HP Velotechnik Gekko fxs Operating Manual And Service Instructions

Page 1
recumbent
2016
technology
... recline in style!
Velotechnik
hpvelotechnik.com
Operating manual and service instructions
Feb. 2016
Page 2
OrthoFlex-Seat
Handlebar
Trike fender
Rear rack
Rear light and braking light*
Gearhub
Chain and chaintubes
Idler
Standing-up aid*
Trike fender
Front boom quick adjust*
Companion bar*
Brake lever
Cranks and
chainrings
Headlight
Twist shifter
Pedals with heelstrap
and foot clamp
Track rod
Retention belt system
Mirror*
Front boom
Brake discs
Scheme of the Gekko fxs and its components. Parts marked with * are options. Parts marked with ** belong to the optional electric assist system.
Hub motor**
Batterie**
Folding hinge
Page 3
Introduction
Dear customer,
thank you for buying the recumbent bike Gekko fxs designed by HP Velotechnik and congratulations on the purchase of your new recum­bent tricycle! With this high-quality tricycle, you will enjoy many years of exhilara­ting riding pleasure.
Your satisfaction and the safety of your child are our main concern. On the following pages, this manual will inform you about important safety issues as well as maintenance and care instructions.
Even if you have many years of experience with bicycles please do
take your time to read this manual carefully before the rst ride. Your
recumbent tricycle is designed with the latest recumbent technology by HP
In this manual you will nd detailed instructions on how to optimize
your tricycle to meet your demands and riding style as well as your
size and weight. In addition to this, we have put together a collection
of information on care and maintenance as well as special technical advice from our engineers. Important: Please send us the attached warranty registration form for your extended warranty (see page 76).
Velotechnik that partly needs special treatment and care.
This guide helps you to keep your tricycle in perfect condition so you will always experience maximum fun, comfort and safety.
Enjoy yourselves and have a great ride!
Paul J.W. Hollants, Dipl.-Ing. Daniel Pulvermüller and the HP
Velotechnik team
Velotechnik
HP
1
Page 4
Content
Safety instructions 4
General safety instructions 4
Intended use 5 Indications 5 Contraindications 5 Individualisation 5 Load capacity 6 Carrying luggage 6 Final assembly 6 Bolts and nuts 7 Quick release levers 7
The rst miles 8
Safety instructions (bicycle) 9
Legal requirements 9 No alteration of parts 9
Frame number and identication marks 10
Added parts and accessories 10 Replacement of parts 10 Transport of children 11 Pedelec system 11 Trailer 11
Handling instructions 12
Riding a recumbent tricycle 12
Learning the new riding technique 12 How to ride correctly and safely 13 Wear protective clothing 13 Use special pedals 13 Slowly increase the strain 14
Adjusting your new tricycle 15
Basic adjustment of the frame length 15 The OrthoFlex mesh seat 17
Adjusting the seat mesh 18 Adjusting the seat back angle 18 Padding with seat cushion elements 18
Attaching the retention belt system 19 The head rest 21
Adjusting to your size 22
Adjusting the front boom 22 Adjusting the length with front boom quick adjust 25
Special pedals 27
Heel support pedal 27 Ergonomic pedal / Ergonomic pedal with
lower leg xation 29
Clipless pedal 34
Adjusting the handlebars 36
A good setting for the handlebars 36 Setting the width and angle 36
Adjusting the cable length 38 Handlebar grips 38
Folding 39
Folding of Gekko fxs 39
Lighting system 43
Lighting systems for bicycles 43
Brakes 45
Handling of the brakes 45 One-hand operation for brakes 46 Maintenance of the brakes 47
Hydraulic brakes 48
HP
Velotechnik
2
Page 5
Content
Gear system and chain 50
Handling of the gear system 50 Adjusting the gear system 51 Chain 52 Chain tubes 54 Replacing the tubes 55 Chain roller 55 Go SwiSSDriVe pedelec system 56
Wheels 57
Disassembling the wheels 57 Tyres 57
Front wheels 58 Rear wheel 58 Spokes 58
Headset 59
Adjusting the headset 59
Wheel alignment 60
Measuring toe-setting 60 Adjusting toe setting 60
Mudguards 63
Front mudguards 63 Mounting of front mudguards 63
Rear rack 64
Rear rack 64
Water bottle cages 65
Water bottle cage 65
Comfort and ability options 66
Companion bar 66 Adjustment of the companion bar 66 Standing-up aid 67 Walking aid mount 67 Handling of the walking aid mount 67
Handrest 68
Maintenance and care 70
Maintenance routine 70
Wear and tear 70 Cleaning, conservation and disinfection 70 Storing the bicycle 72 Transport in the car 72
Technical Data 73
Technical Data 73
Tightening torques 74
Tightening torques 74
Warranty and Service 76
Warranty 76
Warranty policy 76
Warranty pass 77
Warranty pass 77
Service plan 85
Revision February 2016. For latest product information and manuals, please check out our website at www.hpvelotechnik.com.
hP Velotechnik ohG
Kapellenstraße 49
D-65830 Kriftel
Tel. +49 - 61 92 - 97 99 2-0 Fax +49 - 61 92 - 97 99 2-299
HP
Velotechnik
3
Page 6
General safety instructions
The manuals of component manufacturers such as the brake manufacturer, the gear system manufacturer, and the pedal manuf­acturer also belong to this manual. They give detailed information on operating and
maintaining these specic parts. Please read
the manuals of the part manufacturers as carefully as this manual.
Please share the information you have read with your child and involve it in this process. Make sure, that it has understood all rele­vant functions of safety. Please provide this manual to any other user of your recum­bent before using it. Attendants of mentally handicapped persons have to make them
Safety instructions
understand all safety-related functions prior to every ride; these drivers are only allowed to use the Gekko fxs supervised by an adult.
The maintenance and adjustment of this recumbent partly requires special tools and skills. Do only works within your limits and, for the purpose of your own safety, do not go beyond. Should you be uncertain at any point, get in contact with your local dealer.
The instructions in this manual apply only to a completely assembled Gekko fxs tricycle with standard parts from the series produc­tion of HP
The texts in the grey boxes are particularly important for your safety. Please read them carefully. The signs explained below will be used in this document without beeing explained again!
Danger! Texts that begin with „Danger!“ mark an immediate danger for your life and your health. Please read them carefully.
Attention! Hints with the text „Attention“ are important for your safety!
Velotechnik.
4
HP
Velotechnik
Page 7
General safety instructions
Intended use
Use your the intended use.
The Gekko fxs is a bike for the use on streets and paved roads. This tricycle is not designed for the use in racing and off-road riding, for jumping or acrobatics, and you must not ride across curbs, stairs, etc.
The Gekko fxs allows children and teenager
with specic handicaps (see indications) to
gain individual mobility. Physiotherapy gets supported, to hold up and keep balance is trained as well as the coordination of movements.
The power transmission takes place in a reclined position. Actuation occurs by a rotation that the leg muscles transmit on the pedal cranks. An optional electric motor can give support.
Using your bike on public roads is only allowed if it has been equipped with the ac­cessories that are required by the applicable
trafc regulations of the country in which
you are using it.
Never drive without holding on! Before
your rst ride, read the chapter “Riding
a recumbent tricycle” on page 12 and get carefully used to the different vehicle performance.
Damage through inappropriate use, assem­bly errors, accidents or similar activities and wilful damage results in the loss of any warranty. The intended use also includes the precise observation of the prescribed usage and maintenance regulations and instructions.
hP Velotechnik tricycle only for
Indications
According to your child‘s therapist suggesti­on, indications for riding this tricycle may be:
Neuromuscular disorders: e. g. cerebral palsy or muscular dystrophy
The tricycle can also be used for rehabilta­tion of the mobility with coordination or balance disorders and restricted natural movement.
The tricycle should always be considered when a child owing to its special physical conditions is unable to ride standard child­ren bicycles or vehicles, even with training wheels.
Contraindications
The bike may not be used by persons who are not able to ride a bike safely and independent. For example in the case of blindness or the unability to move necessa­ry extremities controlled.
Individualisation
It is possible to adapte the Gekko fxs to indivual demands. HP huge variety of optional accessories. For example: electric motor, one-hand operati­on, special pedals, head rest, standing-up aid, handrest, walking aid mount and companion ba r.
Velotechnik offers a
Safety instructions
HP
Velotechnik
5
Page 8
General safety instructions
Load capacity
The maximum load (rider + luggage) is 100 kg (220 lbs). The maximum total weight (bicycle + rider + luggage) is 130 kg
(286 lbs). The lower limit is valid. With a
coupled trailer, the maximum total weight
must not exceed 130 kg (286 lbs).
Carrying luggage
Luggage transport is only allowed with the special racks designed by HP
Rear rack on Gekko fxs
Danger! Additional loading can inuence the handling of your tricycle con­siderably. If you plan on riding with heavy luggage we advise you to make a test ride
on a street with no trafc to get used to
the new situation.
Velotechnik.
Take care that your luggage is safely stored on the racks. Bags must be tightly fastened to the racks so they can not move. Make sure that loose parts like straps or belts can not touch the wheels, the derailleur, or the suspension.
The rear rack is designed for standard tricycle panniers. Take care that your luggage does not cover the lighting system and the
reectors of your tricycle and that they stay
fully functional.
Maximum load for carriers:
The maximum load on the rear rack is 25 kg (55 lbs).
Final assembly
Your tricycle has been delivered to your specialist dealer only partly assembled.
Your dealer has to have carefully nished the assembly, perhaps altered the specica-
tion of your tricycle to meet your special requirements and has to have performed a test ride. Please make sure that this pre­delivery service is recorded in the Warranty Pass at the end of this manual.
All screws must be checked and tightened, especially on the handlebar, stem, knuckles, swing arm pivot and wheels. Please follow the tightening torque settings listed in the table on page 74.
The load should be placed as close to the body of the rider as possible, since this results in better riding performance. You can also improve the handling of the tricycle by positioning the centre of gravity of the lug­gage as low as possible, so pack heavy items in the bottom of your panniers.
HP
Velotechnik
6
Derailleurs and brakes must be checked and adjusted. Please follow the instructions in the manuals of the parts manufacturers that come with this manual.
Page 9
General safety instructions
Bolts and nuts
Attention! Screws must be tightened with prescribed tightening torque. In this manual tightening torques are given in „Nm“ (Newton meter). Always use a torque wrench wherever a torque setting is given in this manual. Never rely on „feeling“. Screws tightened too much or not enough can break, which can lead to dangerous accidents. In case you don‘t own a torque wrench have your bicycle mechanic do the
respective work. You will nd tables with the prescribed torque settings on page 88 and 89 in this manual.
Screws gradually settle in and hence they can come loose. Therefore check the screws regularly if they are tightened appropriately with a torque wrench.
In the tables on page 74 and 75 you will nd
the prescribed tightening torques, they refer to greased screws!
The grease also prevents your screws from
seizing in their threads so that they won‘t
unscrew anymore. In particular, screws made of stainless steel are susceptible to this and therefore have always to be put in with grease.
Do use high quality acid free grease, if pos­sible a lubricant with added solid particles
like Teon or MoS2. Their ingredients still
work properly after the thinner grease has been removed from the contact surfaces. Alternatively you can use thread locker e.g. loctite, that you apply to the screw before you put it into the thread.
Always check the screws very diligently for signs of corrosion. Rust at the screw heads
may also lead to the screw seizing in the
thread. When the metallic and shiny coating of galvanised screws comes off and discloses dull, gray-brown steel you have to exchange the screw.
When you exchange screws please only use screws of the same type. Screws come in different strength classes. Please only use galvanised screws of the same type and strength, corresponding to the German
strength class 8.8 or stainless steel screws
grade A2-70, when not given any other recommendation. If you are in doubt please ask your specialist dealer.
Safety instructions
Quick release levers
Quick release levers hold wheels and seat in position. A quick release lever consists of two basic parts: the lever on one side pro­vides the clamping force. With the adjusting nut on the other side you adjust the clam­ping tension on the screw thread.
Danger! An incompletely or im­properly closed quick release can result in parts coming loose and hence in a crash, possibly resulting in serious injury.
To open the quick release, move the lever away from the frame. In doing so the inscription „open“ should be visible on the lever.
To close the quick release, move the lever with power in the other direction so that the word „close“ is visible on the outward side of the lever.
HP
Velotechnik
7
Page 10
General safety instructions
At the start of the lever‘s motion, for, say, half of its movement, the lever should move very easily, without any clamping action. In the second half of the lever‘s movement the force on the leer should increase conside­rably, corresponding in the end to 15 – 20 kg
(33 – 40 lbs). In its nal position, the lever
should come parallel with the tricycle and should not stick out to one side.
Check the security of the lever by attemp­ting to twist the lever. If the lever can be made to pivot around in a circle the clamping is too loose. You must re-open the quick release, hold the lever and increase the clamping tension. Do this by screwing the adjustment nut on the other side by half a turn. Close the lever and check the clamping anew.
Finally, check that the part being secured is
rmly xed: Lift each wheel several inches
off the ground and give it a slap onto the
tire from above. A properly xed wheel will
remain secure in the frame‘s dropouts. Parts that are fastened with a quick release open easily. Thus, they are more susceptible to theft. Therefore, always secure the wheels with a lock when you park your tricycle. It is also possible to exchange the quick re­leases with special security screws (e.g. from Pitlock) that can only be opened with a special tool. For this please consult your local specialist dealer.
The rst miles
The rst 300 km (186 miles) are important for breaking in the tricycle. During the rst
use of a new tricycle the screws may settle and become loose. Cables and spokes may stretch. Bearings may show play. Please be very attentive during that period.
After 300 km or after two months at the la­test you will have to take your tricycle to a
bicycle mechanic for the rst service. Please record this rst service and the works
performed in the warranty pass on page
77. This rst service is the prerequisite for
further use of the tricycle and for your warranty claims.
Danger! Check the proper setting of quick release levers always before riding, especially when the bicycle has been unat­tended.
HP
Velotechnik
8
Page 11
Safety instructions (bicycle)
Legal requirements
When you ride your tricycle on public roads it must comply with national legis­lation and guidelines. They will vary from country to country.
In general, there are minimum standards for
brakes, reectors and lighting systems, as
well as usually a general duty to ensure that your vehicle is in roadworthy safe condition. There will also be a duty to ride in a safe and responsible manner. If you ride your HP
Velotechnik tricycle in trafc you should
be sure to observe all the applicable laws and regulations.
In most countries, including Germany and the UK, two independent braking systems are required. Do not ride with only one brake working! Please contact your local dealer to nd out about your legal obliga­tions.
In the scope of German StVZO your equip­ment has to meet the following require­ments:
• two functional, independent brakes
• a dynamo or battery driven lighting sys- tem with a white headlight aiming forward whose beam center touches the road 10 m ahead
• a red taillight and a red rear reector
which may be combined
• at least one white reector aiming for- ward and a red large area reector with
“Z” label aiming to the back
• two yellow reectors attached to the
spokes in every wheel; may be substituted
by tires or rims with white reective ring
• yellow pedal reectors on both sides for
the pedals
• a bell
By default the Gekko fxs is equipped accor­dingly to the current valid StVZO.
As an addition, we recommend to mount a
ag on a pole for better visibility in trafc. You can nd a bracket for the pole at the
rear rack or the rear light mount.
The safety equipment on your tricycle must be checked before every ride and maintai­ned in proper condition.
Trafc regulations may change. Please check
currently valid regulations or ask your specialist dealer.
In Germany, children under the age of eight only may use a bicycle on sidewalks and under adult supervision. Take especially care of pedestrians.
No alteration of parts
Attention! You are not allowed to perform any work on the parts of the tricycle, especially frame, fork, handlebar and seat, which might endanger their solidity.
These works include drilling holes, welding,
brazing, paint methods that add heat or any
other chemical treatment. If any of these works is done improperly it may result in a loss of strength by direct damage or increa­sed susceptibility to corrosion.
Safety instructions
HP
Velotechnik
9
Page 12
Safety instructions (bicycle)
Frame number and identication
marks
The frame number is placed on the one side of the steering tube. If needed, an additional
identication number can be engraved at
the other side of the stering tube.
However, we recommend to use adhesive stickers for additional identication num­bers.
Position for identication mark on the Gekko fxs
Added parts and accessories
Attention! Mounting additional parts or accessories is at your own risk. It is important that you carefully read the installation guide of the manufacturer. Addi­tions to the handlebar like fairings, handle-
bar ttings, bottle holders, etc. may impair
your safety due to additional loading or clips with sharp edges.
Additional accessories may impair the func­tion of your recumbent tricycle. We advise you to generally ask your dealer before you mount any special parts or accessories to your tricycle.
Take care that the handlebar and the wheels always stay moveable. You must not add any parts to the handlebar or the seat that might endanger the rider through sharp edged or pointed shapes while steering, getting on and off the tricycle or bumping against something.
Before you purchase a bell or a lighting system make sure that these accessories conform to your national laws and regula­tions.
Replacement of parts
The replacement of parts relevant for safety (especially brakes, lighting system, stem, handlebar, knuckle, drive train) may only be done with original parts by a bicycle mecha­nic, since it requires a certain degree of skill, suitable tools and mechanical aptitude. Any technical change you perform on your own is at your own risk! This can also result in the loss of any warranty.
Danger! If any part is deformed (e.g. due to an accident or overload), espe­cially frame, knuckles, handlebar, seat mountings, pedals, cranks and brakes, it is not allowed to use it any further or repair it. Do not try to straighten bent parts. You must replace them for your own safety. If you do not replace a damaged part it can result in a total failure of the part and you may be seriously injured!
10
HP
Velotechnik
Page 13
Safety instructions (bicycle)
Transport of children
Velotechnik tricycles are not designed
HP for the transport of children. You are not allowed to mount a child‘s seat. It is only allowed to transport children in a trailer that has been specially designed for that purpose.
Pedelec system
Instructions for the use and safety of the optional pedelec systems are referred in the systems manufacturer‘s manuals. Please read them carefully before use.
Trailer
You are allowed to use trailers (double trail
only) up to 40 kg (88 lbs).
When using a rear rack, you will need a weber coupling.
Please make sure the maximum allowed load on the trailer hitch is not exceeded.
weber offers a special, lowered coupling for chariot trailers on 20 inch rear wheels.
Safety instructions
HP
Velotechnik
11
Page 14
Riding a recumbent tricycle
Learning the new riding technique
Your new tricycle has been assembled by your dealer and adjusted together with you as described on the pages 15 and following in the chapter „Adjusting your new tricycle“. Before you sit down on your
tricycle and enjoy your rst ride please
make yourself familiar with the instructions on riding technique and handling.
To ride this recumbent you will have to make yourself acquainted with the different
Handling instructions
riding position. Make sure that you and all other future users of this tricycle will have
read this manual carefully prior to the rst
ride. If you are in doubt please consult your local dealer.
Before the rst ride the users of this
recumbent have to practice and make them­selves familiar with the different handling. We recommend to practice on a quiet road
away from trafc. Before you ride the tricyc­le in trafc you must master the handling
completely.
Danger! Never touch the ground with your feet while the tricycle is still moving. The feet could be caught on the ground and be pulled backwards and dragged under the cross bar which could lead to a serious injury. We strongly recom­mend using a pedal binding system like clipless pedals or toe clips and straps.
Keep all three wheels on the ground while riding. If you are cornering too fast, your tricycle can be upset and fall over. Lean into curves when turning sharply. At high speed, keep your upper body quiet as any upper
body movements can inuence the steering
of the tricycle.
Practice cornering away from trafc to learn what speed is safe at a specic turning angle.
If you lift up a front wheel, immediately steer in the opposite direction to bring it safely back to the ground.
Attention! When getting on and off the tricycle, make sure to avoid pulling at the handle bars or stepping on the tie rods. To get off the tricycle, sit upright on the front seat edge and then stand up. Grip the front wheels or the seat back as extra support, not the handlebars. If you pull
rmly at the handlebars, the steering can
be damaged.
HP
Velotechnik
12
Danger! Please be aware that due to your low seat height other road users may notice you very late. Ride anticipatory with this in mind.
This is especially important while riding in darkness. You yourself have a much better view than others perceive you. Ride defensi­vely. We recommend mounting a well visible
and reecting ag to the tricycle while using it in trafc. Find more information about
lighting systems on page 43. Please ask your dealer for more information.
Page 15
Riding a recumbent tricycle
How to ride correctly and safely
Attention! Always carry your tricycle over stairs and curb stones. Do not ride through big road holes. Especially
when road holes are lled with water it is very difcult to guess how deep they really
are.
In case you hit such an obstacle, frame and steering may be damaged which can result
in a serious fall. At rst, the damage may
be unnoticed. Please check your tricycle immediately for deformations and cracks. If you are in doubt please consult your local dealer.
Do not ride freehand
Danger! In order to ride safely you have to keep both hands at the handle­bar. Even when signalling keep at least one hand at the handlebar. Otherwise, unfore­seen bumps in the road or oscillations of the steering may lead to a serious fall.
How to ride correctly and safely
Always adjust your speed to the trafc, the
road and the weather conditions. Ride slow­ly in curves and on unknown roads. Always ride at a safe distance from other road users, and when you ride in a group never ride side by side.
most attentive car driver may not see you due to your low riding position.
Wear protective clothing
Riding a tricycle is a potentially dangerous sport where accidents can happen even when you take care of every safety instruc­tion prescribed.
We recommend you to wear an approved
bicycle helmet that ts well. Protect yourself by wearing special sports clothing that ts tight and is reective. If you‘re wearing
wide pants use clips to protect them from getting caught in the chain – or use an old fashioned method and put the pants in your sockets.
When you fall with a recumbent you’ll usu­ally land on the side of your hips and your hands. Wearing reinforced cycling shorts and gloves reduces the danger of skin injuries considerably.
Use special pedals
The Gekko fxs comes with heel support pedals by default.
If you wish, you can equip your recumbent tricycle with clippless pedals, ergonomic safety pedals or ergonomic pedals with
lower leg xation. To accomodate persons
with different physical impairments, the er­gonomic versions can optional be choosed for one side or both side. Find more information on pages 27 and following.
Handling instructions
When you approach a trafc light never ride
past the line of waiting cars since even the
HP
Velotechnik
13
Page 16
Riding a recumbent tricycle
Slowly increase the strain
We recommend you to perform only short
rides without much power during the rst
weeks. Always use a low gear and ride with a high pedalling frequency. Only after having acquired some training do increase the strain slowly.
When you ride on a recumbent you use different muscles than on a conventional
bicycle, and they have to be trained rst. The
very high position of the bottom bracket requires your muscles and blood transport system to slowly familiarise with the new position. In case of an overload the blood circulation in your legs may be affected which shows in loss of power, a prickling in the toes, falling asleep of the legs or cramps. When you feature a sporty way of riding it can take up to 6 months until you have be­come accustomed to your new recumbent. If there is pain in your knees occuring while riding this is usually the result of too much power put into pedalling. The good support of the back sometimes misleads to putting the full power of the legs in the pedal, simi-
lar to the leg training machines in a tness
center. When you repeat it regularly it is harmful for the knees. Pain in the knees of­ten results from an overuse of the muscles in the knee that can also be strengthened by exercise.
Please contact your physician if you have pain over a longer period of time.
Also, a wrong adjustment of the front boom to the leg length (in most cases too short) can lead to pain in the knees. Advices for increasing the training can be found in a lot
of cycling books or magazines. Your pedal­ling frequency should stay between 80 100
revolutions per minute and not fall below 60 while going uphill. If necessary consult your local dealer and have him adapt the gear range to your style of riding.
HP
Velotechnik
14
Page 17
Adjusting your new tricycle
Your position on the recumbent bicycle is essential for your riding comfort, well-being
and efcient cycling. Therefore you should
adjust the frame, seat, handlebar and sus­pension to your individual requirements. Find detailed information about the possibi­lities of adjustment on the following pages.
Danger! All procedures described here require a certain degree of skill, sui­table tools and mechanical aptitude. After any adjustment perform a static check and take a test ride on a quiet street, away from
trafc. If you have any doubts please contact
your local dealer.
Basic adjustment of the frame length
For the basic adjustment of the frame length for different body heights, the rear frame tube and the seating have to be adjusted with the blue quick release levers.
Adjusting range of the Gekko fxs
If your tricycle is equipped with the optional front boom quick adjust, please read the in­structions in the separate manual in addition to the following instructions.
The Gekko fxs can be adapted for riders between 1,20 m to 1,80 m (3'11" to 5'11"). The basic adjustment takes place by chan­ging the frame length.
In order to adapt the bicycle as closely as possible to your body dimensions and to
nd your ideal position you need to adjust
the front boom, seat and handlebars.
If you open these quick release levers of the OrthoFlex-seat, seat depth and frame length can interdependent be slided in or pulled out.
First, open the seatback quick release lever that allows to adjust the seat angle. Then, swivel the seatback to the front.
Opening the seat back quick release lever
Velotechnik
HP
15
Handling instructions
Page 18
Adjusting your new tricycle
1
2
Rear frame with frame quick release levers (1) and seat quick release levers (2)
Now open the frame quick release lever (on the left side, in front of the rear wheel). Then, you can slide the rear frame part in or pull it out to the required lenght.
Make sure, that the end of the frame tube is not visible in the clamping slot when you look from below. In the case it is visible, slide the rear frame part back in until the tube end is not visible anymore.
If the desired length is reached, align the rear frame part to a neutral position. Then, close the quick release lever only half.
Open the two seat quick release levers at the rear edges of the seating. If necessary, knock a little on the quick release levers in order to loosen the wedge inside the seat tube.
Then, you can slide the seating length in or pull it out. If the movement is not working or wedged, you can help with small knocks on the lower part of the seatback.
Make sure, that the seat net in the front part slides along as well.
The seating length can be slided in or pulled out.
Next, slide the seating so far in that you can insert the seat mountings easily back into the mounting of the seatback quick release levers.
Check if the seat back is perpendicular to the riding direction if you look from above. Correct if not.
Then close the seating quick release levers and the frame quick release levers comple­tely.
Finally, adjust the desired seat back angle
(see page 18) and close the seat quick
release lever.
You can use the optional adjustable end stops, that allow an exact positioning of the seat.
Attention! The minimum insertion depth of the rear frame part into the main frame is 6,5 cm (2 1/2"). The end of the rear frame part must not be visible in the clamping slot when you look at the main frame from below, since this may result in a damage of the frame.
16
HP
Velotechnik
Page 19
Adjusting your new tricycle
The OrthoFlex base length can be be inni-
Attention! Always tightly close the seatback quick release lever, the seating quick release levers and the frame quick re­lease levers. The seat is a structural part of the tricycle frame. An opened quick release may lead to frame damage. Please pay atten­tion to the instructions about quick release levers on page 7.
The OrthoFlex mesh seat
The Gekko fxs comes with the Ortho­Flex mesh seat. The seat is integrated into the frame and remains on the tricycle for folding. The seat cushion and the characteri­stic of the seat net material the OrthoFlex mesh seat is slightly cushioned.
The seat mesh is washable and has lateral
reective strips to improve visibility at dusk.
In the top of the backrest is a practical pouch where you can put small items like keys, wallet as well as an optional rain pro­tection cover for the seat.
tely adjusted together with the rear frame
to the riders size (see page 15). With a
quick release, the seat angle can be adjusted
between 48 and 64 degrees.
The contour of the seat can be adapted to the natural S-shape of the spine. The support of the pedaling forces takes place in the area of the lumbar vertebrae. By arran­ging the eight individually adjustable padding elements in the seat pockets adjustments in the lordotic area (lower lumbar spine) are possible.
The OrthoFlex-seat is also a practical base platform for therapeutic changes by an orthopaedic technician who can install custom seat support pads in the pockets.
The adjustment of the seat mesh and the proper seat angle is crucial for a comfortab­le feeling while riding your recumbent.
The Gekko fxs has a retention belt system
with customizable straps on the seat. The
adjustable retention belt system can be used, depending on the therapeutic need, as lap belt or as 4- or 5-point-belt.
Handling instructions
OrthoFlex mesh seat with retention belt system
The seat can be individually adjusted to different therapeutic needs.
Riders above 1,40 m (4'7") can install an optional head-rest, adjustable in height and angle.
At the left top edge of the seatback is an
adapter for a ag post.
Velotechnik
HP
17
Page 20
Adjusting your new tricycle
Adjusting the seat mesh
Eight tension belts on the back side of the seat allow the adjustment oft the seat net to your needs.
Does the seat feel to soft or gives you the feeling of sitting on the seat frame, increase the tension of the belts on the back side of the seat.
Attention! Always tightly close the seatback quick release lever. The seat is a structural part of the tricycle frame. An opened quick release may lead to frame damage. Please pay attention to the instruc- tions about quick release levers on page 7.
Is it hard or uncomfortable, or do you feel like slipping off when going through curves, release the belts in the relating area.
It may be necessary to put a high force on
the belts to apply sufcient tension to the
belts. If it can not be done by hand, make
use of a at nose pliers and pull the lose end of the belts rmly. To easily loosen the
belt, pull up the round end of the strap retainer.
Adjusting the seat back angle
A great advantage of the OrthoFlex mesh seat on your Gekko fxs is the possibility to adjust the seat back angle very quickly. Thus rides in an upright seat position or in
a at position are possible according to the
individual needs.
The seat back is fastened with a quick release lever on a slotted aluminium seat mounting. You can adjust the seat back angle by 16 degrees by simply opening the quick release lever. Having set up your desired seat back angle close the quick release tight­ly to make sure the seat back will not move during the ride.
Padding with seat cushion elements
The sides of the seat are equipped with special pockets – their openings are clearly marked by blue ribbons. Open the hook­and-loop straps of the mesh seat there.
The pockets for the padding are closed with hook-and­loop straps.
Now, you can arrange the eight individually adjustable padding elements in the pockets according to the rider‘s needs. You can slightly reduce the tension of the seat seat net to get more play for inserting the padding elements.
18
HP
Velotechnik
Page 21
Adjusting your new tricycle
the OrthoFlex seat.
1
The entire seat mesh can be detached from the seat frame and be washed at 30° C with the tension belts.
3
Attaching the retention belt system
2
4
The OrthoFlex seat with adjustable padding cushions.
Following areas may be padded:
Head The padding cushions No. 1 may be adjusted in distance and height in order to support the head in an ideal position and give some orientation.
Lordotic area (lower lumbar spine) The padding cushions No. 2 may be adjusted in width and height to form a lumbar support.
Sides The padding cushions No. 3 and 4 may be adjusted in width to give lateral support and orientation.
Every padding cushion can be individually cut with a knife. Replacements of padding cushions may be reordered. When not needed, the seat can also be used without padding cushions.
The retention belt system on the Gekko fxs consists of a lap belt, a harness belt and a crotch belt. These can be combined as a single 2-point belt and a 4- or 5-point belt.
5-point retention belt
Depending on the required retaining func­tion, straps may be removed or re-attached to the seat. The belts can be adapted to the body proportions.
For attaching the belts to the tricycle, the tension straps and the seat frame are used.
First attach the lap belt with the two sup­plied neoprene hook-and-loop sleeves to the rear seating tension belt.
Handling instructions
After adjusting the padding cushions, close the sides and press the hook-and-loop straps tightly together.
Proceed as described above, if you want to use custom-made orthopedic moldings in
HP
Velotechnik
19
Page 22
Adjusting your new tricycle
Attaching the lap belt
Then the harness belt is looped on the thick seat frame cross tube between the seat mountings. The straps then go underneath the upper seatback tension belt and the thin seat frame cross tube. The harness belt parts are connected with a slidable buckle. With this, the desired width of the harness belt can be adjusted at the neck. The left and right side of the lap belt get put through the loops at the ends of the harness belt.
Positioning of the harness belt
Position of the crotch belt
Open or close the lap belt with the red press button of the lap belt buckle.
Attention! Loose belt parts can be caught in the wheel and cause an accident. Make sure that the belt is always closed and no loose belt ends are hanging off the bike.
The crotch belt has to be looped around the middle seating tension belt. It is adjus­table in length with a buckle. Before closing the belt, put the lap belt through the loop at the end.
HP
Velotechnik
20
Page 23
Adjusting your new tricycle
The head rest
OrthoFlex-seats can be equipped with a head / neck rest which is adjustable in height and angle. Mounting and adjustment is possible with two quick-release levers on the seat frame.
Head rest on the OrthoFlex-seat
Position of the head rest in the neck when using a helmet.
Attention! Do not push or carry your tricycle on the head rest, this may damage the head rest or the seat!
HP
Velotechnik
Handling instructions
21
Page 24
Adjusting to your size
Adjusting the front boom
In order to adjust the leg length you have to move the front boom (the front part of the frame where the cranks are mounted) in the main frame.
Loosing the bolts to adjust the front boom
Unscrew the bolts M8 x 35 under the main
tube with a 6 mm Allen key. Take a grip on the front derailleur tube or both cranks and move the front boom further into the frame or pull it out while cautiously turning it.
Before you pull out the front boom shift the chain to the smallest chain ring and spro­cket. Turn the cranks a little bit backwards while pulling. Thus the chain is not under tension.
Adjust the front boom in a way that your leg is fully extended when your heel (wea-
ring at shoes) is in the foremost position
on the pedal. Experience shows that the pedal-to-seat distance on a recumbent can be slightly longer than on a conventional bicycle.
While you are pedalling, the ball of your foot should be positioned above the centre of the pedal axle.
It is important that your leg is not fully straightened when the crank is in the fore­most position. If the distance is too long it is difcult to overcome this dead point, pedal­ling becomes uncomfortable and there is too much strain on the sinews of your feet and legs. If the distance is too short you may suffer from knee pain.
Danger! When you insert the front boom, the front boom and the inner wall of the tube must be totally free from grease, otherwise it will not clamp properly and may turn while you are riding. This can result in serious accidents.
Attention! After you have unscre­wed the clamping bolts take them off and examine them for deformation. Lubricate
threads and heads thoroughly. Then re-t
the bolts. If they don‘t turn easily you will have to replace the bolts.
HP
Velotechnik
22
Page 25
Adjusting to your size
Adjust the front boom so that your knee will not be fully straightened when paddling.
For riders with short leg length the front boom has to be cut by a bicycle mechanic, so it can be inserted maximum possible. It is important to trim the end of the tube neatly. The bare metal of the shortened tube end has to be protected against corrosion with a paint stick or wax spray.
The maximum insertion of the front boom is limited by possible heel cycle of the frame’s cross bar, depending on the rider’s
shoe size. Please check before riding your
tricycle that there is enough heel clearance (depending on insertion depth of the front
boom and your shoe size). If you colide, you
have to choose a shorter crank. There are cranks in following lengths: 115 mm, 135 mm and 155 mm.
Look beyond the bottom bracket shell at the rear wheel axle and align the front boom parallel to it. Then sit down on your tricycle and check the position.
Attention! The minimum insertion depth of the front boom into the main
frame is 8 cm (3 1/5"). The end of the front
boom must not be visible in the clamping slot when you look at the main frame from below, since this may result in a damage of the frame.
The rear end of the front boon must never be visible in the clamping slot.
Tighten the bolts with a torque wrench (tightening torque 14 – 16 Nm). On your
rst ride check whether there is sufcient
clamping. There might be the danger other­wise, that a single bolt overloads and the frame gets damaged.
Handling instructions
HP
Velotechnik
23
Page 26
Adjusting to your size
Danger! If the bolts are tightened too much or bent, the screw or the frame
can break! If the clamping is insufcient the
front boom can turn during a ride which may cause your feet to slip from the pedals and lead to injuries.
The plastic bush between front boom and main frame must be visible at all time.
Danger! There must be a bushing (a slotted tube of plastic with edges to the front and the clamping slot) in the main frame’s front boom hole that is glued in the frame. This bush ensures safe clamping of the front boom and protects the paint. It is important to take care that this bush is always visible at the front end of the main frame. The lower slot has to be aligned in coincidence with the slot in the main frame. If this bush is missing or moved to the back of the tube while inserting the front boom, safe clamping is no longer guaranteed, even
if it seems to be the case at rst glance. If
the front boom is not clamped properly it may turn and lead to a fall. A missing or misaligned bush will lead to frame damage.
After moving the bottom bracket tube your dealer has to adjust the chain length. By de­fault your recumbent tricycle comes with a very long chain so the adjustment range of the tricycle can be fully used without the need to lengthen the chain.
After the basic adjustment of the leg length done by your dealer before handing over the tricycle, the chain has to be shorte­ned so that the derailleur cage is not fully turned forward while shifting on the largest chain ring in front and the smallest sprocket behind. In order to choose the right chain length, please consult the manual of the derailleur manufacturer.
Danger! After the chain has been shortened it must be closed with a special closing link or a chain riveting tool that ex­pands the rivet while riveting (i.e. Revolver). A poorly joined chain may break and thus lead to damage or injury. Chain length adjustments or chain changes should be done by your bicycle mechanic.
rohloff-
24
HP
Velotechnik
Page 27
Adjusting to your size
We recommend to slightly readjusting the front boom every 3 months in order to provide a slightly different position to your
muscles and ankles. You might also nd a more comfortable and more efcient riding
position.
A wrong adjustment may lead to pain in
your knees and inefcient pedalling. In
addition we recommend riding with a high pedalling cadence, which means to pedal fast and with little pressure. Pedalling with too much pressure may also lead to pain in the
knees. You will nd more information about
this in the chapter „Slowly increase the strain“ on page 14.
Check that there is at least a 5 cm (2") clearance bet­ween the end of the chain tube and other parts of the drive train.
Attention! Take care that the chain tubes have a clearance of at least 5 cm (2") to the rear derailleur and the front derailleur even under maximum tension of the chain and make sure that the tubes are held tight in their fastenings. The front upper tube can be moved to the rear for length adjustment. Shorten the tubes if necessary. If the end of the chain tube gets in touch with the rotating chain rings it can be locked-up and destroyed.
Adjusting the length with front boom quick adjust
The front boom quick adjust is additional equipment for HP that feature a telescopic front boom for leg length adjustment. It replaces the standard bolts of the front boom clamping by quick release levers. Two pulleys provide chain length compensation while moving the front boom.
The front boom must be clean and free from wax or tenacious remains of chain lube to make sure it can be easily slid in and out.
Velotechnik recumbents
Handling instructions
The chain tubes must be prevented from moving by a rubber tube over the retention spring.
After adjusting the front boom, the gap in the clamping slot between the front boom and the main frame should be sealed with wax or silicone in order to protect your frame from the penetration of water and dirt and hence damage through corrosion which may lead to a broken frame.
First, shift the chain to the largest chain ring and the largest sprocket to check the cor­rect chain length.
Open both quick release levers. Slide the front boom into the frame or pull it out un­til you’ve reached the required frame length.
Velotechnik
HP
25
Page 28
Adjusting to your size
Routing of the chain over the idlers of the front boom quick adjust
To slide the front boom in, grip the cranks and turn them against the tensioned chain. The force on the chain helps to move the front boom into the frame tube.
To pull the front boom out, grip the de­railleur tube if available. If you pull at the cranks, you’ll have to turn them backwards at the same time, else the tensioned chain will balk the motion.
adjust the whole adjusting range of the front boom with the front boom quick adjust.
Moving the front boom is easier when turning it a little bit from side to side. When doing this, make sure the pulley bracket doesn’t scratch the frame and its lug won’t be bent. That’s why we recommend to only turn the front boom clockwise (and back afterwards) when looking from the front.
Align the bottom bracket axis horizontally
when looking from the front. Close both quick release levers. Please pay attention to the instructions about quick release levers on page 7.
Move the chain to the smallest chain ring and the smallest sprocket. Check the chain length. The rear derailleur cage should not be completely swivelled to the back to still apply tension to the chain. It is possible to
HP
Velotechnik
26
Page 29
Special pedals
Heel support pedal
4
2
5
1
Heel support sheet (1), heel support strap tube (2), heel support hook (3), pedal toe clip (4), pedal (5) and heep support strap (6)
The Gekko fxs comes with the
technik heel support pedals by default. This
is a comfortable alternative to clipless pedal systems.
It offers a safe foothold while riding re­cumbent tricycles without wearing special cycling shoes.
Mounting the pedal on your tricycle
The heel support pedal comes completely assembled and ready to mount on your tricycle.
Depending on the mounting side, the thread is a left hand thread (left side) or a right hand thread (right side). If there are already
pedals on the bike, demount them rst.
Use a little bit of tting grease on the
thread of the pedal. Screw the pedal into the crank and use a 15 mm open end wrench or 6 mm Allen wrench to tighten it.
6
3
hP Velo-
Adjustment
The pedal is suitable for shoe lengths
from 22 to 28 cm (8.5 – 11 inches). If you
need larger pedals, there is a version for shoe lengths from 27 to 35 cm (10.5 – 13.5 inches) available.
As a rst step open the pedal to its maxi­mum length: Loosen the strap by pushing the buckle mechanism and pulling the strap through it. Don‘t pull the strap out of the buckle.
Loosen the M5 screws on the bottom side that connects the heel support hook with the heel support sheet with a 4 mm Allen wrench. Then pull it out to maximum length.
Handling instructions
Adjusting the lenght by sliding heel support sheet and heel support hook.
Put your shoe into the pedal and pull the strap until the spring steel sheet in the heel support tube is under tension. The rear part bends around the heel. Check if you can pull out the shoe easily and then put it into the pedal again. Now tighten the M5 screws on the bottom side.
HP
Velotechnik
27
Page 30
Special pedals
Get onto the tricycle and test getting into and out of the pedal as described below. If the heel support hook does not slip over the heel easily or if it feels to lose, the set­ting might be wrong. Try varying the length of the strap and, if necessary, the length setting of the heel support hook.
Using the pedal
Getting in:
The heel support pedal aligns itself to the entering position by its centre of gravity. You can easily get into it with one movement of your leg without using a hand.
When you have reached completely inside the pedal toe clip, push a little bit onto the pedal.
The heel support hook will slip over your heel and hold your foot safely in the riding position.
Getting out:
To get out of the pedal, push the heel sup­port hook a little bit with your hand and lift the foot from the pedal. Now you can move your foot downwards out of the pedal toe clip.
Move the tip of you toes from the bottom side into the pedal toe clip.
HP
Velotechnik
28
Page 31
Special pedals
Attention! Take care that the heel support strap will not get in contact with the crank. If necessary bend the steel spring sheet in the strap support hook slightly away from the crank.
Danger! Do not use the heel support pedal with other than recumbent tricycles. Using the pedal on two wheeled bicycles may cause crashes and serious injuries.
Ergonomic pedal / Ergonomic pedal
with lower leg xation
Attention! HP nomic Pedals can be used for medical reha­bilitation and therapeutic purpose. Please consult your doctor for a complete list of indications, warnings, precautions or adverse effects. Make sure you can use this product and ride your tricycle safely in all situations without affecting your health negatively.
Attention! When using the Ergonomic Pedal, make sure that it does not affect the functionality and safety of your tricycle.
Velotechnik Ergo-
Velotechnik
HP
29
Handling instructions
Page 32
Special pedals
strap spring sheet
(inside the retaining strap)
holes for retaining
strap
cleat nut
base plate
strap bracket
side part
retaining strap with
hook-and-loop strap
SPD-cleat
M5 nuts and washers
cleat stabilising
adapter
holes for SPD-cleat/
pedal mount
The HP Velotechnik ergonomic pedal is
available with or without lower leg xation and ts for shoe sizes from approx. 32 to 41 (UK 1 – 8 ½) or in a lager version from approx. 37 to 45 (UK 5 – 11 ½) depending
on the shoe length.
It is used for positioning and xing of the
foot and allows active or passive move­ment and mobilisation of the leg while riding tricycles. It also helps to compensate misalignment of leg or foot. Due to a spring steel sheet inside the foot straps, the entry is easy and only one hand is needed to open and close the straps safely. The ergonomic
pedal without lower leg xation will be
connected via
Shimano SPD-System witch allows a joint-friendly heel movement of ap­prox. +/- 3° while pedalling and plus a safety release functionality.
The ergonomic pedal comes as a pre-as­sembled top piece and is ready to use with the
Shimano SPD-System.
The ergonomic pedal with lower leg xation
allows a comfortable support of the leg by
xing the calf. For safety and stability
reasons, the top piece of this version is
xed rigidly to a pedal and will be used
instead of a standard pedal.
Mounting
Ergonomic pedal without lower leg xation
To apply the ergonomic pedal with foot ­xation to your bike, please mount a
Shimano SPD-compatible pedal to the crank of your tricycle. The SPD-cleat on the underside of the base plate will connect the pedal pod to the binding of the pedal.
Please pay attention to the instructions of the SPD-pedal manufacturer
Shimano about mounting and adjusting the release strength of the SPD-pedals.
The easiest way to engage the pedal pod
to the SPD-pedal is by xing it to your foot rst and the step into the pedal binding as shown in gure 1. The cleat stabilising adap­ter will help you to easily nd the correct
position.
30
HP
Velotechnik
Page 33
Special pedals
This version of the ergonomic pedal can
be also be xed rigidly to a standard pedal:
After removing the SPD-cleat and cleat stabilising adapter and follow the steps explained in „Adjusting the medial position of the pedal axle – ergonomic pedal with
lower leg xation“.
gure 1: engaging the pedal pod to the SPD-pedal
Ergonomic Pedal with lower leg xation
This version of the ergonomic pedal will be mounted instead of a standard pedal. The base plate and the lower leg support are
xed rigidly to a pedal body.
Depending on the mounting side the turning direction of the thread will be clockwise on the right side or counter clockwise on the left side for tightening.
With a 6 mm Allen key or with a 15 mm open end wrench, screw the pedal into the crank and tighten the axle of the pedal in the crank with a tightening torque 35 – 55 Nm (304 – 477 in. lbs.).
Adjustment of the ergonomic pedal
The base plate is the same for both versions and allows the adjustment of the
(1) shoe size and shape
(2) medial position of the pedal axle (3) angle of the pedal axle
The version with lower leg support additio­nally allows the adjustment of
(4) lateral position of the calf padding (5) orientation of the calf padding (6) height of the calf padding (7) distance of the calf padding
(see gure 2)
To adjust the lower leg support, loosen the clamps of the lower part, set up the
preferred position and x the clamps with a
torque of 5 - 6 Nm.
Adjustment of the retaining straps
You can use one or two hook and loop straps on various positions. The longer one is designed for the rear position.
Loosen the M5 self locking nuts and remove the washers, the retaining strap and the
strap brackets (gure 2 (8)).
Loosen the pressed in threaded bolt with a light tap of a hammer and the place it in the position you prefer.
Prevent the bolt from falling out again by
xing it with your nger while re-assembling
the strap, the strap bracket, the washers and the nuts. The bolt should lock himself against rotation.
Handling instructions
Make sure that the at rear part of the bolt
will not be pulled too far into the material by not exceeding the tightening torque of 3 - 5 Nm.
Velotechnik
HP
31
Page 34
Special pedals
If the threaded bolt rotates while tightening the self locking nut, you can use a standard M5 nut to pull it into the hole until it locks itself.
Adjusting the medial position of the pedal axle
Ergonomic pedal without lower leg xation
To adjust the Ergonomic Pedal to your shoe size and to your preferred medial foot posi­tion above the pedal axle, there are 6 pairs
of holes where the SPD-Cleat can be xed.
Loosen the M5 bolts that x the SPD-cleat
and remove the cleat nut from the base plate. Choose the preferred cleat position and put the cleat nut back into the respec­tive holes. Now place the cleat stabilising adapter, the cleat nut and the cleat washer
on the underside and x them with the M5
bolts. Make sure the SPD-cleat has correct orientation.
Please pay attention to the instructions of the SPD-pedal manufacturer mounting of the SPD-system.
Shimano about
medial as well as lateral to mount the base
plate on the pedal body (gure 2, pos. 2). To
change the pre-mounted position, put the two cleat nuts into the base plate at the preferred position with two holes between.
1a 1b
2 3
4
5
calf padding
lower leg support
(upper part, g. w/o strap)
6
(lower part)
8
Make sure that there will be no contact bet­ween the parts of the pedal and the cranks or other parts of your tricycle. If necessary, reposition only the orientation of the cleat.
Ergonomic pedal with lower leg xation
Try to adjust the base plate to your shoe
size and preferred foot position above
the pedal axle by loosing the bolts on the underside slightly. If the adjustment range is too low, disassemble the system by remo­ving the 4 M5 bolts that connect the pedal adapter with the base plate on the undersi­de. You can choose out of three 3 positions
HP
Velotechnik
32
7
gure 2: adjustment options of the ergonomic pedals
Place the pedal adapter on the underside of the base plate. Screw the M5 countersunk bolts into the threads of the cleat nuts. Use the washers with d parts. Tighten the bolts hand tight to adjust
the orientation of the ground plate to t
your needs.
= 8,4 mm to mount the
i
Page 35
Special pedals
cleat nut
washer d pedal adapter + countersunk
bolt M5 x 8
gure 3: re-assembling the pedal with lower leg xation
=8,4 mm
i
You may need to loosen the pedal body from the pedal adapter to reach the bolt heads depending on the position you chose.
When the pedal is mounted to the crank arm of your tricycle, make sure that there is enough space between all parts while pedalling and no collision can occur.
Finally tighten all four bolts with a torque of 5 – 7 Nm until the base plate can not move any more.
Using the ergonomic pedal
Getting in and out
To get into the Ergonomic Pedal sit down
on your tricycle rst. Open the hook-and-
loop strap(s) by pulling the blue coloured end. Due to the integrated spring steel, the straps will rise and open the way to easily place your foot and shoe through it on the base plate.
gure 4: guiding of the opened hook and loop retai­ning strap through the strap bracket
Handling instructions
lower leg retaining strap
calf padding
gure 5: laying of the hook-and-loop retaining strap for calf xation
The strap does not need to be pulled out of the strap bracket. Once your foot is in po­sition, tighten the strap by pulling the blue coloured end and close it by laying the free end with the hook part over the loop part
(gure 4).
Velotechnik
HP
33
Page 36
Special pedals
To x your lower leg to the support, open
the retaining strap on the calf pad. Place your calf on the support, guide the retaining
strap around your lower leg and x it with
the hook-and-loop.
You can cut the end of the strap if it is too long.
Pushing the trike with lower leg xation mounted
Attention! When using the lower
leg xation the parts of the pedal can colli­de with the frame or touch the oor.
To protect the pedal parts when the tricycle is standing, you can apply the round hook and loop adhesive part to the frame. Place it on the most forward position of the main frame above the front boom clamping.
Turn the crank into the lowest position
and x the retaining strap of the lower leg
support in a way that the telescopic part
remains in horizontal position and no parts are touching the oor.
gure 6: position of the adhesive hook-and-loop part
Clipless pedal
The selectable clipless pedal of lightweight, multi-purpose pedal for normal and SPD-shoes. These are special cycling shoes with a metal plate (cleat) screwed un­derneath, which locks into the pedal. When the foot is placed on the pedal with enough pressure, the shoe locks in - to release the connection the foot has to be turned slight­ly to the side. The required release force can be variably adjusted.
Shimano is a
Pushing forward will be no problem then either. The cranks can rotate and the pedals or parts of them will not touch the ground. When pushing the tricycle backwards, you still have to be careful, but it is possible without producing collisions of pedal parts
with the frame or the oor.
HP
Velotechnik
34
Multi-purpose pedal on Gekko fxs
Page 37
Special pedals
With the rm connection between shoe
and pedal you do not need any power to keep the foot on the pedal. Thereby a more relaxed and round pedaling movement is possible in which you even can pull the pedals a little with your feet.
Without pedal binding, your feet might sud­denly slip off the pedals, which can lead to a fall. Therefore, modern pedal system with binding contribute to safe riding. However,
using these pedals have to be practiced rst,
so that you can get out from the pedals quickly in dangerous situations. Please read the manual of the pedal manufacturer and let yourself explain the usage of the pedals from your bicycle dealer. Adjust the release force of the binding to a low value to make sure to get out of it securely.
Use only the supplied cleats of the binding system manufacturer, no third-part pro­ducts. Using unapproved cleats, the binding system might noth operate safely.
HP
Velotechnik
Handling instructions
35
Page 38
Adjusting the handlebars
A good setting for the handlebars
While riding you should allow your arms to rest in a relaxed position on the handlebars. Do not push or pull on the handlebars. If the handlebars turn in the stem clamping during the ride stop immediately and tigh­ten the clamping screw of the handlebars. If
the handlebars are not sufciently clamped
the handlebars or the stem may be damaged or deformed. In this case, safe clamping can no longer be guaranteed, not even with the correct tightening torque, and handlebars and stem have to be replaced.
Attention! When getting on and off the tricycle, make sure to avoid pulling at the handle bars or stepping on the tie rods. To get off the tricycle, sit upright on the front seat edge and then stand up. Grip the front wheels or the seat back as an extra support, not the handlebars. If you pull
rmly at the handlebars, the steering
mechanism can be damaged.
Setting the width and angle
The grip position can be tted to your body
and arm length by adjusting the handlebar.
1
2
The handlebar allows adjustment in width (1) and angle (2)
Most riders are comfortable with an 85°
angle so that the bent grips point upwards and slightly forward. The more upright the grip position and the narrower the handle­bar width, the larger the minimum possible turning circle as the handlebars touch your legs or the seat earlier.
Danger! If the handlebar grips are adjusted pointing too far forward or too wide, your hands or the brake levers can touch the front wheels or mudguards when cornering sharp, leading to injury. Make sure you have at least 5 cm (2") clearance between brake levers and front wheels / mudguards at all steering angles.
The handlebar consists of two parts. They are mounted to the stem by a slotted clamp on each side. The adjustment range in width is 3,5 cm on each side, giving a total range of 7 cm (aprox. 2 ¾").
HP
Velotechnik
36
Page 39
Adjusting the handlebars
The handlebar angle is individually adjustable.
Danger! Do not exceed the handlebar width beyond the „Max“-mark, otherwise a safe clamping is not possible
In order to change the angle or the width, loosen the screws of the stem/handlebar clamping. Move the handlebars until they are in your favourite position. Tighten the clamping screws with 5 – 6 Nm. Check the correct clamping of the handlebars by sitting down on your tricycle and pulling the hand­lebars. The handlebars must not turn in the stem.
Your bike shop can supply a special tting
lubricant that increases friction between handlebar and stem.
Danger! Please take care that the clamping area of the stem is thoroughly trimmed and there are no sharp edges which may cause handlebar failure.
Handlebar stem clamp with quick release lever
Handling instructions
HP
Velotechnik
37
Page 40
Adjusting the handlebars
Adjusting the cable length
You can make smaller adjustments by mo­ving the cables in their guides at the frame and the stem, so there is enough clearance for all movements. If this is not the case you will have to have your specialist dealer shorten the cables or replace them by longer ones.
Attention! After having adjusted the handlebar position you have to readjust the length of the brake cables and shifter cables. The cables have to run smoothly without any sharp turns and they should not be bent sharply or stretched when the handlebar is at maximum angle. Also avoid large bows that could be caught up by the front wheels or other parts or touch objects under your tricycle.
Cover all contact areas where cables move and touch the frame with sturdy transpa­rent tape. This protects the paint against scratching and wear.
Handlebar grips
The grips on the handlebar are susceptible to wear and tear. Have your grips replaced by your bike shop once they don‘t feel com­fortable any more. The grips always need to
be attached rmly to the handlebar.
HP
Velotechnik
38
Page 41
Folding
Folding of Gekko fxs
Thanks to the Dual-Flat-Fold (D.F.F.) techno­logy, your Gekko fxs folds from a comfor­table touring tricycle to a compact package in a few steps. Then it can be stored upright or towed on its integrated rollers.
To fold the Gekko fxs stand on the right side next to the seatback.
1. Open the quick release behind the seat (a) and swivel the seatback to the front (b). Make sure, that the seating quick release levers show downwards, because they are used as stand later on.
2. Take the Velcro strap off the second strap and apply it to the soft Velcro under the cross tube to secure the seatback in its position.
3. If your tricycle is equipped with a front boom quick adjust, the rod of the front boom quick adjust and the main frame rear end could collide. In order to avoid a collision, stand in front of the Gekko fxs, open the quick adjust levers of the front boom quick adjust and turn the front boom a little to the right. Then close the quick release levers slightly.
4. Turn the tricycle on the right front wheel.
Attention! Don’t rest the tricycle on the rear rack. It may become deformed.
5. Open the quick release at the folding hinge.Turn the quick release axis about 90° towards the handlebar. Release the safety bolt against spring pressure. Slightly open the folding hinge. Swivel the quick release lever to the upside so that it is held in an upright position by the sheet metal.
Handling instructions
HP
Velotechnik
39
Page 42
Folding
6. Swivel the rear part forward comfor- tably. Make sure the main frame tube gets placed betwwen the two black centre sleeves of the steering.
Attention! Do not deform the track rod, because the steering will be affected and a safe steering is not possible anymore.
7. Push the Gekko fxs frame together until you can hear the locking sheet metal snaps in.
Attention! Make sure that the chaintube or the brake cables do not obst­ruct the locking sheet while closing.
40
HP
8. Lift the folded package, turn it by 90°
and make it stand upright on the integrated rollers and the seating quick releases.
Velotechnik
Page 43
Folding
Attention! Don’t turn the cranks after folding. To pull the folded tricycle you have to pull it at the frame, not at the cranks or pedals. Else the chain roller or the chain retention hook may be damaged.
Rollers and seating quick releases mit standing option on Gekko fxs.
9. The stand angle of the folded bike can be adjusted by the set screw of the seating quick release.
10. For getting an even smaller package, the handlebar can be swivelled to the front after opening the stem clamp.
11. Before the transport, you should take standing-up aids or the companion bar, that might be mounted, off.
Unfolding the Gekko fxs
To unfold the Gekko fxs stand next to the rear wheel of the upright standing tricycle.
1. Tilt the tricycle on the right front wheel.
Handling instructions
2. Use your right hand to push the locking sheet metal‘s tongue downwards. Grab the rear part of the tricycle with your left hand.
HP
Velotechnik
41
Page 44
Folding
3. Swivel the rear part of the tricycle completely to the right. The folding hinge’s securing bolt snaps in.
4. Tilt the tricycle back on its wheels.
5. Close the folding hinge quick release.
6. Release the Velcro under the cross tube and put it back on the seat strap.
Danger! Make sure the folding hinge is properly closed. The safety bolt must be snapped in correctly and the quick release lever fastened tightly. Cables or wires must run free. The handlebar must turn easily and freely.
Danger! Always tightly close the quick release at the seat back. The seat is a structural part of the tricycle frame. An opened quick release may lead to frame damage. Please pay attention to the instruc­tions about quick release levers on page 7.
7. Rearrange the seatback to your desired position and close the quick release.
8. Open the quick release levers of the
front boom quick adjust completely and adjust the length of the front boom to the required frame length. Close both quick release levers.
HP
Velotechnik
42
Page 45
Lighting system
Lighting systems for bicycles
If you want to ride your tricycle on public streets, it must be equipped with a legal lighting system. Do not only use your lights in the dark but also in the twilight of dusk and dawn. Due to laws and regulations the brightness of bicycle lights may be consi­derably lower than that of other vehicles. Therefore always keep in mind that other road-users may only see you very late or not at all. Make sure to have enough energy reserve if you use batteries.
For the bicycles, HP dynamo lighting system with a tire dynamo or a hub dynamo. The lighting system for pedelecs is powered by the propulsion system’s accumulator.
All light systems come with strong LEDs for headlamp and rear light. The LEDs last con­siderably longer (approx. 100.000 working hours) than a light bulb.
For your safety the lighting system has a parking light system both at the front and at the rear light, which makes the LEDs shine on approximately 10 minutes after you have stopped riding. The electronic system is maintenance free. Because of the capaci­tors used you don‘t have to worry about batteries.
The cables and the contacts can be affected by corrosion or mechanical damage. There­fore, check the lighting system before every ride.
Tire dynamo
Velotechnik offers a
moves towards the rear wheel. To turn the light off, swivel the dynamo back to its initial position by hand.
You switch on the tire dynamo by pressing the red button. To switch off the dynamo move it away from the wheel.
Danger! Do not try to move the dynamo while riding, your hands can be caught in the wheel and be injured! To turn the lighting system on or off stop riding, get up from your tricycle and only then move the dynamo.
Danger! The dynamo must always be safely fastened to the bracket at the frame, so that it can not turn. If the screws come loose the dynamo can get caught in the spokes and block the rear wheel – danger of a serious fall! Always check the position and secure attachment of the dynamo before a ride.
Handling instructions
You turn on the lighting system with the tire dynamo at the rear wheel by unlocking the swivelling dynamo. For this purpose you press the red button at the dynamo until it
You can adjust the pressure of the dynamo against the wheel with the turning knob at the side. The pressure is right when the
Velotechnik
HP
43
Page 46
Lighting system
dynamo wheel just does not slip at the
wheel, if the light ickers, the pressure is
too low and you have to increase it. The dynamo should be positioned in a way that the extension of the dynamo axle points through the center of the wheel. Take care that the dynamo is mounted safely and can’t be turned. Worn dynamo wheels can be exchanged. Please ask your specialist dealer.
Laufrades zeigt.
Hub dynamo
The lighting system with a hub dynamo is switched on electrically. For this purpo-
se you will nd a switch on the back of
the rear light with three labelled switch positions. With the switch you can turn the lighting system ON, OFF or set it to SENSOR. In the SENSOR position a twilight sensor in the lamp turns the lighting system on and off automatically depending on the brightness of the environment.
Although you can feel the single poles of the used permanent magnets very distinctly when turning it by hand the real rolling resistance is minute. (The loss is below 1 W at 15 km/h / 9,5 mph.)
SON dynohub
Battery lighting system
To turn the lighting system for pedelecs on and off there is a switch at the back of the headlight with two positions: ON and OFF.
For the hub generator light system and battery powe­redlight systems on pedelecs, there is an integrated switch at the front light to turn the lights on and off.
The SON hub dynamo is highly efcient and
works silently. When the dynamo is turned off it has a very low turning resistance.
HP
Velotechnik
44
Rear light on rear rack
Danger! Do not switch the lights on or off while driving. There is a serious danger of accidents!
Page 47
Brakes
Handling of the brakes
Your tricycle is equipped with a powerful high-quality braking system. Please read the separate manual of the brake manufacturer that comes with your tricycle for details.
Make yourself familiar with the braking sys­tem. In the standard assembly, both front wheel brakes are operated separately: The left brake lever operates the left front bra­ke, the right brake lever operates the right front brake.
Danger! Make sure to brake even­ly using both hands. Braking unevenly or
only one side could inuence the steering
of your tricycle. Maximum braking perfor­mance is only achieved when braking with both hands.
If your tricycle is equipped with a rear brake or a parking brake, use this brake only as an emergency brake in the unlikely event of a failure of the front brakes. If the rear wheel is locked up, the tricycle can immediately spin around and slide to the side. Remem­ber which lever pulls the front brake and which the rear brake.
Danger! In case you get into a situation like that during an emergency stop you have to let go of the brakes immediate­ly, balance your tricycle and brake again.
If you are not familiar with the brakes we
recommend you to train at rst at low
speed and with little braking effect until
you nd the correct dose for an emergency
stop. Practice on a quiet road away from
trafc.
Try to avoid braking in bends, though if necessary, touch the brakes carefully! Bra­king increases the risk of slipping. Especially when it is wet the rear wheel immediately slides out of the bend while braking and this can result in a serious fall!
As an option, your tricycle can be equipped with a coupled braking system with one brake lever operating both front brakes.
For optimum handling some braking systems provide the option to adjust the distance between the brake grip and the handlebar with a small hex-headed screw at the grip, please see the respective manual for details.
The braking effect of modern braking sys­tems can be more powerful than what you have been used to until now. Brake carefully. When you brake too hard with the front brake the rear wheel may lift off the street and the tricycle may tumble over.
If you should hear any unusual sounds while braking the brake pads might be worn out. Do not use your tricycle any further until you have checked the brake pads according to the manual of the brake manufacturer or before having you tricycle checked by your local specialist dealer.
Handling instructions
HP
Velotechnik
45
Page 48
Brakes
Danger! Please note that the braking distance is much longer when it is wet or when the tricycle is heavily loaded. When riding on wet, sandy, icy or slippery roads you have to use the front brake very carefully to avoid that your front wheels slip. If they do so you will no longer be able to control your tricycle, which might lead to a serious crash
Danger! Always make sure that the disc or rims and brake pads are free of oil and grease. If these parts are dirty please do not use your tricycle. You can clean oily discs with alcohol or a special spray. Oily brake pads have to be replaced. If you are in doubt, please have your specialist dealer maintain your braking system. Riding with contaminated braking systems can result in serious accidents!
Danger! Never touch neither the brake disc nor the brake caliper after long braking as this may cause serious injury (risk of burns).
Attention! Disc brakes can over­heaton long down hill rides, fade and fail! On down hill rides, do not brake constantly, but in several intervals with higher pressure. If you notice that the brake power starts to fade, stop immediately and let your brakes cool down.
New braking systems, new brake pads and new brake discs need a break-in period to achieve maximum brake power. This period lasts for about 30 – 40 stops from about 30 km/h (20 mph), which should be done in
a safe area without trafc.
Parking brake
Always secure your tricycle against rolling away when parked. In the standard assem­bly, the brake levers are equipped with a parking brake-button that locks the pulled lever. To release the parking brake, pull the brake lever.
As an option the tricycle can be equipped with a parking brake that is operated with a thumb-shifter mounted at the handlebar. It is connected with a V-brake at the rear wheel. Make sure to fully open the parking brake before you start riding.
46
HP
One-hand operation for brakes
Optional or depending on the indication, it is possible to mount the Gekko fxs with one-hand operation.
Velotechnik
Page 49
Brakes
Maintenance of the brakes
Attention! Always read the brakes manufacturers manuals carefully before doing any maintenance or repair jobs on the brakes! Here you can nd detailed informa­tion and pictures of how to do it!
The brake pads suffer from wear due to friction and have to be exchanged then. Depending on riding conditions, they can last between a few hundred up to several thousand kilometres. Please read the manual of the brake manufacturer carefully.
Check before every ride:
• that the braking system does not have any damages or leaks by activating the lever, holding it and checking the hose connec- tions for possible leaks.
• that the brake lever pressure is ok by pulling the lever and ensuring that full braking performance is achieved before the lever touches the handlebar. If this is not the case, adjust the cable or change the brake pads, for hydraulic disc brakes pull the lever several times (pump) until it
feels rm.
• check the hydraulic braking system for the correct pressure by pulling the lever, hol- ding the pressure and checking the hose connections, bleeding screw and compen- sating tank for possible leaks.
Cable operated (mechanical) brakes
The brake pads of your brakes are worn when you can pull the lever further and further to the handlebar before the pads
touch the rim. To compensate the wear of the brake pads you can tighten the cable with the adjuster barrel where the cable touches the brake lever. First loosen the locknut, then unscrew the barrel so far that the wheel still turns barely not touching the pads, hold the barrel and tighten the locknut again towards the brake lever housing. Take care that the barrel’s slot points downwards to prevent moisture from entering.
Keep the brake cable clean where it is not protected by the cable housing. Due to the mounting position of the brake lever, mois­ture and dirt may enter the cable and cause drag and excessive wear. Lubricate the ends of the cable to protect against moisture.
Attention! Damaged cables with single wires sticking out have to be replaced immediately. Otherwise your braking system may fail. Please take care that the cable ends are always protected with a cap. Always keep the cables shortly trimmed. Leaving too much cable extending past the cable anchor can result in the cable catching in the rotor or wheel causing the wheel to lock up.
Mechanical disc brakes
To readjust the brake pads you have to use the big red knobs on each side of the brake caliper. Adjust the inner and the outer pad evenly. In case you are not sure, have this-
adjustment work done by a qualied bicycle
mechanic.
Check your brake pads frequently as explai­ned in the manual supplied by the brake
Handling instructions
HP
Velotechnik
47
Page 50
Brakes
manufacturer. Worn brake pads, oily or da­maged pads must be replaced immediately
by a qualied bicycle mechanic.
Hydraulic brakes
Hydraulic brakes on HP tricycles use low viscosity mineral oil that,
contrary to DOT brake uid used in cars,
does not absorb water. Thus, you don‘t have to change the oil. Please read the brake manufacturer’s manual that comes with the tricycle.
Danger! All maintenance work on the hydraulic system of your brakes may
only be carried out by a qualied technician.
In case these works are carried out without the required knowledge and skills the braking system might fail which can lead to a serious crash.
Velotechnik
Danger! The hose at the left knuckle must not be routed under the track rod. This may lead to snapping off the hose. The hose should leave the caliper slope upwards and run in a wide bow to
the track rod. The zip ties xing the hose to
the track rod must be tightened properly to prevent it from moving.
In case of a damaged hose or any leakage of
oil always consult a qualied technician in a
bike shop.
Hydraulic disc brakes
Hydraulic disc brakes feature a fully auto­matic pad wear adjustment. Brake pads and discs are subject to wear, therefore regularly check the thickness of your brake pads and discs and replace them if necessary. The mi­nimum thickness of the brake pad is 1 mm (0.04"), of the brake disc it is 1,7 mm (0.07"). For further and more detailed information on your disc brake model please refer to the brake manufacturer’s manual.
HP
Velotechnik
48
WRONG: The bow of the hose is routed under the track rod: Danger of snapping off the hose (cf. arrow).
RIGHT: Lead the wire in a wide bow to the track rod. Check clearance when steering left and right.
Page 51
Brakes
Danger! If the brake pads or the brake disc are worn out (pads: thickness less than 2,5 mm (0.1") including metal back, disc: thickness less than 1,7 mm (0.07")) the pads may be torn out of the caliper while braking. This leads to total loss of brake power.
Attention! Never activate the brake lever with the brake pads not in place or with the wheel dismounted. When you transport the bicycle without wheels always use the transport clips delivered with your tricycle or put a piece of cardboard in the brake caliper to replace the disc. Carefully separate brake pads that have moved toge­ther with a screwdriver.
Attention! Keep the brake lever clean. Due to the mounting position, water and dirt can collect inside the lever around the hydraulic cylinder. This may lead to ex­cessive wear or leakage of the hydraulic system.
HP
Velotechnik
Handling instructions
49
Page 52
Gear system and chain
Handling of the gear system
With the gear system you can adjust the pedalling frequency, i.e. the number of revolutions of the crank per minute, to the terrain and the desired speed.
Your pedalling frequency should stay bet-
ween 80 – 100 revolutions per minute and
not fall below 60 while going uphill. If neces­sary consult your local dealer and have him adapt the gear range to your style of riding.
Your recumbent tricycle comes standard with a derailleur gear or with an internal hub gear system. The following section refers to the derailleur gear system only. Please also refer to the manual of the gear manufacturer.
You operate the gear changer with the grip shifters or bar end shifters on the handle­bars. The right lever for the rear derailleur has an index derailleur system that positions the chain always on the chosen sprocket, so that you don‘t have to „search“ for the gears. The left barend shifter is not indexed so you have to adjust the front derailleur while shifting by slightly moving the shifter to stop the front derailleur from dragging against the chain while pedalling.
Riding a recumbent requires foresighted gear shifting. Before stopping you should timely change in a low gear to make it easy to start off again, without having to pedal heavily.
Attention! Under no circum­stances allow the tricycle to roll back while changing the rear gears, or try to pull the tricycle backwards when the gear shifter lever has been moved, as this will damage the rear derailleur.
You should only change the gears while you keep pedalling, smoothly and without app­lying great force, all the time that the chain is moving between the sprockets. Using a gear hub, you can change gears while pedal­ling and while standing.
Due to the long cables that expand under pressure and the housing that compres­ses under pressure it may be helpful for changing gears quickly to turn the bar end shifter a little bit farther than necessary to select a gear and turn it back to the indexed position once the chain has properly shifted („overshift“).
Danger! Practice shifting gears
on a trafc-free street. In the course of this
make yourself familiar with the functioning
of the bar end shifters. Doing this in trafc
could distract your attention from possible dangers.
50
HP
Velotechnik
Page 53
Gear system and chain
Adjusting the gear system
Your dealer will adjust your derailleur gearing system carefully before handing over
the tricycle. But during the rst 300 kilo­metres (186 miles) of riding the cables can
stretch, making the gear indexing imprecise. The chain then climbs only hesitantly onto the next sprocket.
Attention! Please read the manual of the gear system manufacturer carefully before working on the gear system.
Adjusting the gear indexing for the rear derailleur
If the chain does not climb onto the next sprocket, adjust the adjuster barrel where the shift cable touches the rear derailleur. Do it in small steps of half a turn.
Check after each adjustment whether the chain moves smoothly up to the next larger sprocket. To do this, either turn the cranks by hand or ride the tricycle.
When the chain climbs up easily, you need to check that it still goes down easily onto the smallest sprocket. If necessary turn the adjuster barrel a little more and then try shifting gears again.
All moving parts of the gear system are affected by wear. Cleaning and lubricating these parts frequently can prolong the life of these parts. However, they will have to be replaced once worn out.
The cables have to be checked, cleaned and serviced regularly. Expect more wear and corrosion when the tricycle is often parked outside in bad weather conditions.
Danger! If the chain shifts over the smallest or the biggest sprocket you have to readjust the end-limit adjusters of the rear or the front derailleur. Incorrect adjustment can lead to the chain coming off, getting stuck or damaging the spokes, which may result in serious falls. The adjust­ment of the end-limit adjusters is a job for a professional bicycle mechanic.
Danger! If the tricycle falls over, the derailleur or its mounting can be bent which results in a change of the derailleur movement range. Check the movement range and have it readjusted by your bicycle mechanic, if necessary.
Handling instructions
Attention! Damaged cables that show for example single wires have to be changed immediately. Otherwise they may damage your gear system. Take care that the
ends of the cables are protected with tting
caps.
Velotechnik
HP
51
Page 54
Gear system and chain
Chain
The chain is a wearing part that has to be lubricated regularly and to be changed at signs of excessive wear and tear. The amount of wear depends on maintenance and care as well as on the circumstances of your ride (rain, dirt, salt). Regular cleaning and lubricating can increase the chain’s lifetime, nevertheless the chain has to be changed when its wear limit is reached.
Lubricating the chain
Diligent lubrication is important. The chain of your recumbent tricycle is approximately
2.5 times longer than a standard bicycle
chain (approximately 3.8 m (12'5")). But it
also lasts longer since a chain only wears while bending at the sprockets and the chain rings.
Use good chain oil that won‘t leave a sticky
lm on the chain. The chain oil must not
contain any aggressive chemical substances that might affect the surface of the chain tubes or chain idler.
Specialist stores sell biodegradable lubri­cants. HP Lubetype lubricant. This lubricant is purely
based on PTFE (Teon) that keeps the chain
clean and dry. This way dirt simply falls off and the tubes always stay clean.
Velotechnik recommends a Dry-
teed. If you have treated the chain with a solvent you will have to heat it up with a hot air gun or boil it in chain grease.
Danger! Take care not to pour any oil on the rims, brake discs or the tires. The braking system could fail or the tires could slip away suddenly. The oil affects the rubber of your tires and can damage it. While lubricating cover the surrounding area.
An effective protection against corrosion is crucial for a long chain life. Some minutes after you have oiled the chain rub it with a
cloth to remove superuous oil from the
outer surface. Wax the chain thoroughly with a wax spray. The wax keeps off water, protects from corrosion and makes dirt fall off easily.
If the chain has become wet after riding in the rain you should put your bicycle in a dry and heated room, and every day you should turn the crank and so move the chain until
it is dry again. Otherwise it is difcult for
the moisture in the tubes to evaporate which may lead to corrosion at the chain.
It is important that you clean the chain with a cloth before lubricating. Otherwise the fresh oil washes the dirt that clings to the chain into the gaps and the bushings where the dirt causes heavy wear.
Do not use any solvents to clean the chain! The solvent washes the oil off the bearing parts, stays there and dilutes the fresh oil so that a sufcient lubrication is not guaran-
HP
Velotechnik
52
Page 55
Gear system and chain
Replacing the chain
The chain is one of the parts of the tricycle that will wear out. This shows in a stretching
of the chain. Worn out chains do not t the
sprockets and chain rings any more and wear them away very quickly.
Check the chain for lengthening regularly. For this purpose, try to remove the chain from the chain ring. The chain may come off to a maximum of 5 mm (0.2"). For a more precise reading you can buy a chain measu­rement gauge in your bicycle shop.
Only use chains that are suitable for the gear system of your tricycle. Otherwise a precise gear shifting is not guaranteed any more. Please consult your dealer on this to­pic. He will also assist you in checking your sprockets and chain rings. A new chain does
not t a worn sprocket or chain ring. We
recommend rust resistant Rustbuster-chains from KMC with smoothly rounded edges. They also provide a good gear changing performance.
Attention! When you change the chain take care that the new chain does not show any sharp edges or burrs.
HP
Velotechnik delivers spare chains by the meter via your dealer. For this purpose ple­ase indicate the exact length of your chain or order it a little bit longer if you want to
be sure it ts. You will need approximately 3,8 m (12'5") of chain.
and the big rear sprocket. The derailleur must still be able to compensate a shorte­ning of the chain by 4 cm (0.16"). Please also see the manual of the derailleur manufac­turer on the choice of the correct chain length.
Attention! The chain has to be closed with a special joining link or a chain riveting tool that expands the ends of the rivet while riveting ( poorly joined chain may break, you can come off the pedals and fall. If you are in doubt please have adjustments of the chain length or the changing of the chain be done by your bicycle mechanic.
Take care that the joining link is not bigger
in size than the other chain links to avoid
irregular chain sounds. We recommend the joining links by KMC. Every time you change the chain you also have to apply a new joining link. There are different joining links available according to different chain types.
Make sure that any chain links in the chain are not stiff, as this can cause some annoy­ing and not obvious problems with the gear system.
Make sure that you have not twisted the
chain 180 degrees before joining it back
together.
rohloff revolver). A
Handling instructions
The chain length has to be tted so that the
arm of the derailleur is not fully stretched when you shift on the big chain ring in front
HP
Velotechnik
53
Page 56
Gear system and chain
Chain tubes
The chain protection tubes are made of a long lasting plastic that features very low friction, slow wear and good noise damping. The tubes protect your clothes against the chain oil as well as the chain against dirt from the road. The upper tubes are fastened with an interchangeable retention spring, the lower tube runs through an adjustable clip.
Danger! The rear ends of the upper chain tube have to be secured against moving with a tight rubber tube over the retention spring. Without the rubber tube the chain tube may be dragged forward into the turning chain roller or chainring and thus be damaged by the chain.
The tubes are worn by the chain and have to be cut at the ends and expanded again (or exchanged) after 3.000 – 5.000 km approximately, depending on the chain type and the overall riding condition. You can extend this maintenance interval by turning the tubes by a quarter turn from time to time so that they do not keep wearing out in the same place.
The intensity of the wear depends mainly on the chain type. In order to perform any work at the chain tubes you‘ll have to open
the chain and nally close it again. Please see
the instructions on „Chain“ on page 52.
The distance of the upper chain tube to the chain wheel can be adjusted by sliding the tube in the retention spring. It must be se­cured with the rubber tube over the spring.
Danger! Take care that the chain tubes keep at least a 5 cm distance to the rear and front derailleur when the chain is stretched to the maximum, and that the tubes are well fastened. If necessary you will have to shorten the tubes. If the end of a chain tube gets into the rotating parts of the drive train the drive train can be blo­cked and the chain tubes may be destroyed.
Danger! Check the chain tubes frequently if they are damaged or defective. Replace defective chain tubes immediately. If the chain tubes are worn in the area of the retention spring or tube mountings, the chain will touch the retention spring, lea­ding to failure of the spring and mountings. As a result, the chain tube can get into the drive train and block it!
Expanding the tube ends
The ends of the tubes are expanded like a trumpet so that the chain can enter smoothly without friction and without making noises.
When the ends are worn out you can renew them by expanding them again. Remove the chain by opening the power link or open it with a special chain riveting tool. Cut the worn part of the tube exactly perpendicular with a sharp knife.
Heat the last 5 – 10 mm (0.2 – 0.4") at the end of the tube with a gas burner, a hot air gun, or a candle and turn it permanently until the colour of the utmost edge turns from a dull black to a shiny black. Now you expand the end with a proper tool, e.g. the
54
HP
Velotechnik
Page 57
Gear system and chain
rounded grip of a screwdriver. Quench the expanded end immediately with cold water.
Take care that the tubes don‘t catch re. At any rate work in a place with sufcient
ventilation.
If the tube is too short after you have cut it so that there is not enough protection anymore it has to be replaced. You can buy spare tubes either as uncut tubes or already cut into the correct length, complete with retention spring from your specialist dealer.
Replacing the tubes
In order to exchange single parts in the upper chain tubes cut the old tube at the retention spring at the chain roller and pull the remaining part off the spring. Now move the smooth part of the new tube through the spring and rubber tube, then expand the tube end as described above.
Changing the complete upper chain protec­tion or the retention spring
Remove the bolt in the chain roller with an Allen key 6 mm. Take off the chain roller, the washer and the chain retention hook.
The end of the threaded tube in the frame is protected with a plastic tube. Take the retention spring off this plastic tube and put on the new retention spring. Turn the spring so that the retention springs run under the spacer to the tubes and the wires lie between frame and chain tube; that way the spirals face outwards.
Push the bolt back through the chain roller, the washer and the chain retention hook, secure the thread with the bolt with 17 – 19 Nm. The recessed side of the chain roller has to face to the frame.
loctite and tighten
Make sure the washer is placed between chain roller and plastic tube / frame.
The front upper chain tube can be adjusted in length at the retention spring . Push the tube in the support to the desired position.
Changing the lower chain tube
The chain tube is connected to the moun­ting plate by a rubber sleeve. For dismoun­ting the chain tube, grab the sleeve on its rear end and pull it together with the chain tube to the rear. The rubber sleeves will release the rear tongue of the mounting plate then. Swivel the chain tube sidewards. Having done that pull the chain tube to the front to release the sleeve from the front tongue of the mounting plate. Replace the chain tube and mount it by following the above steps vice versa.
Chain roller
The chain roller guides the chain below the seat to the rear wheel and is an essential part of the HP It ensures that the suspension is not inu­enced by pedalling.
Compared to other models the chain roller has a big diameter and it has a higher area in the middle to make the chain move as smoothly as possible. Due to this higher area the chain does not lie on the roller with its sharp edged links but with the bushes in the middle that work like small bushings. In addition to a very low rolling resistance it also supports a quiet chain movement. A chain retention hook between the frame and the chain roller locks the roller at the bottom and keeps the chain on the roller when you pedal backwards.
Velotechnik No Squat design.
Handling instructions
HP
Velotechnik
55
Page 58
Gear system and chain
Attention! If this chain retention hook is missing the chain may fall down. When you start pedalling then the chain roller, the seat or the frame may be dama­ged through the chain. Please consult your local specialist dealer in case this hook is missing.
Chain roller and chain tubes on Gekko fxs
The chain roller wears slowly and gradually shows a sprocket shape in the higher area in the middle. When this middle area is worn completely the links of the chain will run on the roller. In that case you will notice that the chain makes more noise while run­ning and you should change the roller. You can purchase the plastic part without the bearing or the complete roller through your dealer.
Dismounting and mounting of the chain roller
To dismount the chain roller, the chain tubes need to be removed. See also hints on replacing the chain tubes (page 55).
The chain roller is mounted with a special high strength screw of the German strength grade 12.9 and it may only be replaced by a screw of the same type and strength.
Attention! The roller comes with two maintenance free sealed bearings. The bearings are exchangeable. Between the bearings there is a spacer that keeps the correct distance. If you forget to put in the spacer after you have dismounted the bearings they will be destroyed when you tighten the screw while remounting them.
The bearings must not be treated with a jet of water from a high-pressure cleaner or with solvents since this may destroy the sealings and remove grease from the bea­rings. If the bearings don‘t move smoothly anymore you‘ll have to replace them.
HP
Velotechnik
56
The chain roller is not symmetrically shaped; the recessed side of the chain roller
has to face to the frame, the at (logo) side
outwards.
Go SwiSSDrive pedelec system
With the powerful electrical assist system is optional available for the Gekko fxs. The strong elec­tric drive is easy to control and supports the drivers pedalling power. Independent moving becomes possible even with limited leg po­wer.
HP Velotechnik provides a separate detailed manual for the
Go SwiSSDriVe auxiliary drive a
Go SwiSSDriVe-system.
Page 59
Wheels
Disassembling the wheels
Front wheels
To remove a front wheel, loosen the bolt in the locking part at the inside of the knuckle at least 6 mm (0.24"). Pull the locking part away from the knuckle. Pull the wheel a few mm away from the knuckle and slide the axle through the slot in the knuckle.
Disassembling front wheels: Loosen the screw in the locking part and then take out the front wheel out of the knuckle.
Take care not to bend the brake disc. When reinstalling the wheel, slide the disc carefully between the brake pads and take care not to damage them. Tighten the screw in the
locking part with 8 – 10 Nm.
Rear wheel
According to the conguration the rear
wheel is mounted with a quick release or with nuts. Open the quick release or loosen the nut with a 15 mm (0.6") wrench to disassemble the rear wheel.
Make sure to properly close the quick release lever or tighten the nut with 40 Nm after reassembling the rear wheel.
Danger! Rear wheels can be fastened with a quick release mounting and therefore they are susceptible to theft. For this reason always lock the wheels along with the frame to a solid object when you park your bicycle somewhere.
Please pay attention to the instructions about quick release levers on page 7.
Tyres
The correct air pressure is decisive for smooth running and a good protection against punctures. The maximum pressure is printed on the sidewall of your tire. You
might nd an indication of the minimum
required pressure on the sidewall of the tire as well.
Since the tubes in the tires gradually loose air you should check the air pressure before every ride.
Handling instructions
The tubes come with Presta valves (also called french valves). They are very airtight and easy to pump up.
To do so, rst screw off the valve cap. Now
you see a small threaded rod with a knurled nut that comes out of the valve. Loosen the knurled nut as far as it is possible.
To pump up the tire and check the pressure you need a pump with a gauge, preferably a
solid oor pump. Put the knob of the pump
on the valve, push it completely on the valve and then retract it a little bit. Now you can pump up your tire easily.
HP
Velotechnik
57
Page 60
Wheels
After you have pumped up the tire to the desired pressure pull off the pump knob. Se­cure the valve by turning the knurled nut on the threaded rod properly against the valve body. Finally put on the valve cap again.
Danger! Never pump up your tires beyond the maximum pressure. The tire may burst while riding or come off the rim, which may result in a serious fall and injury.
Danger! Check your tires for damage on a regular basis. You should ex­change tires with worn threads or damaged sidewalls. Damaged rim tapes have to be exchanged immediately. Damages at the tires may lead to a sudden burst of the tire and thus result in a serious fall and injury.
After you have exchanged the tires please check if the wheels turn freely and check the minimum distance between mudguards and frame.
sible at your bicycle depends on the size of
your rims. Please ask your local dealer.
Spokes
The spokes of the wheels connect the rim to the hub. They transmit the braking power of the disc brakes, and in addition they transmit the pedal forces at the rear wheel.
The tricycle requires a high spoke tension (> 1000 N) as the wheels have to bear high side loads. Any damaged spokes must be replaced immediately.
Attention! To true up the wheels you need special skills, please have this work done by an experienced bicycle mechanic.
Danger! Take care that your spokes are always in perfect condition and the spoke tension is balanced. Do not ride with wheels that run untrue or wheels with loose or missing spokes. These faults may lead to a total failure of the wheel while braking and result in a serious fall!
Front wheels
When you exchange tires please note the maximum width limit of 50 mm (approxima­tely 2"). On the front wheels you have to
use tires of ETRTO size 406 (20").
Rear wheel
On the rear wheel you have to use a tire of ETRTO size 406 (20"). The tire width pos-
HP
Velotechnik
58
Page 61
Headset
Adjusting the headset
The knuckles that connect the front wheels to the frame are supported by A-Head-type headsets.
The headsets must be adjusted in order to let the knuckles with the front wheels attached turn easily without showing play.
To check the bearing play, pull the front brake and grab the upper bearing cup with your other hand. Now move your tricycle back and forth. If the bearing has play the upper cup moves noticeably in contrast to the xed part. In this case loosen the clam­ping screw of the clamp above the upper bearing and tighten the screw in the cap a bit more. Afterwards, fasten the clamp again.
by turning it counter clockwise. Fasten the clamp again afterwards.
The headset of tricycles is fastened a little tighter as the headset of bicycles. A headset that is too tight, leads to wearout and de­stroys the bearing.
Attention! The hex-headed screw in the cap only adjusts the play of the head set bearing. This screw will not safely hold the knuckle in the frame. Take care that the clamp is tightened as prescribed after you
have nished your adjustment. Please pay
attention to the table of fastening torques on page 74.
Handling instructions
View into head set with star fangled nut inside
To check whether the front wheel turns smoothly lift your bicycle at the frame so that the front wheel moves freely above the ground. When you hold the frame straight and push the handlebars slightly they should move smoothly from their middle position. If the bearing is too tight, loosen the clam­ping screw of the top clamp and loosen the hexheaded screw in the end cap a little bit
The holding sheet of the mudguard is xed with the cap to the head set.
Velotechnik
HP
59
Page 62
Wheel alignment
Measuring toe-setting
Both front wheels should be parallel to each other, viewed from above the tricycle, com­pare picture below.
The condition of the front ends of the front wheels being closer together than the rear ends of the front wheels (b
smaller than bh)
v
is called toe-in, the condition of the front ends of the front wheels being further apart than the rear ends of the front wheels (b larger than b
) is called toe-out. The measu-
h
v
res are taken at wheel axle height on the rim sidewalls.
If the front wheel alignment is incorrect, you will suffer excessive tire wear and increased tire drag. Check your front wheel alignment regularly. The proper tolerance on toe-in is 0 – 2 mm (1/16"). For correct measuring properly trued wheels are required.
To check the toe setting, turn the handle­bars into the neutral position, so that the wheels are aligned straight forward. Measu­re the distance b
and bhbetween the front
v
inner or outer edges of the front wheel rims and the rear inner or outer edges of
the front wheel rims 25 cm (10") above the ground.
The distance between the front edges b
v
must be 0 – 2 mm (1/16") smaller than the distance between the rear edges b
.
h
It is important to measure the distances at the same height of 25 cm (10") above the ground, as the front wheel are not exactly perpendicular to the ground, viewed from the front of the tricycle. Measuring at va­rying heights results in measuring errors.
Adjusting toe setting
The front wheels are held by suspension struts which can turn at the ends of the main frame. The suspension struts are con­nected by tie rods to the handlebar stem.
The rod ends consist of ball-and-socket bearings that can be screwed in or out of the tierod for length adjustment. Length ad­justment is done at the inner tie-rod end, at the connection to the handlebar stem. The outer rod end is screwed completely into the rod and secured with thread locker. Do not try to turn this side of the rod end.
60
HP
Velotechnik
Page 63
Wheel alignment
First make sure that the handlebar is aligned perpendicular to the main frame tube. Iden­tify which wheel (or perhaps both wheels) needs adjustments of the toe-in by measu­ring the distance between rim wall and main tube on the most forward point and on the most backward point of the rim (value a and a
in the picture). The distances should
h
be roughly identical for one wheel.
Remove the bolt that connects the inner rodend to the handlebar stem, note the washer.
v
Attention! Do not move the rod end beyond its limits, or it will be destroyed or get excessive play. Always hold the rod end with a wrench or secure the tie rod with a wrench against turning when tighte­ning the lock nut.
Screw the rod-end into the tie-rod to enlarge the distance b edges of the front wheel. Screw the rod-end out of the tierod to decrease the distance of the front wheel edges.
V between the front
Handling instructions
Hold the rod-end with a wrench and loosen the nut that is screwed against the rod-end.
Danger! The rod end must be
screwed at least 8 mm (0.3") into the tie-
rod. If it is screwed out to far, the thread could tear out and the tricycle could become unsteerable. This means that with a standard length of the thread of the rod end of 24 mm (0.95"), a maximum of 11 mm (0.43") visible free thread length is allowed between rod-end and lock-nut.
Velotechnik
HP
61
Page 64
Wheel alignment
Danger! The lock nut must be screwed tight to the tie-rod, otherwise the rod-end could loosen up or play could develop. Please pay attention to the table of fastening torques on page 74.
Align both rod-ends parallel to each other. Grip the rod-end with a wrench and tighten the nut against the tie-rod with 4 – 5 Nm.
Measure the toe-in as described above. Re­peat the adjustment process until you reach the required toe-in setting.
On the other side of the track rod the rod end is mounted on the underside of the suspension strut’s steering lever. Between strut and rod end there is a washer and a spacer. There is an additional spacer bet­ween screw head and rod end.
Attach the tie-rod to the handlebar stem: First, the screw is put through the hole in the stem (from upside to downside). Then slide the washer and the rod end onto the screw. Finally, put on the self-locking nut.
HP
Velotechnik
62
Attention! Make sure the washer is between rod end and bracket to allow the full movability of the rod end.
Danger! Secure the thread of the bolt with connections of the steering system before every ride. If a connection loosens, the tricycle becomes unsteerable which may lad to serious injury.
loctite adhesive. Check all
Page 65
Mudguards
Mudguards are exposed to very strong vibrations, especially at suspended wheels, which may cause them to break. Please check the stays and mountings of the mud­guards regularly for their position and check the mudguards themselves for cracks or deformations. Replace damaged mudguards immediately.
Front mudguards
Attention! You must not mount
additional parts like rear lights or reectors
to the mudguards since those may break
then. Retrot mudguards are aligned at
HP
Velotechnik before they are sent out.
After assembling them to the tricycle a nal
alignment must be performed.
If the wheels are removed, the tricycle must not rest on the front mudguards. Loosen the screw between mudguard mounting and knuckle to remove the mudguard.
The front mudguards are adjustable in height to accommodate different tire heights by means of the slotted holes in the mudguard mounting.
After having performed service work or af­ter replacing mudguards check if the wheels turn freely. There has to be a distance of at least 7 mm between mudguard and wheel.
Danger! If branches or other obstacles get caught in the wheels while riding and are moved around they may drag the mudguards along. The mudguard can possibly fold up between frame and tire and hence block the wheel, which may lead to a serious fall. If you hear any unknown noises while riding stop immediately and remove anything that might cling to the mudguards or the wheels.
Mounting of front mudguards
The front mudguard mounting is attached by headset’s cap and screw and fastened against the headset clamp. Make sure this clamp is fastened properly, see page 63.
The little screw (1) in the mudguard
mounting ts in the clamping slot (2) of the
headset clamp and secures the mounting against turning.
If you decide to uninstall the mudguards, re­place the mudguard mounting with a 5 mm spacer.
Handling instructions
Mounting of front mudguards
HP
Velotechnik
63
Page 66
Rear rack
Rear rack
Advantage of the Gekko fxs: You can attach two standard panniers. The solid rear rack is built out of 10 mm (0.4") tube and carries up to 25 kg (55 lbs). Useful detail: The inte­grated guard bracket for the rear light. At the same time, the plastic coated bracket is a comfortable grip to lift the bike or pull it backwards.
Rear rack on Gekko fxs
inuence the handling of your tricycle con
siderably. If you plan on riding with heavy luggage we advise you to make a test ride
on a street with no trafc to get used to
the new situation.
64
Danger! Additional loading can
Velotechnik
HP
-
Page 67
Water bottle cages
Water bottle cage
You can mount a water bottle cage with a special bracket behind the seat. Therefore, water bottle kits are available as special accessories from HP A useful alternative to water bottles are systems with a „water bag“ and a drinking hose, e.g. from strap them behind the seat or on the rear rack.
There are threads in the back of the seat frames to mount the water bottle brackets.
Velotechnik.
camelbak. You can simply
Gekko fxs with water bottle cage mounted.
HP
Velotechnik
Handling instructions
65
Page 68
Comfort and ability options
Companion bar
If the rider needs extra guidance, HP
technik can install its unique companion bar.
It allows an escort to actively control the trike‘s steering and brakes as well as to give the rider a little extra push. As the escort walks on the left side next to the rider, communication between the two is always possible.
As well as the basic vehicle Gekko fxs, the solid companion bar can be adjusted indivi­dually to driver and escort. It is adjustable both in height and in alignment and thereby adapts to the seat position of the driver as well as to the body dimensions of the com­panion. A reliable function without affecting the position of the driver is ensured. Of course, the companion bar can be removed without tools for transporting the vehicle. The safety-related connection of the bra­king system of the Gekko fxs remains – a detailed readjustment thus is omitted.
Velo-
Adjustment of the companion bar
The companion bar can be adjusted in height and angle. Open the middle clamp of the telescopic height adjustment and move the handle tube to the intended position. The minimum insertion depth is 5 cm (2").
Danger! There is „max“-mark on the handle tube. Do not pull the companion bar out beyond this mark. Otherwise a safe clamping is not guaranteed.
When adjusting the companion bar, make sure that the handle tube is oriented
approximately horizontally and it does not
collide with the rider when steering. Check it before every ride. The tightening torque of the middle and lower clamp is 7 – 9 Nm.
Attention! The companion bar is intended to give the rider a little extra push
and help steering. It is not tted for strong
braking by pulling the handle tube. To brake the vehicle, the mounted braking lever must be pulled. The maximum force on the handle tube is 300 N (30 kg). Overloading can lead to deformation or breakage of the compani­on bar.
The solid companion bar on the Gekko fxs enables ermöglicht co-steering, accelerating and active braking.
HP
Velotechnik
66
Page 69
Comfort and ability options
Standing-up aid
The standing-up aid provides two grips, one positioned at each side above the left and
right front wheel. They provide a rm grip
and come handy to lift yourself up from the seat or to support when getting into your trike. The standing-up aid can be easily adjusted or removed with one screw.
Walking aid mount
The walking aid mount allows easy inser­tion, safe transport and fast removal of walking aids. The practical fastener adjusts seamlessly to diameters from 20 – 30 mm
(0.8 – 1.2"). HP clip xates the walking aid and releases it
with a non-fumbling one-hand operation again. Optionally for one or two walking aids.
It is possible to handle the system with only one hand: The stand of the walking aid is
stuck in the quiver while the holder xes
the shaft with diameters from 20 to 30 mm (0.8 – 1.2"). The spring steel locking sheet prevents the holder from accidently opening and loosing the walking aid while riding the tricycle.
VelotechnikS stainless steel
The mounting situation of the walking aid mount varies depending on the congura­tion of the tricycle - depending on the type
and individual conguration, e.g. mounted
rear rack or auxiliary drive.
Hint: Before xing all screws tightly apply
both, quiver and holder to the bike. After adjusting the parts to your needs, tighten all screws properly.
Handling of the walking aid mount
First you have to open the locking sheet on the holder. Put the stand of the walking aid into the quiver and then push the shaft into the rubber part of the holder.
Handling instructions
HP
Velotechnik
67
Page 70
Comfort and ability options
Attention! Only ride your bicycle when the securing sheet is locked in secure position to prevent the walking aids from being released accidently out of the holder.
Handrest
Handrests for additional control and com-
The securing sheet swivels around by itself and the walking aid will remain in its position. Now push the locking sheet until it clicks into place. Only if the locking sheet is locked in the secure position, the walking aid is protected from being released accidently!
To release the walking aid, pull the locking sheet slightly on the black latch. Do not open the holder completely. By taking out the walking aid, the securing sheet swivels around and the holder opens completely.
fort.The hands steer lightly without having to support the weights of the lower arm. The washable and comfortably padded hand rests can be individually adjusted to all angles and inclinations. Also available with
a possibility to xate the lower arm – an
ideal add-on for the one-hand operation of brakes and drivetrain.
For an easy one-hand opening the hook­and-loop strap, the HP strap opens itself by the strap support spring steel sheet, so that you can comfor­tably slide your hand through. Ideal as an accessory for one-hand driving solutions.
Velotechnik retaining
Attention! Make sure the safety of your bicycle will not be affected by the walking aid mount and by taking walking aids with you.
HP
Velotechnik
68
Danger! When mounting the handrest, take care that the operating safety will not be affected. The steering angle must not be reduced.
Page 71
Comfort and ability options
Handrest on both sides with one retaining strap
Position of right handrest mounted on the handlebar
Adjustment of the handrest
The handrest can be adjusted perfectly to your needs in any direction due to the mul­ti-adjustment design with the pivot clamp and the handlebar mount: The saddlewasher allows the tilting of the plate on the pivot clamp. Rotate the pivotal clamp on the handlebar holder to adjust the pitch in the other direction. Slide the pivot clamp on the handlebar holder to adjust the distance from the handlebar and rotate the plate to additionally adjust its position.
Adjustment of the handrest plate
Attachement bolt M5 x 16 of pivotal clamp
Handling instructions
Opening and closing the handxation of the handrest
HP
Velotechnik
69
Page 72
Maintenance routine
Your tricycle is equipped with the latest bicycle technology that does not require much maintenance.
However, you will have to maintain your bicycle regularly, as it is with other vehicles too. At least once a year the bicycle has to be taken to a bicycle mechanic for an overall service. Only this way a long lasting and safe function of all parts of your bicycle can be guaranteed. It maintains the value of your bicycle as well as the fun and the safety
Maintenance and care
while riding for many years.
Read in this chapter how to perform smal­ler maintenance and care works between the services.
For a quick overview of the works to be done take a look at the Warranty Pass on page 77.
Attention! The maintenance works on this recumbent partly require special tools and skills. Do only work within your limits and, in the interests of your own safety, do not go beyond. Should you be uncertain at any point, get in contact with your local dealer.
Wear and tear
As on many other vehicles, some parts on a bicycle are affected by wear and tear. The lifetime expectation of these parts depends on the intensity and type of use as well as on the maintenance and care. Please keep in mind that the process of wear and tear is normal and no reason for a warranty claim against your dealer or HP
Velotechnik.
You will nd more specic information on
wear and tear in the chapters on the rele­vant parts.
Cleaning, conservation and disinfection
The frame of the Gekko fxs has a high quality and environmentally friendly powder coating. The surfaces of the aluminium parts are either polished or anodised. Threads and
technical contact areas can be unnished
and must be protected with wax.
To keep the surfaces brilliant over many years and to protect them effectively against corrosion the bicycle has to be cleaned from dirt and then conserved.
Dried sweat but also environmental
inuences such as air pollution, dirt on the
roads and especially grit affects the parts,
and not only may this cause aws but also
serious structural damage of the parts by corrosion.
In contrast to a widespread belief par­ticularly the „non-rusting“ aluminium is dramatically affected by grit! This kind of damage may not be visible in the beginning but it leads to a serious danger when the part breaks. Clean and conserve your bicy­cle diligently!
The best things to clean your bicycle with are warm water and a soft cloth. If your
bicycle is very dirty rst take a wet sponge
to soften the dirt and then remove it. In case of bad grease or oil stains you should use a special cleansing agent for bicycles in addition.
While cleaning your bicycle check it for any cracks, scratches, deformations, damaged
70
HP
Velotechnik
Page 73
Maintenance routine
parts, loose spokes etc. If you are in doubt please consult your local bike shop.
Attention! Do not use any clean­sing agents that scrub or are chemically aggressive since they affect the paintwork. Before using any cleansing agent please test it at a part of your bicycle that is not immediately visible.
Attention! Do not use any high­pressure cleaner. The strong jet of water goes through the seals of the bearings, blows away the lube and causes corrosion of the bearing parts and the chain. In additi­on to this it may damage stickers.
Attention! Any damage of the paintwork has to be cleaned from rust and repaired immediately, else the damaged part in the frame gives way to corrosion that nests in the surrounding paintwork. This can result in damage of the frame.
In case of small scratches at the surface of the powder coating of the frame or the sur­face of the seat you can simply polish them away. You can buy a special polishing agent for epoxy resins at a specialist dealer for boat building. Do not use a polish for metal!
After cleaning the tricycle, dry it and treat the paintwork and the metal surfaces with wax. You can purchase this wax from your
local bike dealer as a convenient spray.
The wax passes moisture and ows into
tiny gaps and pores. After some minutes the solvent evaporates and leaves a dull and glu-
tinous lm. Now polish the waxed parts of
your bicycle with a soft cloth to make it real shiny.
Do not only wax the frame but also the spokes, hubs, screws and nuts etc. You can also conserve the chain with wax spray after lubricating it, see also the chapter on „Chain“, page 52.
The frame has small holes for ventilation that prevent condensation in the frame. These holes must not be sealed. However, moisture may enter the frame through the holes. Therefore protect the inside of your frame by applying wax spray through the holes.
Protect the parts where cables or chain tubes may scratch the frame. You can buy special stickers at your bike dealer or extra strong transparent tape at your do-it­yourself-store. That way you avoid scratches in the powder coating and coating coming off.
All fabrics are washable at 30° C. You can disinfect the contact points like grips or the seat with usual disinfectants. Make sure to use cleaning agents that do not affect plastic.
Attention! Take care that after folding the tricycle there are no parts rub­bing against the frame. This may damage the paintwork.
Maintenance and care
HP
Velotechnik
71
Page 74
Maintenance routine
Storing the bicycle
Before storing your bicycle over a longer period of time, e.g. during winter, please take care of the following steps:
• Clean your bicycle and protect it from corrosion as described in the chapter on „Cleaning“.
• Store your bicycle in a dry and warm place.
• Avoid direct sun and storage close to the heating since it affects the rubber of your tires.
• Choose the smallest sprocket and the smallest chain ring. That way the cables are in the most relaxed position.
• The tubes of your tires loose air when standing over a longer period of time. If
the bicycle then rests on at tires the
tires may be damaged. Therefore hang up your bicycle or check the air pressure regularly.
The winter months are a convenient period of time for the annual service since then you won‘t have to wait long for an appoint­ment. Many dealers offer special prices for the winter check.
Arrangements for further use
If the Gekko fxs has been used in accor­dance with regulations, got cleaned accor­ding to the cleaning tips and controlled by your bicycle dealer, the bike is suitable for further use.
Transport in the car
The best way to transport your tricycle is inside the car. Take care that it does not lie on the derailleur.
If you want to transport it outside the car we recommend a roof-rack or a rear carrier. Take care to fasten your tricycle at the frame only.
Please remove any parts that could come loose during transport (seat cushion, water bottles, luggage bags, pumps, pennants, etc.).
HP
Velotechnik
72
Page 75
Technical Data
Technical Data
Seat height . . .. .. . .. . .. 36 cm (14.2")
BB heigth . . . . . . . . . . . . . . 37 – 44 cm (14.6 – 17.3")
Seat angle .. . .. .. . .. . .. 48 – 64° adjustable
Wheel size . .. . .. . .. .. . 20" (ISO 406)
Max. tire width .. . .. .. 5 cm (2")
Width .................. 83 cm (32.7")
Length . . . . . . . . . . . . . . . . . 137 – 175 cm (54 – 69")
Heigth . .. .. . .. ... .. . .. . 87 cm (34") (upright seat)
Folding system . .. .. .. . HP Dual Flat Fold D.F.F.
Folded dim. .. .. . .. . .. . from 92 x 57 x 86 cm
(36.2 x 22.4 x 33.8")
Wheelbase .. . .. .. . .. . . 91,5 – 98,5 cm (36 – 39°)
Track width . .. . .. .. . .. 78 cm (30.7")
Turning cycle .. . .. . .. . 4,55 m (15') outside
Ground clearance .. . . 9 cm (3.5")
Handlebar width .. . . . 57 – 63 cm (22.4 – 25")
Weight . . . . . . . . . .. . . . . . . from 19,5 kg (39 lbs)
Payload max. . . . . . . . . . 100 kg (220 lbs)
Frame material . .. ... . aluminium 7005 T6
Powder coating .. .. .. magma red or
(anti-corrosion coat + custom color colored coat + clear coat)
Rider size .. .. . .. .. . .. . 1,20 – 1,80 m (3'11" – 5'11")
Warranty on frame . . 10 years
HP
Velotechnik
Maintenance and care
73
Page 76
Tightening torques
Tightening torques
The values indicated are meant for a friction value μ=0,125 (greased threads and screw heads). They only refer to the indicated parts. Please do always follow the values given in the manuals of the parts manufacturers since the following values may not be up to date due to changes in the product line!
part connection screw tightening torque
brake: V-brake
- brake lever handlebar/grip M6 SW5 4 Nm
- brake caliper - caliper/frame M6 SW5 5 – 7 Nm
- cable clamping M6 SW5 6 – 8 Nm
brake: disc brake
- brake lever handlebar/brake lever clamping M6 SW5 4 Nm
- brake caliper caliper/frame M6 SW5 7 – 9 Nm
- brake disc disc/hub M5 Torx T25 5 – 6 Nm
- brake tube brake tube/brake lever SW8 4 Nm
dynamo dynohub/mounting sheet M6 SW5 6 – 8 Nm
mounting sheet/frame M5 SW4 4 – 6 Nm
rear rack at the seat tube M5 SW4 5 – 6 Nm
bottom bracket cartridge/frame 50 – 60 Nm
chain idler chain idler/frame M8 SW6 17 – 19 Nm
crank crank/axle SW8 35 Nm
chain ring screws SW5 8 – 11 Nm
hub cassette ring 38 – 42 Nm
(nur bei E-Antrieb) rear instantaneous axis SW15 38 – 42 Nm
front hub quick mount M8 SW5/SW6 8 – 10 Nm
quick release lever 9 – 12 Nm
pedal pedal/crank SW15 35 – 40 Nm
shifting lever twist shifter SW3 2 – 2,5 Nm
barend shifter SW6 5 – 6 Nm
derailleur derailleur/frame SW5 8 – 10 Nm
cable clamping SW5 4 – 6 Nm
mud guard stays/frame M5 SW4 4 – 5 Nm
seat upper seat/seat mount M6 SW4 5 – 6 Nm
lower seat/seat mount M6 SW4 3 – 4 Nm
frame front boom clamping M8 SW6 14 – 16 Nm
frame clamping M8 SW6 14 – 16 Nm
74
HP
Velotechnik
Page 77
Tightening torques
front derailleur front derailleur/frame M5 SW5 5 – 6 Nm
cable clamping M5 SW5 4 – 6 Nm
handlebar handlebar/stem M5 SW4 4 – 6 Nm
stem stem/axle M5 SW4 4 – 6 Nm
headset headset clamp M6 SW5 4 – 6 Nm
track rods track rod/knuckles M6 SW5 7 – 9 Nm
counter nut SW10 4 – 5 Nm
companion bar clamp head tube M6 SW5 7 – 9 Nm
clamp handle tube M6 SW5 7 – 9 Nm
clamp taper socket knuckles adapter
M6 SW5 7 – 9 Nm
HP
Velotechnik
Maintenance and care
75
Page 78
Warranty
Warranty policy
Your authorised dealer has to fully set up and adjust your bicycle, so that safe function
is guaranteed. The dealer has to make a nal
safety check and carry out a test ride.
Your cycle dealer is obliged by law to ensu­re, among other things, that your bicycle is not affected by defects which materially diminish its value of suitability for the de­scribed purpose. The exact details will vary according to the country. In Germany, this liability ends two years after purchase.
In addition to this HP
Warranty and Service
a 10 year warranty on the frame against damage through material or manufacturing defects. This warranty applies only to the original purchaser.
Warranty is only valid for original parts from HP we will replace or repair the damaged part with a part of our choice or a new part equal to the old one (warranty obligation). We do not cover any transport, labour or any secondary costs.
Damage caused by wear and tear, corrosion or damage at the surface coating is exclu­ded.
Damage caused by inappropriate use, inade­quate care and maintenance, falls, crashes, overloading through excess weight, in-
correct assembly or modications to the
tricycle is also not covered. The onus rests with the purchaser. The warranty is void if any of the instructions in this manual are neglected.
Velotechnik. In case of warranty
Velotechnik offers
The warranty starts with the date of purchase (receipt of the tricycle dealer) of a new bicycle. The warranty is processed via the tricycle dealer who ordered the bicycle from us.
In case of damage the dealer has to send the damaged frame to us so that we can check it, if asked to do so by us.
In the event of any action that falls under warranty the original warranty period will not be prolonged and no new warranty will be given. If HP a repair as warranty case we will only carry out a repair with costs after having talked to the customer or his representative, the respective dealer.
It is necessary for the purchaser to ll in
the enclosed warranty registration form to
benet from the extended warranty. This lled in form has to be sent to HP
nik within 4 weeks after the purchase. The
warranty is only valid when the warranty pass at the end of this manual has been
lled in when you received your tricycle and
when every inspection listed has been done and recorded by your bicycle mechanic within the described time schedule.
In the event of any warranty the warranty pass together with a copy of the proof of purchase has to be sent to HP through your dealer.
This warranty does not have any inuence
on the rights of the purchaser according to his statutory rights.
Velotechnik refuses to count
Velotech-
Velotechnik
The warranty is void when using the bicycle for commercial purpose such as rental or leasing.
HP
Velotechnik
76
Page 79
Warranty Pass
Warranty pass
With the HP can assure the safety and proper function of your Gekko fxs for many years.
Like any other vehicle your tricycle has to be checked for safe operation before riding. Your bicycle has to be maintained at regular intervals, at least once a year you will have
to take your tricycle to a qualied bicycle
mechanic for a thorough check.
The service plan on the next page shows you our mandatory maintenance and ser­vice works.
If you wish you can set an upper price limit for the service with your bicycle mechanic. If the necessary works exceed this limit you will be informed in advance.
You can avoid seasonal waiting periods in spring and summer when you have your annual inspection done in the quiet months from October to January. Many bike shops then have special winter check offers. At any rate do make an appointment. Clean your bicycle prior to the inspection since then many of the checks by sight can be done quickly and at low cost.
Please have your specialist dealer record every inspection and service work in the Warranty Pass. This is a requirement for the validity of our extended warranty that exceeds the legal warranty.
Velotechnik Warranty Pass you
Name:
Address:
Telephone:
Frame no.
I have received the bicycle in good condi-
tion, adjusted to my size and performed a
test ride. I have been informed about the correct use of the recumbent, the compo­nents like derailleur and especially steering and brakes as well as the necessity of regu­lar service and maintenance. I will read the
manuals prior to the rst ride and have all
future users read them too. I am aware that I need to send the warranty registration form to HP of the purchase to qualify for the extended warranty.
Date:
(see page 10 for further information):
Velotechnik within four weeks
Customer‘s signature:
Dealers signature and stamp:
Velotechnik
HP
77
Warranty and Service
Page 80
Warranty Pass
Service at delivery
At the delivery of the new tricycle:
Model:
Order No.:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
1st service
No later than 300 kilometres or 2 months after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
HP
Velotechnik
78
Page 81
Warranty Pass
2nd service
No later than 3000 kilometres or one year after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
3rd service
No later than 6000 kilometres or two years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
Velotechnik
HP
79
Warranty and Service
Page 82
Warranty Pass
4th service
No later than 9000 kilometres or three years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
5th service
No later than 12000 kilometres or four years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
HP
Velotechnik
80
Page 83
Warranty Pass
6th service
No later than 15000 kilometres or ve
years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
7th service
No later than 18000 kilometres or six years
after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
HP
Velotechnik
Warranty and Service
81
Page 84
Warranty Pass
8th service
No later than 21000 kilometres or seven years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
9th service
No later than 24000 kilometres or eight years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
HP
Velotechnik
82
Page 85
Warranty Pass
10th service
No later than 27000 kilometres or nine years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
11th service
No later than 30000 kilometres or ten years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
HP
Velotechnik
Warranty and Service
83
Page 86
Warranty Pass
12th service
No later than 33000 kilometres or eleven years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
13th service
No later than 36000 kilometres or twelve years after the purchase.
Order No.:
Mileage approx. km:
Date:
Dealer‘s stamp and signature:
Exchanged or additionally mounted parts:
HP
Velotechnik
84
Page 87
Service plan
Service plan
The service plan on the following pages is intended to give you a rough overview over the required maintenance and service works. In no case it can replace the detailed instructions in this manual!
You can perform service works marked with a “
l“ if you have the required skills and
tools as for example a torque wrench.
If you discover any defects while checking your bicycle they have to be repaired im­mediately. If you are in doubt please consult your local bike shop.
Works marked with a “ carried out by a trained bicycle mechanic.
At the annual service the bicycle mechanic has to carry out all works listed as well as all services and maintenance works neces­sary according to the momentary technical standard and professional knowledge.
Please follow at any rate the manuals of the parts manufacturers.
The service intervals given in this Warranty Pass refer to an average use and a riding performance of 3.000 km per year.
s” should only be
prove the care and the value of your bicycle – a good thing to have when you are going to sell your tricycle one day.
When you ride more kilometres per year or often ride under bad conditions like rain, grit or dirt it is necessary to have shorter maintenance intervals.
In order to measure your riding perfor­mance we recommend to use a bicycle computer.
The regular service maintains the safe operation and the value of your bicycle. Not only does the completed Warranty Pass record the maintenance works for the validation of your warranty but also does it
HP
Velotechnik
Warranty and Service
85
Page 88
Service plan
part work
lighting system check function
adjust headlamp and rear light, check cable contacts
clean reectors, replace missing reectors
tyres check air pressure
check tread and sidewalls
pedelec system check battery charge condition
check plug and socket connection of the propulsion system
brakes check for damages
check for leaking aid check rigid feel brake lever blades when pads reach rotor check brake pads for wear
bottom bracket bearings check bearing play
rims check wall thickness, wear, condition
chain grease and check for wear
chain tubes check for wear
expand ends or exchange tubes
chain roller check for wear, check bearing
crank check, tighten
paintwork conserve and repair
wheels check alignment and spoke tension
handlebar check for damage / bends
check track rod for proper mounting
headset check setting
hubs check bearing play and brake disc mounting
pedal check bearing play, check binding mechanism
frame check clamping of the front boom
clean and conserve check for damage, damage to paintwork
quick release check correct closing
derailleur check for movement and function
clean and lubricate
screws and nuts check and tighten
mudguards check for damage and correct position
valves check for correct position and air tightness
stem check clamping
check clamping screws
cables dismount, lubricate, replace if necessary
86
HP
Velotechnik
Page 89
Service plan
see page before every ride monthly annually note
43
57
56
45
58
52
54
55
72
57
36
59
70
7
50
7, 74
63
57
36
51
l
l
l
l
l
l
l
l
l
l
l
s
s
l
l
s
l
s
l
l
s
l
l
s
s
l
l
l
l
l
l
l
l
l
l
s
s
weiß raum weiß
every 6 months during a non-use
weiß
weiß raum
every 6 months
recommended
interval to replace aluminium stem: 2 years
Warranty and Service
HP
Velotechnik
87
Page 90
recumbent
2016
technology
Velotechnik
hpvelotechnik.com
HP Velotechnik OHG l German recumbent technology l Kapellenstraße 49 l D - 65830 Kriftel phone +49 61 92 - 97 99 2 - 0 l fax +49 61 92 - 97 99 2 - 299 l mail@hpvelotechnik.com l www.hpvelotechnik.com
Loading...