
Components Test ResultsSpecies
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
Aquatic
LC50Fish 2.9 mg/l, 96 hoursRainbow trout,donaldson trout
(Oncorhynchus mykiss)
Persistence and degradability
Not inherently biodegradable.
Bioaccumulative potential
Not available.
Partition coefficient n-octanol / water (log Kow)
LPS® 1 (Aerosol) < 1
Mobility in soil
No data available.
Other adverse effects
None known.
13. Disposal considerations
Disposal instructions
Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush. Dispose of contents/container in accordance with local/regional/national/international regulations.
Local disposal regulations
Dispose in accordance with all applicable regulations.
Hazardous waste code
D003: Waste Reactive material
Waste from residues / unused products
Dispose of in accordance with local regulations. Empty containers or liners may retain some product residues. This material and its container must be disposed of in a safe manner (see: Disposal instructions).
Contaminated packaging
Empty containers should be taken to an approved waste handling site for recycling or disposal. Since emptied containers may retain product residue, follow label warnings even after container is emptied. Do not re-use empty containers.
14. Transport information
DOT
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
N82
Special provisions
306
Packaging exceptions
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None
Packaging non bulk
None
Packaging bulk
IATA
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
Not applicable.
Packing group
No
Environmental hazards
10L
ERG Code
Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
Allowed.
Passenger and cargo aircraft
Other information
Allowed.
Cargo aircraft only
IMDG
UN1950
UN number
AEROSOLS, Flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
F-D, S-U
EmS
Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
This substance/mixture is not intended to be transported in bulk.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
DOT
IATA; IMDG
15. Regulatory information
US federal regulations
This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication Standard, 29 CFR 1910.1200. All components are on the U.S. EPA TSCA Inventory List.
TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)
Not regulated.
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CERCLA Hazardous Substance List (40 CFR 302.4)
Not listed.
SARA 304 Emergency release notification
Not regulated.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories
Immediate Hazard - Yes Delayed Hazard - No Fire Hazard - Yes Pressure Hazard - Yes Reactivity Hazard - No
SARA 302 Extremely hazardous substance
Not listed.
SARA 311/312 Hazardous chemical
Yes
SARA 313 (TRI reporting)
Not regulated.
Other federal regulations
Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List
Not regulated.
Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)
Not regulated.
Safe Drinking Water Act (SDWA)
Not regulated.
US state regulations
US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)
Not listed.
US. Massachusetts RTK - Substance List
Carbon Dioxide (CAS 124-38-9)
US. New Jersey Worker and Community Right-to-Know Act
Carbon Dioxide (CAS 124-38-9)
US. Pennsylvania Worker and Community Right-to-Know Law
Carbon Dioxide (CAS 124-38-9)
US. Rhode Island RTK
Not regulated.
US. California Proposition 65
California Safe Drinking W ater and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain any chemicals currently listed as carcinogens or reproductive toxins.
International Inventories
Country(s) or region Inventory name On inventory (yes/no)*
YesAustralia Australian Inventory of Chemical Substances (AICS) YesCanada Domestic Substances List (DSL)
NoCanada Non-Domestic Substances List (NDSL) NoChina Inventory of Existing Chemical Substances in China (IECSC)
YesEurope European Inventory of Existing Commercial Chemical
Substances (EINECS)
NoEurope European List of Notified Chemical Substances (ELINCS) NoJapan Inventory of Existing and New Chemical Substances (ENCS)
YesKorea Existing Chemicals List (ECL)
NoNew Zealand New Zealand Inventory
YesPhilippines Philippine Inventory of Chemicals and Chemical Substances
(PICCS)
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Country(s) or region Inventory name On inventory (yes/no)*
YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory
*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)
A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing
country(s).
16. Other information, including date of preparation or last revision
Issue date
10-01-2014
Version #
01
Disclaimer
LPS Laboratories cannot anticipate all conditions under which this information and its product, or the products of other manufacturers in combination with its product, may be used. It is the user’s responsibility to ensure safe conditions for handling, storage and disposal of the product, and to assume liability for loss, injury, damage or expense due to improper use. The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage, transportation, disposal and release and is not to be considered a warranty or quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process, unless specified in the text.
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SAFETY DATA SHEET
1. Identification
Product identifier LPS® 2 (Aerosol)
Other means of identification
Part Number
00216
Recommended use
An industrial lubricant designed to displace moisture from equipment, provide heavy-duty lubrication and rust prevention.
Recommended restrictions
None known.
Manufacturer/Importer/Supplier/Distributor information Manufacturer
Manufacturer
Company name
LPS Laboratories, a division of Illinois Tool Works, Inc.
Address
4647 Hugh Howell Rd. Tucker, GA 30084
Country
(U.S.A.) Tel: +1 770-243-8800
In Case of Emergency
1-800-424-9300 (inside U.S.) +001 703-527-3887 (outside U.S.)
Website
www.lpslabs.com
E-mail
sds@lpslabs.com
2. Hazard(s) identification
Category 1Flammable aerosols
Physical hazards
Compressed gasGases under pressure Category 2Skin corrosion/irritation
Health hazards
Category 2ASerious eye damage/eye irritation Category 3 narcotic effectsSpecific target organ toxicity, single exposure
Not classified.
Environmental hazards
Not classified.
OSHA defined hazards
Label elements
Signal word
Danger
Hazard statement
Extremely flammable aerosol. Contains gas under pressure; may explode if heated. Causes skin irritation. Causes serious eye irritation. May cause drowsiness or dizziness.
Precautionary statement
Prevention
Keep away from heat/sparks/open flames/hot surfaces. - No smoking. Do not spray on an open flame or other ignition source. Pressurized container: Do not pierce or burn, even after use. Avoid breathing gas. Wash thoroughly after handling. Use only outdoors or in a well-ventilated area. Wear protective gloves. Wear eye/face protection.
Response
If on skin: Wash with plenty of water. If inhaled: Remove person to fresh air and keep comfortable for breathing. If in eyes: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. Call a poison center/doctor if you feel unwell. Specific treatment (see this label). If skin irritation occurs: Get medical advice/attention. If eye irritation persists: Get medical advice/attention. Take off contaminated clothing and wash before reuse.
Storage
Store in a well-ventilated place. Keep container tightly closed. Store locked up. Protect from sunlight. Do not expose to temperatures exceeding 50°C/122°F.
Disposal
Dispose of contents/container in accordance with local/regional/national/international regulations.
Hazard(s) not otherwise classified (HNOC)
None known.
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Supplemental information
None.
3. Composition/information on ingredients
Mixtures
CAS number %Chemical name Common name and synonyms
64742-47-8Distillates Petroleum, Hydroteated
Light
70 - 80
64742-52-5Petroleum Oil
10 - 20
124-38-9Carbon Dioxide
1 - 5
4. First-aid measures
Inhalation
Remove victim to fresh air and keep at rest in a position comfortable for breathing. For breathing difficulties, oxygen may be necessary. Call a physician if symptoms develop or persist.
Skin contact
Wash off with soap and water. Get medical attention if irritation develops and persists.
Eye contact
Immediately flush eyes with plenty of water for at least 15 minutes. Remove contact lenses, if present and easy to do. Continue rinsing. Get medical attention if irritation develops and persists.
Ingestion
Call a physician or poison control center immediately. Only induce vomiting at the instruction of medical personnel. Never give anything by mouth to an unconscious person. If vomiting occurs, keep head low so that stomach content doesn't get into the lungs.
Most important symptoms/effects, acute and delayed
Dermatitis. Rash. Symptoms of overexposure may be headache, dizziness, tiredness, nausea and vomiting. Skin irritation. May cause redness and pain.
Indication of immediate medical attention and special treatment needed
Provide general supportive measures and treat symptomatically.
General information
Ensure that medical personnel are aware of the material(s) involved, and take precautions to protect themselves. Call a POISON CENTER or doctor/physician if you feel unwell.
5. Fire-fighting measures
Suitable extinguishing media
Powder. Alcohol resistant foam. W ater. Water spray. Dry chemicals. Carbon dioxide (CO2).
Unsuitable extinguishing media
Do not use water jet as an extinguisher, as this will spread the fire.
Specific hazards arising from the chemical
Contents under pressure. Pressurized container may explode when exposed to heat or flame.
Special protective equipment and precautions for firefighters
Firefighters must use standard protective equipment including flame retardant coat, helmet with face shield, gloves, rubber boots, and in enclosed spaces, SCBA.
Fire fighting equipment/instructions
In case of fire: Stop leak if safe to do so. Move containers from fire area if you can do so without risk. Cool containers exposed to heat with water spray and remove container, if no risk is involved. Containers should be cooled with water to prevent vapor pressure build up. For massive fire in cargo area, use unmanned hose holder or monitor nozzles, if possible. If not, withdraw and let fire burn out.
Specific methods
Use standard firefighting procedures and consider the hazards of other involved materials. Move containers from fire area if you can do so without risk. Cool containers exposed to flames with
water until well after the fire is out. In the event of fire and/or explosion do not breathe fumes.
General fire hazards
Extremely flammable aerosol.
6. Accidental release measures
Personal precautions, protective equipment and emergency procedures
Keep unnecessary personnel away. Keep people away from and upwind of spill/leak. Keep out of low areas. Wear appropriate protective equipment and clothing during clean-up. Do not touch damaged containers or spilled material unless wearing appropriate protective clothing. Ventilate closed spaces before entering them. Local authorities should be advised if significant spillages cannot be contained. Use personal protection recommended in Section 8 of the SDS.
Methods and materials for containment and cleaning up
Refer to attached safety data sheets and/or instructions for use. Eliminate all ignition sources (no smoking, flares, sparks, or flames in immediate area). Keep combustibles (wood, paper, oil, etc.) away from spilled material. Stop leak if you can do so without risk. Move the cylinder to a safe and open area if the leak is irreparable. Isolate area until gas has dispersed. Use water spray to reduce vapors or divert vapor cloud drift. Scoop up used absorbent into drums or other appropriate container. Prevent entry into waterways, sewer, basements or confined areas. Following product recovery, flush area with water. For waste disposal, see section 13 of the SDS.
Environmental precautions
Avoid discharge into drains, water courses or onto the ground.
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7. Handling and storage
Precautions for safe handling
Pressurized container: Do not pierce or burn, even after use. Do not use if spray button is missing or defective. Do not spray on a naked flame or any other incandescent material. Do not smoke
while using or until sprayed surface is thoroughly dry. Do not cut, weld, solder, drill, grind, or
expose containers to heat, flame, sparks, or other sources of ignition. All equipment used when handling the product must be grounded. Do not re-use empty containers. Avoid prolonged or repeated contact with skin. Avoid prolonged exposure. Use only in well-ventilated areas. W ear appropriate personal protective equipment. Wash hands thoroughly after handling. Observe good industrial hygiene practices.
Conditions for safe storage, including any incompatibilities
Level 3 Aerosol.
Store locked up. Pressurized container. Protect from sunlight and do not expose to temperatures exceeding 50°C/122 °F. Do not puncture, incinerate or crush. Do not handle or store near an open flame, heat or other sources of ignition. This material can accumulate static charge which may cause spark and become an ignition source. Prevent electrostatic charge build-up by using common bonding and grounding techniques. Store in original tightly closed container. Store in a
well-ventilated place. Store away from incompatible materials (see Section 10 of the SDS). Keep
out of the reach of children.
8. Exposure controls/personal protection
Occupational exposure limits
U.S. - OSHA
ValueComponents
Form
Type
PEL 5 mg/m3 Oil mistDistillates Petroleum, Hydroteated Light (CAS 64742-47-8)
PEL 5 mg/m3 Oil mistPetroleum Oil (CAS 64742-52-5)
US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)
ValueComponents Type
PEL 9000 mg/m3Carbon Dioxide (CAS 124-38-9)
5000 ppm
ACGIH
ValueComponents
Form
Type
TWA 5 mg/m3 Oil mistDistillates Petroleum, Hydroteated Light (CAS 64742-47-8)
TWA 5 mg/m3 Oil mistPetroleum Oil (CAS 64742-52-5)
US. ACGIH Threshold Limit Values
ValueComponents Type
STEL 30000 ppmCarbon Dioxide (CAS 124-38-9)
TWA 5000 ppm
US. NIOSH: Pocket Guide to Chemical Hazards
ValueComponents Type
STEL 54000 mg/m3Carbon Dioxide (CAS 124-38-9)
30000 ppm
TWA 9000 mg/m3
5000 ppm
Biological limit values
No biological exposure limits noted for the ingredient(s).
Appropriate engineering controls
Good general ventilation (typically 10 air changes per hour) should be used. Ventilation rates should be matched to conditions. If applicable, use process enclosures, local exhaust ventilation, or other engineering controls to maintain airborne levels below recommended exposure limits. If exposure limits have not been established, maintain airborne levels to an acceptable level. Eye
wash facilities and emergency shower must be available when handling this product.
Individual protection measures, such as personal protective equipment
Eye/face protection
Wear safety glasses with side shields (or goggles).
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Skin protection
Hand protection
Chemical resistant gloves are recommended.
Other
Wear suitable protective clothing.
Respiratory protection
In case of insufficient ventilation, wear suitable respiratory equipment.
Thermal hazards
Not applicable.
General hygiene considerations
When using, do not eat, drink or smoke. Always observe good personal hygiene measures, such as washing after handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing and protective equipment to remove contaminants.
9. Physical and chemical properties
Appearance
Liquid.
Physical state
Gas.
Form
Aerosol.
Color
Brown
Odor
Slight petroleum odor, Cherry
Odor threshold
Not established
pH
Not applicable
Melting point/freezing point
< -58 °F (< -50 °C)
Initial boiling point and boiling range
383 °F (195 °C) @ 101 kPa
Flash point
174.2 °F (79.0 °C) Tag Closed Cup (dispensed liquid)
Evaporation rate
< 0.1 BuAc
Flammability (solid, gas)
Flammable gas.
Upper/lower flammability or explosive limits
Flammability limit - lower (%)
0.6 %
Flammability limit - upper (%)
7 %
Explosive limit - lower (%)
Not available.
Explosive limit - upper (%)
Not available.
Vapor pressure
< 0.05 mm Hg @ 20ºC (dispensed liquid)
Vapor density
4.7 (air = 1)
Relative density
Not available.
Solubility(ies)
Solubility (water)
< 3 %
Partition coefficient (n-octanol/water)
< 1
Auto-ignition temperature
> 442.4 °F (> 228 °C)
Decomposition temperature
Not established
Viscosity
< 7 cSt
Viscosity temperature
77 °F (25 °C)
Other information
Heat of combustion
> 30 kJ/g
Percent volatile
92 - 95 %
Specific gravity
0.82 - 0.86 @ 20°C
10. Stability and reactivity
Reactivity
The product is stable and non-reactive under normal conditions of use, storage and transport.
Chemical stability
Material is stable under normal conditions.
Possibility of hazardous reactions
Hazardous polymerization does not occur.
Conditions to avoid
Avoid heat, sparks, open flames and other ignition sources. Avoid temperatures exceeding the flash point. Contact with incompatible materials.
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Incompatible materials
Strong oxidizing agents.
Hazardous decomposition products
Carbon oxides.
11. Toxicological information
Information on likely routes of exposure
Inhalation
Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Skin contact
Causes skin irritation.
Eye contact
Causes serious eye irritation.
Ingestion
May cause discomfort if swallowed.
Symptoms related to the physical, chemical and toxicological characteristics
Irritating to eyes, respiratory system and skin. Symptoms may include stinging, tearing, redness, swelling, and blurred vision. Exposure may cause temporary irritation, redness, or discomfort. Vapors have a narcotic effect and may cause headache, fatigue, dizziness and nausea.
Information on toxicological effects
Acute toxicity
Narcotic effects.
Test ResultsComponents Species
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg
> 2000 mg/kg, 24 Hours
LC50 Cat
Inhalation
> 6.4 mg/l, 6 Hours
Rat > 7.5 mg/l, 6 Hours
> 4.3 mg/l, 4 Hours
> 0.1 mg/l, 8 Hours
LD50 Rat
Oral
> 5000 mg/kg
Petroleum Oil (CAS 64742-52-5)
LD50 Rabbit
Dermal
Acute
> 2000 mg/kg
> 2000 mg/kg, 24 Hours
LC50 Rat
Inhalation
2.18 mg/l, 4 Hours
LD50 Rat
Oral
5000 mg/kg
Skin corrosion/irritation
Causes skin irritation.
Serious eye damage/eye irritation
Causes serious eye irritation.
Respiratory or skin sensitization
Respiratory sensitization
Not a respiratory sensitizer.
Skin sensitization
This product is not expected to cause skin sensitization.
Germ cell mutagenicity
No data available to indicate product or any components present at greater than 0.1% are mutagenic or genotoxic.
Carcinogenicity
This product is not considered to be a carcinogen by IARC, ACGIH, NTP, or OSHA.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
Reproductive toxicity
This product is not expected to cause reproductive or developmental effects.
Specific target organ toxicity ­single exposure
Narcotic effects.
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Specific target organ toxicity ­repeated exposure
Based on available data, the classification criteria are not met.
Aspiration hazard
Not likely, due to the form of the product.
Chronic effects
Prolonged inhalation may be harmful.
12. Ecological information
Ecotoxicity
The product is not classified as environmentally hazardous. However, this does not exclude the possibility that large or frequent spills can have a harmful or damaging effect on the environment.
Components Test ResultsSpecies
Distillates Petroleum, Hydroteated Light (CAS 64742-47-8)
Aquatic
LC50Fish 2.9 mg/l, 96 hoursRainbow trout,donaldson trout
(Oncorhynchus mykiss)
Persistence and degradability
Not inherently biodegradable.
Bioaccumulative potential
Not available.
Partition coefficient n-octanol / water (log Kow)
LPS® 2 (Aerosol) < 1
Mobility in soil
No data available.
Other adverse effects
None known.
13. Disposal considerations
Disposal instructions
Consult authorities before disposal. Contents under pressure. Do not puncture, incinerate or crush. Dispose of contents/container in accordance with local/regional/national/international regulations.
Local disposal regulations
Dispose in accordance with all applicable regulations.
Hazardous waste code
D003: Waste Reactive material
Waste from residues / unused products
Dispose of in accordance with local regulations. Empty containers or liners may retain some product residues. This material and its container must be disposed of in a safe manner (see: Disposal instructions).
Contaminated packaging
Empty containers should be taken to an approved waste handling site for recycling or disposal. Since emptied containers may retain product residue, follow label warnings even after container is emptied. Do not re-use empty containers.
14. Transport information
DOT
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
Read safety instructions, SDS and emergency procedures before handling. Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
306
Packaging exceptions
None
Packaging non bulk
None
Packaging bulk
IATA
UN1950
UN number
Aerosols, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No.
Environmental hazards
10L
ERG Code
6 / 9
Material name: LPS® 2 (Aerosol) 729 Version #: 01 Issue date: 09-22-2014
SDS US
P/N 100190, Rev. 1
Page 69
Page 82
Read safety instructions, SDS and emergency procedures before handling. Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
Allowed.
Passenger and cargo aircraft
Other information
Allowed.
Cargo aircraft only
IMDG
UN1950
UN number
AEROSOLS, flammable
UN proper shipping name
2.1
Class
Transport hazard class(es)
-
Subsidiary risk
2.1
Label(s)
Not applicable.
Packing group
No
Marine pollutant
Environmental hazards
Not available.
EmS
Read safety instructions, SDS and emergency procedures before handling. Read safety instructions, SDS and emergency procedures before handling.
Special precautions for user
Not applicable.
Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
DOT
IATA; IMDG
15. Regulatory information
US federal regulations
This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication Standard, 29 CFR 1910.1200.
TSCA Section 12(b) Export Notification (40 CFR 707, Subpt. D)
Not regulated.
CERCLA Hazardous Substance List (40 CFR 302.4)
Not listed.
SARA 304 Emergency release notification
Not regulated.
OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
Not listed.
7 / 9
Material name: LPS® 2 (Aerosol) 729 Version #: 01 Issue date: 09-22-2014
SDS US
Page 70 BG44 Boiler Gun Operating Manual
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Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories
Immediate Hazard - Yes Delayed Hazard - No Fire Hazard - Yes Pressure Hazard - Yes Reactivity Hazard - No
SARA 302 Extremely hazardous substance
Not listed.
SARA 311/312 Hazardous chemical
Yes
SARA 313 (TRI reporting)
Not regulated.
Other federal regulations
Clean Air Act (CAA) Section 112 Hazardous Air Pollutants (HAPs) List
Not regulated.
Clean Air Act (CAA) Section 112(r) Accidental Release Prevention (40 CFR 68.130)
Not regulated.
Safe Drinking Water Act (SDWA)
Not regulated.
US state regulations
US. California Controlled Substances. CA Department of Justice (California Health and Safety Code Section 11100)
Not listed.
US. Massachusetts RTK - Substance List
Carbon Dioxide (CAS 124-38-9)
US. New Jersey Worker and Community Right-to-Know Act
Carbon Dioxide (CAS 124-38-9)
US. Pennsylvania Worker and Community Right-to-Know Law
Carbon Dioxide (CAS 124-38-9)
US. Rhode Island RTK
Not regulated.
US. California Proposition 65
California Safe Drinking W ater and Toxic Enforcement Act of 1986 (Proposition 65): This material is not known to contain any chemicals currently listed as carcinogens or reproductive toxins.
International Inventories
Country(s) or region Inventory name On inventory (yes/no)*
YesAustralia Australian Inventory of Chemical Substances (AICS) YesCanada Domestic Substances List (DSL)
NoCanada Non-Domestic Substances List (NDSL) NoChina Inventory of Existing Chemical Substances in China (IECSC)
YesEurope European Inventory of Existing Commercial Chemical
Substances (EINECS)
NoEurope European List of Notified Chemical Substances (ELINCS) NoJapan Inventory of Existing and New Chemical Substances (ENCS)
YesKorea Existing Chemicals List (ECL)
NoNew Zealand New Zealand Inventory
YesPhilippines Philippine Inventory of Chemicals and Chemical Substances
(PICCS)
YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory
*A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governing country(s)
A "No" indicates that one or more components of the product are not listed or exempt from listing on the inventory administered by the governing
country(s).
16. Other information, including date of preparation or last revision
Issue date
09-22-2014
Version #
01
8 / 9
Material name: LPS® 2 (Aerosol) 729 Version #: 01 Issue date: 09-22-2014
SDS US
P/N 100190, Rev. 1
Page 71
Page 84
Disclaimer
The information provided in this Safety Data Sheet is correct to the best of our knowledge, information and belief at the date of its publication. The information given is designed only as a guidance for safe handling, use, processing, storage, transportation, disposal and release and is not to be considered a warranty or quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any other materials or in any process, unless specified in the text.
Revision Information
Product and Company Identification: Product Uses Composition / Information on Ingredients: Ingredients Physical & Chemical Properties: Multiple Properties Ecological Information: Ecotox Property Data Transport Information: Proper Shipping Name/Packing Group Regulatory Information: United States HazReg Data: North America GHS: Classification
9 / 9
Material name: LPS® 2 (Aerosol) 729 Version #: 01 Issue date: 09-22-2014
SDS US
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Product Name: MOBIL ALMO 525
Revision Date: 19Jul2007
Page 1 of 9 ______________________________________________________________________________________________________________________
MATERIAL SAFETY DATA SHEET
SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Name: MOBIL ALMO 525 Product Description: Base Oil and Additives Product Code: 603183-00, 970924 Intended Use: Lubricant
COMPANY IDENTIFICATION
Supplier: EXXON MOBIL CORPORATION
3225 GALLOWS RD. FAIRF
AX, VA. 22037 USA
24 Hou r Health Emergency
609-737-4411
Transportation Emergency Phone
800-424-9300
ExxonMobil Transportation No.
281-834-3296
MSDS Requests
713-613-3661
Product Technical Information
800-662-4525, 800-94 7-9147
MSDS Internet Address
http://www.exxon.com, http://www.mobil.com
SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS
No Reportab
le Hazardous Substance(s) or Complex Substance(s).
SECTION 3 HAZARDS IDENTIFICATION
This material may be con
sidered to be hazardous according to regulatory guidelines (see (M)SDS Section 15).
POTENTIAL HEALTH EFFECTS
This product may be used in certain applications where misting can occur. Excessive exposure to liquids and mists may cause skin and eye irritation. In addition, excessive exposure to mists may cause respiratory irritation and damage and aggravate pre-existing emphysema or asthma. Low order of toxicity. High-pressure injection under skin may cause serious damage.
NFPA Hazard ID:
Health: 0 Flammability: 1 Reactivity: 0
HMIS Hazard ID:
Health: 0 Flammability: 1 Reactivity: 0
NOTE: This material should not be used for any other purpose than the intended use in Section 1 without expert advice. Health studies have shown that chemical exposure may cause potential human health risks which may vary from person to person.
SECTION 4 FIRST AID MEASURES INHALATION
Remove from further expo
sure. For those providing assistance, avoid exposure to yourself or others. Use
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Revision Date: 19Jul2007
Page 2 of 9 ______________________________________________________________________________________________________________________
adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use mouth-to-mouth resuscitation.
SKIN CONTACT
Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.
EYE CONTACT
Flush thoroughly with water. If irritation occurs, get medical assistance.
INGESTION
First aid is normally not required. Seek medical attention if discomfort occurs.
SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA
Appropriate Extinguishin
g Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames. Inappropriate Extinguishing Media: Straight Streams of Water
FIRE FIGHTING
Fire Fighting Instructions: Evacuate area. Prevent runoff from fire control or dilution from entering streams,
sewers, or drinking water supply. Firefighters should use standard protective equipment and in enclosed spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to protect personnel.
Unusual Fire Hazards: Pressurized mists may form a flammable mixture. Hazardous Combustion Products: Aldehydes, Oxides of carbon, Smoke, Fume, Sulfur oxides, Incomplete
combustion products
FLAMMABILITY PROPERTIES
Flash Point [Method]: >188C (370F) [ ASTM D-92] Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0 Autoignition Temperature: N/D
SECTION 6 ACCIDENTAL RELEASE MEASURES
NOTIFICATION PROCE
DURES
In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable regulations. US regulations require reporting releases of this material to the environment which exceed the applicable reportable quantity or oil spills which could reach any waterway including intermittent dry
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Revision Date: 19Jul2007
Page 3 of 9 ______________________________________________________________________________________________________________________
creeks. The National Response Center can be reached at (800)424-8802.
SPILL MANAGEMENT
Land Spill: Stop leak if you can do it without risk. Recover by pumping or with suitable absorbent. Water Spill: Stop leak if you can do it without risk. Confine the spill immediately with booms. Warn other
shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist before using dispersants.
Water spill and land spill recommendations are based on the most likely spill scenario for this material; however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction and speed may greatly influence the appropriate action to be taken. For this reason, local experts sho uld be consulted. Note: Local regulations may prescribe or limit action to be taken.
ENVIRONMENTAL PRECAUTIONS
Large Spills: Dike far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways, sewers, basements or confined areas.
SECTION 7 HANDLING AND STORAGE
HANDLIN
G
Avoid breathing mists or vapors. Prevent small spills and leakage to avoid slip hazard.
Static Accumulator: This material is a static accumulator.
STORAGE
Do not store in open or unlabelled containers.
SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
Exposure limits/standar
ds for materials that can be formed when handling this product: When mists / aerosols
can occur, the following are recommended: 5 mg/m³ - ACGIH TLV, 10 mg/m³ - ACGIH STEL, 5 mg/m³ - OSHA PEL.
NOTE: Limits/standards sh
own for guidance only. Follow applicable regulations.
ENGINEER
ING CONTROLS
The level of protection and
types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:
No special requirements under ordinary conditions of use and with adequate ventilation.
PERSONAL PROTECTION
Personal prot
ective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selectio n of protective equipment for use
P/N 100190, Rev. 1
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Page 4 of 9 ______________________________________________________________________________________________________________________
with this material, as provided below, is based upon intended, normal usage.
Respir
atory Protection: If engineering controls do not maintain airborne contaminant concentrations at a
level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of respirators to be considered for this material include:
Particulate air-purifying respirator approved for dust / oil mist is recommended.
For hig
h airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode. Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate, gas/vapor warning properties are poor, or if air purifying filter capacity/rating may be exceeded.
Hand Pro
tection: Any specific glove information provided is based on publish ed literature and glove
manufacturer data. Work conditions can greatly affect glove durability; inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include:
No protection is ordinarily required under normal conditions of use.
Ey
e Protection: If contact is likely, safety glasses with side shi elds are recommended. Chemical type
goggles should be worn during misting operations.
Skin and Bo
dy Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:
No skin protection is ordinarily required under normal conditions of use. In accordance with good industrial hygiene practices, precautions should be taken to avoid skin contact.
Specific Hy
giene Measures: Always observe goo d personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective equipment to remove contaminants. Discard contaminated clothin g and footwe ar that cannot be cleaned. Practice good housekeeping.
ENVIRO
NMENTAL CONTROLS
See Sections 6, 7, 12, 13.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
T
ypical physical and chemical properties are given below. Consult the Supplier in Section 1 for additional
data. GENER
AL INFORMATION Physical State: Liquid Color: Amber Odor: Characteristic Odor Threshold: N/D
IMPORT
ANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION
Relative Density (at 15 C ): 0.883 Flash Point [Method]: >188C (370F) [ ASTM D-92] Flammable Limits (Approximate volume % in air): LEL: 0.9 UEL: 7.0 Autoignition Temperature: N/D Boiling Point / Range: > 316C (600F) Vapor Density (Air = 1): > 2 at 101 kPa
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Vapor Pressure: < 0.013 kPa (0.1 mm Hg) at 20 C Evaporation Rate (n-butyl acetate = 1): N/D pH: N/A Log Pow (n-Octanol/Water Partition Coefficient): > 3.5 Solubility in Water: Negligible Viscosity: 46 cSt (46 mm2/sec ) at 40 C | 7.3 cSt (7.3 mm2/sec) at 100C Oxidizing Properties: See Sections 3, 15, 16.
OTHER INFORM
ATION
Freezing Point: N/D Melting Point: N/A Pour Point: -24°C (-11°F)
DMSO Extract (mineral oil only), IP-346: < 3 %wt SECTION 10 STABILITY AND REACTIVITY STABILITY: Material is stable un
der normal conditions.
CONDITION
S TO AVOID: Excessive heat. High energy sources of ignition.
MATERIALS TO AVOID
: Strong oxidizers
HAZAR
DOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
HAZ
ARDOUS POLYMERIZATION: Will not occur.
SECTION 11 TOXICOLOGICAL INFORMATION
ACUTE TOXICITY Route of Exposure Conclusion / Remarks
Inhalation
Toxicity (Rat): LC50 > 5000 mg/m3 Minimally Toxic. Based on test data for structurally similar
materials.
Irritation: No end point data. Elevated temperatures or mechanical action may form vapors,
mist, or fumes which may be irritating to the eyes, nose, throat, or lungs. Based on assessment of the components.
Ingestion
Toxicity (Rat): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Skin
Toxicity (Rabbit): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Irritation (Rabbit): Data available. Negligible irritation to skin at ambient temperatures. Based on test
data for structurally similar materials.
Eye
Irritation (Rabbit): Data available. May cause mild, short-lasting discomfort to eyes. Based on test
data for structurally similar materials.
CHRONIC/O
THER EFFECTS
For the product itself:
P/N 100190, Rev. 1
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Page 6 of 9 _______________________________________________________________________________________ _______________________________
Oil Mist (highly refined oils): Animals exposed to high concentrations of mist developed oil retention, inflammation, and oil granulomas in the respiratory tract. Oils exposed to high temperatures, cracking conditions, or mixing with tramp / used oils may introduce polycyclic aromatic compounds or microbial contaminants that could result in cancer or severe respiratory hazards.
Contains:
Base oil severely refined: Not carcinogenic in animal studies. Representative material passes IP-346, Modified Ames test, and/or other screening tests. Dermal and inhalation studies showed minimal effects; lung non-specific infiltration of immune cells, oil deposition and minimal granuloma formation. Not sensitizing in test animals.
Additional information is available by request.
The follow
ing ingredients are cited on the lists below: None.
--REGU
LATORY LISTS SEARCHED-­ 1 = NTP CARC 3 = IARC 1 5 = IARC 2B 2 = NTP SUS 4 = IARC 2A 6 = OSHA CARC
SECTION 12 ECOLOGICAL INFORMATION The information given is b
ased on data available for the material, the components of the material, and similar materials.
ECOTOXICITY
Material -- Not expected to be harmful to aquatic organisms.
MOBILITY
Base oil component -- Low solubility and floats and is expected to migrate from water to the land.
Expected to partition to sediment and wastewater solids.
PERSISTENCE AND DE
GRADABILITY
Biodegradation:
Base oil component -- Expected to be inherently biodegradable
BIOAC
CUMULATION POTENTIAL
Base oil component -- Has the potential to bioaccumulate, however metabolism or physical properties may reduce the bioconcentration or limit bioavailability.
SECTION 13 DISPOSAL CONSIDERATIONS Dispos
al recommendations based on material as supplied. Disposal must be in accordance with current applicable
laws and regulations, and material characteristics at time of disposal.
DISPOSAL RE
COMMENDATIONS
Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products.
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Page 7 of 9 ______________________________________________________________________________________________________________________
REGULATORY DISPOSAL INFORMATION
RCRA Information: The unused product, in our opinion, is not specifically listed by the EPA as a hazardous waste (40 CFR, Part 261D), nor is it formulated to contain materials which are listed as hazardous wastes. It does not exhibit the hazardous characteristics of ignitability, corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure (TCLP). However, used product may be regulated.
Empty Container Warning Empty Container Warning (where applicable): Empty containe
rs may contain residue and can be dangerous. Do not attempt to refill or clean containers without proper instructions. Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed. Empty containers should be taken for recycling, recovery, or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations. DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND, OR EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION. THEY MAY EXPLODE AND CAUSE INJURY OR DEATH.
SECTION 14 TRANSPORT INFORMATION LAND (DOT) :
Not Regulated for Land Transport
LAND (TDG) : Not Regulated for Land Transport
SEA (IMDG) :
Not Regulated for Sea Transport according to IMDG-Code
AIR (IATA) :
Not Regulated for Air Transport
SECTION 15 REGULATORY INFORMATION
OSHA HAZARD COMM
UNICATION STANDARD: Under some use conditions, this material may be considered to
be hazardous in accordance with OSHA 29 CFR 1910.1200. NATIONAL CHEMICAL INVENTORY LISTING: TSCA
EPCRA: This materi
al contains no extremely hazardous substances.
SARA (3
11/312) REPORTABLE HAZARD CATEGORIES: None.
SARA (313) TOXIC RELEASE INVENTORY: This material contains no chemicals subject to the supplier notification
requirements of the SARA 313 Toxic Release Program.
The Following Ingredients are Cited on the Lists Below: Chemical Name CAS Number List Citations
CHLORINE (ELEMENTAL ANALYSIS)
7782-50-5 1, 4
PHOSPHORODITHOIC ACID, O,O-DI C1-14-ALKYL ESTERS, ZINC SALTS (2:1) (ZDDP)
68649-42-3 15
P/N 100190, Rev. 1
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Revision Date: 19Jul2007
Page 8 of 9 ______________________________________________________________________________________________________________________
--REGULAT
ORY LISTS SEARCHED-­1 = ACGIH ALL 6 = TSCA 5a2 11 = CA P65 REPRO 16 = MN RTK 2 = ACGIH A1 7 = TSCA 5e 12 = CA RTK 17 = NJ RTK 3 = ACGIH A2 8 = TSCA 6 13 = IL RTK 18 = PA RTK 4 = OSHA Z 9 = TSCA 12b 14 = LA RTK 19 = RI RTK 5 = TSCA 4 10 = CA P65 CARC 15 = MI 293
Code key: CARC=Carcinogen; REPRO=Reproductive SECTION 16 OTHER INFORMATION
N/D = Not determined, N/A = Not applicable
THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS: Revision Changes: Section 13: Empty Container Warning was modified. Section 09: Boiling Point C(F) was modified. Section 08: Hand Protection was modified. Section 09: Vapor Pressure was modified. Section 11: Inhalation Lethality Test Data was modified. Section 06: Accidental Release - Spill Management - Water was modified. Section 09: Relative Density - Header was modified. Section 09: Flash Point C(F) was modified. Section 09: Viscosity was modified. Section 09: Viscosity was modified. Section 08: Respiratory Protection was modified. Section 15: SARA (313) TOXIC RELEASE INVENTORY - Header was modified. Section 15: National Chemical Inventory Listing was modified. Section 06: Notification Procedures was modified. Section 12: Bioaccumulation - Header was added. Section 12: Ecological Information - Bioaccumulation was added. Section 12: Ecological Information - Bioaccumulation was added. Section 15: SARA (313) TOXIC RELEASE INVENTORY - Table was deleted. Section 15: SARA 313 - Chemical Name - Header was deleted. Section 15: SARA 313 - CAS Number - Header was deleted. Section 15: SARA313 - Typical Value - Header was deleted.
----------------------------------------------------------------------------------------------------------------------------------------------------­PRECAUTIONARY LABEL TEXT: Caution! Excessive exposure to mist may cause skin and eye irritation. In addition, excessive exposure to mist may cause respiratory irritation and damage, and aggravate pre-existing emphysema and asthma. Use with adequate ventilation. If inhaled and symptoms develop, remove to fresh air and get medical attention.
----------------------------------------------------------------------------------------------------------------------------------------------------­The information and recommendations contained herein are, to the best of ExxonMobil's knowledge and belief, accurate and reliable as of the date issued. You can contact ExxonMobil to insure that this document is the most curre nt available from ExxonMobil. The information and recommendations are offere d for the user's consideration and examination. It is the user's responsibility to satisfy itself that the product is suitable for the intended use. If buyer repackages this product, it is the user's responsibility to insure proper health, safety and other necessary information is included with and/or on the container. Appropriate warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly prohibited. Except to the extent required by law, re-publication or retransmission of this document, in whole or in part, is not permitted. The term, "ExxonMobil" is used for convenience, and may include any one or more of ExxonMobil Chemical Company, Exxon Mobil Corporation, or any
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Page 9 of 9 ______________________________________________________________________________________________________________________
affiliates in which they directly or indirectly hold any interest.
----------------------------------------------------------------------------------------------------------------------------------------------------­Internal Use Only
MHC: 0, 0, 0, 0, 0, 1 PPEC: A
DGN: 2008031XUS (545270)
------
-----------------------------------------------------------------------------------------------------------------------------------------------
Copyright 2002 Exxon Mobil Corporation, All rights reserved
P/N 100190, Rev. 1
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Product Name: Nook Industries PAG-1 Grease (Part number NLU-1001) Revision Date: 23 Sept 2013 Page 1 of 8
MATERIAL SAFETY DATA SHEET
SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Name: Omniguard MSDS Number: 778589 Intended Use: Lubricating Grease
COMPANY INDENTIFICATION
Supplier Nook Industries
4950 East 49th Street Cleveland, Oh 44125
24 Health Emergency: Chemtrec: 800-424-9300 (24 Hours) MSDS Requests` 800-321-7800 MSDS Internet Address http://www.nookindustries.com/r/msds
SECTION 2 HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Appearance: Tan Physical Form: Semi-Solid Odor: Petroleum
POTENTIAL HEALTH EFFECTS
Eye: Eye irritant. Contact may cause stinging, watering, redness, and swelling. Skin: Contact may cause mild skin irritation including redness and a burning sensation. Repeated
exposure may cause skin dryness or cracking. No information available on skin absorption. Inhalation (Breathing): No information available on acute toxicity. Inhalation is not an expected route of exposure.
Ingestion (Swallowing): Low degree of toxicity by ingestion. Signs and Symptoms: Inhalation of oil mists or vapors generated at elevated temperatures may cause
respiratory irritation. Accidental ingestion can result in minor irritation of the digestive tract, nausea and diarrhea. Pre-Existing Medical Conditions: Conditions which may be aggravated by exposure include eye disorders and skin disorders.
See Section 11 for additional Toxicity Information.
SECITION 3 COMPOSITION / INFORMATION ON INGREDIENTS
COMPONENT CASRN CONCENTRATION¹
Lubricant Base Oil (Petroleum) VARIOUS 50 - 80
Additives PROPRIETARY 15 - 40
Calcium Dodecylbenzenesulfonate 26264-06-2 1 - 3
¹ All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume.
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SECTION 4 FIRST AID MEASURES
Eye Contact: For direct contact, remove contact lenses if present and easy to do. Immediately hold
eyelids apart and flush the affected eye(s) with clean water for at least 15 minutes. Seek immediate medical attention.
Skin Contact: Remove contaminated shoes and clothing and cleanse affected area(s) thoroughly by washing with mild soap and water or a waterless hand cleaner. If irritation or redness develops and persists, seek medical attention. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician. (see Note to Physician)
Inhalation (Breathing): If respiratory symptoms develop, move victim away from source of exposure and into fresh air in a position comfortable for breathing. If symptoms persist, seek medical attention.
Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop, seek medical attention.
Notes to Physician: High-pressure hydrocarbon injection injuries may produce substantial necrosis of underlying tissue despite an innocuous appearing external wound. These injuries often require extensive emergency surgical debridement and all injuries should be evaluated by a specialist in order to assess the extent of injury. Early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury.
SECTION 5 FIRE-FIGHTING MEASURES
NFPA 704 Hazard Class Health: 1 Flammability: 1 Instability: 0
(0-Minimal, 1-Slight, 2-Moderate, 3-Serious, 4-Severe)
Unusual Fire & Explosion Hazards: This material may burn, but will not ignite readily. If container is not properly cooled, it can rupture in the heat of a fire.
Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or foam may cause frothing of materials heated above 212°F / 100°C. Carbon dioxide can displace oxygen. Use caution when applying carbon dioxide in confined spaces. Simultaneous use of foam and water on the same surface is to be avoided as water destroys the foam.
Fire Fighting Instructions: For fires beyond the initial stage, emergency responders in the immediate hazard area should wear protective clothing. When the potential chemical hazard is unknown, in enclosed or confined spaces, a self contained breathing apparatus should be worn. In addition, wear other appropriate protective equipment as conditions warrant (see Section 8).
Isolate immediate hazard area and keep unauthorized personnel out. Stop spill/release if it can be done safely. Move undamaged containers from immediate hazard area if it can be done safely. Water spray may be useful in minimizing or dispersing vapors and to protect personnel. Cool equipment exposed to fire with water, if it can be done safely. Avoid spreading burning liquid with water used for cooling purposes.
Hazardous Combustion Products: Combustion may yield smoke, carbon monoxide, and other products of incomplete combustion.
Oxides of sulfur, nitrogen or phosphorus may also be formed.
See Section 9 for Flammable Properties including Flash Point and Flammable (Explosive) Limits
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SECTION 6 ACCIDENTAL RELEASE MEASURES
Personal Precautions: This material may burn, but will not ignite readily. Keep all sources of ignition
away from spill/release. Stay upwind and away from spill/release. Avoid direct contact with material. For larges spillages, notify persons down wind of the spill/release, isolate immediate hazard area and keep unauthorized personnel out. Wear appropriate protective equipment, including respiratory protection, as conditions warrant (see Section 8). See Sections 2 and 7 for additional information on hazards and precautionary measures.
Environmental Precautions: If spill/release in excess of EPA reportable quantity (see Section 15) is made into the environment, immediately notify the National Response Center (phone number 800-424-
8802). Stop spill/release if it can be done safely. Prevent spilled material from entering sewers, storm drains, other unauthorized drainage systems, and natural waterways. Use water sparingly to minimize environmental contamination and reduce disposal requirements. If spill occurs on water notify appropriate authorities and advise shipping of any hazard. Spills into or upon navigable waters, the contiguous zone, or adjoining shorelines that cause a sheen or discoloration on the surface of the water, may require notification of the National Response Center (phone number 800-424-8802).
Methods for Containment and Clean-Up: Notify relevant authorities in accordance with all applicable regulations. Immediate cleanup of any spill is recommended. Dike far ahead of spill for later recovery or disposal. Absorb spill with inert material such as sand or vermiculite, and place in suitable container for disposal. If spilled on water remove with appropriate methods (e.g. skimming, booms or absorbents). In case of soil contamination, remove contaminated soil for remediation or disposal, in accordance with local regulations.
SECTION 7 HANDLING AND STORAGE
Precautions for safe handling: Keep away from flames and hot surfaces. Wear eye/face protection.
Wash thoroughly after handling.
Use good personal hygiene practices and wear appropriate personal protective equipment.
High pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have serious consequences even though no symptoms or injury may be apparent. This can happen accidentally when using high pressure equipment such as high pressure grease guns, fuel injection apparatus or from pinhole leaks in tubing of high pressure hydraulic oil equipment.
Do not enter confined spaces such as tanks or pits without following proper entry procedures such as ASTM D-4276 and 29CFR 1910.146. Do not wear contaminated clothing or shoes.
Conditions for safe storage: Keep container(s) tightly closed and properly labeled. Use and store this material in cool, dry, well-ventilated area away from heat and all sources of ignition. Store only in approved containers. Keep away from any incompatible material (see Section 10). Protect container(s) against physical damage.
“Empty” containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks, or other sources of ignition. They may explode and cause injury or death. “Empty” drums should be completely drained, properly bunged, and promptly shipped to the supplier or a drum reconditioner. All containers should be disposed of in an environmentally safe manner and in accordance with governmental regulations. Before working on or in tanks which contain or have contained this material, refer to OSHA regulations, ANSI Z49.1, and other references pertaining to cleaning, repairing, welding, or other contemplated operations.
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SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
COMPONENT US-ACGIH OSHA OTHER
Lubricant Base Oil
(Petroleum)
TWA: 5mg/m
3
STEL: 10 mg/m
3
as Oil Mist, if generated
TWA: 5 mg/m
3
as Oil Mist, if generated
---
NOTE: State, local or other agencies or advisory groups may have established more stringent limits. Consult an
industrial hygienist or similar professional, or your local agencies, for further information.
Engineering controls: If current ventilation practices are not adequate to maintain airborne concentrations below the established exposure limits, additional engineering controls may be required.
Eye/Face Protection: The use of eye protection that meets or exceeds ANSI Z.87.1 is recommended to protect against potential eye contact, irritation, or injury. Depending on conditions of use, a face shield may be necessary.
Skin/Hand Protection: The use of gloves impervious to the specific material handled is advised to prevent skin contact. Users should check with manufacturers to confirm the breakthrough performance of their products. Suggested protective materials: Nitrile
Respiratory Protection: Respiratory protection is not normally required under intended conditions of use. Emergencies or conditions that could result in significant airborne exposures may require the use of NIOSH approved respiratory protection. An industrial hygienist or other appropriate health and safety professional should be consulted for specific guidance under these situations.
Other Protective Equipment: Eye wash and quick-drench shower facilities should be available in the work area. Thoroughly clean shoes and wash contaminated clothing before reuse.
Suggestions provided in this section for exposure control and specific types of protective equipment are based on readily available information. Users should consult with the specific manufacturer to confirm the performance of their protective equipment. Specific situations may require consultation with industrial hygiene, safety, or engineering professionals.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
NOTE: Unless otherwise stated, values are determined at 20°C (68°F) and 760 mm Hg (1 atm). Data represent
typical values and are not intended to be specifications.
Appearance: Tan Physical Form: Semi-Solid Odor: Petroleum Odor Threshold: No data pH: Not applicable Vapor Pressure: <0.1 mm Hg Vapor Density (air=1): > 5 Initial Boiling Point/Range: No data Melting/Freezing Point: No data Solubility in Water: Insoluble Solubility in Other Solvents: Soluble Partition Coefficient (n-octanol/water) (Kow): No data Specific Gravity (water=1): 0.9943 @ 60ºF (15.6ºC) Bulk Density: 8.29 lbs/gal
P/N 100190, Rev. 1
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Evaporation Rate (nBuAc=1): <1 Flash Point: 464°F / 240°C Test Method: Cleveland Open Cup (COC), ASTM D92 Lower Explosive Limits (vol % in air): No data Upper Explosive Limits (vol % in air): No data Auto-ignition Temperature: No data
SECTION 10 STABILITY AND REACTIVITY
Stability: Stable under normal ambient and anticipated conditions of use.
Conditions to Avoid: Extended exposure to high temperatures can cause decomposition. Avoid all
possible sources of ignition.
Materials to Avoid (Incompatible Materials): Avoid contact with strong oxidizing agents and strong reducing agents.
Hazardous Decomposition Products: Not anticipated under normal conditions of use.
Hazardous Polymerization: Not known to occur.
SECTION 11 TOXICOLOGICAL INFORMATION
CHRONIC TOXICITY:
Lubricant Base Oil (Petroleum)
Carcinogenicity: The petroleum base oils contained in this product have been highly refined by a variety of processes including severe hydrocracking/hydroprocessing to reduce aromatics and improve performance characteristics. All of the oils meet the IP-346 criteria of less than 3 percent PAH’s and are not considered carcinogens by NTP, IARC, or OSHA.
ACUTE TOXICITY:
COMPONENT ORAL LD50 DERMAL LD50 INHALATION LC50
Lubricant Base Oil
(Petroleum)
> 5 g/kg > 2 g/kg > 5 mg/L
Calcium
Dodecylbenzenesulfonate
1,300 mg/kg No data No data
SECTION 12 ECOLOGICAL INFORMATION
Ecotoxicity: Experimental studies show that acute aquatic toxicity values are greater than 1000 mg/l.
These values are consistent with the predicted aquatic toxicity of these substances based on their hydrocarbon compositions. However, there is insufficient information available on the toxicity of the thickening agents used in greases. Should therefore be regarded as capable of causing long term adverse effects in the aquatic environment.
Mobility: Volatilization to air is not expected to be a significant fate process due to the low vapor pressure of this material.
Components may behave differently in the aquatic environment with soaps dispersing and dissolving to some extent in water while the hydrocarbons will float on the surface due to their low water solubility. The hydrocarbon portion would be expected to show low mobility in soil and water. The major environmental fate would be expected to be biodegradion.
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Persistence and degradability: The base oil constituents of greases are expected to be inherently, but
no readily biodegradable.
Some of the thickening agents may be readily biodegradable.
Bioaccumulation Potential: Log Kow values measured for the hydrocarbon components of this material range from 4 to over 6, and therefore regarded as having the potential to bioaccumulate. In practice, metabolic processes may reduce bioconcentration.
SECTION 13 DISPOSAL CONSIDERATIONS
The generator of a waste is always responsible for making proper hazardous waste determinations and needs to consider state and local requirements in addition to federal regulations.
This material, if discarded as produced, would not be a federally regulated RCRA “listed” hazardous waste and is not believed to exhibit characteristics of hazardous waste. See Sections 7 and 8 for information on handling, storage and personal protection and Section 9 for physical/chemical properties. It is possible that the material as produced contains constituents which are not required to be listed in the MSDS but could affect the hazardous waste determination. Additionally, use which results in chemical or physical change of this material could subject it to regulation as a hazardous waste.
This material under most intended uses would become “Used Oil” due to contamination by physical or chemical impurities. Whenever possible, Recycle Used Oil in accordance with applicable federal and state or local regulations. Container contents should be completely used and containers should be emptied prior to discard.
SECTION 14 TRANSPORTATION INFORMATION
U.S. DEPARTMENT OF TRANSPORTATION (DOT)
Shipping Description: Not regulated
NOTE: If shipped by land in a packaging having a capacity of 3,500 gallons or more, the provisions of 49
CFR, Part 130 apply. (Contains oil)
INTERNATIONAL MARITIME DANGEROUS GOODS (IMDG)
Shipping Description: Not regulated
NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 25.
INTERNATIONAL CIVIL AVIATION ORG. INTERNATIONAL AIR TRANSPORT ASSOC. (ICAO/IATA)
UN/ID #: Not regulated
NOTE: U.S. DOT compliance requirements may apply. See 49 CFR 171.22, 23 & 24.
LTD. QTY PASSENGER AIRCRAFT CARGO AIRCRAFT ONLY
Packaging Instruction #: --- --- ---
Max. Net Qty. Per Package: --- --- ---
Packaging Instruction # after 12/31/2010:
P/N 100190, Rev. 1
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SECTION 15 REGULATORY INFORMATION
CERCLA/SARA
Section 302 Extremely Hazardous Substances and TPQs (in pounds):
This material does not contain any chemicals subject to the reporting requirements of SARA 302 and 40 CFR 372.
CERCLA/SARA
Section 311/312 (Title III Hazard Categories) Acute Health: Yes Chronic Health: No Fire Hazard: No Pressure Hazard: No Reactive Hazard: No
COMPONENT RQ
Calcium Dodecylbenzenesulfonate 1000 lb
CALIFORNIA PROPOSITION 65
WARNING: This material may contain detectable quantities of the following chemicals, known to the
State of California to cause cancer, birth defects or other reproductive harm, and which may be subject to the requirements of California Proposition 65 (CA Health & Safety Code Section 25249.5):
COMPONENT TYPE OF TOXICITY
1-Naphthylamine Cancer
2-Naphthylamine Cancer
CANADIAN REGULATIONS
This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations (CPR) and the MSDS contains all the information required by the Regulations.
WHMIS Hazard Class
D2B
NATIONAL CHEMICAL INVENTORIES:
All components are either listed on the US TSCA Inventory, or are not regulated under TSCA.
All components are either on the DSL, or are exempt from DSL listing requirements.
U.S. Export Control Classification Number: EAR99
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