H&S 2112, 2180 Operator's Manual

Page 1
Standard Duty
Spreader
21122112
2112
21122112
OPERAOPERA
OPERA
OPERAOPERA
TT
OR’S MANUOR’S MANU
T
TT
OR’S MANUOR’S MANU
ALAL
AL
ALAL
W ARNING
Revisio Starting Serial #811PD12001
n #01
2608 S. HUME AVE. , MARSHFIELD, WI 54449
READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY OR DEATH.
HSMFG0918
(715) 387-3414 FAX (715) 384-5463
www.hsmfgco.com
Part #71215
Page 2
CONTENTS
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Manufacturer’s Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Pre-Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Delivery Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Safety Information - Be Alert Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Information - Explanation of Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Safety Information - Warning - Owner Must Read and Understand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cap Screw Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Set - Up & Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Preparing for Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lubrication Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21
Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Service Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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DEALER PRE-DELIVERY CHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RET AIN FOR RECORDS
After the Manure Spreader has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily .
Manure spreader was not damaged in shipment. Check for dents and loose or missing
parts. Report damage immediately to H&S Manufacturing Co., Inc.
All bolts and fasteners are tight. Manure spreader has been correctly assembled according to instructions in this manual. All grease fittings have been lubricated. Gearbox is filled to proper level. Guards and shields are secure.
Wheels are properly mounted to torque specifications. Tires are inflated to correct pressure.
Drive chain tension and alignment is correct. Decals are in place and legible. Main apron chains are adjusted properly .
Connect the manure spreader to a proper horsepower tractor and attach the PTO. Run the
(Remove Dealer File Copy At Perforation)
manure spreader and make sure all components operate properly.
PTO guard turns freely. Main apron operates smoothly . Implement and all components are functioning properly .
Model Number
Dealer’s Name
Serial #
Inspection Date
Signature of Pre-Delivery Inspector
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Intentionally Left Blank
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DEALER DELIVERY CHECK LIST
AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS
This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this Manure Spreader is delivered.
Check off each item as you explain it to the customer. This delivery check list, when properly filled out and signed assures the customer that the
Pre-delivery service was satisfactorily performed.
Explain to the customer that the pre-delivery inspection was made.
Explain to the customer all the safety precautions they must exercise when operating
this unit.
Explain recommended loads for different types of materials.
Explain to customer that regular lubrication is required for proper operation and long life of
machine.
(Remove Dealer File Copy At Perforation)
Show customer the lubrication section of Owner’s Manual.
Give the customer Owner’s Manual and make sure they read and understand all operating
and service instructions.
Have the customer sign a completed “Warranty Registration”, and mail it.
Date Delivered
Dealer’s Name
By
Signature of Original Buyer
Note: Warranty is not valid until warranty card is completed and returned to H&S Mfg. Co., Inc.
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Intentionally Left Blank
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SAFETY INFORMA TION
BE
YOUR SAFETY
IS INVOL VED.
ALERT!
THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.
H&S MANUF ACTURING CO., INC.
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SAFETY INFORMATION
Keep signs in good condition. Immediately replace any missing or damaged signs.
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury .
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word; DANGER, W ARNING, or CAUTION - is used with the safety-alert symbol. DANGER identifies the most serious hazards.
Safety signs with signal word DANGER or WARNING are typically near specific hazards.
General precautions are listed on CAUTION safety signs.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual, and all safety signs on your machine. Follow all recommended precautions and safe operating procedures.
OBSERVE MAXIMUM TRANSPORT SPEED
The maximum transport speed for this implement is 32 km/h (20 m.p.h.).
Some tractors are capable of operating at speeds that exceed the maximum transport speed of this implement. Regardless of the maximum speed capability of the tractor being used to tow this implement, do not exceed the implement’s maximum transport speed.
Exceeding the implements maximum transport speed can result in:
* Loss of control of the tractor/implement combination * Reduced or no ability to stop during braking * Implement tire failure * Damage to the implement structure or its components
Use additional caution and reduce speed when towing under adverse surface conditions, when turning, and when on inclines.
Do not attempt transport if the fully loaded implement weighs more than 1.5 times the weight of the tractor.
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SAFETY INFORMATION
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SAFETY INFORMATION
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SAFETY INFORMATION
TRACTOR:
This operators manual uses the term “Tractor” when identifying the power or the towing source.
WARNING
TO PREVENT SERIOUS INJURY OR DEATH
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.
KNOW HOW TO STOP UNLOADING MECHANISM BEFORE STARTING IT. If the machine becomes clogged,
allow all mechanisms to stop before cleaning or working on the machine.
DO NOT get off the tractor while the spreader is in operation. DO NOT attempt to perform maintenance or repair with tractor running and PTO engaged. DO NOT step up on machine at any time. NEVER manually feed material into the beaters. DO NOT allow minors to operate or be near the machine. DO NOT ALLOW PERSONNEL OTHER THAN THE QUALIFIED OPERATOR NEAR THE MACHINE.
Before starting tractor, be sure PTO shields turn freely and PTO is securely locked to tractor. DO NOT clean, adjust, or lubricate the machine when any part is in operation. Keep hands, feet, and clothing away from beaters when they are revolving. Loose or floppy clothing should not be worn by the operator. Be sure the machine is clear of people, tools, and other objects before engaging PTO.
DO NOT step over power take off shaft. Stay clear of PTO at all times. NEVER start manure spreader until all guards and safety shields are secured in place.
disengage the PTO. S top the tractor engine, remove ignition key, and
H&S always takes the operator and their safety into consideration and guards exposed moving parts for their protection. However , some areas cannot be guarded or shielded in order to assure proper operation. In addition, the operators manual and decals on the machine itself warn you of further danger and should be read and observed closely .
Study The Above Safety Rules
A TTENTION - BE ALERT - YOUR SAFETY IS INVOLVED
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SET -UP & ASSEMBLY
NOTE: Determine right or lef t side of the Manure Spreader by viewing it from the rear . If instructions or
parts lists call for hardened bolts, refer to the Cap Screw Torque Value Chart.
PREPARING MANURE SPREADER
The Manure Spreader may be shipped without the wheels/tires inst alled.
1. Attach the wheels with tires, using the lug nuts furnished and torque the mounting hardware to
the appropriate torque. Wheel bolts should be tightened at 60-65 ft./lbs. of torque.
2. Check the tires and inflate to the recommended pressure. (10.00 - 15 tires to 40 Pounds).
3. Check for proper assembly and adjustment and make sure that all bolts are tightened.
4. Securely retighten after a few hours of operation, as bolts can loosen up on new machinery.
5. Lubricate the machine completely , check the oil level of the gearbox, fill if necessary.
TRANSPORTING
SAFETY
Follow state and local regulations when towing farm equipment on public highways. Check with local law enforcement agencies for your own particular regulations. Unless otherwise prohibited, use a slow-moving vehicle emblem. Never tow the manure spreader on a public highway at a speed greater than 20 m.p.h. (32 kph).
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PREPARING FOR OPERA TION
TRACTOR CONNECTIONS
Tractor Hitch
Fasten the spreader hitch to the drawbar with a hitch pin with a safety locking device. Remove the weight from the jack (jack is not to be used when spreader is loaded). Remove jack from pipe mount and place on convenient storage mount located on the left front of spreader. This allows protection of jack from tractor tires during turns. The hitch of the spreader is designed for a standardized tractor hitch. Adjust the drawbar so that it is 13 to 17 inches above the ground. Extend or shorten it so that the horizontal distance from the end of the tractor power takeoff shaft to the center of the hitch pin hole is 14 inches for 540 PTO as shown in drawing. An improperly located hitch point may cause damage to the universal joints of the power takeoff. Secure the drawbar so that the hitch pin hole is directly below the power drive line.
PTO
Attach the PTO of the spreader to the tractor by sliding the spring loaded locking collar on PTO yoke rearward, then sliding it onto the tractor PTO shaft. Release spring loaded collar. Be sure the pins fall into the groove of the tractor PTO shaft and collar snaps forward into locking position.
CAUTION: Do not use a steel hammer to aid in joining PTO parts.
If this implement is attached to a tractor with a clevis hitch (hammer-strap) style drawbar, the hammer-strap must be removed to prevent damage to the IID guarding and the IID telescoping members. [See Figure1]
If this implement is attached to a tractor with an offset in the drawbar, be certain it is in the down position to prevent damage to the IID guarding and the IID telescoping members. [See Figure 2]
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OPERATION
LOADING
In freezing weather, make cert ain that the apron chain is not frozen to the spreader floor or any lumps of manure are frozen to the floor. Begin loading the spreader at the front end and work toward the rear until loading is completed. Loading this way permits the material to be spread uniformly . Loading front to rear is particularly important when the spreader is loaded by a mechanical loader because this type of load requires more power to spread than others loads. When hauling extremely heavy materials with a large portion of dirt, it may be necessary to reduce the load size to prevent excessive shear bolt breakage. Never dump material onto the beater . Do not use extra sideboards. Do not overload the manure spreader. Overloading decreases spreading effectiveness. Do not load more than 15 inches above the beater .
SPREADING
NOTE: Two speed apron drive and beater engage/disengage mechanisms are contained in a single
gearbox at the rear of spreader. This gearbox is controlled by one rope leading to the tractor.
1.
Make sure that the gear box is in the “low” position, with the shifter dog all the way to the “low” side of
the indicator slot.
2. Raise the hydraulic endgate (if so equipped).
3. Throttle tractor down, engage PTO, then increase the throttle to 540 RPM’s and begin moving.
4. The apron speed may be increased from 4-1/2 fpm to 8-1/2 fpm (at 540 RPM) by pulling once on the control rope until the shifter stops and locks into the “high speed” position. The beater will continue to operate in this position.
5. When the spreader is almost empty , the bed can be cleaned out by again, pulling once on the control rope until the shifter dog locks into the “clean-out/beater disengaged” position. The beater will stop, and the apron will continue to run in the “high” speed position, thus saving unloading time.
6. When spreader is empty, SHUT OFF PTO. With the PTO off, pull the control rope once again and release it. The shifter will return to the “low” position, ready to begin unloading the next load.
DO NOT SHIFT FROM CLEAN OUT TO LOW POSITION WITH THE PTO RUNNING.
7. NEVER operate the spreader with a PTO speed greater than 540 RPM.
Low Speed
High Speed
Clean Out
FAILURE TO FOLLOW THE RECOMMENDED ADJUSTMENTS WILL VOID WARRANTY
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ADJUSTMENTS
DRIVE CHAIN
To adjust the main drive chain, turn the nut on the adjusting rod (located at the left hand front side of spreader) clockwise. There should be 1/2 inch deflection at the center of drive chain. Over tightening or too loose of a chain, will result in excessive wear on the bearing, chain and sprockets.
Adjusting Rod Nut
(Drive Chain)
MAIN APRON CHAIN
Shield Removed
For Clarity
1/2” deflection at the
center of drive chain
Adjust the apron by tightening the adjusting bolts located at the front of the spreader until the apron chain rests lightly on top of the chain guides located below the axle. NOTE: Tighten the adjusting bolts on each front corner equally on each side so that the apron slats run parallel with the ends of the bed. The apron will be damaged if the machine is operated with one end of the apron slats running ahead of the opposite end. Do not tighten the apron chains excessively.
APRON DRIVE CHAIN
Maintain proper tension on the apron drive chain. There should be a 1/4“ deflection at the side of the chain when properly adjusted. To adjust, loosen the bolt holding the tightener. Slide the tightener against the drive chain and retighten the bolt. Failure to maintain proper tension will result in excessive wear to the chain and sprocket.
Tightener Bolt
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Shields
Removed
for
Clarity
Tightener Bolt & Bracket
Page 19
SERVICE
SHEAR BOLT
The beater and apron drive are protected by one shear bolt. Two extra shear bolts are provided. Shearing of the bolt is normally due to foreign objects in the manure, or starting the spreader PTO too quickly with high tractor RPM’s. Always use H&S shear bolts.
Shear
Bolt
Shields Removed For Clarity
BEATER
The beater paddles are welded to the beater tube. Replacement of these paddles should be performed by authorized service personnel who are competent welders. When replacing paddles, the sharp edge of the teeth must lead in the direction of beater travel.
WHEEL HUBS
To service or adjust the wheel hubs, tighten the castellated nut on the spindle to the point where there is no end-play and a slight drag on the bearings. Replace the cotter key with a new one of the correct size.
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SERVICE
TIRES & WHEELS
Check the tire pressure after every 50 hours of operation. Tires should be inflated to the appropriate pressure listed in the table.
Tire Pressure
10.00x15 40 PSI
Wheel lug torque should be checked after every 50 hours of operation and tightened to the appropriate torque.
Wheel bolts must be tightened between 60-65 ft./lbs. of torque.
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OPTIONAL EQUIPMENT
REAR PAN
The rear pan shown is optional equipment.
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LUBRICATION
The operator should become familiar with all lubrication points and establish a systematic routine to insure complete and quick lubrication of the machine.
GENERAL INFORMATION
IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is
performed on hydraulic components, valves, cylinders, hoses, etc.
GREASE FITTINGS
There are numerous grease fittings on the spreader, If these are lubricated properly and of ten enough, it will prolong the life of the spreader. (Grease every 20 hours, also before storage and after power washing.) Make certain that the grease fittings are free of paint and dirt. Force a high-quality grease into them until the grease comes out around the shaft on the sleeve-type bearings. On the sealed ball bearings, grease should be added slowly until a slight bead forms at the seals indicating the correct amount of lubricant. Wipe off excess grease to prevent the accumulation of chaff and grit around the bearings.
GEARBOX
Before using your new machine, check the oil level in the gearbox located at the left rear of the spreader . Keep the gearbox filled to the center of the top shaft of the gearbox with 75W90 gear lube.
DRIVE CHAINS
Lubricate the drive chains with a light machine oil. Keep chains aligned with sprockets, this will lengthen the life of the sprockets and chain. Lubricate chains often.
PTO ASSEMBLY
Care must be taken to keep the male and female driving elements well lubricated and free sliding. Failure to observe this precaution will result in excessive pressure being required to collapse or extend the assembly while subject to operating torque. This excessive force may damage or displace the jackshaft bearings. DO NOT lubricate the shield surfaces. The shield surfaces must be kept dry, as dirt accumulation on them will quickly cause these units to bind and not rotate. Care should also be taken to be certain that the rotating integral shields are not dented or damaged, as this also will result in excessive force being applied against the jackshaft. Damaged shields also cause obvious difficulties when installing the assembly. If at any time the shields do not turn freely , they should be checked to determine the cause, and repaired or cleaned. To avoid damage to the main drive bearings, avoid turning sharp corners while PTO is running.
Start and Stop the PTO slowly to avoid damage to the drive line.
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LUBRICATION
GREASE ZERK LOCATIONS
(1) on each front idler
sprocket behind the shields
(1) at each end of
the PTO shaft
(1) at each end of
the input shaft
(1) on jack
(1) on the side shaft
(1) on each end of
the drive shaft
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DECAL LOCA TION
Your Manure Spreader was manufactured with operator safety in mind. Located on the Manure Spreader are various decals to aid in operation, and warn of danger or caution areas. Pay close attention to all decals on your Manure Spreader.
DO NOT REMOVE ANY OF THESE DECALS. IF THE DECALS ARE LOST, DAMAGED, OR IF THE MANURE SPREADER IS REPAINTED, REPLACE THE DECALS. REMEMBER: DECALS ARE FOR YOUR PROTECTION AND INFORMATION.
Listed below are the decals on your Manure Spreader . These decals may be ordered individually by part number or by ordering a complete set.
PART # QTY DESCRIPTION
311 1 Patent Numbers 1494A 2 Warning - Do Not Operate 1494J 2 Warning - Do Not Clean 1494K 3 Warning - Do Not Remove Shields 1494L 1 Danger - Rotating Driveline 3894 2 Warning - Do Not Operate 9194A 1 Danger - No Step 9194B 1 Danger - Never Allow Riders 12794 3 Warning - Do Not Remove Shields 54033 1 Made in the U.S.A. 66076 3 Grease Zerk Located Behind Shield 71201 1 H&S Logo Decal LH 71203 1 H&S Logo Decal RH 71206 1 H&S Logo Decal Front 71209 1 2112 Model Decal Front 71205 2 2112 Model Decal LH & RH Side 71494A 3 Warning - Do Not Operate 72203A 1 Warning - Help Avoid Injury 82602 1 Warning - Crushing Hazard 82793 1 Warning - Disengage PTO before Shifting 081312 1 Grease Zerk Located Behind Sprocket 093466 1 Maximum Operating Speed - 540 RPM 093020 6 Grease Zerk 1 121 1 1 76 1 Shear Bolts 1 11593A 2 Danger - Stay Clear of Beater DCRED 1 Red Reflector
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1494K
12794
DECAL LOCATION
71494A
(under shields)
12794
1 11593A
71205
1 11593A
71201
093020
093020
1494K
71203
1494J
66076
71205
3894
DCRED
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DECAL LOCATION
12794
54033
82602
71209
1494K 311
82793
9194B
66076
71206
72203A
1 1211 176
1494J
71494A
3894
66076
9194A
093466
1494L
093020
9194B
081312
093020
(behind shield)
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1494A
093020
(behind shield)
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TROUBLESHOOTING
WARNING: MAKE SURE THA T THE TRACTOR IS SHUT OFF AND SPREADER CAN NOT MOVE BEFORE SERVICING THE MANURE SPREADER. MAINTENANCE AND REPAIR SERVICE WORK TO BE PERFORMED BY A QUALIFIED SERVICE PERSON ONLY.
TROUBLE... POSSIBLE CAUSE... POSSIBLE REMEDY ...
Beater Does Not Turn PTO Not Turning Engage Tractor PTO
Beater Not Engaged Engage Beater
Shear Bolt Sheared Replaced Shear Bolt
Front Drive Chain Off, Replace or Repair Front Broken, or Missing Drive Chain
Beater to Gear Box Att aching Replace Sheared or Missing Bolts Sheared or Missing Beater Bolts
Beater Drive Sprocket Key Replace Sheared or Missing Sheared or Missing Key
Beater Will Not Disengage Beater Engage/Disengage Re-adjust or Replace Cable
Cable Stretched or Broken
Apron Does Not Turn PTO Not Turning Engage Tractor PTO
Shear Bolt Sheared Replace Shear Bolt
Front Drive Chain Off, Replace or Repair Front Broken, or Missing Drive Chain
Main Apron Broken Replace or Repair Main Apron
Keys on Main Apron Shaft Replace Sheared or Missing Sheared or Missing Keys
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SERVICE NOTES
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Page 30
H&S MFGH&S MFG
H&S MFG
H&S MFGH&S MFG
products approved
for the
FEMAFEMA
FEMA
FEMAFEMA
..
CO CO
.
CO
..
CO CO
..
.
..
SEAL OF QSEAL OF Q
SEAL OF Q
SEAL OF QSEAL OF Q
UU
ALITYALITY
U
ALITY
UU
ALITYALITY
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