HP Velotechnik trikes User Manual

Operating manual and service instructions for HP Velotechnik tricycles
Sept. 2014
. . . recline in style!
2015
recumbent technology
HP
www.hpvelotechnik.com
Velotechnik
The upper picture shows the Scorpion fs 26 S-Pedelec, the lower picture shows the Scorpion fs 26. Relevant component are alike on all tricycles depending on the model and individual configuration.
Parts marked with "*" are options or required for S-Pedelec when using on public roads in the scope of German StVZO (German traffic regulations) Parts marked with " **" belong to the optional electric assist system.
Introduction
Dear customer,
thank you for buying a recumbent tricycle designed by HP V and congratulations on the purchase of your new recumbent tricycle! With this high-quality touring tricycle, you will enjoy many years of ex­hilarating riding pleasure.
Your safety and your satisfaction are our main concern. On the follow­ing pages, this manual will inform you about important safety issues as well as maintenance and care instructions.
Even if you have many years of experience with bicycles please do take your time to read this manual carefully before the first ride. Your re­cumbent tricycle is designed with the latest recumbent technology by HP V
In this manual you will find detailed instructions on how to optimize your tricycle to meet your demands and riding style as well as your size and weight. In addition to this, we have put together a collection of in­formation on care and maintenance as well as special technical advice from our engineers. Important: Please send us the attached warranty registration form for your extended warranty (see page 90.)
This guide helps you to keep your tricycle in perfect condition so you will always experience maximum fun, comfort and safety.
Enjoy yourselves and have a great ride!
Paul J.W. Hollants, Dipl.-Ing. Daniel Pulvermüller
and the HP V
ELOTECHNIK
ELOTECHNIK that partly needs special treatment and care.
ELOTECHNIK team
Content
Safety instructions 2
General safety instructions 2
Intended use 3 Load capacity 5 Final assembly 7 Bolts and nuts 7 Quick release levers 8 The first miles 8
Safety instructions (bicycle) 9
Legal requirements 9 No alteration of parts 9 Frame number and identification marks 9 Added parts and accessories 10 Fairings 11 Replacement of parts 11 Do not take kids with you 11 Pedelec system 11 Trailer on Scorpion fs 26, Scorpion plus 26 11
Trailer on Scorpion, Scorpion fx,
Scorpion fs, Scorpion plus 20 12
Trailer on Gekko und Gekko fx and
Gekko fx 26 12
Safety instructions (S-Pedelec) 13
Legal requirements 13 Exchanging parts 13 Identification plate 14 Added parts and accessories 14 S-Pedelec system 15 No riding without accumulator 15 No alteration of parts 15 Do not take kids with you 15 Trailers 15
Riding a recumbent tricycle 16
Learning the new riding technique 16
Handling instructions 16
How to ride correctly and safely 17 Slowly increase the strain 18
Adjusting your new tricycle 19
Adjusting the seat position 19
The BodyLink®-Sitz for Scorpion,
Scorpion fx, Scorpion fs, Scorpion fs 26 / S-Pedelec /Enduro, Scorpion plus 20 /26 19
Seat cushion 21 Raincover 22
The ErgoMesh®-seat for Scorpion,
Scorpion fx, Scorpion fs, Scorpion fs 26 /S-Pedelec /Enduro, Scorpion plus 20 /26 22
The Gekko und Gekko fx mesh-seat 23 The head rest 24
Adjusting to your size 25
Adjusting the front boom 25
Adjusting the length with front boom quick
adjust 28
Adjusting the handlebars 29
A good setting for the handlebars 29
Setting the width and angle on Scorpion,
Scorpion fx, Scorpion fs, Scorpion fs 26 /S-Pedelec /Enduro, Scorpion plus 20 /26 29
Setting the angle of the handlebar on
Gekko, Gekko fx and Gekko fx 26: 30
Adjusting the cable length 31 Handlebar grips 31
Folding 32
Taking off the seat 32
Folding of Scorpion, Scorpion fx,
Scorpion fs 20 32
Folding the Scorpion fs 26 /Enduro
/S-Pedelec, Scorpion plus 20 /plus 26 33
Mounting the seat 35 Folding the Gekko fx / Gekko fx 26 36
Lighting system 42
Lighting systems for bicycles 42 Lighting system of the S-Pedelec 44
Brakes 45
Handling of the brakes 45 Maintenance of the brakes 46
Gear system and chain 49
Handling of the gear system 49 Adjusting the gear system 50 Chain 51 Chain tubes 52 Replacing the tubes 53 Chain roller 54
Content
Wheels 56
Disassembling the front wheels 56 Tyres 56
Front wheels of Scorpion, Scorpion fx,
Scorpion fs and Scorpion fs 26, Gekko, Gekko fx and Gekko fx 26 57
Rear wheel of Scorpion, Scorpion fx,
Scorpion fs, Gekko and Gekko fx 57
Rear wheel of Scorpion fs 26 and
Gekko fx 26 57
Wheels of Scorpion fs 26 S-Pedelec 57 Spokes 58
Headset 59
Adjusting the headset on
Scorpion, Scorpion fx, Gekko, Gekko fx and Gekko fx 26 59
Wheel alignment 60
Measuring toe-setting on Scorpion,
Scorpion fx, Gekko, Gekko fx and Gekko fx 26 60
Measuring toe setting on Scorpion fs,
Scorpion fs 26 /Enduro /S-Pedelec, Scorpion plus 20 and Scorpion plus 26 60
Adjusting toe setting 60
Setting of camber angle on Scorpion fs,
Scorpion fs 26 /Enduro /S-Pedelec, Scorpion plus 20 and Scorpion plus 26 (informations for bicycle mechanics) 63
Adjusting the suspension 65
Suspension and damping of Scorpion,
Scorpion fx, Scorpion fs, Scorpion fs 26 /Enduro /S-Pedelec, Scorpion plus 20 and Scorpion plus26 65
Rear suspension element 67
Adjusting the rear suspension element of
Scorpion, Scorpion fx, Scorpion fs, Scorpion fs 26 /Enduro /S-Pedelec, Scorpion plus 20 and Scorpion plus 26 67
Steel spring rear shock DV-22 67 Air shock ROCKSHOX Monarch 70
Front suspension elements 73
Adjusting and maintenance on the front
suspension of Scorpion fs, Scorpion fs 26 /Enduro /S-Pedelec, Scorpion plus 20 and Scorpion plus 26 73
Swing arm pivot 81
Swing arm pivot of Scorpion, Scorpion fx
Scorpion fs, Scorpion fs 26 /Enduro /S-Peldelec, Scorpion plus 20 / 26 81
Mudguards 82
Front mudguards 82
Mounting of front mudguard on
Scorpion fs, Scorpion fs 26 /Enduro /S-Peldelec, Scorpion plus 20 / 26 82
Mounting of front mudguards on Scorpion,
Scorpion fx Gekko, Gekko fx and Gekko fx 26 83
Water bottle cages 84
Water bottle cage 84
Water bottle cages for ErgoMesh®- and
Gekko-seats 84
Water bottle cages for BodyLink®-Sitz 84
Maintenance and care 85
Maintenance routine 85
Wear and Tear 85 Cleaning and conservation 85 Storing the bicycle 87 Transport in the car 87
Tightening torques 88
Table of tightening torques for Scorpion,
Scorpion fx, Scorpion fs, Scorpion fs 26 /Enduro/ S-Pedelec and Scorpion plus 20 / 26 88
Tightening torques for Gekko,
Gekko fx and Gekko fx 26 89
Warranty 90
Warranty policy 90 Warranty pass 91
Service plan 98
Content
Safety instructions
General safety instructions
The manuals of component manufacturers such as the brake manufacturer, the gear sys­tem manufacturer, and the pedal manufac­turer also belong to this manual. They give detailed information on operating and main­taining these specific parts. Please read the manuals of the part manufacturers as carefully as this manual. Please provide this manual to any other user of your recumbent before us­ing it.
The maintenance and adjustment of this re­cumbent partly requires special tools and skills. Do only works within your limits and, for the purpose of your own safety, do not go beyond.
Should you be uncertain at any point, get in contact with your local dealer. The instruc­tions in this manual apply only to a completely assembled HP V dard parts from the series production of
ELOTECHNIK. On special demand
HP V
ELOTECHNIK delivers frame kits to put a
HP V specialist dealer in a position to assemble a tricycle individually. In this case the manuals on the operation and maintenance of the parts only represent a guideline, please read every manual of every part manufacturer separately.
ELOTECHNIK tricycle with stan-
The specialist dealer is responsible for the ex­pert assembly, please contact him for detailed information! A tricycle that has been assem­bled from a frame kit must always be tested and approved by a qualified bicycle mechanic before your first ride.
The texts in the grey boxes are particularly important for your safety. Please read the carefully. The signs explained below will be used in this document without beeing ex­plained again!
Danger! Texts that begin with "Danger!" mark an immediate danger for your life and your health. Please read them carefully.
Attention! Hints with the text "Attention" are important for you safety1
2
General safety instructions
Intended use
Use your HP V S-Pedelec only for intended use according to model description below.
This tricycle is not designed for the use in rac­ing and off-road riding, for jumping or acro­batics, and you must not ride across curbs, stairs, etc.
Damage through inappropriate use, assembly errors, accidents or similar activities and wilful damage results in the loss of any warranty.
The intended use also includes the precise observation of the prescribed usage and main­tenance regulations and instructions.
ELOTECHNIK bicycle and
The Scorpion fs:
Safety instructions
The Scorpion fs 26 and Scorpion fs 26 enduro
Your Scorpion fs 26 is a tricycle for the use on streets and paved roads. Unpaved roads and light offroad riding is only allowed with decreased maximum load.
The 26 Inch rear wheel allows a stable and dynamyc ride. Due to the folding hinge, the tricycle can easily be stowed and transported compactly.
Your Scorpion fs 20 is a tricycle for the use on streets and paved roads. The full suspen­sion technology also allows riding on unpaved roads and light offroad riding.
The 26 Inch rear wheel allows a stable and dynamyc ride. Due to the folding hinge, the tricycle can easily be stowed and transported compactly.
3
General safety instructions
The Scorpion fx
Your Scorpion fx 20 is a tricycle for the use on streets and paved roads. For a higher rid­ing comfort it has a suspension on the rear wheel.
Due to the folding hinge, the tricycle can eas­ily be stowed and transported compactly.
The Scorpion fs 26 SPedelec
The Scorpion fs 26 S-Pedelec is driven by a powerful and silent 500 W rear hub motor. The high capacity lithium-ion battery can be recharged while driving due to the recupera­tion mode to enlarge the operating distance, when the motor is used as a generator.
The throttle mode enables the system to ac­celerate the Scorpion fs 26 S-Pedelec up to 20 km/h (12 mph)
Scorpion plus 26
The Scorpion
Your Scorpion is a tricycle for the use on streets and paved roads. For a higher riding comfort it has a suspension on the rear wheel.
4
Your Scorpion plus 26 is a tricycle for the use on streets and paved roads. Unpaved roads and light offroad riding is only allowed with decreased maximum load.
The high and upright position provides an ex­cellent overview. The wide and open frame design allows easy acces and excellent tipping
General safety instructions
stability. Due to the folding hinge, the tricycle can easily be stowed and transported com­pactly.
Scorpion plus 20
Your Scorpion plus 20 is a tricycle for the use on streets and paved roads. Unpaved roads and light offroad riding is only allowed with decreased maximum load.
The high and upright position provides an ex­cellent overview. The wide and open frame design allows easy acces and excellent tipping stability. Due to the folding hinge, the tricycle can easily be stowed and transported com­pactly.
The Gekko fx
The Gekko is a tricycle for the use on streets and paved roads. Without removing the seat, the tricycle can be folded very compactly to be stowed and carried on rollers that are mounted on the seat.
The Gekko fx 26
The Gekko is a tricycle for the use on streets and paved roads. The 26" rear wheel gives benefits in terms of rolling resistance and the tricycle can traverse obstacles far more easily. Without removing the seat, the tricycle can be folded very compactly to be stowed and carried on rollers that are mounted on the seat.
Safety instructions
The Gekko
The Gekko is a tricycle for the use on streets and paved roads.
Load capacity
It is important to adjust the spring stiffness of the suspension according to the load, see the chapter about adjusting the suspension in this manual, page 65.
5
General safety instructions
Scorpion fs 26 /Enduro /S-Pedelec,
The maximum load (rider + luggage) is 140 kg (308 lbs). The maximum total weight (bicycle + rider + luggage) is 160 kg (352 lbs). The lo­wer limit is valid. With a coupled trailer, the maximum total weight must not exceed 160 kg (352 lbs). When riding off road and on unpaved roads the maximum load is 110 kg (242 lbs), the maximum total weight is 130 kg (286 lbs).
The permitted axle load is 100 kg (220 lbs) on the front axle and 95 kg (209 lbs) on the rear axle.
Scorpion, Scorpion plus 20 /plus 26 Gekko
The maximum load (rider + luggage) is 150 kg (330 lbs). The maximum total weight (bicycle + rider + luggage) is 170 kg (374 lbs). The lower limit is valid. With a coupled trailer, the maximum total weight must not exceed 170 kg (374 lbs).
Scorpion fx, , Scorpion fs 20, Gekko fx 20, Gekko fx 26
The maximum load (rider + luggage) is 130 kg (286 lbs). The maximum total weight (bicycle + rider + luggage) is 150 kg (330 lbs). The lower limit is valid. With a coupled trailer, the maximum total weight must not exceed 150 kg (330 lbs).
tioning the center of gravity of the luggage as low as possible, so pack heavy items in the bottom of your panniers.
Take care that your luggage is safely stored on the racks. Bags must be tightly fastened to the racks so they can not move. Make sure that loose parts like straps or belts can not touch the wheels, the derailleur, or the suspension.
The rear rack is designed for standard tricycle panniers. On Scorpion tricycles with 26 inch rear wheels, only side bags can be used.
Take care that your luggage does not cover the lighting system and the reflectors of your tricycle and that they stay fully functional.
Maximum load for carriers:
The maximum load on the rear rack is 25 kg (55 lbs).
The maximum load on the lowrider rack for Scorpion fx, Scorpion plus 20 and Scorpion plus 26 is 25 kg (55 lbs).
Danger! Additional loading can in­fluence the handling of your tricycle con­siderably. If you plan on riding with heavy luggage we advise you to make a test ride on a street with no traffic to get used to the new situation.
The load should be placed as close to the body of the rider as possible, since this results in better riding performance. You can also improve the handling of the tricycle by posi-
6
Carrier on Scorpion fs
Lowrider on Scorpion fx
General safety instructions
Final assembly
Your tricycle has been delivered to your spe­cialist dealer only partly assembled.
Your dealer has carefully finished the assem­bly, perhaps altered the specification of your tricycle to meet your special requirements and performed a test ride. Please make sure that this pre-delivery service is recorded in the Warranty Pass at the end of this manual.
All screws must be checked and tightened, especially on the handlebar, stem, knuckles, swing arm pivot and wheels. Please follow the tightening torque settings listed in the table on page 88.
Derailleurs and brakes must be checked and adjusted. Please follow the instructions in the manuals of the parts manufacturers that come with this manual.
Bolts and nuts
Screws gradually settle in and hence they can come loose. Therefore check the screws and screws regularly if they are tightened appro­priately with a torque wrench.
In the tables on page 88 and 89 you will find the prescribed tightening torques, they refer to greased screws!
The grease also prevents your screws from seizing in their threads so that they won't un­screw anymore. In particular, screws made of stainless steel are susceptible to this and therefore have always to be put in with grease.
Do use high quality acid free grease, if possible a lubricant with added solid particles like Tef­lon or MoS2. Their ingredients still work properly after the thinner grease has been removed from the contact surfaces.
Alternatively you can use thread locker that you apply to the screw before you put it into the thread.
Always check the screws very diligently for signs of corrosion. Rust at the screw heads may also lead to the screw seizing in the thread. When the metallic and shiny coating of galvanised screws comes off and discloses dull, gray-brown steel you have to exchange the screw.
When you exchange screws please only use screws of the same type. Screws come in dif­ferent strength classes. Please only use galva­nised screws of the same type and strength, corresponding to the German strength class
8.8 or stainless steel screws grade A2-70,
Caution! Screws must be tight­ened with prescribed tightening torque. In this manual tightening torques are given in "Nm“ (Newton meter). Always use a torque wrench wherever a torque setting is given in this manual. Never rely on "feel­ing". Screws tightened too much or not enough can break, which can lead to dan­gerous accidents. In case you don't own a torque wrench have your bicycle mechanic do the respective work. You will find ta­bles with the prescribed torque settings on page 88 and 89 in this manual.
Safety instructions
7
General safety instructions
when not given any other recommendation. If you are in doubt please ask your specialist dealer.
Quick release levers
Quick release levers hold wheels and seat in position.
A quick release lever consists of two basic parts: the lever on one side provides the clamping force. With the adjusting nut on the other side you adjust the clamping tension on the screw thread.
Danger! An incompletely or im­properly closed quick release can result in parts coming loose and hence in a crash, possibly resulting in serious injury.
To open the quick release, move the lever away from the frame. In doing so the inscrip­tion "open" should be visible on the lever.
To close the quick release, move the lever with power in the other direction so that the word "close" is visible on the outward side of the lever. At the start of the lever's motion, for, say, half of its movement, the lever should move very easily, without any clamping action.
In the second half of the lever's movement the force on the leer should increase considera­bly, corresponding in the end to 15-20 kg (46 lbs).
In its final position, the lever should come parallel with the tricycle and should not stick out to one side.
Check the security of the lever by attempting to twist the lever. If the lever can be made to pivot around in a circle the clamping is too loose. You must re-open the quick release, hold the lever and increase the clamping ten­sion. Do this by screwing the adjustment nut
on the other side by half a turn. Close the lever and check the clamping anew.
Finally, check that the part being secured is firmly fixed: Lift each wheel several inches off the ground and give it a slap onto the tire from above. A properly fixed wheel will re­main secure in the frame's dropouts.
Parts that are fastened with a quick release open easily. Thus, they are more susceptible to theft. Therefore, always secure the wheels with a lock when you park your tricycle. It is also possible to exchange the quick releases with special security screws (e.g. from Pitlock or Kryptonite) that can only be opened with a special tool. For this please consult your local specialist dealer.
Danger! Check the proper setting of quick release levers always before riding, especially when the bicycle has been unat­tended.
The first miles
The first 300 km (186 miles) are an important for breaking in the tricycle. During the first use of a new tricycle the screws may settle and become loose. Cables and spokes may stretch. Bearings may show play. Please be very attentive during that period.
After 300 km or after two months at the lat­est you will have to take your tricycle to a bi­cycle mechanic for the first service. Please record this first service and the works per­formed in the warranty pass on page 91. This first service is the prerequisite for further use of the tricycle and for your warranty claims.
8
Safety instructions (bicycle)
Legal requirements
When you ride your tricycle on public roads it must comply with national legislation and guidelines. They will vary from country to country.
In general, there are minimum standards for brakes, reflectors and lighting systems, as well as usually a general duty to ensure that your vehicle is in roadworthy safe condition. There will also be a duty to ride in a safe and re­sponsible manner. If you ride your
ELOTECHNIK tricycle in traffic you should
HP V be sure to observe all the applicable laws and regulations.
In most countries, including Germany and the UK, two independent braking systems are re­quired. Do not ride with only one brake working! Please contact your local dealer to find out about your legal obligations.
In the scope of German StVZO your equip­ment has to meet the following requirements:
x two functional, independent brakes x a dynamo or battery driven lighting system
with a white headlight aiming forward whose beam center touches the road 10 m ahead
x a red taillight and a red rear reflector which
may be combined
x at least one white reflector aiming forward
and a red large area reflector with “Z” label aiming to the back
x two yellow reflectors attached to the
spokes in every wheel; may be substituted by tires or rims with white reflective ring
x yellow pedal reflectors on both sides fo the
pedals
x a bell
As an addition, we recommend to mount a flag on a pole for better visibility in traffic. You can find a bracket for the pole at the rear rack or the rear light mount.
The safety equipment on your tricycle must be checked before every ride and maintained in proper condition.
Traffic regulations may change. Please check currently valid regulations or ask your special­ist dealer.
No alteration of parts
Caution! You are not allowed to perform any work on the parts of the tri­cycle, especially frame, fork, handlebar and seat, which might endanger their solidity. These works include drilling holes, welding, brazing, paint methods that add heat or any other chemical treatment. If any of these works is done improperly it may re­sult in a loss of strength by direct damage or increased susceptibility to corrosion.
Frame number and identification marks
The frame number is placed on the postions described below. If needed, an additional iden­tification number can be engraved at the de­scribed places on the frame.
However, we recommend to use adhesive stickers for additional identification numbers.
Scorpion fs 26 /Enduro /S-Pedelec, Scor­pion plus 20, Scorpion plus 26
The frame number is placed on the inner side of the gusset plate at the main frame rear end.
For additional identification numbers on Scor­pion fs 26 and Scorpion plus models, use the area below the cable guidance on the upper side of the seat tube (facing to the main frame).
Safety instructions
9
Safety instructions (bicycle)
Position of frame number on Gekko models
Position for identification mark on the Scorpion fs 26 frames
Scorpion, Scorpion fs and Scorpion fx
On Scorpion, Scorpion fs and Scorpion fs use the lower stay on the right side of the gusset sheet for identification numbers, as like the position of the frame number on the other side.
Position of frame number on Scorpion fs and Scorpion fx
Gekko, Gekko fx, Gekko fx 26
On Gekko, Gekko fx and Gekko fx 26 frames, the identification number can be engraved be­sides the frame number on the cross tubes gusset sheet. (Some older models have the frame number engraved on the rear end be­tween the chain stays facing to the tire.)
Added parts and accessories
parts or accessories is at your own risk. It is important that you carefully read the in­stallation guide of the manufacturer. Addi­tions to the handlebar like fairings, handlebar fittings, bottle holders, etc. may impair your safety due to additional loading or clips with sharp edges.
Additional accessories may impair the func­tion of your Scorpion fs 26. We advise you to generally ask your dealer before you mount any special parts or accessories to your tricy­cle.
Take care that the handlebar and the suspen­sion always stay moveable. You must not add any parts to the handlebar or the seat that might endanger the rider through sharp edged or pointed shapes while steering, getting on and off the tricycle or bumping against some­thing.
Before you purchase a bell or a lighting sys­tem make sure that these accessories con­form to your national laws and regulations.
Additional accessories may invalidate the op­erating licence or impair the function of your S-Pedelec. This may also be valid for accesso-
Caution! Mounting additional
10
Safety instructions (bicycle)
ries and parts that are not in the category of parts that can only be exchanged with parts identical in construction. Before mounting parts and accessories, it is recommended to contact your bicycle dealer or a vehicle ex­amination organisation (like TÜV, Dekra, GTÜ...).
Check the special safety instructions for the S­Pedelec on page 13.
Fairings
As a front fairing for recumbent tricycle, you may use the Streamer fairing offered by HP
ELOTECHNIK. Please take care to assure a
V good vision over the fairing and sufficient freedom of movement below.
Please take into account that any fairing makes the tricycle more prone to crosswind influ­ences. In strong wind or gusts of wind unsafe situations may occur. Please remove the fair­ing before riding in such weather conditions.
Front fairing „Streamer“ on the Scorpion tricycle
Replacement of parts
The replacement of parts relevant for safety (especially brakes, lighting system, stem, han­dlebar, knuckles, drive train, suspension ele­ments) should only be done with original parts by a bicycle mechanic, since it requires a certain degree of skill, suitable tools and me­chanical aptitude.
Any technical change you perform on your own is at your own risk!
(e.g. due to an accident or overload), espe­cially frame, knuckles, handlebar, seat mountings, pedals, cranks and brakes, it is not allowed to use it any further or repair it. Do not try to straighten bent parts. You must replace them for your own safety. If you do not replace a damaged part it can result in a total failure of the part and you may be seriously injured!
Do not take kids with you
HP V for the transport of children. You are not al­lowed to mount a child's seat. It is only al­lowed to transport children in a trailer that has been specially designed for that purpose.
Pedelec system
Instructions for the use and safety of the op­tional pedelec systems are referred in the sys­tems manufacturer's manuals. Please read them carefully before use.
Trailer on Scorpion fs 26 /Enduro, Scorpion plus 26
You are allowed to use trailers (double trail only) up to 40 kg (88 lbs).
We recommend using a trailer hitch mounted to the rear dropout. Please make sure the maximum allowed load on the trailer hitch is not exceeded.
Always check that the suspension and the trailer still work properly after you have mounted the trailer.
When using pedelec systems, you may need special accessories from HP V mount the trailer coupling.
Danger! If any part is deformed
Safety instructions
ELOTECHNIK tricycles are not designed
ELOTECHNIK to
11
Safety instructions (bicycle)
Trailer on Scorpion, Scorpion fx, Scor­pion fs, Scorpion plus 20
You are allowed to use trailers (double trail only) up to 40 kg (88 lbs). When using a rear rack, you will need our special
ELOTECHNIK / WEBER coupling.
HP V
Please make sure the maximum allowed load on the trailer hitch is not exceeded.
Z
WEIPLUSZWEI offers a special, lowered cou-
pling for Chariot trailers on 20 inch rear wheels.
Always check that the suspension and the trailer still work properly after you have mounted the trailer.
When using pedelec systems, you may need special accessories from HP mount the trailer coupling.
Trailer on Gekko und Gekko fx and Gekko fx 26
You are allowed to use trailers (double trail only) up to 40 kg (88 lbs). When using a rear rack, you will need our special
ELOTECHNIK / WEBER coupling.
HP V
Please make sure the maximum allowed load on the trailer hitch is not exceeded.
Z
WEIPLUSZWEI offers a special, lowered cou-
pling for Chariot trailers on 20 inch rear wheels.
VELOTECHNIK to
12
Safety instructions (S-Pedelec)
bicycle lanes, riding on paths away from the road, wearing helmets etc. frequently.
Caution! The situation described below is valid for Germany only. For legal requirements in your country, please con­tact the authorities.
Legal requirements
According to law, the Scorpion fs 26 is not a bicycle but a motor vehicle class L2E (three­wheeled small motorcycles with a maximum design speed up to 45 km/h). The construc­tion speed, that is the speed that the vehicle will reach without using muscle power, is 20 km/h. With additional power from the rider’s muscles, up to 45 km/h can be reached. At that speed, the motor assistance is switched of completely.
To be allowed to use the S-Pedelec on public roads, there must be an operating licence for it and it must be equipped with a insurance plate. The operating licence is provided by
ELOTECHNIK together with the vehicle
HP V and needs to be handed out to the customer by the dealer. The keeper of the Scorpion fs 26 must contract a motor vehicle liability in­surance and will receive an insurance plate in doing so.
The operating licence already assures that the S-Pedelec meets all legal requirements for tak­ing part in public traffic in Germany by the time it is being put into operation. The rider always has to carry the operating licence and the insurance card while riding.
By the time this manual was edited the follow­ing regulations apply in Germany:
The rider must wear a proper helmet while riding the S-Pedelec.
To ride the Scorpion fs 26 S-Pedelec a driving license class M or AM is required.
Please catch up on present regulations in your country regarding driving licences, the use of
Exchanging parts
Exchanging parts may invalidate the operating licence of your S-Pedelec.
When issuing the operating licence some parts are defined that can only be exchanged by parts identical in construction. Such are:
x frame parts x chassis parts x wheels x propulsion unit: motor, accumulator, con-
sole
x brakes x lighting system x handlebars, stem x console for insurance plate and rear light
and license plate illumination
The following parts are only allowed to be exchanged by parts including design approval:
x l tires (see p. 58) x l rear mirror
The following parts may be exchanged by parts recommended by HP Velotechnik:
x springs and dampers x brake pads x seat (BodyLink to ErgoMesh or ErgoMesh
XL and vice versa, not ErgoMesh HS or BodyLink with long seat connection sheets)
x fenders
Safety instructions
13
Safety instructions (S-Pedelec)
Parts with no exchange restrictions are the following:
x gearing system, chain rings, sprockets x cranks x pedals (with reflectors incl. design approval) x grips x tubes
Danger! If any part is deformed (e.g. due to an accident or overload), espe­cially frame, knuckles, handlebar, seat mountings, pedals, cranks and brakes, it is not allowed to use it any further or repair it. Do not try to straighten bent parts. You must replace them for your own safety. If you do not replace a damaged part it can result in a total failure of the part and you may be seriously injured!
There is a “anti-manipulation label” mounted to the vehicle which contains information about some of the components that were de­fined during the process of design approval. This label must not be removed!
Identification plate
There is a identification plate fixed to the frame which contains the most important in­formation about vehicle and manufacturer. This plate must not be removed!
Added parts and accessories
Additional accessories may invalidate the op­erating licence or impair the function of your S-Pedelec. This may also be valid for accesso­ries and parts that are not in the category of parts that can only be exchanged with parts identical in construction. Before mounting parts and accessories, it is recommended to contact your bicycle dealer or a vehicle ex­amination organisation (like TÜV, Dekra, GTÜ...).
Identification- and anti manipulation plate
14
Safety instructions (S-Pedelec)
Fairings
As a front fairing for Scorpion fs 26 S-Pedelec you may use the Streamer fairing offered by HP Velotechnik. Please take care to assure a good vision over the fairing and sufficient freedom of movement below.
Please take into account that any fairing makes the tricycle more prone to crosswind influ­ences. In strong wind or gusts of wind unsafe situations may occur. Please remove the fair­ing before riding in such weather conditions.
The front fairing„Streamer“ on the S-Pedelec
S-Pedelec system
Instructions for the use and safety of the S­Pedelec systems are referred in the systems manufacturer's manuals. Please read them carefully before use.
No riding without accumulator
According to the regulations in your country, it might not be allowed to ride the Scor­pion fs 26 S-Pedelec without a properly charged accumulator installed. The accumula­tor provides electric energy for lighting sys­tem and brake light. Without accumulator, these features will not work.
No alteration of parts
Caution! You are not allowed to perform any work on the parts of the tri­cycle, especially frame, fork, handlebar and seat, which might endanger their solidity.
These works include drilling holes, welding, brazing, paint methods that add heat or any other chemical treatment. If any of these works is done improperly it may result in a loss of strength by direct damage or increased susceptibility to corrosion.
Do not take kids with you
The transport of children with the Scor­pion fs 26 S-Pedelec is not allowed. You are not allowed to mount a child's seat.
Trailers
Towing a child trailer is not allowed.
It is allowed to tow a trailer for goods (multi­track only). It must be type approved. It’s weight must not exceed 40 kg.
Safety instructions
15
Handling instructions
Riding a recumbent tricycle
Learning the new riding technique
Your new tricycle has been assembled by your dealer and adjusted together with you as described on the pages 19 and following in the chapter "Adjusting your new tricycle". Before you sit down on your tricycle and enjoy your first ride please make yourself familiar with the instructions on riding technique and han­dling.
To ride this recumbent you will have to make yourself acquainted with the different riding position. Make sure that you and all other fu­ture users of this tricycle will have read this manual carefully prior to the first ride. If you are in doubt please consult your local dealer.
Before the first ride the users of this recum­bent have to practice and make themselves familiar with the different handling. We rec­ommend to practice on a quiet road away from traffic. Before you ride the tricycle in traffic you must master the handling com­pletely.
Danger! Never touch the ground with your feet while the tricycle is still moving. The feet could be caught on the ground and be pulled backwards and dragged under the cross bar which could lead to a serious injury. We strongly rec­ommend using a pedal binding system like clipless pedals or toe clips and straps.
Keep all three wheels on the ground while riding. If you are cornering too fast, your tri­cycle can be upset and fall over. Lean into curves when turning sharply. At high speed, keep your upper body quiet as any upper body movements can influence the steering of the tricycle.
Practice cornering away from traffic to learn what speed is safe at a specific turning angle.
If you lift up a front wheel, immediately steer in the opposite direction to bring it safely back to the ground.
Caution! When getting on and off the tricycle, make sure to avoid pulling at the handle bars or stepping on the tie rods. To get off the tricycle, sit upright on the front seat edge and then stand up. Grip the front wheels or the seat back as extra support, not the handlebars. If you pull firmly at the handlebars, the steering can be damaged.
16
Danger! Please be aware that due to your low seat height other road us­ers may notice you very late. Ride anticipa­tory with this in mind. This is especially important while riding in darkness. You yourself have a much better view than others perceive you. Ride defensively. We recommend mounting a well visible and re­flecting flag to the tricycle while using it in traffic. Find more information about light­ing systems on page 42. Please ask your dealer for more information.
Riding a recumbent tricycle
How to ride correctly and safely
Caution! Always carry your tri­cycle over stairs and curb stones. Do not ride through big road holes. Especially when road holes are filled with water it is very difficult to guess how deep they really are.
In case you hit such an obstacle frame and steering may be damaged which can result in a serious fall. At first, the damage may be unno­ticed. Please check your tricycle immediately for deformations and cracks. If you are in doubt please consult your local dealer.
Do not ride freehand
Danger! In order to ride safely you have to keep both hands at the han­dlebar. Even when signalling keep at least one hand at the handlebar. Otherwise, un­foreseen bumps in the road or oscillations of the steering may lead to a serious fall.
How to ride correctly and safely
Always adjust your speed to the traffic, the road and the weather conditions. Ride slowly in curves and on unknown roads. Always ride at a safe distance from other road users, and when you ride in a group never ride side by side.
When you approach a traffic light never ride past the line of waiting cars since even the most attentive car driver may not see you due to your low riding position.
When riding the S-Pedelec, be aware of the higher speed level this vehicle provides. It may be unfamiliar for other people in traffic. Ride
defensively. Only ride at higher speeds where and when this is safe!
Wear protective clothing
Riding a tricycle is a potentially dangerous sport where accidents can happen even when you take care of every safety instruction pre­scribed.
We recommend you to wear an approved bi­cycle helmet that fits well. Protect yourself by wearing special sports clothing that fits tight and is reflective. If you're wearing wide pants use clips to protect them from getting caught in the chain - or use an old fashioned method and put the pants in your sockets.
When you fall with a recumbent you’ll usually land on the side of your hips and your hands. Wearing reinforced cycling shorts and gloves reduces the danger of skin injuries considera­bly.
Use clipless pedals
The pedals of your recumbent tricycle can be upgraded on demand with a binding system. As soon as you are comfortable with riding your Scorpion you should use those clipless pedals. Due to the rigid connection between shoe and pedal you don't have to keep your foot on the pedals with pressure anymore. This enables a more relaxed and round pedal­ling movement where you may even pull a lit­tle on the pedals. Without this connection to the pedals your feet may come off suddenly which may result in a fall. Modern system pedals with binding therefore contribute to safe riding.
At first you will have to practice with these pedals to make sure that you can get off quickly in a dangerous situation. Please read the manual of the pedal manufacturer that comes with this manual and have your dealer explain the use of the pedals to you. In the beginning set the release force of the binding
Handling instructions
17
Riding a recumbent tricycle
to a low value to make sure you can get off safely.
Please use exclusively the original shoe plates / cleats from the manufacturer of the pedals, do not use any other brand. If you're using shoe plates that are not authorised the bind­ing system won't work properly.
Slowly increase the strain
We recommend you to perform only short rides without much power during the first weeks.
Always use a low gear and ride with a high pedalling frequency. Only after having ac­quired some training do increase the strain slowly.
When you ride on a recumbent you use dif­ferent muscles than on a conventional bicycle, and they have to be trained first. The very high position of the bottom bracket requires your muscles and blood transport system to slowly familiarise with the new position.
In case of an overload the blood circulation in your legs may be affected which shows in loss of power, a prickling in the toes, falling asleep of the legs or cramps. When you feature a sporty way of riding it can take up to 6 months until you have become accustomed to your new recumbent.
If there is pain in your knees occuring while riding this is usually the result of too much power put into pedalling. The good support of the back sometimes misleads to putting the full power of the legs in the pedal, similar to the leg training machines in a fitness center. When you repeat it regularly it is harmful for the knees. Pain in the knees often results from an overuse of the muscles in the knee that can also be strengthened by exercise.
Also, a wrong adjustment of the front boom to the leg length (in most cases too short) can lead to pain in the knees.
18
Adjusting your new tricycle
Your position on the recumbent bicycle is es­sential for your riding comfort, well-being and efficient cycling. Therefore you should adjust the frame, seat, handlebar and suspension to your individual requirements.
In order to adapt the bicycle as closely as pos­sible to your body dimensions and to find your ideal position you need to adjust the front boom, seat and handlebars.
Danger! All procedures de­scribed here require a certain degree of skill, suitable tools and mechanical aptitude. After any adjustment perform a static check and take a test ride on a quiet street, away from traffic. If you have any doubts please contact your local dealer.
If your tricycle is equipped with the optional front boom-quick adjust, please read the in­structions in the separate manual in addition to the following instructions.
Adjusting the seat position
For all Scorpion models, there are two alter­native Seats available: The BodyLink the ErgoMesh tailed setting options for both seats are de­scribed.
On the Gekko models, the seat is integrated into the frame and remains on the tricycle.
The BodyLink®-Sitz for Scorpion, Scorpion fx, Scorpion fs, Scorpion fs 26 / S-Pedelec /Enduro, Scorpion plus 20 /26
The BodyLink seat allows adjustment of length, seat back angle and lower seat angle. The adjustment of the seat length and the proper seat angle is crucial for a comfortable feeling while riding your recumbent.
®
seat. In the following, the de-
®
-seat and
The upper curve of the seat back in the area of the shoulder blades determines the correct seat length: Through this shape the shoulder and neck area is lifted from the recumbent position so that the head rests in a natural and relaxed position. For this reason you should­n't need a head rest if you have the right seat position. On long rides, a head rest can in­crease your riding comfort as you can relax your neck for a few seconds by leaning back. You can mount our custom headrest to your existing seat.
The seat is too small when you have the im­pression that your back is pressed too much into a "hunchback". It is too large when you have the impression that the seat angle is too far leaned back when you are in the most up­right position, or when you hit the upper seat edge with the back of your head when you look upwards.
Handling instructions
Seat adjustment on tricycles with BodyLink®-seats
Adjusting the seat length
Take off the seat cover (see page 21). Open the quick release lever for the seat back angle adjustment, so that the seat is not bent with inner tension. Loosen the 4 screws at the in­ner side of the seat back with an allen key SW4 a few turns. Step behind your tricycle and hold the seat back with both hands. Pull or push the seat back to achieve the pre­ferred seat length. To achieve the smallest
19
Adjusting your new tricycle
possible seat length, move the 2 upper screws from the top to the middle holes.
Tighten all 4 screws with 5–6 Nm. Move the seat back rest to the preferred angle and close the quick release lever firmly. Reinstall the seat cover
Caution! Do not loosen or tighten the 4 screws in the lower seat part to adjust the seat length. Maximum tighten­ing torque of these screws is 3–4 Nm.
Caution! To avoid noise from the seat when loaded, the contact sur­faces between the two seat shells need to be separated by self-adhesive plastic sheets and all contact surfaces of seat and seat mountings and frame need to be lubricated with grease.
Length adjustment of the Airflow cushion
The optional Airflow-cushion consists of two parts that connect in a V-type shape. Loosen the Velcro mounting of the upper part, and place it in the desired position, than fasten the Velcro.
Adjusting the seat back angle
A great advantage of the BodyLink® seat on your Scorpion fs 26 is the possibility to adjust the seat back angle very quickly. For beginners or rides in the city you can choose an upright seat position for a better view, and for longer rides you can choose a flat position for better aerodynamics.
The seat back is fastened with a quick release lever on a slotted aluminium seat mounting. You can adjust the seat back angle by 10 de­grees by simply opening the quick release le-
ver. In the medium seat position the angle is about 35° from horizontal.
Adjusting the seat back angle is easy when you push the seat back with your hands on the backside close to the seat mounting into the desired position. By pulling at the upper seat edge, tension may be created which causes the adjustment mechanism to lock up.
Because of the flexibility of the BodyLink® seat and the special shape of the seat mount­ings, the seat effectively pivots around a cen­tral axis, approximately in the area of the lower lumbar vertebrae. This is the place where you support most of your pedalling force while riding, so this point determines the distance to the pedals. The advantage of this design is that you adjust the distance from the seat to the bottom bracket only once as described above; a change in the seat angle does not require an adjustment of the front boom.
Adjusting the front seat edge
The front seat edge can be slightly lowered to accommodate smaller riders. With a lower front seat edge, it is easier to put your feet on the ground without pressure from the seat edge on the back of your legs. With a higher front seat edge, the seat will give more sup­port and avoid the feeling of „sliding down the seat“ that occurs with upright seat angles.
To adjust the front seat edge, open the quick release lever at both the lower and the upper seat half, so that the seat is not under inner tension. Thus you need less force for the ad­justment. Push or pull the seat front edge firmly to reach the desired position and close the quick release lever firmly. Then adjust the seat back angle as described above.
If the quick release lever pressure is to loose when closed, open the lever and turn the screw on the end of the quick release axle clockwise. The low profile design of the screw head gives more clearance for the drive train.
20
Adjusting your new tricycle
Adjusting the lumbar support
The BodyLink® seat is ergonomically shaped and supports the natural S-curve of your spi­ne. Forces from pedalling are supported in the area of your lower back just above your hips. The amount of support in this area (lumbar support) is adjustable by moving the seat back and lower seat against each other.
To get more lumbar support, lower the seat front edge and put the seat back in a more reclined position.
To get less lumbar support, rise the front seat edge and put the seat back more upright.
For maximum adjustment, loosen the 4 screws for the seat length adjustment in the seat back. Thus the lobes of the lower seat part can move more easily into the desired shape. Tighten the screws and quick releases as described above.
Caution! The three quick re­leases have to be closed firmly (tightening force 15-20 kg / 45 lbs) to safely hold the seat. You must not open them while riding. After they have been closed the imprint "close" must be visible. If the quick releases are not properly tightened the seat can move while riding and you may lose con­trol over your tricycle. Please pay attention to the instructions about quick release levers on page 8.
Seat cushion
The standard seat cushion consists of a 1,4 cm thick layer of flexible EVA foam. This is a black foam material with closed cells that is also used in the production of high quality camping mats. It feels very comfortable without ap­pearing too soft or spongy. It is waterproof so you can dry your seat with a sweep of your hand in case your bicycle has become wet.
In order to take off the seat cushion lift up the upper part a little bit from the seat. Then you grab the cushion on both sides together with the end of the Velcro that sticks out slightly and remove the cushion slowly. In case the Velcro comes off fasten it again with a good glue.
Caution! The seat cushion is fas­tened with Velcro and you can take it off. For this purpose it is important not to simply grab the foam and take it off since the Velcro could come off.
Caution! Never expose the seat cushion to extreme heat or focused sunlight. The material warms up consid­erably. The heat may melt the glue of the Velcro. The seat cushion can be damaged when the rays of the sun are bundled through a lens. Take care to never leave any bubble wrap on the seat in the sun. The air bubbles in the film act like a burn­ing glass and shrink the seat cushion.
For better ventilation, the Airflow Cushion is available as accessory. This cushion consists of several layers: A rigid mesh and a soft mesh, which provides for an approximately 1 cm thick air cushion with excellent circulation. These two layers are wrapped up in a cover that consists of fine mesh like it is known from high quality rucksacks. You can wash the Airflow Cushion at 30° centigrade and it dries very quickly.
The seat cushion suffers from wear by con­stant use. The mesh parts under punctual pressure can be pressed together perma­nently after some time of usage. In order to still provide a good riding comfort, the Air-
Handling instructions
21
Adjusting your new tricycle
flow Cushion features additional rigid mesh padding.
Raincover
To keep the seat dry when your tricycle is parked you can additionally purchase a rain­cover. It can be carried in the optional Micro­bag or in the bag the ErgoMesh seat is equipped standard with.
Caution! Don’t sit down on the
raincover. It may get damaged.
The ErgoMesh®-seat for Scorpion, Scorpion fx, Scorpion fs, Scorpion fs 26 /S-Pedelec /Enduro, Scorpion plus 20 /26
The ErgoMesh® seat is ergonomically shaped and supports the natural S-curve of your spi­ne. Forces from pedalling are supported in the area of your lower back just above your hips (lumbar support).
Eight tension belts on the back side of the seat allow the adjustment oft the seat net to your needs.
Does the seat feel to soft or gives you the feeling of sitting on the seat frame, increase the tension of the belts on the back side of the seat.
Is it hard or uncomfortable, or do you feel li­ke slipping off when going through curves, re­lease the belts in the relating area.
It may be necessary to put a high force on the belts to apply sufficient tension to the belts. If it can not be done by hand, make use of a flat nose pliers and pull the lose end of the belts firmly. To easily loosen the belt, pull up the round end of the strap retainer.
®
The angle of all ErgoMesh
-seats can be ad-
justed. Loosen the upper and the lower quick-
release lever – the middle lever should remain closed.
Move the seat into the desired angle. Then close the upper and lower quick-release lever, regarding the sheets are completely covered by the hole diameter of the clamping surface.
To adapt the tricycle perfectly to your needs, we offer the following versions of the Ergo-
®
-Seat besides the standard version.
Mesh
ErgoMesh®-seat standard (l.) and ErgoMesh® HS (r.)
The ErgoMesh®XL-versions
All ErgoMesh
®
-seats are available as XL ver­sion. These are 3 cm longer and 5 cm wider than the standard versions. They are meant to give strongly build persons a comfortable seat option.
®
The ErgoMesh
The ErgoMesh
plus versions
®
-plus seats have been designed to simplify getting on and off the tricycle. With a plus of 11 cm seat height compared to
®
the ErgoMesh
-standard seats, they give you a
better overview in traffic.
Caution! When using the Ergo­Mesh® plus seats, be careful when riding through bends. Due to the increased height the tricycle may tend to tip over easily.
22
Adjusting your new tricycle
The Gekko und Gekko fx mesh-seat
Your Gekko is equipped with a mesh seat which needs not to be removed for folding the tricycle. Using eight straps, the seat sur­face can be adjusted individually to your back. The backrest angle is fully adjustable with a quick release. The seat is ergonomically shaped and supports the natural S-curve of your spine. Forces from pedalling are sup­ported in the area of your lower back just above your hips. The seat is bowed up in this area (lumbar support). The adjustment of the seat mesh and the proper seat angle is crucial for a comfortable feeling while riding your re­cumbent.
The Gekko mesh-seat remains on the tricycle when fold­ing
Adjusting the seat mesh
By means of eight straps on the backside and underside of the seat frame the tension of the seat mesh can be adjusted according to your needs. If the seat feels too soft, you sink in too far at one spot or you sit on the seat frame you’ll have to tighten the straps in that area. If there is some spot where the seat feels too hard and uncomfortable or you don’t have enough lateral support you’ll have to loosen the straps in the respective area. You can use gripping pliers to tighten the straps in case the force you can apply with your hand is not enough. To loosen a strap the semicircular side of the plastic connector
must be lifted to release the strap out of the connector.
You can use gripping pliers to tighten the straps in case the force you can apply with your hand is not enough. To loosen a strap the semicircular side of the plastic connector must be lifted to release the strap out of the connector.
Adjusting the seat back angle
A great advantage of the mesh seat on your Gekko is the possibility to adjust the seat back angle very quickly. For beginners or rides in the city you can choose an upright seat posi­tion for a better view, and for longer rides you can choose a flat position for better aerodynamics. The seat back is fastened with a quick release lever on a slotted aluminium seat mounting. You can adjust the seat back angle by 8 degrees by simply opening the quick release lever. In the medium seat posi­tion the angle is about 38° from horizontal. Having set up your desired seat back angle close the quick release tightly to make sure the seat back will not move during the ride.
Caution! Always close the quick release at the seat back tightly. The seat is a structural part of the tricycle frame. An opened quick release may lead to frame damage. Please pay attention to the instructions about quick release levers page 8
Handling instructions
23
Adjusting your new tricycle
The head rest
Both seat types can be equipped with a head / neck rest which is adjustable in height and an­gle.
To relax the muscles in your neck on long rides you can purchase a head / neck rest to mount on the seat frame. Its height and incli­nation is adjustable at the clamp. Wearing a helmet the headrest pad should be positioned under the lower helmet edge next to your neck. Adjust the inclination in a way that the headrest does just not touch your neck/head while riding. It may be necessary to cut the two tubes protruding the clamp on the under­side to prevent them from touching your back.
Use the long holes and the screw hidden un­der the cushion (BodyLink mounting clamp (ErgoMesh for setting up the correct position. (There is also a mounting clamp with quick-release lev­ers available.) It may be necessary to cut the two tubes protruding the clamp on the under­side on ErgoMesh
®
head rest to prevent them from touching your back.
®
-seat) or the
®
- and Gekko seat)
- and respectively Gekko
Caution! Do not push or carry your tricycle on the head rest, this may damage the head rest or the seat!
24
Adjusting to your size
Adjusting the front boom
In order to adjust the leg length you have to move the front boom (the front part of the frame where the cranks are mounted) in the main frame.
Lösen der Klemmschrauben zum Verstellen des Tretla­gerauslegers.
Unscrew the bolts M8x35 under the main tube with a 6 mm Allen key. Take a grip on the front derailleur tube or both cranks and move the front boom further into the frame or pull it out while cautiously turning it.
Before you pull out the front boom shift the chain to the smallest chain ring and sprocket. Turn the cranks a little bit backwards while pulling. Thus the chain is not under tension.
seat distance on a recumbent can be slightly longer than on a conventional bicycle.
While you are pedalling, the ball of your foot should be positioned above the centre of the pedal axle.
It is important that your leg is not fully straightened when the crank is in the fore­most position. If the distance is too long it is difficult to overcome this dead point, pedalling becomes uncomfortable and there is too much strain on the sinews of your feet and legs. If the distance is too short you may suf­fer from knee pain.
Caution! When you move the front boom take care that its end does not damage any light cables that possibly come out of the main frame. Please inform your­self about the length of the front boom on your tricycle before you do any work. While moving the front boom you also have to move the light cables The light ca­ble must never be stressed by pulling.
Handling instructions
Caution! After you have un­screwed the clamping bolts take them off and examine them for deformation. Lubri­cate threads and heads thoroughly. Then re-fit the bolts. If they don't turn easily you will have to replace the bolts.
Adjust the front boom in a way that your leg is fully extended when your heel (wearing flat shoes) is in the foremost position on the pedal. Experience shows that the pedal-to-
Adjust the front boon so that your knee will not be fully straightened when pedalling.
25
Adjusting to your size
For riders with short leg length the front boom has to be cut by a bicycle mechanic, so it can be inserted maximum possible. It is im­portant to trim the end of the tube neatly.
The bare metal of the shortened tube end has to be protected against corrosion with a paint stick or wax spray.
The maximum insertion of the front boom is limited by possible heel cycle of the frame’s cross bar, depending on the rider’s shoe size. Please check before riding your tricycle that there is enough heel clearance. For shorter riders under 175 cm body height we recom­mend to use shorter cranks.
On the left underside of the front boom there is a fine line. Align this line with the sticker on the main tube’s front end right above the clamping bolts to adjust the bottom bracket axle to a horizontal position. Additionally, you can look beyond the bottom bracket shell at the rear wheel axle and align the front boom parallel to it. Align your eyes with the bottom bracket axle and not the front derailleur tube. Then sit down on your tricycle and check the position.
The rear end of the front boon must never be visible in the clamping slot.
Tighten the bolts with a torque wrench (tightening torque 14–16 Nm). On your first ride check whether there is sufficient clamp­ing.
Caution! The minimum insertion depth of the front boom into the main frame is 8 cm (3 1/5"). The end of the front boom must not be visible in the clamping slot when you look at the main frame from below, since this may result in a damage of the frame.
26
The plastic bush between front boom and main frame must be visible at all time.
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