hpmont HD3L-2D011, HD3L-2D2P2, HD3L-2D3P7, HD3L-2T015, HD3L-2T018 User Manual
...
V1.0 2016.04
HD3L Series
Elevator Controller
User Manual
HD3L Series
Elevator Controller
FOREWORD
Thank you for purchasing HD3L series elevator controller manufactured by Shenzhen
Hpmont Technology Co., Ltd.
This User Manual describes how to use HD3L series elevator controller and their
installation wiring, parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Email address: overseas_1@hpmont.com
Con
n
ectionwithperipheraldevices
Three-phase AC power supply
MCCB
Contactor
AC input reactor
(accessory)
EMI filter
EMI filter
AC output reactor
(accessory)
Motor
HD3L
Braking resistor
(accessory)
DC reactor
(accessory)
Version and Revision Records
The version information is on top of the backbone and the bottom left of the cover.
Time: 2016/4
Version: V1.0
Revised chapter Revised contents
• V1.0 published.
CONTENTS
Chapter 1 Safety Information and Precautions .................................................................................................... 1
1.1 Safety Definition ............................................................................................................................... 1
1.2 About Motor and Load ..................................................................................................................... 1
1.3 About HD3L ....................................................................................................................................... 2
Chapter 2 Product Information ............................................................................................................................... 5
2.1 Model .................................................................................................................................................. 5
2.2 Nameplate .......................................................................................................................................... 5
2.3 Rated Value ........................................................................................................................................ 6
2.4 Technical Data ................................................................................................................................... 7
2.5 Parts of HD3L ..................................................................................................................................... 9
Chapter 3 Mechanical Installation ........................................................................................................................ 11
3.1 Precautions ...................................................................................................................................... 11
3.2 Installation Site Requirement ....................................................................................................... 11
3.3 Installation Direction and Space Requirements ........................................................................ 12
3.4 Dimensions and Weight ................................................................................................................. 12
3.5 Install and Dismantle Keypad ....................................................................................................... 13
3.6 Dismantle Plastic Cover ................................................................................................................. 14
Chapter 4 Electrical Installation ............................................................................................................................ 15
4.1 Precautions ...................................................................................................................................... 15
4.2 Peripheral Accessories Selection .................................................................................................. 15
4.2.1 Wiring specifications of input and output......................................................................................... 15
4.2.2 Power terminal lug .................................................................................................................................... 16
4.3 Main Circuit ...................................................................................................................................... 17
4.3.1 Supply and Motor Terminal .................................................................................................................... 17
4.3.2 Supply and Motor Connection .............................................................................................................. 18
4.4 Control Board and I/O Board ......................................................................................................... 18
4.4.1 Control Board Terminal ............................................................................................................................ 19
4.4.2 I/O Board Terminal ..................................................................................................................................... 20
4.4.3 Modbus Communication Terminal ...................................................................................................... 20
4.4.4 Jumper ........................................................................................................................................................... 21
4.4.5 Connection ................................................................................................................................................... 22
4.5 Meet EMC Requirement of Installtion ......................................................................................... 26
4.5.1 Correct EMC Installation .......................................................................................................................... 26
4.5.2 Wiring Requirement .................................................................................................................................. 27
4.5.3 Motor Connection...................................................................................................................................... 27
4.5.4 Ground Connection ................................................................................................................................... 28
4.5.5 EMI Filter ........................................................................................................................................................ 28
4.5.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference .............. 29
4.5.7 Reactor ........................................................................................................................................................... 29
Chapter 5 Operation Instructions ......................................................................................................................... 31
5.1 Function Description ...................................................................................................................... 31
5.1.1 Operation Mode ......................................................................................................................................... 31
5.1.2 Control Mode ............................................................................................................................................... 31
5.1.3 Controller Status ......................................................................................................................................... 32
5.1.4 Controller Running Mode ....................................................................................................................... 32
5.2 Operation Instructions ................................................................................................................... 32
5.2.1 Keypad ........................................................................................................................................................... 32
5.2.2 Display Status .............................................................................................................................................. 34
5.2.3 Keypad Operation Examples .................................................................................................................. 36
5.3 Initial Power On ............................................................................................................................... 39
Chapter 6 Function Introduction .......................................................................................................................... 41
6.1 Group d: Display parameter .......................................................................................................... 42
6.1.1 d00: Status Display Parameters ............................................................................................................. 42
6.1.2 d01: Drive Status Parameters ................................................................................................................. 43
6.1.3 d02: Analogue Status Display Parameters ......................................................................................... 44
6.1.4 d03: Running Status Parameters ........................................................................................................... 45
6.2 Group F: General Parameters ........................................................................................................ 46
6.2.1 F00: Basic Parameters ............................................................................................................................... 46
6.2.2 F01: Protection of Parameters................................................................................................................ 47
6.2.3 F02: Start & Stop Parameters .................................................................................................................. 48
6.2.4 F03: Acc / Dec Parameters ....................................................................................................................... 49
6.2.5 F04: Analogue Curve Parameters ......................................................................................................... 50
6.2.6 F05: Speed Parameters ............................................................................................................................. 51
6.2.7 F06: Weighing Compensation Parameters ........................................................................................ 53
6.2.8 F07: Asyn. Motor Parameters ................................................................................................................. 54
6.2.9 F08: Motor Vector Control Speed-loop Parameters ....................................................................... 57
6.2.10 F12: Digital I/O Terminal Parameters ................................................................................................. 58
6.2.11 F13: Analogue I/O Terminal Parameters .......................................................................................... 61
6.2.12 F14: SCI Communication Parameters ............................................................................................... 63
6.2.13 F15: Display Control Parameters ........................................................................................................ 63
6.2.14 F16: Function-boost Parameters ........................................................................................................ 64
6.2.15 F17: Fault Protect Parameters .............................................................................................................. 66
6.2.16 F18: PWM Parameters ............................................................................................................................ 68
6.3 Group Y: Manufacturer Parameters ............................................................................................. 68
Chapter 7 Elevator application guidance ............................................................................................................ 69
7.1 Basic Commissioning Procedures ................................................................................................ 69
7.1.1 System Analysis and Wiring .................................................................................................................... 69
7.1.2 Set Basic Parameters ................................................................................................................................. 69
7.1.3 Motor Auto-tuning .................................................................................................................................... 70
7.1.4 Inspection Running ................................................................................................................................... 70
7.1.5 High Speed Running ................................................................................................................................. 70
7.2 Terminal MS Run Application ........................................................................................................ 70
7.3 Terminal Analogue Run Application ............................................................................................ 73
7.4 Power-off Battery Driven Run Application ................................................................................. 75
Chapter 8 Troubleshooting and Maintenance ................................................................................................... 77
8.1 Troubleshooting .............................................................................................................................. 77
8.2 Maintenance .................................................................................................................................... 80
Chapter 9 Accessories ............................................................................................................................................. 83
9.1 Keypad Installation Assembly ...................................................................................................... 83
9.2 Reactor Selection ............................................................................................................................ 83
9.3 Braking Resistor .............................................................................................................................. 84
9.4 Power Regenerative Unit ............................................................................................................... 84
Appendix A Parameter ........................................................................................................................................... 85
4
Electrical Installation
7
Elevator application guidance
8
Troubleshooting and Maintenance
1
Safety Information and Precautions
2
Product Information
3
Mechanical Installation
5
Operation Instructions
6
Function Introduction
A
Parameter
9
Accessories
Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD3L Series Controller User Manual ―1―
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger:
A Danger contains information which is critical for avoiding safety hazard.
Warn ing:
A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note:
A Note contains information which helps to ensure correct operation of the product.
1.2 About Motor and Load
Compared to the industrial frequency running
The HD3L series controllers are voltage-type frequency controllers and their output is PWM wave with
certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little
higher than that at industrial frequency running.
Thermal protection of motor
When choose the adaptive motor, HD3L can effectively implement thermal protection of motor.
Otherwise it must adjust the motor protection parameters or other protection measures to ensure that
the motor is at a safe and reliable running.
Lubrication of mechanical devices
At long time low-speed running, provide periodical lubrication maintenance for the mechanical
devices such as gear box and geared motor etc. to make sure the drive results meet the site need.
Start and stop HD3L
User should use the control terminal to start and stop HD3L. It is strictly forbidden to use contactor or
other switches on the input side of HD3L to start and stop directly, or it will damage the device.
Check the insulation of the motor
For the first time using the motor or after long time storage, it needs checking the insulation of the
motor. Worse insulation can cause damage to HD3L.
Note:
Use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than 5M ohm.
Danger
W
arning
Note
1
Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd.
―2― HD3L Series Controller User Manual
Requirement for leakage current protector RCD
Since the device generates high leakage current which goes through the protective grounding
conductor, please install B type leakage current protector RCD on one side of the power supply.
For the selection of RCD, users need to consider the possible problems of ground leakage current in
both transient status and steady status at start and during running. It is recommended to choose
either special RCD that can suppress the higher harmonics, or general RCD that has more aftercurrent.
Warning for ground mass leakage current
The device generates mass leakage current, so users need to confirm the reliable grounding before
connect to the power supply. The grounding should comply with the local relative IEC standard.
1.3 About HD3L
No capacitor or varistor on the output side
Since HD3L output is PWM wave, it is strictly forbidden to connect capacitor for improving the power
factor or varistor for lightning protection to the output terminals so as to avoid HD3L fault trip or
component damage.
Contactors and circuit breakers connected to the output of HD3L
If circuit breaker or contactor needs to be connected between HD3L and the motor, be sure to operate
these circuit breakers or contactor when HD3L has no output, so as to avoid any damage to HD3L.
Running voltage
HD3L is prohibited to be used beyond the specified range of running voltage. If needed, please use
suitable voltage regulation device to change the voltage.
Capacitor energy storage
When the AC power supply is cut off, capacitor of HD3L sustains deadly power for a while. So to
disassemble HD3L that is powered, please cut off the AC power supply for more than 10 minutes,
confirm the internal charge indicator is off and the voltage between (+) and (-) of the main circuit
terminals is below 36V.
Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in
some exceptions. In these cases, users need to consult Hpmont or our regional distributor.
Change three-phase input to single-phase input
For three-phase input controller, users should not change it to be single-phase input.
To use single-phase power supply, disable the input phase-loss protection function. And the
bus-voltage and current ripple will increase, which not only influences the life of electrolytic capacitor
but also deteriorates the performance of the controller. In that case, the controller must be derating
and should be 60% within rated value of controller.
Lightning surge protection
HD3L internal design has lightning surge over-current protection circuit, and has certain
self-protection capacity against the lightning.
Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD3L Series Controller User Manual ―3―
Altitude and derating
In area where altitude exceeds 1000 meters, HD3L should be derating since the heatsink efficiency will
be reduced because of the tenuous air.
The rated value of output current derates by 1% for each 100m increase of the altitude. I.e. for the
altitude of 4000m, derated rate is 30% for rated current of HD3L. Figure 1–1 is the derating curve of
rated current and the altitude.
Figure 1–1 Derating curve of rated current and altitude
70%
100%
1000m 4000m
Altitude
Rated current of HD3L
1
Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3L Series Controller User Manual ―5―
Chapter 2 Product Information
2.1 Model
2.2 Nameplate
HD3L-4T7P
5
Product Series
Power Supply Voltage
200 - 240VAC = 2
380 - 460VAC = 4
Single-phase / Three-phase input = D
Three-phase input = T
Input Phase
Power
Shenzhen Hpmont Technology Co., Ltd
HD3L-4T7P5
MODEL:
POWER:
INPUT:
OUTPUT:
Version:
S/N:
7.5kW
3PH 380-460V 19A 50/60Hz
1.00
11kVA 0-460V 17A 0-100Hz
FWD
LOCK
REV
ALM
LO/RE
HZ
A
V
RPM
%
Product model
Motor power
Input specification
Output specification
Software version
Serial number
Barcode
2
Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―6― HD3L Series Controller User Manual
2.3 Rated Value
Refer to section 3.4 Dimensions and Weight (on page 12) for size information.
Model
Motor
(kW)
Rated capacity
(kVA)
Rated input
current (A)
Rated output
current (A)
Size
Single-phase / Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2D2P2 2.2 3.8 24.1 / 12
(1)
10 F2
HD3L-2D3P7 3.7 5.9 40 / 19
(1)
17 F2
HD3L-2D5P5 5.5 8.5 60 / 28
(1)
25 F3
HD3L-2D7P5 7.5 11 75 / 35
(1)
32 F3
HD3L-2D011 11 16 100 / 47
(1)
45 F4
Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2T015 15 21 62 55 F5
HD3L-2T018 18.5 24 77 70 F5
HD3L-2T022 22 30 92 80 F6
HD3L-2T030 30 39 113 110 F6
Three-phase power supply: 380 - 460V, 50/60Hz
HD3L-4T2P2 2.2 3.4 7.3 5.1 F2
HD3L-4T3P7 3.7 5.9 11.9 9.0 F2
HD3L-4T5P5 5.5 8.5 15 13 F2
HD3L-4T7P5 7.5 11 19 17 F3
HD3L-4T011 11 16 28 25 F3
HD3L-4T015 15 21 35 32 F4
HD3L-4T018 18.5 24 39 37 F4
HD3L-4T022 22 30 47 45 F5
HD3L-4T030 30 39 62 60 F5
HD3L-4T037 37 49 77 75 F6
HD3L-4T045 45 59 92 90 F6
(1): Value before / is for single-phase model, value after / is for three-phase model.
Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3L Series Controller User Manual ―7―
2.4 Technical Data
Electrical
Input voltage
Single-phase: 200 - 240V
Three-phase: 380 - 460V
Fluctuating within ± 10%, unbalance rate < 3%
Input frequency 50/60Hz ± 5%
Output voltage 0 - input voltage
Output frequency 0 - 100.00Hz
Performance
Control mode V/f, SVC
Max. current
150% rated output current for 2 minutes
180% rated output current for 10 seconds
Running command Keypad; Terminals
Speed setting Digital; Analogue
Speed resulotion
Digital setting: 0.01Hz
Analogue setting: 0.1% × max-frequency
SVC
Speed control accuracy: ± 0.5%
Speed control range: 1:100
Torque control response: < 200ms
Start torque: 180% rated torque / 0.5Hz
Characteristic Functions
Parameter upload and
download function
Achieve parameters uploading and downloading
I/O interface
The programmable input interface has up to 34 functions
The pragrammable output interface has up to 19 functions
Communication protocol Built-in MODBUS communication protocol
Protection Functions
Auto-inspection
To eliminate the potential safety problems, safety inspection for the peripheral devices
is provided when power on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation
protection
To eliminate the potential safety problems, speed deviation detection protection is
provided
Up / down forced speed
switch function
Up / Down forced speed switch function, to avoid climbing elevator or plunging
elevator
Input / Output voltage
phase loss protection
Input / Output voltage phase loss auto-detect and alarm function
Motor temperature
detection
Real time detection for the motor temperature
Output GND short circuit
protection
Enabled
Output inter-phase short
circuit protection
Enabled
2
Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―8― HD3L Series Controller User Manual
Input / Output
Analogue power supply +10V, max. current 100mA
Digital power supply +24V, max. current 200mA
Analogue input
AI1 (control board): voltage 0 - 10V
AI2 (control board): -10 - +10V/0 - 20mA (selectable voltage / current)
AI3, AI4 (I/O board): -10 - +10V/0 - 20mA (selectable voltage / current; AI4 supports
differential input )
Analogue output AO1, AO2: 0 - 10V/0 - 20mA (selectable voltage / current)
Digital input DI1 - DI6 (control board); DI7 - DI9 (I/O board)
Digital output DO1, DO2
Relay output
R1A/R1B/R1C (control board)
R2A/R2B/R2C, R3A/R3B/R3C, R4A/R4B/R4C (I/O board)
Contact rating 250VAC/3A or 30VDC/1A
Communication
SCI communication RS-485 interface; Terminal
Keypad
LED display
Five LEDs display
Setting function parameter, checking status parameters, checking fault code, etc.
Indicators 5 unit indicators, 5 status indicators
Parameter copy Achieve quick parameter copy
Environment
Running temperature
-10 - +40℃, max. 50℃, air temperature fluctuation is less than 0.5℃/min
The derating value of output current of HD3L shall be 2% for each degree centigrade
above 40℃. Max. allowed temperature is 50℃
Storage temperature -40 - +70℃
Location for use
Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist,
water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Oscillation Less than 5.9m/s2 (0.6g)
Protection class IP20
Pollution level Level 2 (Dry, non conducting dust pollution)
Accessories
About keypad
Mounting base to keypad [HD-KMB]
1m/2m/3m/6m extension cable to keypad [HD-CAB-1M/2M/3M/6M]
Power units Power regenerative unit [HDRU]
Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3L Series Controller User Manual ―9―
2.5 Parts of HD3L
Fan cover
Keypad
Upper cover
Lower cover
Mounting hole
Middle enclosure
Bottom enclosur
e
Certification
Nameplate
Size F2 - F4
Size F5 - F6
C
onnection holesofpower terminal
C
onnection holesof control terminal
I/O board
Refer to section 4.4
Supply and motor terminal
Refer to section 4.3
Control board
Refer to section 4.
4
2
Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation
HD3L Series Controller User Manual ―11―
Chapter 3 Mechanical Installation
3.1 Precautions
• Do not install if HD3L is incomplete or impaired.
• When conveying HD3L, please employ suitable tools according to its weight. Avoid scratch to the product. Be
careful: rollover and drop may cause hurt.
• Make sure that HD3L is far from explosive and flammable things.
• Do not do wiring operation until power supply is cut off for more than 10 minutes, the internal charge indicator of
HD3L is off and the voltage between (+) and (-) of the main circuit terminals is below 36V.
• It is required not only carry the keypad and the cover but also bottom enclosure of HD3L.
• Do not let wires, screws or residues fall into HD3L when installing.
3.2 Installation Site Requirement
Ensure the installation site meets the following requirements:
• Do not install at direct sunlight, moisture, water droplet location;
• Do not install at flammable, explosive, corrosive gas and liquid location;
• Do not install at oily dust, fiber and metal powder location;
• Be vertical installed on fire-retardant material with a strong support;
• Make sure adequate cooling space for HD3L so as to keep ambient temperature between
-10 - + 40℃;
• Install at where the vibration is less than 5.9m/s2 (0.6g);
• Install at where the humidity is less than 95%RH and non-condensing location;
• HD3L meets IP20 and Pollution level 2 (Dry, none conducting dust pollution).
Note:
1. It needs derating use if running temperature exceeds 40℃. The derating value of the output current of
HD3L shall be 2% for each degree centigrade. Max. allowed temperature is 50℃.
2. Keep ambient temperature between -10 - +40℃. It can improve the running performance if install at
location with good ventilation or cooling devices.
Danger
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Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd.
―12― HD3L Series Controller User Manual
3.3 Installation Direction and Space Requirements
To achieve good cooling efficiency, install HD3L perpendicularly and always provide the following
space to allow normal heat dissipation.The requirements on mounting direction and space are shown
in Figure 3–1, the unit is mm.
Figure 3–1 HD3L installation
3.4 Dimensions and Weight
The dimensions and weight of HD3L are as shown in figure Table 3-1. For the corresponding model of
the mounting size, please refer to section 2.3 Rated Value, on page 6.
Size F2 - F4
Size F5 - F6
≥50
≥50
≥30
≥30
W1
W
H
H1
4-Ød
D
H2
4-Ød
W
W1
H
H1
D
H2
Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation
HD3L Series Controller User Manual ―13―
Table 3-1 HD3L dimensions and weight
Size
Dimension (mm) Mounting Size (mm)
GW
(kg)
W H D W1 H1 H2 d
F2 165 266 190 115 253 245 5 4.4
F3 200 299 210 146 286 280 5 5.8
F4 235 353 222 167 337 330 7 8.2
F5 290 469 240 235 445 430 8 20.4
F6 380 598 290 260 576 550 10 48
3.5 Install and Dismantle Keypad
According to the direction of Figure 3–2, press the keypad until hear a “click” sound.
Do not install the keypad from other directions or it will cause poor contact.
Figure 3–2 Install keypad
There are two steps in Figure 3–3.
First, press the hook of the keypad according to direction 1. Second, take out of the keypad according
to direction 2.
Figure 3–3 Dismantle keypad
1
2
3
Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd.
―14― HD3L Series Controller User Manual
3.6 Dismantle Plastic Cover
The upper cover and lower cover of HD3L are removable. The dismantle steps are shown as Figure 3–4.
Before removing the upper cover, please take away the keypad.
Figure 3–4 Dismantle plastic cover
(a)
1. Extrude the hooks at both sides together,
take off the lower cover, as (a).
2. Dismantle the screws of upper cover, as (b).
3. Extrude the hooks at both sides together,
take off the upper cover, as (c).
The removing processes of plastic
cover board:
(b)
(c)
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―15―
Chapter 4 Electrical Installation
4.1 Precautions
• Only qualified electrical engineer can perform wiring job.
• To facilitate the input side over-current protection and outage maintenance, connect HD3L with power supply via
the MCCB or fuse.
• Do not dismantle HD3L or do wiring operation until the power is cut-off for more than 10 minutes, the internal
charge indicator of HD3L is off and the voltage between (+) and (-) of the main circuit terminals is below 36V.
• Check the wiring carefully before connecting emergency stop or safety circuit.
• There is more than 3mA leakage current in HD3L grounding, depending on the operating conditions. To ensure
safety, HD3L and the motor must connect to separate and independent grounding wire, so as to ground reliably. It
must use Type B mode when utilize ground leakage protection devices (ELCB/RCD).
• Do not touch the wire terminals of HD3L when it is live. The main circuit terminals are neither allowed connecting
to the enclosure nor short-circuiting.
• Do not do dielectric strength test on HD3L.
• For HD3L with more than 2 year’s storage, please use regulator to power it slowly.
• Do wiring connection of the braking resistor or the braking unit according to the wiring figure.
• Make sure the terminals are fixed tightly.
• Do not connect the AC supply cable to the output terminals U/V/W of HD3L.
• Do not connect the phase-shifting capacitors to the output circuit.
• Be sure HD3L has ceased output before switching motor or change-over switches.
• The HD3L DC bus terminals must not be short-circuited.
4.2 Peripheral Accessories Selection
4.2.1 Wiring specifications of input and output
The AC supply to HD3L must be installed with suitable protection against overload and short-circuits,
i.e. MCCB (molded case circuit breaker) or equivalent device.
The recommended specification of MCCB, contactor & cables are shown as Table 4-2.
The size of ground wire should accord with the requirement in 4.3.5.4 of IEC61800-5-1, as shown in
Table 4-1.
Table 4-1 Sectional area of ground protective conductor
Sectional area S of phase conductor (power supply
cable) while installing (mm2)
S ≤ 2.5 2.5 < S ≤ 16 16 < S ≤ 35 S > 35
Min. sectional area Sp of relative protective conductor
(ground cable) (mm2)
2.5 S 16 S/2
Danger
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Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―16― HD3L Series Controller User Manual
Table 4-2 HD3L I/O wiring specification
Model
MCCB Contactor Power Cable Motor Cable Ground Cable
Size
(A) (A) (mm2) (mm2) (mm2)
Single-phase / Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2D2P2 32 20 6 / 2.5
(1)
2.5 6 / 2.5
(1)
F2
HD3L-2D3P7 100 / 40
(1)
63 /32
(1)
16 / 6
(1)
4 16 / 6
(1)
F2
HD3L-2D5P5 125 / 63
(1)
100 / 40
(1)
35 / 10
(1)
6 16 / 10
(1)
F3
HD3L-2D7P5 160 / 63
(1)
100 / 40
(1)
35 / 16
(1)
10 16 F3
HD3L-2D011 200 / 100
(1)
125 / 63
(1)
50 / 25
(1)
16 25 / 16
(1)
F4
Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2T015 125 100 35 25 16 F5
HD3L-2T018 160 100 35 35 16 F5
HD3L-2T022 200 125 35 35 16 F6
HD3L-2T030 200 125 50 50 25 F6
Three-phase power supply: 380 - 460V, 50/60Hz
HD3L-4T2P2 16 10 1.5 0.75 2.5 F2
HD3L-4T3P7 25 16 2.5 2.5 2.5 F2
HD3L-4T5P5 32 25 4 4 4 F2
HD3L-4T7P5 40 32 6 6 6 F3
HD3L-4T011 63 40 10 10 10 F3
HD3L-4T015 63 40 16 16 16 F4
HD3L-4T018 100 63 16 25 16 F4
HD3L-4T022 100 63 25 25 16 F5
HD3L-4T030 125 100 35 35 16 F5
HD3L-4T037 160 100 35 35 16 F6
HD3L-4T045 200 125 35 35 16 F6
(1): Value before / is for single-phase model, value after / is for three-phase model.
16
4.2.2 Power terminal lug
Select the lug of power terminal according to the size of terminal, screw size and max. outer diameter
of lug. Refer to Table 4-3.
Take the round terminal as an example.
Table 4-3 Selection of power terminal lug
Size
F2 F3 / F4 F5 F6
Screw size
M4 M5 M6 M8
Tightening torque
(N. M)
1.2 - 1.5 2.5 - 3.0 4.0 - 5.0 9.0 - 10.0
Max. outer
diameter of lug d
(mm)
9.9 12 15.5 24
d
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―17―
4.3 Main Circuit
• The bare portions of the power cables must be bound with insulation tapes.
• Ensure that AC supply voltage is the same as rated input voltage of HD3L.
4.3.1 Supply and Motor Terminal
Figure 4–1 Size F2
Figure 4–2 Size F3 - F6
Table 4-4 HD3L supply and motor terminal description
Ter m in al Description
L1, L2, L3 Three-phase AC power input terminals
U, V, W Output terminals, connect to three-phase AC motor
P1, (+) DC reactor connection terminals
(+), (-) DC supply input terminals; DC input terminals of power regenerative unit
(+), BR Braking resistor connection terminals
PE Ground terminal, connect to the ground
Danger
W
arning
POWER
BR
(+) (-)
MOTOR
PE
L3
L1 L2
W
UV
POWER
BR
(+) (-)
MOTOR
PE
L3
L1 L2
W
UV
P1
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―18― HD3L Series Controller User Manual
4.3.2 Supply and Motor Connection
During trial running, make sure that the elevator will go up when the UP command is enabled.
If the elevator goes down, set F00.08 (running direction) =1.
The supply and motor connection are shown as Figure 4–3.
For selection of contactor, MCCB, power cable, motor cable and ground cable, refer to section 4.2
Peripheral Accessories Selection (on page 15).
Refer to section 9.3 Braking Resistor (on page 84) for braking resistors.
Refer to section 9.2 Reactor Selection (on page 83) for AC reactors and DC reactors.
Figure 4–3 Supply and motor connection
4.4 Control Board and I/O Board
• The control circuit and power circuit are basically insulated. Do not touch HD3L after it is powered.
• If the control circuit is connected to the external devices with live touchable port, it should increase an additional
isolating barrier to ensure that classification of external devices not be changed.
• If connect the communication terminal of the control circuit to the PC, choose the RS485/232 isolating converter
which meets the safety requirement.
• Only connect the relay terminal to AC 220V voltage signal. Other control terminals are strictly forbiden for this
connection.
L1 L2 L3 (+) (-) BR U V W PE
Contactor Contactor
Mains suppl
y
Supply
ground
Supply
ground
MCCB
MCCB
AC reactor
EMI filter
Braking resistor
Size F2 connection Size F3 - F6 connection
Braking
resistor
Mains suppl
y
L1 L2 L3 (+) (-) BR U V W PEP1
AC reactor
DC
reactor
EMI filter
Danger
W
arning
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―19―
4.4.1 Control Board Terminal
Figure 4–4 Control board terminals
Table 4-5 Control board terminal description
Ter m in al Description
+10, GND Analogue power supply
Analogue input use +10V power supply, max. output current is 100mA
GND is isolated to COM
AI1, AI2 Analogue input
AI1 Input voltage: 0 - 10V (input impedance: 32kΩ)
AI2 Input voltage: -10 - +10V (input impedance: 32kΩ）
AI2 Input current: 0 - 20mA (input impedance: 500Ω）
• AI2 can select input voltage / current
AO1, AO2 Analogue output
Output voltage / current signal: 0 - 10V/0 - 20mA
Programmable output
GND Analogue ground
DI1 - DI6 Digital input
Programmable bipolar optional input signal
Input voltage: 0 - 30VDC
DI1 - DI5 input impedance 4.7kΩ, DI6 input impedance 1.6kΩ
• DI6 can be selectable for high-frequency input, max-frequency
50kHz
P24, COM Digital power supply
Analogue input use +24V power supply, max. output current is 200mA
COM is isolated to CME
SEL
Digital input common
terminal
SEL and P24 are connected by default
• Disconnected SEL and P24 when use external power to drive DI
DO1, CME Digital output
Programmable optical-couple isolation, open collector output
• Output voltage: 0 - 30VDC, max-output current 50mA
CME is isolated to COM, connected to COM by default
• Disconnect CME and COM when they are isolating output
DO2, COM Digital output
R1A/R1B/R1C Relay output
Programmable output, contact rating: 250VAC/3A or 30VDC/1A
• R1B, R1C: normally closed; R1A, R1C: normally open
Note:
Limit the current within 3A if the relay terminal is to connect to AC 220V voltage signal.
+10 AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 COM R1ACOM
GND
AO1 AO2
P24 SEL DO1 R1CGND COM CME DO2 R1B
Control Board
Ter mi n al
4
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