HP Velotechnik Scorpion fs 26, Scorpion fs 2016 Operating Manual And Service Instructions

Operating manual and ser vice instructions
January 2013
2013
recumbent technology
HP
www.hpvelotechnik.com
General safety instructions
Intended use – 3 The first miles – 3 Load capacity – 3 Carrying luggage – 3 Transport in the car – 4 Final assembly – 4 Screws and bolts – 4
Safety instructions (bike)
Legal requirements – 5 Do not take kids with you – 5 Trailers – 5 Added parts and accessories – 6 Fairings – 6 Replacement of parts – 6 No alteration of parts – 6
Safety instructions (S-Pedelec)
Legal requirements – 7 Trailers – 7 Do not take kids with you – 7 Electric motor – 7 Added parts and accessories – 7 Replacement of parts – 7 No alteration of parts – 8 Factory sign – 8 No riding without accumulator – 8
Adjusting your new trike
Adjusting the leg length – 9 Adjusting the seat position – 13 Adjusting the handlebars – 15 Adjusting the suspension – 17
Handling instructions
Learning the new riding technique – 24 Wear protective clothing – 25 Use clipless pedals – 25 Slowly increase the strain – 26 Do not ride freehand – 26
Table of contents
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HP
Velotechnik
How to ride correctly and safely – 26 Quick release levers – 27 Brakes – 28 Gear system – 30 Lighting system – 31 Folding – 33
Maintenance and care
Wear and tear – 35 Brakes – 35 Gear system – 37 Chain – 38 Chain tubes – 40 Chain roller – 42 Front wheel alignment – 43 Rear suspension element – 46 Front suspension – 48 Swing arm pivot – 55 Mudguards – 56 Seat cushion – 57 Wheels – 58 Water bottle cage – 60 Cleaning and conservation – 60 Storing the trike – 62 Screws and bolts – 62 Tightening torques for screws – 63 Warranty – 64
Warranty pass
Warranty Pass – 65 Service Plan – 66 Proofs of service – 70
Revision January 2013.All trademarks belong to their respective owners.For latest product informa­tion,visit our website at www.hpvelotechnik.com.
HP VELOTECHNIK OHG Kapellenstr.49 65830 Kriftel / Germany Tel.++49 (0) 61 92 - 97 99 2-0 Fax ++49 (0) 61 92 - 91 02 18
thank you for buying a recumbent trike designed by HP VELO-
TECHNIK and congratulations on the purchase of your new
Scorpion fs 26! With the Scorpion,a high-quality touring trike, you will enjoy many years of exhilarating riding pleasure.
Your safety and your satisfaction are our main concern.On the following pages,this manual will inform you about important safety issues as well as maintenance and care instructions.
Even if you have many years of experience with bicycles please do take your time to read this manual carefully before the first ride. Your recumbent trike is designed with the latest recum­bent technology by HP V
ELOTECHNIK that partly needs special
treatment and care. In this manual you will find detailed instructions on how to
optimize your Scorpion fs 26 to meet your demands and riding style as well as your size and weight.In addition to this, we have put together a collection of information on care and mainte­nance as well as special technical advice from our engineers. Important: Please send us the attached warranty registration form for your extended warranty (see page 64.)
This guide helps you to keep your Scorpion fs 26 in perfect condition so you will always experience maximum fun, comfort and safety.
Enjoy yourselves and have a great ride!
Paul J.W.Hollants,Dipl.-Ing. Daniel Pulvermüller and the HPV
ELOTECHNIK team
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Velotechnik
Introduction
Dear customer,
The manuals of component manufacturers such as the brake manufacturer, the gear sys­tem manufacturer,and the pedal manufacturer also belong to this manual. They give detailed information on operating and maintaining these specific parts. Please read the manuals of the part manufacturers as carefully as this manual.Please provide this manual to any oth­er user of your recumbent before using it.
The maintenance and adjustment of this re­cumbent partly requires special tools and skills.Do only works within your limits and, for the purpose of your own safety,do not go beyond.Should you be uncertain at any point, get in contact with your local dealer.
The instructions in this manual apply only to a completely assembled Scorpion fs 26 with standard parts from the series production of HP V
ELOTECHNIK.
On special demand HP V
ELOTECHNIK delivers
frame kits to put a specialist dealer in a posi­tion to assemble a tricycle individually. In this case the manuals on the operation and mainte­nance of the parts only represent a guideline, please read every manual of every part manu­facturer separately.The specialist dealer is re­sponsible for the expert assembly, please con­tact him for detailed information! A tricycle that has been assembled from a frame kit must always be tested and approved by a qualified bicycle mechanic before your first ride.
Introduction
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HP
Velotechnik
Caution!The texts in the grey boxes are particularly important for your safety.Texts that begin with "Danger!" mark an immedi­ate danger for your life and your health. Please read them carefully.
General safety instructions
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HP
Velotechnik
General safety instructions
Intended use
Your Scorpion fs 26 is a tricycle for the use on streets and paved roads.
This tricycle is not designed for the use in rac­ing and off-road riding,for jumping or acrobat­ics,and you must not ride across curbs,stairs, etc.
Damage through inappropriate use, assembly errors,accidents or similar activities and wilful damage results in the loss of any warranty.
The intended use also includes the precise ob­servation of the prescribed usage and mainte­nance regulations and instructions.
The first miles
The first 300 km (186 miles) are an important for breaking in the tricycle.During the first use of a new tricycle the screws may settle and become loose. Cables and spokes may stretch. Bearings may show play.Please be very atten­tive during that period.
After 300 km or after two months at the lat­est you will have to take your tricycle to a bi­cycle mechanic for the first service. Please record this first service and the works per­formed in the warranty pass on page 65.This first service is the prerequisite for further use of the tricycle and for your warranty claims.
Load capacity
It is important to adjust the spring stiffness of the suspension according to the load,see the chapter about adjusting the suspension in this manual,page 17.
The maximum load (rider + luggage) is 140 kg (308 lbs). The maximum total weight (bicycle + rider + luggage) is 160 kg (352 lbs). The lower limit is valid. With an attached trailer,the maxi­mum total weight must not be higher than 160 kg (352 lbs).
The permitted axle load is 100 kg (220 lbs) on the front axle and 95 kg (209 lbs) on the rear axle.
Carrying luggage
Luggage transport is only allowed on the spe­cial racks designed by HP VELOTECHNIK .
The maximum load on the rear rack is 25 kg (55 lbs).
When a rear rack is mounted you have to make sure that when the rear suspension is fully compressed there is at least a 1 cm (
1
/3")
distance between the rear tire or mudguard and the rear rack.If you want to increase this distance you have to decrease the suspension travel of the rear suspension element with clip-on spacers.For that purpose please con­sult your local dealer.
Additional loading can influence the handling of your trike considerably. If you plan on riding with heavy luggage we advise you to make a test ride on a street with no traffic to get used to the new situation.
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Velotechnik
The load should be placed as close to the body of the rider as possible, since this results in better riding performance. You can also im­prove the handling of the trike by positioning the center of gravity of the luggage as low as possible, so pack heavy items in the bottom of your panniers.
Take care that your luggage is safely stored on the racks.Bags must be tightly fastened to the racks so they can not move.Make sure that loose parts like straps or belts can not touch the wheels,the derailleur, or the suspension.
The rear rack is designed for standard bike panniers.
Take care that your luggage does not cover the lighting system and the reflectors of your tricycle and that they stay fully functional.
Transport in the car
The best way to transport your tricycle is in­side the car.Take care that it does not lie on the derailleur.
If you want to transport it outside the car we recommend a roof-rack or a rear carrier.Take care to fasten your tricycle at the frame only.
Please remove any par ts that could come loose during transport (seat cushion, water bottles,luggage bags, pumps, pennants,etc.).
Final assembly
Your trike has been delivered to your special­ist dealer only partly assembled.
Your dealer has carefully finished the assembly, perhaps altered the specification of your trike to meet your special requirements and per­formed a test ride. Please make sure that this pre-delivery service is recorded in the Warranty Pass at the end of this manual.
All screws must be checked and tightened, es­pecially on the handlebar, stem, knuckles,swing arm pivot and wheels.Please follow the tight­ening torque settings listed in the table on page 63.
Derailleurs and brakes must be checked and adjusted.Please follow the instructions in the manuals of the parts manufacturers that come with this manual.
Screws and bolts
Caution! Screws must be tightened with
prescribed tightening torque.In this manual tightening torques are given in "Nm“ (Newtonmeter).Always use a torque wrench wherever a torque setting is given in this manual.Never rely on "feeling".Screws tightened too much or not enough can break,which can lead to dangerous acci­dents.In case you don't own a torque wrench have your bicycle mechanic do the respective work.You will find a table with the prescribed torque settings on page 63 in this manual.
General safety instructions
Safety instructions
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Velotechnik
Legal requirements
When you ride your trike on public roads it must comply with national legislation and guidelines. They will var y from country to country.
In general,there are minimum standards for brakes,reflectors and lighting systems,as well as usually a general duty to ensure that your vehicle is in roadworthy safe condition.There will also be a duty to ride in a safe and respon­sible manner. If you ride your HP V
ELOTECHNIK
trike in traffic you should be sure to observe all the applicable laws and regulations.
In most countries,including Germany and the UK,two independent braking systems are re­quired.Do not ride with only one brake work­ing! Please contact your local dealer to find out about your legal obligations.
In the scope of German StVZO your equip­ment has to meet the following requirements:
1.
2.
3.
4.
5.
6.
7.
Safety instructions (bike)
Additionally, you are allowed to mount parking light or battery lights which both have to fea­ture an authoritative permission sign.You are not allowed to use battery lights only.
As an addition,we recommend to mount a flag on a pole for better visibility in traffic. You can find a bracket for the pole at the rear rack or the rear light mount.
The safety equipment on your trike must be checked before every ride and maintained in proper condition.
Do not take kids with you
The Scorpion fs 26 is not designed for the transport of children.You are not allowed to mount a child's seat.It is only allowed to transport children in a trailer that has been specially designed for that purpose.
Trailers
You are allowed to use trailers (double trail only) up to 40 kg (88lbs) with the Scorpion fs
26. We recommend to use a trailer hitch mounted
to the rear dropout.Please make sure the maximum allowed load on the trailer hitch is not exceeded.
Always check that the suspension and the trailer still work properly after you have mounted the trailer.
two functional,independent brakes a dynamo driven lighting system with a white headlight aiming forward whose be­am center touches the road 10 m ahead a red taillight and a red rear reflector which may be combined at least one white reflector aiming foward and a red large area reflector with “Z” la­bel aiming to the back two yellow reflectors attached to the spo­kes in every wheel; may be substituted by tires or rims with white reflective ring yellow pedal reflectors on both sides fo the pedals a bell
HP
Velotechnik
Added parts and accessories
Additional accessories may impair the function of your Scorpion fs 26. We advise you to gen­erally ask your dealer before you mount any special parts or accessories to your tricycle.
Take care that the handlebar and the suspen­sion always stay moveable. You must not add any parts to the handlebar or the seat that might endanger the rider through sharp edged or pointed shapes while steering,getting on and off the trike or bumping against some­thing.
Before you purchase a bell or a lighting system make sure that these accessories conform to your national laws and regulations.
Fairings
As a front fairing for the Scorpion fs 26,you may use the Streamer fairing offered by HP V
ELOTECHNIK.Please take care to assure a good
vision over the fairing and sufficient freedom of movement below.
Please take into account that any fairing makes the tricycle more prone to crosswind influ­ences.In strong wind or gusts of wind unsafe situations may occur.Please remove the fairing before riding in such weather conditions.
Caution! Mounting additional parts or ac­cessories is at your own risk.It is important that you carefully read the installation guide of the manufacturer.Additions to the handle­bar like fairings,handlebar fittings,bottle holders,etc. may impair your safety due to additional loading or clips with sharp edges.
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Safety instructions (bike)
Replacement of parts
The replacement of parts relevant for safety (especially brakes,lighting system,stem,handle­bar, knuckles, drivetrain,suspension elements) should only be done with original parts by a bicycle mechanic, since it requires a certain de­gree of skill,suitable tools and mechanical apti­tude.
Any technical change you perform on your own is at your own risk!
No alteration of parts
Danger! If any part is deformed (e.g. due to
an accident or overload),especially frame, knuckles,handlebar, seat mountings,pedals, cranks and brakes,it is not allowed to use it any further or repair it.Do not try to straighten bent parts. You must replace them for your own safety.If you do not replace a damaged part it can result in a total failure of the part and you may be seriously in­jured!
Caution!You are not allowed to perform any work on the parts of the tricycle,espe­cially frame, fork, handlebar and seat, which might endanger their solidity. These works include drilling holes,welding, brazing,paint methods that add heat or any other chemical treatment.If any of these works is done improperly it may result in a loss of strength by direct damage or in­creased susceptibility to corrosion.
Trailers
Towing a trailer is not allowed.
Do not take kids with you
The Scorpion fs 26 is not designed for the transport of children.You are not allowed to mount a child's seat.
Electric assistance system
Operating and safety instructions regarding the electric drive can be found in the operating manual of the propulsion system.
Added parts and accessories
Additional accessories may invalidate the oper­ating licence or impair the function of your S­Pedelec. This may also be valid for accesories and parts that are not in the categorie of parts that can only be exchanged with parts idencti­cal in construction.Before mounting parts and accessories,it is recommended to contact your bicycle dealer or a vehicle examination organisation (like TÜV,Dekra,GTÜ...).
Exchanging parts
Exchanging parts may invalidate the operating licence of your S-Pedelec.
When issuing the operating licence some parts are defined that can only be exchanged by parts identical in construction. Such are:
frame parts
chassis parts
wheels
propulsion unit:motor, accumulator,console
brakes
lighting system
handlebars,stem
console for insurance plate and rear light
Safety instructions
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Velotechnik
The situation described below is valid for Germany only. For legal requirements in your country,please contact the authorities.
Legal requirements
According to law, the Scorpion fs 26 is not a bike but a motor vehicle class L2E (three­wheeled small motorcycles with a maximum construction speed up till 45 km/h). The con­struction speed,that is the speed that the ve­hicle will reach without using muscle power, is 20 km/h. With additional power from the rid­er’s muscles, up till 45 km/h can be reached.At that speed,the motor assistance is switched of completely.
To be allowed to use the S-Pedelec on public roads,there must be a operating licence for it and it must be equipped with a insurance plate.The operating licence is provided by HP Velotechnik together with the vehicle and needs to be handed out to the customer by the dealer.The keeper of the Scorpion fs 26 must contract a motor vehicle liability insur­ance and will receive an insurance plate in do­ing so.
The operating licence already assures that the S-Pedelec meets all legal requirements for tak­ing part in public traffic.The rider always has to carry the operating licence while riding.
By the time this manual was edited the follow­ing regulations apply in Germany:You need to have a driving licence class M (ever yone born after 01.04.1965).It is not allowed to use bicy­cle lanes in towns/villages.You have to wear a proper helmet.
Please inform about present regulations in your country regarding driving licences,the use of bicycle lanes,riding on paths away from the road,wearing helmets etc.frequently.
Safety instructions (S-Pedelec)
The following parts are only allowed to be ex­changed by parts including design approval:
tires (see p.58)
rear mirror
The following parts may be exchanged by parts recommended by HP V
ELOTECHNIK
:
springs and dampers
brake pads
seat (BodyLink to ErgoMesh or ErgoMesh XL
and vice versa,not ErgoMesh HSor BodyLink with long seat connection sheets)
fenders
Parts with no exchange restrictions are the fol­lowing:
gearing system,chain rings, sprockets
scranks
pedals (with reflectors incl.design approval)
grips
tubes
There is a “anti-manipulation label” mounted to the vehicle which contains information about some of the components that were defined du­ring the process of design approval. This label must not be removed!
No alteration of parts
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Velotechnik
Safety instructions (S-Pedelec)
Danger! If any part is deformed (e.g. due to
an accident or overload),especially frame, knuckles,handlebar, seat mountings,pedals, cranks and brakes,it is not allowed to use it any further or repair it.Do not try to straighten bent parts. You must replace them for your own safety.If you do not replace a damaged part it can result in a total failure of the part and you may be seriously in­jured!
Caution!You are not allowed to perform any work on the parts of the tricycle,espe­cially frame, fork, handlebar and seat, which might endanger their solidity. These works include drilling holes,welding, brazing,paint methods that add heat or any other chemical treatment.If any of these works is done improperly it may result in a loss of strength by direct damage or in­creased susceptibility to corrosion.
Identification plate
There is a identification plate fixed to the frame which contains the most important in­formation about vehicle and manufacturer.This plate must not be removed!
No riding without accumulator
According to the regulations in your country, it might not be allowed to ride the Scorpion fs 26 S-Pedelec without a properly charged accu­mulator installed. The accumulator provides electric energy for lighting system and brake light. Without accumulator,these features will not work (see also page 32).
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Velotechnik
Adjusting your new trike
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Before the first ride:adjusting your new Scorpion fs 26
Your position on the Scorpion fs26 is essential for your riding comfort,well-being and effi­cient cycling. Therefore you should adjust the frame, seat, handlebar and suspension to your individual requirements.
In order to adapt the Scorpion as closely as possible to your body dimensions and to find your ideal position you need to adjust the front boom,seat and handlebars.
If your trike is equipped with the optional front boom-quickadjust,please read the in­structions in the seperate manual in addition to the following instructions.
Adjusting the leg length: moving the front boom
In order to adjust the leg length you have to move the front boom (the front par t of the frame where the cranks are mounted) in the main frame. Unscrew the bolts M8x35 under the main tube with a 6 mm Allen key.Take a grip on the front derailleur tube or both cranks and move the front boom further into the frame or pull it out while cautiously turn­ing it.
Before you pull out the front boom shift the chain to the smallest chain ring and sprocket. Turn the cranks a little bit backwards while pulling. Thus the chain is not under tension.
Adjusting the leg length
Danger!All procedures described here re-
quire a certain degree of skill,suitable tools and mechanical aptitude.After any adjust­ment perform a static check and take a test ride on a quiet street,away from traffic. If you have any doubts please contact your lo­cal dealer.
Caution! After you have unscrewed the clamping bolts take them off and examine them for deformation.Lubricate threads and heads thoroughly.Then re-fit the bolts.If they don't turn easily you will have to re­place the bolts.
Unscrew the clamping bolts to adjust the front boom.
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Velotechnik
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Adjust the front boom in a way that your leg is fully extended when your heel (wearing flat shoes) is in the foremost position on the ped­al.Experience shows that the pedal-to-seat distance on a recumbent can be slightly longer than on a conventional bike.
While you are pedaling,the ball of your foot should be positioned above the center of the pedal axle.
It is important that your leg is not fully straightened when the crank is in the foremost position.If the distance is too long it is difficult to overcome this dead point,pedaling be­comes uncomfortable and there is too much strain on the sinews of your feet and legs.If the distance is too short you may suffer from knee pain.
For riders with short leg length the front boom has to be cut by a bicycle mechanic, so it can be inserted maximum possible. It is im­portant to trim the end of the tube neatly.The bare metal of the shortened tube end has to be protected against corrosion with a paint stick or wax spray.
The maximum insertion of the front boom is limited by possible heel strike of the frame’s cross bar,depending on the rider’s shoe size. Please check before riding your trike that there is enough heel clearance.For shorter riders under 175 cm body height we recom­mend to use shorter cranks.
On the left underside of the front boom there is a fine line.Align this line with the sticker on the main tube’s front end right above the clamping bolts to adjust the bottom bracket axle to a horizontal position.Additionally, you can look beyond the bottom bracket shell at the rear wheel axle and align the front boom parallel to it.Align your eyes with the bottom bracket axle and not the front derailleur tube. Then sit down on your tricycle and check the position.
Tighten the bolts with a torque wrench (tight­ening torque 14–16 Nm).On your first ride check whether there is sufficient clamping.
Adjusting the leg length
Adjust the front boon so that your knee will not be fully straight­ened when pedaling.
Danger!When you insert the front boom, the front boom and the inner wall of the tube must be totally free from grease,other­wise it will not clamp properly and may turn while you are riding.
Caution! When you move the front boom take care that its end does not damage any light cables that possibly come out of the main frame. Please inform yourself about the length of the front boom on your trike be­fore you do any work.While moving the front boom you also have to move the light cables The light cable must never be stressed by pulling.
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Velotechnik
Adjusting your new trike
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Danger! If the bolts are tightened too much or bent,the screw or the frame can break! If the clamping is insufficient the front boom can turn during a ride which may cause your feet to slip from the pedals and lead to injuries.
Caution!The minimum insertion depth of the front boom into the main frame is 8 cm (3 1/5"). The end of the front boom must not be visible in the clamping slot when you look at the main frame from below, since this may result in a damage of the frame.
The rear end of the front boon must never be visible in the clamping slot.
Danger! There must be a bushing (a slotted tube of plastic with edges to the front and the clamping slot) in the main frame’s front boom hole that is glued in the frame.This bush ensures safe clamping of the front boom and protects the paint.It is important to take care that this bush is always visible at the front end of the main frame. The low­er slot has to be aligned in coincidence with the slot in the main frame. If this bush is missing or moved to the back of the tube while inserting the front boom,safe clamping is no longer guaranteed,even if it seems to be the case at first glance. If the front boom is not clamped properly it may turn and lead to a fall.A missing or misaligned bush will lead to frame damage.
The plastic bush between front boom and main frame must be visible at all time.
If the bush is missing or not alligned properly or the screws are tightened too much, the frame can break.!
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Velotechnik
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After moving the bottom bracket tube your dealer has to adjust the chain length.By default the Scorpion fs 26 comes with a very long chain so the adjustment range of the tricycle can be fully used without the need to lengthen the chain.
After the basic adjustment of the leg length done by your dealer before handing over the tricycle, the chain has to be shor tened so that the derailleur cage is not fully turned forward while shifting on the largest chain ring in front and the smallest sprocket behind.The de­railleur must still be able to compensate a length change of the chain of at least 4 cm (1 1/2").In order to choose the right chain length,please consult the manual of the de­railleur manufacturer.
After adjusting the front boom the gap in the clamping slot between the front boom and the main frame should be sealed with wax or sili­cone in order to protect your frame from the penetration of water and dirt and hence dam­age through corrosion which may lead to a broken frame.
We recommend to slightly readjust the front boom every 3 months so that knees in order to provide a slightly different position to your muscles and ankles.You might also find a more comfortable and more efficient riding position.
A wrong adjustment may lead to pain in your knees and inefficient pedaling.In addition we recommend to ride with a high pedalling ca­dence, which means to pedal fast and with lit­tle pressure.Pedalling with too much pressure may also lead to pain in the knees.You will find more information about this on page 26.
Adjusting the leg length
Check that there is at least a 5 cm (2") clearance between the end of the chain tube and other parts of the dr ive train.
Danger!After the chain has been short­ened it must be closed with a special closing link or a chain riveting tool that expands the rivet while riveting (i.e.R
OHLOFF- Revolver).
A poorly joined chain may break and thus lead to damage or injury.Chain length ad­justments or chain changes should be done by your bicycle mechanic.
Caution!Take care that the chain tubes have a clearance of at least 5 cm (2") to the rear derailleur and the front derailleur even under maximum tension of the chain and make sure that the tubes are held tight in their fastenings. The front upper tube can be moved to the rear for length adjustment. Shorten the tubes if necessary.If the end of the chain tube gets in touch with the rotat­ing chain rings it can be locked-up and de­stroyed. The chain tubes must be prevented from moving by a rubber tube over the re­tention spring.
HP
Velotechnik
Adjusting your new trike
13
Adjusting the seat length
Your Scorpion fs 26 is equipped either with the ErgoMesh
®
mesh seat or the adjustable
BodyLink
®
seat from HP VELOTECHNIK.
The following instructions refer to the BodyLink seat.Length, seat back angle and lower seat angle are adjustable for this seat. The adjustment of the seat length and the proper seat angle is crucial for a comfortable feeling while riding your recumbent.
The upper curve of the seat back in the area of the shoulder blades determines the correct seat length: Through this shape the shoulder and neck area is lifted from the recumbent po­sition so that the head rests in a natural and relaxed position.For this reason you shouldn't need a head rest if you have the right seat po­sition.On long rides, a head rest can increase your riding comfort as you can relax your neck for a few seconds by leaning back.You can mount our custom headrest to your exist­ing seat. The seat is too small when you have the im­pression that your back is pressed too much into a "hunchback".It is too large when you have the impression that the seat angle is too far back when you are in the most upright po­sition,or when you hit the upper seat edge with the back of your head when you look up­wards.
Adjusting the seat length
Take off the seat cover (see page 57).Open the quick release lever for the seat back angle adjustment,so that the seat is not bent with inner tension.Loosen the 4 screws at the in­ner side of the seat back with an allen key SW4 a few turns.Step behind your trike and hold the seat back with both hands.Pull or push the seat back to achieve the preferred seat length. To achieve the smallest possible seat length,move the 2 upper screws from the top to the middle holes.
Tighten all 4 screws with 5–6 Nm.Move the seat back rest to the preferred angle and close the quick release lever firmly. Reinstall the seat cover
Length adjustment of the
Airflow cushion
The optional Airflow-cushion consits of two parts, that connect in a V-type shape. Loosen the velcro mounting of the upper part,and place it in the desired position,than fasten the velcro.
Adjusting the seat back angle
A great advantage of the BodyLink® seat on your Scorpion fs 26 is the possibility to adjust the seat back angle very quickly. For beginners or rides in the city you can choose an upright seat position for a better view, and for longer rides you can choose a flat position for better aerodynamics.
The seat back is fastened with a quick release lever on a slotted aluminum seat mounting.You can adjust the seat back angle by 10 degrees by simply opening the quick release lever.In the medium seat position the angle is about 35° from horizontal.
Adjusting the seat position
Caution! Do not loosen or tighten the 4
screws in the lower seat part to adjust the seat length.Maximum tightening torque of these screws is 3–4 Nm.
Caution!To avoid noise from the seat when loaded,the contact surfaces between the two seat shells need to be seperated by self­adhesive plastic sheets and all contact sur­faces of seat and seat mountings and frame need to be lubricated with grease.
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Velotechnik
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Adjusting the seat back angle is easy when you push the seat back with your hands on the backside close to the seat mounting into the desired position.By pulling at the upper seat edge, tension may be created which causes the adjustment mechanism to lock up.
Because of the flexibility of the BodyLink
®
seat and the special shape of the seat mountings, the seat effectively pivots around a central ax­is,approximately in the area of the lower lum­bar vertebrae.This is the place where you sup­port most of your pedaling force while riding, so this point determines the distance to the pedals. The advantage of this design is that you adjust the distance from the seat to the bot­tom bracket only once as described above , a change in the seat angle does not require an adjustment of the front boom.
Adjusting the front seat edge
The front seat edge can be slightly lowered to accommodate smaller riders. With a lower front seat edge,it is easier to put your feet on the ground without pressure from the seat edge on the back of your legs. With a higher front seat edge,the seat will give more sup­port and avoid the feeling of „sliding down the seat“ that occurs with upright seat angles.
To adjust the front seat edge,open the quick release lever at both the lower and the upper seat half,so that the seat is not under inner tension. Thus you need less force for the ad­justment.Push or pull the seat front edge firm­ly to reach the desired position and close the quick release lever firmly.Then adjust the seat back angle as described above.
If the quick release lever pressure is to loose when closed,open the lever and turn the screw on the end of the quick release axle clockwise.The low profile design of the screw head gives more clearance for the drive train.
Adjusting the lumbar support
The BodyLink®seat is ergonomically shaped and supports the natural S-curve of your spine. Forces from pedaling are supported in the area of your lower back just above your hips. The amount of suppor t in this area (lum­bar support) is adjustable by moving the seat back and lower seat against each other.
To get more lumbar support,lower the seat front edge and put the seat back in a more re­clined position. To get less lumbar support,rise the front seat edge and put the seat back more upright. For maximum adjustment,loosen the 4 screws for the seat length adjustment in the seat back. Thus the lobes of the lower seat part can move more easily into the desired shape. Tighten the screws and quick releases as de­scribed above.
Adjustment of the head rest
Both seat types can be equipped with a head / neckrest which is adjustable in height and an­gle. Use the long holes and the screw hidden under the cushion (BodyLink-seat) or the mounting clamp (ErgoMesh-seat) for setting up the correct position.
Adjusting the seat position
Caution!The three quick releases have to
be closed firmly (tightening force 15-20 kg / 45 lbs) to safely hold the seat.You must not open them while riding.After they have been closed the imprint "close" must be visible. If the quick releases are not properly tight­ened the seat can move while riding and you may lose control over your tricycle.
Caution! Do not push or carry your trike on the head rest,this may damage the head rest or the seat!
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If the clamping screws are tightened too hard, the handlebar may be deformed,and no prop­er clamping can be achieved.
Please take care that the clamping area of the stem is thoroughly trimmed and there are no sharp edges which may cause handlebar failure.
While riding you should allow your arms to rest in a relaxed position on the handlebars. Do not push or pull on the handlebars.If the handlebars turn in the stem clamping during the ride stop immediately and tighten the clamping screw of the handlebars.If the han­dlebars are not sufficiently clamped the han­dlebars or the stem may be damaged or de­formed.In this case, safe clamping can no longer be guaranteed,not even with the cor­rect tightening torque,and handlebars and stem have to be replaced.
Your bike shop can supply a special fitting lu­bricant that increases friction between handle­bar and stem.
Adjusting your new trike
15
Adjusting the handlebars
Adjusting the handlebar angle
By changing the angle of the handlebars you can adjust the position of the grip to the length of your upper body and your arms.
The handlebar consists of two parts. They are mounted to the stem by a slotted clamp on each side.The adjustment range in width is 3.5 cm on each side, giving a total range of 7 cm (aprox.2 ¾").
Most riders are comfortable with a 85° angle so that the bent grips point upwards and slightly forward.The more upright the grip po­sition and the narrower the handlebar width, the larger the minimum possible turning circle as the handlebars touch your legs or the seat earlier.
In order to change the angle or the width, loosen the screws of the stem/handlebar clamping.Move the handlebars until they are in your favourite position.Tighten the clamping screws with
8–10 Nm. Check the correct
clamping of the handlebars by sitting down on your trike and pulling the handlebars.Doing so the handlebars must not turn in the stem.
Danger! If the handlebar grips are adjusted pointing too far forward or too wide,your hands or the brake levers can touch the front wheels or mudguards when cornering sharp,leading to injury.Make sure you have at least 5 cm (2“) clearance between brake levers and front wheels / mudguards at all steering angles.
Caution! If the handlebar grips are adjusted pointing to far forward,the handlebar can touch and damage the track rods when cor­nering sharp.Make sure the handlebars con­tact your legs or the seat first before touch­ing the track rods.Damages track rods must be replaces.
Handlebar width and angle are adjusted with the clamp at the stem under the main frame.
Caution! Do not exceed the handlebar width over the „Max“ mark,otherwise a safe clamping is not possible.
In case your Scorpion fs 26 is equipped with long handlebars,there is a screw as well as a quick release at the left handlebar’s clamp. When folding the bike you need to loosen the quick release and swivel the left handlebar to the front.The tightening torque for clamping screw and quick release’s screw is the same as mentioned above.
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Adjusting the cable length
You can make smaller adjustments by moving the cables in their guides at the frame and the stem,so there is enough clearance for all movements.If this is not the case you will have to have your specialist dealer shor ten the ca­bles or replace them by longer ones.
Cover all contact areas where cables move and touch the frame with sturdy transparent tape.This protects the paint against scratching and wear.
Handlebar grips
The grips on the handlebar are susceptible to wear and tear.Have your grips replaced by your bike shop once they don't feel comfort­able any more. The grips always need to be at­tached firmly to the handlebar.
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Adjusting the handlebars
Caution! After having adjusted the handle-
bar position you have to readjust the length of the brake cables and shifter cables.The cables have to run smoothly without any sharp turns and they should not be bent sharply or stretched when the handlebar is at maximum angle. Also avoid large bows that could be caught up by the front wheels or other parts or touch objects under your trike.
Caution!When getting on and off the trike, make sure to avoid pulling at the handle bars or stepping on the tie rods.To get off the trike,sit upright on the front seat edge and then stand up.Grip the front wheels or the seat back as an extra support, not the han­dlebars.If you pull firmly at the handlebars, the steering mechanism can be damaged.
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Adjusting your new trike
17
Adjusting the suspension
Purpose of suspension adjustment
Your Scorpion fs 26 is suspended on all three wheels. This system compensates bumps on the road to make riding more comfor table and to reduce stress for your tricycle .
A well-adjusted suspension improves the trac­tion of your tricycle on uneven roads. Especially when riding in a bend this allows a higher speed and also improves safety.
In order to achieve maximum riding comfort, the suspension settings have to match your weight as well as the road condition.
The goals of the adjustment are:
maximum use of the available suspension
travel without the suspension frequently bottoming out
quick reaction of the suspension without
obvious oscillation after having passed a bump
avoiding self enf orcing oscillations, that means
increasing oscillations of the suspension system due to pedaling influence, rhythmic body movements or permanent wavy underground
Suspension and damping
The suspension system of the rear swing arm consists of a spring and a damper.
Often,the terms suspension and damping are used inaccurate in everyday language.
The spring is the elastic element that com­presses and expands due to the the load changes,which e.g. occur on bumpy roads. While expanding,the spring releases the same energy it took to compress it.
The rear swing arm is suspended with a steel coil spring in the standard version.The option­al rear shock DT-S
WISS XM180 uses air as
spring medium. The damper slows down the process of com-
pression and expansion. That means the tricy­cle does not immediately "spring" back to the initial position or even further than that after having passed a bump. The damper converts spring energy into friction and finally into heat, and thus takes away energy from the suspen­sion system. The damper prevents the spring from swinging uncontrolled after an initial stimulation.In addition,the damper helps to avoid self enforcing oscillations of the suspen­sion caused by recurrent stimulation like ped­aling forces within a crank revolution or the rhythmic up and down movement of the legs.
In case you have mounted the optional suspen­sion element DT-S
WISS XM180, the hydraulic
damping of the rear suspension is adjustable.
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You should always set the damping as low as possible to give the tricycle the possibility to quickly react even to several bumps in a row.
You can ride the Scorpion fs 26 with a consid­erably lower damping rate than for example a MTB:due to the relaxed and steady position of the body the recumbent does not experience extreme variations in the load as it is known from dancing on the pedals while riding uphill on a mountain bike.
In addition to this,varying pedaling forces have very little influence on the suspension of the tricycle due to the No Squat design of the sus­pension system of the Scorpion fs 26.So when you adjust the damping,always start with a low damping rate.
It is necessary to choose the correct spring stiffness to have a well operating suspension system. The spring stiffness is a measure for the compression of a spring at a certain load. It is either given in "N/mm" (Newton per Millimeters) or "lbs./inch" (Pounds per Inch). Sometimes you only find "lbs." printed on the springs.
The spring stiffness of the optional air shock DT-S
WISS XM180 is set by adjusting the air
pressure. The suspension is designed in a way that the
spring is compressed partly when you sit down on your tricycle. This is called negative suspension travel (or "sag") and it enables the spring to expand on bumpy roads.(Which is in fact a definitely positive feature .) You should choose a spring stiffness with which this nega­tive suspension travel takes up around 30% of the overall suspension travel.This value usually provides a very comfortable ride on your sus­pended recumbent trike.
Adjusting to load
The luggage carrier of the Scorpion fs 26 is mounted to the suspended part of the frame. That way your luggage is also fully suspended and it spares the material.Most notably, even under heavy load the suspension will compensate an uneven road much better and quicker compared to a design where the luggage carrier is mounted to the unsuspended parts, e .g. the rear swing arm.
Additional luggage changes the load on the wheels and their suspension. The springs are further compressed initially through the load and there is less suspension travel for bumps while riding.Your suspension will bottom out more often.
The suspension of the front wheel is less affected since luggage at the rear rack almost only puts weight on the rear wheel.Only in case of heavy luggage on the lowrider under the seat there is an influence on the front wheel.
In order to compensate the variations in the load you can change the pre-load.For details see the following chapter.
Theoretically adjusting the preload can com­pensate for a load change of approx.10 kg (23 lbs) at the rear wheel.In case of higher vari­ations in the load you will have to exchange the spring with a spring with different spring rate. In practice you can often do without it: the Scorpion fs 26 offers a lot of suspension travel for a touring trike (80 mm rear /60mm front).When you choose the spring rate to have the full 80 mm at your disposal when your recumbent is under maximum load,you will have a somewhat smaller but still ver y comfortable suspension travel when you ride without luggage.The optional air shock DT­S
WISS XM180 can be easily pumped up to
compensate load increases.
Adjusting the suspension
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Steel spring rear shock
The preload determines how far the suspen­sion compresses when you are sitting on the tricycle while standing still.
For maximum riding comfort the suspension should compress by about 30% of the total suspension travel while you sit on the tricycle in driving position.
For that purpose measure the distance be­tween the two suspension element bolts or between rear rack and rear wheel while the trike is unloaded as well as while sitting on the tricycle in riding position.Also take into ac­count possible luggage. Find out the total sus­pension travel possible for your tricycle with the method described above,depending on the mounted add-on-parts and clips on the piston rod.The static compression should amount to about one third of the overall suspension trav­el.
You can affect this negative suspension travel depending on how much you weigh and how much you load your trike either by adjusting the suspension pre-load for fine tuning or by replacing the spring with a spring with a differ­ent stiffness in the rough tuning.
In order to adjust the suspension pre-load turn the adjustment ring on the threaded part of the suspension element by hand. Turning the adjustment ring clockwise (looking at it from behind) reduces the preload,turning it coun­terclockwise you screw the adjustment ring towards the spring and increase the suspen­sion pre-load.It is helpful to turn the spring together with the adjustment ring.
Adjusting your new trike
19
Adjusting the rear suspension ele­ment
For the rear suspension of the Scorpion fs 26 a spring element is combined with a hydraulic damping unit in a suspension element. The damping results from fluid friction of an oil flowing through thin holes of a valve in be­tween two chambers inside the damper.A slightly noticeable sound that may occur from this oil flow is normal.Due to the fluid friction the spring element may heat up, therefore touch the spring element after a ride only very carefully.
The Scorpion fs 26 comes standard with a steel spring rear shock.As an option you can get the air shock DT-S
WISS XM180 that uses
air as spring medium.
Danger! While adjusting the rear suspen­sion element never load the tricycle e.g.by resting on the seat or loading the rear rack when your hands or tools are close to the suspension element.Your hands may get caught and squeezed when the suspension compresses.
Danger!The suspension elements are filled with gas under high pressure.Never try to open the damper or to remove the screw at the gas tank.Inside the damper there are no user serviceable parts. In case of damage you will have to take the complete suspen­sion element to your dealer.
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Adjusting the suspension
The adjustment ring should be turned not more than five turns (measured from the re­laxed position) towards the spring.If the sus­pension compresses still too far even after six turns,the spring is too soft and has to be re­placed by a harder spring. A too high preload with a too soft spring will not take advantage of the full comfort potential.
You can find more information on changing springs in this manual under "Maintenance and Care",page 46.
Steel spring suspension element with fixed damping rate.
The suspension travel is adjusted by adding clips to the piston rod of the spring element.
Danger!Take care that the rear wheel or mudguard or suspension element never hit the frame, seat, rear rack or luggage box while the suspension is fully compressed.
Therefore relax the spring completely by turning the spring retention disc on the thread of the spring element as far as possi­ble (before this,push the possibly existing safety spring ring from its slot in the thread­ed section as far as possible).Have a second person sit down on the tricycle and make the suspension bottom out by leaning on the seat or the rear rack.
If the distance between the wheel or mud­guard and the frame,seat, or rear rack is smaller than 1 cm you will have to mount an additional spacer. In case you don't, the mud­guard may break suddenly or the rear wheel might be blocked which can lead to serious crashes.
Danger!The adjustment ring has always to be screwed on so far that the spring has no play when unloaded.Otherwise the adjust­ment ring could come loose through shocks while riding and the slotted rear spring re­tention disc comes off.In that case the sus­pension element may be damaged or the rear wheel can hit the frame or rear rack, which may lead to serious falls. Always have an initial preload of at least half a turn on the spring.
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Adjusting your new trike
21
Air shock DT.S
WISS XM180
Please follow the instructions in the separate manual provided by the rear shock manufac­turer.
This rear shock contains pressurized air in a main („positive“) air chamber as suspension medium.Air shocks are lighter than steel spring rear shocks.Another advantage is that the spring stiffness can be easily adjusted with an air pump:By increasing the pressure the spring becomes harder.
Air shocks have a progressive spring behaviour, whereas steel springs have a linear spring be­haviour.This means that the air shock gets progressively harder,e.g. it is much stiffer when fully compressed than when only slightly com­pressed.
The advantage of this progressive spring be­haviour is the good bottom-out protection when heavily loaded.
The valve for the air chamber is located at the back end of the air shock. The valve is protect­ed by a metal valve cap.
To pump up the air shock you need a special air pump designed for bicycle air shocks.It must feature a fitting schrader valve adaptor and a pressure indicator.
When attaching or removing the pump to/from the valve,you will lose some air pres­sure (about 0,5-1 bar). Take off the pump quickly.
Recommended pressure settings
load pressure
up to 80 kg (183 lbs) 7.5 bar up to 110 kg (242 lbs) 9.0 bar up to 140 kg (308 lbs) 10.5 bar Maximum allowed pressure is 18 bar.
Danger!Take care that the rear wheel or mudguard or suspension element never hit the frame, seat or rear rack box while the suspension is fully compressed.
Therefore fully deflate the air shock.Have a second person sit down on the tricycle and make the suspension bottom out by pushing on the seat or the rear rack.
If the distance between the wheel or mud­guard and the frame,seat or rear rack is smaller than 1 cm you will have to have your trike dealer mount an additional spacer in­side the air shock.In case you don't,the mudguard may break suddenly or the rear wheel might be blocked which can lead to serious crashes.
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Adjusting the suspension
Adjusting the damping
By adjusting the damping you can adjust the performance of the suspension precisely to your individual riding situation.A rough street with many harsh bumps that occur in a row or even cobblestones needs a low damping rate while a road with long stretched bumps that occur more regularly needs a stronger damp­ing to achieve a smooth road holding.
When you add a lot of luggage you will need to adjust the spring stiffness;in that case an adjustment of the damping may even give you more riding comfort.
Finally, the oil used in the damper becomes thicker and more viscous at lower tempera­tures,which can be compensated through a change in the damper setting.
Please note that you can seriously spoil the riding comfort by a bad damper setting,espe­cially caused by unsystematic playing with the knobs that may result in much to high damping values.In the worst case the suspension ele­ment will neither compress nor decompress.If you are in doubt please consult your local dealer.
The rebound damping prevents an eventual "jumping" of the rear wheel and provides a good traction.By improving the road surface contact the suspension of the Scorpion fs 26 also increases your riding safety.
A higher damping value prolongs the time until the decompression movement is finished.Only then can the suspension compensate the next shock with the full suspension travel. Therefore,when you ride on very bumpy streets with shocks that occur fast in a row you might want to use a lower damping value.
A good setting for maximum comfort is achieved when the rear wheel decompresses completely after a shock and then oscillates only once. In order to check the adjustment you will need a second person that compress­es the suspension by pushing the tricycle down while you are sitting on the tricycle in the rid­ing position. The other person can then ob­serve the suspension movements.
In order to adjust the damping during decom­pression,turn the adjustment knob on top of the rear end of the suspension element.
If you turn the knob in direction of the „-“ you will get less damping and thus faster decom­pression. Turning the knob in direction of the „+“ will give you more damping and thus slow­er decompression.
Air Shock DT-Swiss XM180 Damping ist adjusted with the red knob at the rear end.The shock must be installed with the loc k­out lever on the backside facing down to avoid a collision between lever and frame when the suspension is moving.
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Adjusting your new trike
23
Adjusting the front suspension
In addition to the suspended rear swing arm, the Scorpion fs 26 is equipped with a suspend­ed front axle.It is designed as a so called McPherson strut.That means, the left (or right) suspension strut's upper end is supported in the frame while it is linked to a single wish­bone on its bottom end. The front wheel is di­rectly attached to the suspension strut,which is the knuckle at the same time.
Inside the suspension strut a steel spring is combined with MCU-elastomers. The front suspension is damped by friction between stanchion tube and a circular elastomer band situated between the bushings as well as by friction inside the elastomers.
To decrease body roll in during fast cornering and to provide high comfort at the same time, the front axle is equipped with a stabilizer bar. This bar is linked elastically with both wish­bones and the main frame.As the stabilizer bar works as a torsional spring,it supports the outside wheel's suspension while cornering.
For maximum comfort,30% of the suspension travel should be used when you sit on your trike in a normal driving position (the same is valid for the rear suspension).For the Scorpion fs 26 front suspension,this means 20 mm of travel (so called "sag").
Your Scorpion has reached a sag of 20 mm when the upper edge of the knuckle which you can feel underneath the shock boot coin­cides with the lower edge of the headtubes of the main frame. You can fine tune this sag ac­cording to your weight and your additional luggage by adjusting the preload of the springs. To change the spring rate in a wider range , you can replace the steel spring or interchange elastomers and spacers inside the suspension struts.For further instructions, please see the chapter "Maintenance and Care" on page 48.
To adjust the preload of the front suspension, unscrew the strut end cap using a hex key size
5.Now the preload adjuster is visible, which can be turned by a hex key size 5,too.
Turn the preload adjuster counter clockwise to decrease preload,turn it clockwise to in­crease preload.The maximum depth is limited, so stop turning when resistance rises suddenly. After adjusting,place the cap on the strut and tighten it gently (1-2Nm).
The damping rate can be altered by exchanging the elastomer bands inside the suspension struts,see “Removing and disassembling the suspension struts” on page 51.
Danger!While adjusting the front suspen­sion,never load the tricycle, e.g. by resting on the seat or loading the racks when your hands or tools are close to the suspension struts.Your hands may be bruised when the suspension compresses.
Danger!The mounted spring is under ten­sion.Do not remove the preload adjuster when adjusting the spring preload.Make sure the adjusting disc's thread is fully screwed into the stanchion tube.Otherwise it may become loose and hurt you.
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