H&S 5126, 5120 Operator's Manual

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5120/5126 TOP SHOT
MANURE SPREADER
W ARNING
Revision #1 5120 Starting Serial #31 1175 5126 Starting Serial #312139
H&S MANUFACTURING CO.,INC.
P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
HSMFG1212 Part #59622
Manufactured By
MARSHFIELD, WISCONSIN 54449
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CONTENTS
Warranty & W arranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Manufacturers St atement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dealer Pre-Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dealer Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information - Be Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Information - Explanation of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Safety Information - Warning - Owner Must Read and Understand . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1
Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Set-Up & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lubrication Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-32
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-35
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Service Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 & Inside Back Cover
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DEALER PRE-DELIVERY CHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
After the Top Shot has been completely set-up, check to be certain it is in correct operating order before delivering to the customer . The following is a list of point s to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
Top Shot was not damaged in shipment. Check for dents and loose or missing parts.
Report damage immediately to H&S Manufacturing Co., Inc.
All bolts and fasteners are tight. Top Shot has been correctly assembled according to instructions in this manual.
Wheel nuts and all other fasteners are tightly secured.
All grease fittings have been lubricated. Gearboxes are filled to proper levels if applicable.
Lubrication Chapter of this manual for details.
See
Hoses and fittings are properly attached and there are no visible leaks. Guards and shields are secure.
Wheels are properly mounted. Tires are inflated to correct pressure.
Chains tension is properly adjusted. See Adjustment Chapter of this manual. Decals are in place and legible.
(Remove Dealer File Copy At Perforation)
PTO guard turns freely. Discharge door operates smoothly. Main Auger operates up and down smoothly. Hydraulic system does not leak under pressure. Lights and wiring functioning properly . Electronic Scale (if provided) operates properly . Implement and all components are functioning properly .
Connect the Top Shot onto a proper horsepower 540 RPM or 1000 RPM (if applicable) tractor and attach the PTO. Connect the lights. Run the Top Shot and make sure all components operate properly.
Inspection Date____________________ Model Number ________________________________
Serial Number______________________________________________
Dealer’s Name ________________________________________________________________
Signature of Pre-Delivery Inspector ________________________________________________
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DEALER DELIVERY CHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this machine is delivered.
Check off each item as you explain it to the customer. This delivery check list, when properly filled out and signed assures the customer that the
Pre-Delivery Service was satisfactorily performed.
(Remove Dealer File Copy At Perforation)
 
Explain to the customer that the Pre-Delivery Inspection was made. Explain to the customer all the safety precautions they must exercise when operating this
unit. Explain to customer that regular lubrication is required for proper operation and long life of
machine. Show customer the Give the customer the Operator’s Manual and make sure they read and understand all
operating and service instructions.
Record model and serial number on this page and page 37 of this Operators Manual.
Have customer sign a completed “Warranty Registration,” and mail it promptly.
Lubrication Chapter of the Operator’s Manual.
Date Delivered __________________________________
Dealer’s Name ________________________________________________________________
By __________________________________________________________________________
Signature of Original Buyer ______________________________________________________
Note: Warranty is not valid until warranty card is completed and returned to H&S Mfg. Co., Inc.
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SAFETY INFORMATION
BE
YOUR SAFETY
ALERT!
THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
H&S MANUF ACTURING CO., INC.
IS INVOL VED.
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SAFETY INFORMATION
Keep signs in good condition. Immediately replace any missing or damaged signs.
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury .
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A single word; DANGER, WARNING, or CAUTION is used with the safety-alert symbol. DANGER identifies the most serious hazards.
Safety signs with signal word DANGER or WARNING are typically near specific hazards.
General precautions are listed on CAUTION safety signs.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual, and all safety signs on your machine. Follow all recommended precautions and safe operating procedures.
OBSERVE MAXIMUM TRANSPORT SPEED
The maximum transport speed for this implement is 32 km/h (20 m.p.h.).
Some tractors are capable of operating at speeds that exceed the maximum transport speed of this implement. Regardless of the maximum speed capability of the tractor being used to tow this implement, do not exceed the implement’s maximum transport speed.
Exceeding the implements maximum transport speed can result in:
* Loss of control of the tractor/implement combination * Reduced or no ability to stop during braking * Implement tire failure * Damage to the implement structure or its components
Use additional caution and reduce speed when towing under adverse surface conditions, when turning, and when on inclines.
Do not attempt transport if the fully loaded implement weighs more than 1.5 times the weight of the tractor.
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SAFETY INFORMATION
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SAFETY INFORMATION
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TRACTORS:
This Operators Manual uses the term “Tractor” when identifying the the power source.
WARNING
TO PREVENT SERIOUS INJURY OR DEATH
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
KNOW HOW TO STOP MACHINE BEFORE STARTING IT.
If the machine becomes clogged or for servicing, Stop the tractor engine, remove ignition key and
allow all mechanisms to stop. Before cleaning or working on the machine, detach the PTO shaft, and completely disengage the tractor hydraulics.
DO NOT attempt to perform maintenance or repair with tractor running, and PTO, and hydraulic hoses connected to the tractor.
DO NOT step up on the Top Shot at any time while in operation. NEVER manually feed material into the expeller. DO NOT allow minors to operate or be near the Top Shot. DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE T op Shot. ST AY CLEAR of discharge expeller when in operation.
Keep hands, feet, and clothing away from all moving parts when the Loose or floppy clothing should not be worn by the operator. Be sure the Do not step over PTO shaft: Stay clear of PTO at all times. NEVER start the Never operate the ST AY CLEAR of hydraulic lines, they may be under extreme pressure or heat.
Top Shot is clear of people, tools, and other objects before engaging PTO.
Top Shot until all guards and safety shields are secured in place.
Top Shot with a PTO speed greater than the recommended PTO RPM.
Top Shot is in operation.
H&S Mfg. Co. always takes the operator and their safety into consideration and guards exposed moving parts for their protection. However, some areas cannot be guarded or shielded in order to assure proper operation. In addition, the Operators Manual and decals on the Top Shot itself warn you of further danger and should be read and observed closely .
Study The Above Safety Rules
ATTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
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SET -UP & ASSEMBLY
WARNING: Some photographs used in the following pages show guards or shields removed for clarification. Never operate machine until these guards or shields are in proper operating position.
NOTE: Determine right or left side of the Manure Spreader by viewing it from the rear . If instructions
or parts lists call for hardened bolts, refer to the Cap Screw Torque Value page to identify.
WHEELS & TIRES
The Top Shot may be shipped without the wheels/tires installed.
1. Attach the wheels with tires, using the lug nuts furnished and torque the mounting hardware to the appropriate torque listed in the
Service Chapter. Check wheel bolts periodically thereaf ter.
2. Inflate the tires to the appropriate pressure listed in the
3. Check the Top Shot for proper assembly and adjustment and make sure that all bolts are tightened.
4. Securely retighten after a few hours of operation, as bolts can loosen up on new machinery.
5. Lubricate the Top Shot completely.
Service Chapter.
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TRANSPORTING
TRANSPORT LIGHTING & REFLECTORS
Transport lighting with a 7 pin plug is standard equipment on all Top Shot Models. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details. Red reflective safety decals and an SMV sign are on the rear of the tank for safety .
SAFETY CHAIN (Optional)
Follow state and local regulations regarding use of a safety chain and transport lighting when towing farm equipment on public highways. A proper safety chain should be used to retain the safety connection between the towing and towed machines, in the event of separation of the primary attaching system. Check with local law enforcement agencies for your own particular regulations. Unless otherwise prohibited, use a slow-moving vehicle emblem. Never tow the Top Shot on a public highway at a speed greater than 20 m.p.h. (32 kph).
As required or when desired, the Top Shot can be equipped with a safety chain for travel on public highways.
1. Chain is sufficiently slack to allow turns and movements of either the tractor or the Top Shot, without placing tension on the chain.
2. Chain is of sufficient strength to hold the decoupled implement (and its load) and tow it to the shoulder .
TOWING ON HIGHWAY
To view beyond the back of the larger trailer-mounted Top Shot when transporting the unit on a public highway, consider obtaining and installing a rear view mirror on your tractor with a wide load mounting bracket.
STORAGE
Because the Top Shot is likely to be used year-round, it should be in ready-to-operate condition at all times. Several provisions have been designed into the Top Shot to enable it to be used in cold, moderate and warm outside temperatures. The most important factor for continuous proper operation is lubrication. When operating the Top Shot in freezing temperatures, the unit should be stored inside, if possible. Refer to the Operation Chapter for special operating procedures in freezing temperatures.
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PREPARING FOR OPERA TION
PREPARING TOP SHOT
Properly lubricate the T op Shot, check automatic oiler level, and fill if necessary before operating. Refer to
Lubrication Section of this Operator’s Manual for locations.
Before loading material, adjust the hitch clevis to your tractor in order to obtain a level or forward position of the Top Shot tank. The hitch clevis mounting plate has several sets of mounting holes on the 5120 & 5126 to level theTop Shot for proper material delivery to the expeller. If additional positioning is required, turn the clevis assembly upside-down to obtain additional adjustment. If theTop Shot is going to be operated in freezing temperatures, review and comply with recommendations in the Operation Chapter, under the Winter Operation section.
5120 & 5126
Proper operation of a loaded T op Shot requires a tractor with sufficient horsepower to run the PTO and proper size to counterbalance the weight of a loaded Top Shot.
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PREPARING FOR OPERA TION
TRACTION CONNECTIONS
Tractor Hitch
1. The hitch of the Top Shot is designed for a standardized tractor hitch. Adjust the drawbar so that it is 13 to 17 inches above the ground.
Extend or shorten it so that the horizontal distance from the end of the tractor power takeoff shaft to
2.
the center of the hitch pin hole is 14 inches for 540 RPM PTO and 15-3/4” for 1000 RPM PTO as shown in drawing. An improperly located hitch point may cause damage to the universal joints of the power takeoff.
3. Secure the drawbar so that the hitch pin hole is directly below the power drive line. Fasten the Top
Shot
connection is made, remove the hitch jack and secure it to the “Storage Position” on the left side of the Spreader.
to the tractor drawbar with an appropriate hitch pin with safety locking device. Af ter the
If the Top Shot is attached to a tractor with a clevis
hitch (hammer-strap) style drawbar, the hammer-strap must be removed to prevent damage to the IID guarding and the IID telescoping members. [See Figure 1]
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If the Top Shot is attached to a tractor with an offset in the drawbar, be certain it is in the down position to prevent damage to the IID guarding and the IID telescoping members. [See Figure 2]
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PREPARING FOR OPERA TION
PTO
The Top Shot is equipped with a constant velocity telescoping PTO drive shaft. This constant velocity capability, results in a smooth, quiet running drive line, without power fluctuation. The Top Shot can only be properly hooked-up to a tractor which has PTO and hitch dimensions conforming to ASAE Standard S203. Horsepower required may vary according to the consistency of material to be spread, ground speed and terrain. To prevent damage to the telescoping PTO drive, DO NOT allow the tractor’s rear tires to make contact with the PTO or Top Shot while making sharp turns, Be careful when pulling the Top Shot with a tractor that is equipped with dual rear tires.
NOTE: The maximum joint angle must not exceed 80º whether in operation or not. Any angle greater than 80º, will result in damage to the joint. For continuous operation, the maximum joint angle must be limited to 35º. Any continuous operation, at angles greater than 35º, will shorten joint life.
Attach the Top Shot PTO to the tractor PTO shaft locking
it into position and check distance by the following.
1. Maintain a straight alignment between the Top Shot
and the tractor.
2. Maintain a distance of 6”- 12” between the top of the tractor drawbar and the center of the tractor PTO. An 8” distance is standard.
After the correct distance is obtained, slide back the coupler lock and attach the PTO drive to the tractor PTO shaft. Make sure that the coupler locks onto the PTO shaft; slide it back and forth until it locks.
NOTE: Do NOT attempt to use a hammer to help in attaching the PTO drive connection. NOTE: Remove the tractor 3-point quick hitch if the tractor is equipped with one. Tractor 3-point arms
must be removed or positioned so they do not come in contact with the Top Shot tongue or PTO.
Failure to heed will cause damage and void the warranty.
Hydraulics
TheT op Shot requires a 4 hose hook-up;
- 2 hoses for raising/lowering the main auger.
- 2 hoses for opening/closing the discharge door. Before starting the tractor , make sure each set of hydraulic hoses connects to the appropriate set of remote outlets on the tractor. Operate the tractor valve to fill the hydraulic lines and operate the cylinders. Add hydraulic fluid to the tractor system, as required.
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OPERATION
EMERGENCY SHUTDOWN
In case a foreign object becomes lodged in the expeller or auger area, disengage the PTO. Stop the tractor engine,
remove ignition key, and allow all mechanisms to stop before cleaning or working on the machine. If an object is
lodged inside the tank, block-up the discharge gate and raise the conveyor auger before attempting to remove the object.
GENERAL INFORMATION
Check entire Top Shot carefully before first operation. Tighten bolts and set screws that might have come loose in shipping. Lubricate as explained in the Lubrication Chapter in this manual.
H&S Top Shots feature a large tank, forward right side discharge expeller, hydraulically controlled discharge gate, and conveyor auger. Top Shots are designed and constructed to handle a wide variety of waste material types including liquids, semi-liquids, and limited solid material. Many potential spreading problems can be avoided if the following guidelines are established and met:
NOTE: To prevent damage to the expeller, auger and drive line, foreign objects, such as stones, timber or metal, should never be placed into the Top Shot tank.
1. In winter or freezing temperatures, make sure the auger and expeller are free to rotate and that the discharge gate moves freely , before loading the Top Shot and applying PTO power.
2. The discharge gate must be closed before loading.
3. The auger is completely lowered before loading.
4. When loading packed material into the Top Shot with a loader bucket, try to break up any large chunks.
5. Material which is too thick or solid to flow should only be heaped on the rear 2/3 of the T op Shot.
6. When hauling extremely heavy materials with a large portion of dirt, it may be necessary to reduce the load size to prevent excessive shear bolt breakage. Do not use extra sideboards. Do not overload the Top Shot. Overloading decreases spreading effectiveness.
7. Liquid or semi-liquids that flow will self-level allowing the T op Shot to be filled to a level such that sloshing or splashing material will be contained.
NOTE: Expeller feeding will diminish as bridging occurs. To counteract bridging, completely raise, and lower the auger back down immediately . This operation will help to break-up the bridging.
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OPERATION
APPLICATION RATE
The side discharge style T op Shot features a hydraulically operated discharge gate to control the material flow out of the tank and into the expeller . Several factors influence the rate of discharge and the spread pattern. These factors include: ground speed, type or consistency of discharge material, PTO RPM, and discharge gate opening. Depending on your application requirements and the type of material being spread, a full range of patterns can be obtained. A discharge gate indicator provides a continuous visual display of the gate opening.
FIELD OPERATION
The Top Shot is “direct drive” which begins to operate immediately when the PTO is engaged. Drive disengagement is made by shutting-off the tractor PTO. It is important that the PTO is engaged at low tractor RPM. On the 5120 and 5126 Top Shots, shear bolt overload protection is provided for both the main auger and the expeller. For proper operation, est ablish and maintain the proper driveline alignment and tractor hookup. Before loading material, adjust the hitch clevis to your tractor in order to obtain a level or forward attitude of the Top Shot tank. Refer to the details.
If the T op Shot is going to be operated in freezing temperatures, review and comply with recommendations in
Winter Operation.
Preparing For Operation Chapter for additional
WINTER OPERATION
When loading and spreading material during winter or in freezing temperatures, the following recommendations apply:
1. After the Top Shot is unloaded and will not be used for some time, follow the SHUTDOWN PROCEDURE, then scrape away any solid material remaining on the inside of the tank or Expeller area.
2. Park the Top Shot with the auger fully raised, the discharge gate fully raised and blocked. Position the jack height so that liquids will run forward to the discharge opening.
3. Before loading the T op Shot again, unblock the discharge gate and engage the expeller to make sure that it is free to rotate. Then, slowly lower the auger to the bottom of the tank and cycle the discharge gate a few times.
NOTE: To eliminate freeze-up in the area under the expeller, open the expeller pan by pushing the trip handle forward, the pan will release. Before resuming operation, close the pan.
NOTE: The pan can be removed after release of the trip handle by lifting it out of the U-Shaped slots on each side of the pan if freeze-up problems persist in this area.
EMERGENCY
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OPERATION
UNLOADING & SPREADING
Packed Material
To unload and spread packed material and prevent unnecessary stress on the drive line components, observe the following guidelines:
1. Make sure the auger is completely lowered.
2. Engage the tractor PTO at as low an RPM as possible. Then, slowly bring the PTO up to the rated RPM.
3. Raise the discharge gate until it is about 1/3 open.
4. Select the desired tractor gear and begin spreading. To achieve the desired coverage, adjust the discharge gate and/or travel speed.
5. When spreading material which is susceptible to bridging, the auger should be cycled up and down, frequently , to provide a more consistent feeding of material into the expeller.
NOTE: Do NOT exceed the rated 540 or 1000 RPM operating speed of your particular model of
Top Shot.
OVERLOAD PROTECTION
When shear bolt failure is detected, stop all operation and follow the EMERGENCY SHUTDOWN PROCEDURE.
Shear bolts are used to provide overload protection in two areas on the 5120 and 5126 Top Shots.
Expeller Drive
The discharge expeller sprocket has two ¼” x 1-1/2” grade 8 shear bolts with locknuts. Additional shear bolts are stored on the expeller front bearing mount.
The following are probable causes for discharge expeller shear bolt failure:
1. PTO is being engaged while RPM’s are too high.
2. A foreign object is present in the expeller.
3. Overfeeding of the expeller due to improper discharge
gate adjustment.
4. Gate is being raised when spreading liquid material,
before expeller is up to operating speed.
Shields open for viewing
Auger Jackshaft
The auger drive sprocket is secured to the auger jackshaft hubwith two 5/16” x 1-1/2” grade 8 shear bolts and locknuts. Additional shear bolts are stored in the chain tensioner bracket.
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OPERATION
CHAIN ROUTING & SPECS
ADJUSTABLE EXPELLER SHIELD
1. Jackshaft Drive Chain
2. Auger Drive Chain
3. Expeller Drive Chain
4. Jackshaft Chain Spring Length - 9-1/2”
5. Auger Chain Spring Length - 13-1/2” - 15”
6. Expeller Drive Chain Deflection - 1/2”-3/4”
All Top Shot models have a multi-position manual adjust expeller shield to direct material and provide the best possible performance for delivery of material.
1000 RPM DRIVELINES
The 5120 T op Shot can be ordered with an optional factory-installed 1000 RPM driveline. Compared to the 540 RPM units, the 1000 RPM driveline equipped unit has a different combination of
drive and driven sprockets, drive chains and a 1000 RPM constant velocity telescoping PTO drive.
AUGER & EXPELLER SPEED OPTIONS
T op Shots are factory equipped with drive components selected to provide the best possible performance for processing basic material and manure types available. In certain materials, conveying and spreading performance can be improved by altering the speeds of the auger, the expeller, or both. See Figure 2 of the Parts Section for optional sprockets.
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OPERATION
CONTROLS & SAFETY EQUIPMENT
Top Shots are provided with several features for operator safety and convenience.
GUARDS & SHIELDS
Whenever possible and without affecting the operation of the Top Shot, guards, shields and/or hinged shields have been used on this equipment to protect potentially hazardous areas. In many places, decals are also provided to warn of potential dangers as well as to display special operation procedures.
AUGER CONTROL
Top Shots have a hydraulically controlled raise/lower main auger to overcome material bridging when unloading hard-packed waste material. The auger can be hydraulically raised from the tractor seat, as necessary. An auger height indicator, visible from the tractor seat, allows the operator to monitor the auger height. When the unit is parked overnight in freezing temperatures, raise the main auger to prevent the auger from freezing against the bottom of the tank.
DISCHARGE GATE CONTROL
The Top Shot has a hydraulically controlled discharge gate with indicator to regulate the amount of material being discharged. In freezing temperatures, leave the discharge gate partially opened when the unit is parked overnight, to prevent the gate from freezing against the bottom of the opening. A discharge gate height indicator, visible from the tractor seat allows the operator to monitor the gate opening.
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OPERATION
HITCHJACK
A jack is furnished with the Top Shot to support the machine when the tractor is disconnected and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to support a loaded T op Shot.
When the jack is not being used to support the T op Shot, it should be relocated to the “storage” position located on the left side of the Top Shot as shown.
SAFETY CHAIN
As required or when desired, the Top Shot should be equipped with a safety chain for transporting the unit on a public highway . Refer to the Transport Chapter for details.
TELESCOPING PTO DRIVE
The telescoping PTO drive is designed to rotate freely inside the drive shield tubes.
The telescoping PTO drive is provided with a spring-loaded locking collar on one end to positively lock the drive connection onto the tractor PTO shaft. Depress the locking collar , against the spring tension, and slide the yoke onto tractor PTO shaft. Release the locking collar and move the yoke ahead or back until the lock engages into the groove on the shaft.
NOTE: When the spreader is not attached to the tractor , the PTO Drive can be conveniently supported by the chain provided as shown. This position is used only when the Top Shot is NOT in operation. Never transport the T op Shot with the PTO in this position.
TRANSPORT LIGHTING
Connect the transport lighting cord that is standard equipment on all Top Shot models to the lighting system 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.
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ADJUSTMENTS
DRIVE CHAIN IDLERS
Expeller Drive Chain Idler
The expeller drive chain is tensioned with an adjustable sprocket Idler. The chain is properly tensioned when the chain can be deflected 1/2” to 3/4" (13-19 mm) with hand pressure.
NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
Auger Drive Chain Idlers
Shield open for viewing
The jackshaft and auger drive chain tighteners are spring loaded.
Use the eye bolt adjustment to achieve a spring length of 9-1/2” on the initial reduction auger drive chain.
The auger final drive chain tension device uses an eye bolt, and S-hook to accomplish adjustment. With the auger in its lowest position, use the eye bolt to achieve a spring length of 13-1/2” to 15” on the final drive chain for obtaining the specified tension.
NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
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Shield open for viewing
Page 27
ADJUSTMENTS
FRONT & REAR AUGER SLIDES
The front and rear auger slide assemblies are retained by adjustment plates with diagonal slots. To adjust, loosen retaining hardware and drive the plates downward with a hammer until the slide assembly is snug against the tank, then re-tighten the retaining hardware. Grease the slide assembly to ensure a leak free seal.
DISCHARGE GATE
The discharge gate is retained by adjustable angles that secure the gate to the tank through diagonal slots. To adjust, loosen retaining hardware and drive the angles downward with a hammer until the discharge gate is snug against the tank, then re-tighten the retaining hardware. Grease the discharge gate to ensure a leak free seal.
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Page 28
SERVICE
EXPELLER
Periodically inspect the expeller teeth for wear or damage. Damaged, broken, or missing expeller teeth will cause excessive machine vibration. Consult with your local H&S dealer for additional ordering information.
AUGER & EXPELLER SPEED OPTIONS
The expeller input drive sprocket can be changed by raising the auger and then removing the indicated sprocket which is retained by a snap ring and set screws.
The auger input drive sprocket change requires removal and disassembly of input shaft.
NOTE: When making sprocket changes, some chain length modifications may be required depending on the condition of the chain and size of the sprocket installed.
SHEAR BOLTS
Expeller Shear Device
The discharge expeller sprocket has two ¼” x 1-1/2” grade 8 shear bolts with locknuts. Access is obtained by opening the expeller shield over the front expeller bearing. Additional shear bolts are stored on the expeller front bearing mount.
To replace the expeller shear bolts, proceed as follows:
1. Disengage the PTO.
2. If the object is not lodged in the discharge door opening,
close the discharge door to stop the flow of material.
3. Shut-off tractor and remove key.
4. Open the expeller shield over the front expeller bearing.
5. Remove any pieces of the shear bolt that may be still in
the shear device.
6. Check to see if the expeller rotates freely . The object may
still be present in the expeller.
7. Trip the expeller pan to clear any material or object.
8. Line up the shear bolt holes by manually rotating the
expeller .
9. Replace both shear bolts using the 1/4” x 1-1/2” Grade 8
shear bolts stored on the expeller front bearing mount.
10. Close the expeller shield, expeller trip pan, and resume
operation.
Shield open for viewing
IMPORTANT: When resuming operation, place the tractor throttle at idle before engaging the PTO.
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Page 29
SERVICE
Main Auger Shear Device
The auger jackshaft hub is secured to the auger drive sprocket with two 5/16” x 1-1/2” grade 8 shear bolts and locknuts. Additional shear bolts are stored on the chain tensioner bracket.
If the auger jackshaft bolts shear, proceed as follows:
1. Disengage the PTO.
2. If an object is lodged in the discharge door opening or inside the tank, raise the discharge door, then raise the main auger.
3. Shut-off tractor and remove key.
4. Open the main shield.
5. Remove any pieces of the shear bolt that may be still in the auger jackshaft shear device.
6. Trip the expeller pan to clear any material or objects.
8. Remove any foreign objects from the discharge door opening or inside the tank
9. Line up the shear bolt holes on the auger jackshaft shear device.
9. Replace both shear bolts using the 5/16” x 1-1/2” Grade 8 shear bolts stored on the chain tensioner bracket.
10. Close the main shield and resume operation.
Shield open for viewing
IMPORTANT: When resuming operation, place the tractor throttle at idle before engaging the PTO.
TIRES & WHEELS
Check the tire pressure after every 50 hours of operation. T ires should be inflated to the appropriate pressure listed in the table.
Model Tire Pressure 5120 295/75R22.5 75 - 80 PSI 5120 385/65R22.5 85 PSI 5120/5126 16.5 x 16.1 – 10 Ply 36 PSI 5126 19L x 16.1 – 10 Ply 32 PSI 5126 425/65R22.5 85 PSI
Wheel lug torque should be checked after every 50 hours of operation and tightened to the appropriate torque.
- Wheel bolts must be tightened at 85-95 ft./lbs. of torque on the 5120/5126.
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Page 30
OPTIONAL FEATURES & ACCESSORIES
NOTE: The optional features & accessories listed in this chapter, are shipped with separate
instruction for installation, as applicable.
1000 RPM PTO DRIVE
The 5120 Top Shot can be ordered from the factory with an optional 1000 RPM drive.
AUGER SPEED OPTIONS
Several different drive sprockets are available to change auger speeds to various spreading needs. Sprockets are available as service parts.
EXPELLER SPEED OPTIONS
Several different drive sprockets are available to change expeller speeds to various spreading needs. Sprockets are available as service parts.
SAFETY CHAINS
An appropriate-sized safety chain, to accommodate the potential weight of the loaded Top Shot, is available.
ELECTRONIC SCALES & COMPONENTS
Model: Digi-Star GT400
An optional factory installed Digi-S tar GT400 scale is available for accurate weight measurement for each load spread. The 5-point weighbar system features 3 modes, Net, Tare and Gross.
Model: Digi-Star NT460
An optional factory installed Digi-St ar NT460 scale system is available for accurate weight measurement and displaying actual tons per acre. The Indicator has GPS capability and stores pounds of manure spread on individual fields.
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Page 31
LUBRICATION
Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the Top Shot.
GENERAL INFORMATION
IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is
performed on hydraulic components, valves, cylinders, hoses, etc.
PTO ASSEMBLY
Keep the male and female shafts of the PTO well lubricated and free sliding. Failure to observe this precaution will result in excessive pressure being required to collapse or extend the assembly while subject to operating torque. This excessive force may damage the main shaft bearings. Never lubricate the shield surfaces. The shield surfaces must be kept dry, as dirt accumulation on them will cause the shields to bind and not rotate. Dented or damaged PTO shields, will also result in excessive force being applied against the jackshaft. Damaged shields also cause difficulty when installing the assembly . If at any time the shields do not turn freely , they should be checked to determine the cause, and repaired or cleaned. To avoid damage to the main drive bearings, avoid turning sharp corners while PTO is running. Start and Stop PTO slowly to avoid damage to the drive line.
WHEEL BEARING LUBRICATION, CLEAN & RE-PACK INSTRUCTIONS
Grease wheel bearings as needed depending on amount of travel.
Annually disassemble and clean parts in a solvent. Pack bearings with a high grade grease. Reassemble, and tighten nut until a slight drag is felt when wheel is turned. Back nut off and insert cotter pin into first hole that you see as you back the nut off, bend cotter pin over and re-install cap.
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Page 32
LUBRICATION
DRIVE CHAINS
The drive chains are lubricated by a automatic chain oiler. Any time that the discharge door is raised, a specified amount of oil is sent to the brushes on each of the chains. The oiler is adjustable to set the amount that is being discharged. This will extend the life of the drive chains. Keeping the chains aligned with sprockets will also lengthen the life of the sprockets and drive chains.
Oiler brushes on all chains.
CYLINDERS
The oiler reservoir is located on the left front side by the scraper and jack storage position.
The discharge gate control cylinder shaft and both front and rear main auger cylinders should also be frequently coated with a rust preventative spray or lubricate since the cylinder shaft may remain extended when not being used for a period of time.
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Page 33
LUBRICATION
GREASING
There are numerous grease fittings on the Top Shot. Lubricated properly and often with a high-quality grease, will prolong the life of the spreader. Replace any missing or plugged grease fittings.
Wipe dirt from the fittings before greasing to prevent the dirt from being forced into the bearing or pivot. Grease should come out around the shaft on sleeve type bearings. To minimize dirt build-up, avoid excessive greasing. After greasing, wipe of f the excess grease from around the outside of the bearings to prevent the accumulation of chaff and grit.
NOTE: Grease all fittings at the intervals of operation listed, before and after storing the Top Shot. Use
a good grade of Lithium-base grease.
Grease Fitting Locations - Grease Every 10 Hours (or Daily)
1. Main Auger Thrust Washer
2. Main Auger Front Bearing
3. Front auger Slide Plate (4 Remote Zerks)
4. Auger Jackshaft (Behind S procket)
5. Idler Arm
6. Input Shaft Bearings (2 Remote Zerks)
7. Over-Running Clutch (2 Places)
2.
1.
3.
6.
4.
7.
-31-
5.
Page 34
LUBRICATION
Grease Fitting Locations - Grease Every 10 Hours (or Daily)
Rear
Auger
Bearing
Rear Auger Slide Plate (4 Zerks)
Expeller Bearings (2 Places)
Axle Hubs
PTO Shaft - As required by Manufacturer
Expeller Pan Release Pivot
Wheel Pivot (Each Side)
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Page 35
DECAL LOCATION
Y our H&S T op Shot was manufactured with operator safety in mind. Located on the Top Shot are various decals to aid in operation, and to warn of danger or caution areas. Pay close attention to all the decals on your Top Shot.
DO NOT REMOVE ANY OF THESE DECALS. IF DECALS ARE LOST, DAMAGED, OR IF YOUR TOP SHOT IS REPAINTED, REPLACE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND SAFETY.
Listed below are the decals on your T op Shot. These decals may be ordered individually by p art number, or by ordering as a complete set.
Part # Quantity Description
311 1 Patent Decal 1494A 4 Do not operate this machine if this decal is exposed. Replace safety shields 1494B 1 Do not remove shields - moving parts inside 1494J 1 Do not clean or work on the machine without first disengaging power 1494K 1 Do not remove shields - moving parts inside 3494A 1 Remote Grease Decal 5896B 1 Rotating driveline 8496 4 H&S Decal 8354 2 H&S/Top Shot/Model # Decal - Side (5120) 8360 2 H&S/T op Shot/Model # Decal - Side (5126) 8350 1 H&S/T op Shot/Model # Decal - Rear (5120) 8355 1 H&S/Top Shot/Model # Decal - Rear (5126) 8353 2 Top Shot Logo Decal (2 - 5120 - 2 - 5126) 8351 2 Model # Decal Side (5120) 8357 2 Model # Decal Side (5126) 8349 1 H&S/Top Shot/Model # Decal - Front (5120) 8356 1 H&S/Top Shot/Model # Decal - Front (5126) 8515 1 Degree of Angle Decal-PTO Shaft 9194A 3 No step - stay clear 9194B 1 Never Allow Riders On This Machine 1 1210B 1 Do not remove shields 1 1599 4 Do not go near leaks 32320 1 Spiral Decal for Main Auger Shaf t-Rear 51010 4 Pinch Point 54033 1 Made in USA 3” 56877 1 540 RPM DECAL 58703 2 Stay Clear of Beaters 66076 2 Located Behind Shield 71188B 1 Jack S torage Position 72203A 1 Help avoid injury - Read and understand the operators manual 82602 2 Crushing Hazard 081312 1 Located behind sprocket 093020 16 Grease zerk decal 093366 1 Operators Manual 102196 1 Lube-CV Joint 1 11209A 1 Pinch Point 1 11209B 3 Stay clear of expeller when rotating or if tractor is running 111209C 4 Keep Out - Disengage all power and shut off tractor engine 1 1210A 1 Discharge gate opening decal 1 121 1176 2 Shear Bolts - Remove broken shear bolt before replacing DCAMB 6 Amber Reflector DCRED 3 Red Reflector L W1 12901 1 Auger Height Indicator Decal TFM97 1 SMV Decal
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Page 36
DECAL LOCATION
51010 58703
DCAMB
111209B
1494K
56877
8515
1494L
1 1210A
9194B
1494B
51010 LW112901
54033
111209C
8350(5120) 8356(5126)
72203A
DCAMB
1494J
1 1599
9194A
10219682602 9194A
1494A
093020
DCRED
1 11209B
11210B
112-11176
3494A
081312
1494A
1 1599
1494A
1 12-11176
1494A
093020
1 1599
58703
51010
58703
1 11209B
51010
093020
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1 11209B
DCAMB
Page 37
8354(5120) 8360(5126)
DCAMB
8496
DECAL LOCATION
8351(5120)
111209C
8357(5126)
8496
8353
1 1599
8353
8496
093366
093020
8351(5120) 8357(5126)
71 188B
DCAMB
DCAMB
58703
111209C
093020
8496
9194A
8354(5120) 8360(5126)
82602
DCAMB
8349(5120) 8355(5126)
31 15896B
1 11209A
102196
TFM97
DCRED
093020 51010
1 1599 111209C
DCRED
093020
32320
-35-
Page 38
TROUBLESHOOTING
NOTE:This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the
extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition.
PROBLEM CAUSE REMEDY
1.) Material NOT discharging from expeller
2.) Auger will not turn Shear bolts are sheared.
3.) Expeller not turning Shear bolts have sheared.
4.) Chains are jumping drive sprocket teeth
5.) Excessive chain and/or sprocket wear.
6.) Drive chain(s) will NOT stay properly tensioned.
7.) Uniformity of spread or discharge rate not acceptable
Discharge gate is NOT open.
Expeller is NOT operating.
Expeller is obstructed.
Auger is NOT turning.
Open gate.
See item #3
Activate gate to free obstruction
See item #2 Replace shear bolts.
Drive chain not on sprocket.
Reinstall/replace chain. Sprockets MUST be properly aligned. Replace shear bolts
Drive chain not on sprocket. Inadequate chain tension.
Sprocket teeth or chains
Reinstall/replace chain. Adjust chain tension. See details in Adjustments Chapter.
Replace sprocket or chain. excessively worn. Sprockets are NOT properly aligned.
Improper shear bolts being used.
Inadequate chain tension. Tensioner spring(s) NOT properly adjusted.
Idler pivot arm(s) binding.
Tensioner spring(s) broken
Re-align sprockets.
Install proper shear bolts
listed in Operations
Chapter.
See item #6
Adjust tensioner spring(s).
Lubricate idler arm(s) to
pivot freely.
Replace spring(s). or stretched. Difficult to spread material. Change expeller or auger
speed sprockets.
-36-
Page 39
SERVICE NOTES
-37-
Page 40
SPECIFICATIONS
5120
Cubic Ft. Struck Level 268.6 Gallon Capacity 2009 Tank Length 16’ Overall Length 22’ 8” Tank Width - Top 76” Auger Diameter 24” Poly Lined Tank Left Side Overrunning Clutch Yes Shear Bolt Protection Yes PTO 540 RPM Std.
Expeller Size 40” Front and Rear Splashguards Weight 6,860#
Side Loading Height 69” 68.5” Height @ Rear Splash 70” 69.5” Height @ Front Splash 76” 75.5” Overall Width 85” 91”
Side Loading Height 72.5” 72” Height @ Rear Splash 73.5” 73” Height @ Front Splash 79.5” 79” Overall Width 85” 91”
Side Loading Height 74.5” 74” Height @ Rear Splash 75.5” 75” Height @ Front Splash 81.5” 81” Overall Width 85” 91”
Note: 385x22.5 Truck Tires will NOT fit on the Drop Axle
General Specs
1000 RPM Opt.
Yes
Drop Axle Specs
w/295 x 22.5 Tires
Standard Axle Specs
w/295 x 22.5 Tires
High Axle Specs
w/295 x 22.5 Tires
Drop Axle Specs
w/16.1 x 16.5 Tires
Standard Axle Specs
w/16.1 x 16.5 Tires or
385x22.5 Truck Tires
High Axle Specs
w/16.1 x 16.5 Tires or
385x22.5 Truck Tires
SPECIFICA TIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
-38-
Page 41
SPECIFICATIONS
5126
Cubic Ft. Struck Level 347 Gallon Capacity 2596 Tank Width - Top 87” Tank Length 16’ Overall Length 22’ 8” Auger Diameter 24” Poly Lined Tank Left Side Overrunning Clutch Yes Shear Bolt Protection Yes PTO 540 RPM Std.
Expeller Size 40” Front and Rear Splashguards Weight 7,880#
Side Loading Height 81” 83” 84” Height @ Rear Splash 82” 84” 85” Height @ Front Splash 88” 90” 91” Overall Width 103” 102” 105”
General Specs
1000 RPM Opt.
Yes
Specs
w/16.1 x 16.5
Tires
Tires
Specs
w/19L x 16.1
Specs
w/425x22.5
Tires
SPECIFICA TIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE
Page 42
H&S MFGH&S MFG
H&S MFG
H&S MFGH&S MFG
products approved
for the
FEMAFEMA
FEMA
FEMAFEMA
..
CO CO
.
CO
..
CO CO
..
.
..
SEAL OF QSEAL OF Q
SEAL OF Q
SEAL OF QSEAL OF Q
UU
ALITYALITY
U
ALITY
UU
ALITYALITY
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