V1.0 2016.04
HD3L Series
Elevator Controller
User Manual
HD3L Series
Elevator Controller
FOREWORD
Thank you for purchasing HD3L series elevator controller manufactured by Shenzhen
Hpmont Technology Co., Ltd.
This User Manual describes how to use HD3L series elevator controller and their
installation wiring, parameter setting, troubleshooting and daily maintenance etc.
Before using the product, please read through this User Manual carefully. In addition,
please do not use this product until you have fully understood safety precautions.
Note:
Preserve this Manual for future use.
If you need the User Manual due to damage, loss or other reasons, please contact
the regional distributor of our company or directly contact our company Technical
Service Center.
If you still have some problems during use, please contact our company Technical
Service Center.
Due to product upgrade or specification change, and for the purpose of
improving convenience and accuracy of this manual, this manual’s contents may
be modified.
Email address: overseas_1@hpmont.com
Con
n
ectionwithperipheraldevices
Three-phase AC power supply
MCCB
Contactor
AC input reactor
(accessory)
EMI filter
EMI filter
AC output reactor
(accessory)
Motor
HD3L
Braking resistor
(accessory)
DC reactor
(accessory)
Version and Revision Records
The version information is on top of the backbone and the bottom left of the cover.
Time: 2016/4
Version: V1.0
Revised chapter Revised contents
• V1.0 published.
CONTENTS
Chapter 1 Safety Information and Precautions .................................................................................................... 1
1.1 Safety Definition ............................................................................................................................... 1
1.2 About Motor and Load ..................................................................................................................... 1
1.3 About HD3L ....................................................................................................................................... 2
Chapter 2 Product Information ............................................................................................................................... 5
2.1 Model .................................................................................................................................................. 5
2.2 Nameplate .......................................................................................................................................... 5
2.3 Rated Value ........................................................................................................................................ 6
2.4 Technical Data ................................................................................................................................... 7
2.5 Parts of HD3L ..................................................................................................................................... 9
Chapter 3 Mechanical Installation ........................................................................................................................ 11
3.1 Precautions ...................................................................................................................................... 11
3.2 Installation Site Requirement ....................................................................................................... 11
3.3 Installation Direction and Space Requirements ........................................................................ 12
3.4 Dimensions and Weight ................................................................................................................. 12
3.5 Install and Dismantle Keypad ....................................................................................................... 13
3.6 Dismantle Plastic Cover ................................................................................................................. 14
Chapter 4 Electrical Installation ............................................................................................................................ 15
4.1 Precautions ...................................................................................................................................... 15
4.2 Peripheral Accessories Selection .................................................................................................. 15
4.2.1 Wiring specifications of input and output......................................................................................... 15
4.2.2 Power terminal lug .................................................................................................................................... 16
4.3 Main Circuit ...................................................................................................................................... 17
4.3.1 Supply and Motor Terminal .................................................................................................................... 17
4.3.2 Supply and Motor Connection .............................................................................................................. 18
4.4 Control Board and I/O Board ......................................................................................................... 18
4.4.1 Control Board Terminal ............................................................................................................................ 19
4.4.2 I/O Board Terminal ..................................................................................................................................... 20
4.4.3 Modbus Communication Terminal ...................................................................................................... 20
4.4.4 Jumper ........................................................................................................................................................... 21
4.4.5 Connection ................................................................................................................................................... 22
4.5 Meet EMC Requirement of Installtion ......................................................................................... 26
4.5.1 Correct EMC Installation .......................................................................................................................... 26
4.5.2 Wiring Requirement .................................................................................................................................. 27
4.5.3 Motor Connection...................................................................................................................................... 27
4.5.4 Ground Connection ................................................................................................................................... 28
4.5.5 EMI Filter ........................................................................................................................................................ 28
4.5.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference .............. 29
4.5.7 Reactor ........................................................................................................................................................... 29
Chapter 5 Operation Instructions ......................................................................................................................... 31
5.1 Function Description ...................................................................................................................... 31
5.1.1 Operation Mode ......................................................................................................................................... 31
5.1.2 Control Mode ............................................................................................................................................... 31
5.1.3 Controller Status ......................................................................................................................................... 32
5.1.4 Controller Running Mode ....................................................................................................................... 32
5.2 Operation Instructions ................................................................................................................... 32
5.2.1 Keypad ........................................................................................................................................................... 32
5.2.2 Display Status .............................................................................................................................................. 34
5.2.3 Keypad Operation Examples .................................................................................................................. 36
5.3 Initial Power On ............................................................................................................................... 39
Chapter 6 Function Introduction .......................................................................................................................... 41
6.1 Group d: Display parameter .......................................................................................................... 42
6.1.1 d00: Status Display Parameters ............................................................................................................. 42
6.1.2 d01: Drive Status Parameters ................................................................................................................. 43
6.1.3 d02: Analogue Status Display Parameters ......................................................................................... 44
6.1.4 d03: Running Status Parameters ........................................................................................................... 45
6.2 Group F: General Parameters ........................................................................................................ 46
6.2.1 F00: Basic Parameters ............................................................................................................................... 46
6.2.2 F01: Protection of Parameters................................................................................................................ 47
6.2.3 F02: Start & Stop Parameters .................................................................................................................. 48
6.2.4 F03: Acc / Dec Parameters ....................................................................................................................... 49
6.2.5 F04: Analogue Curve Parameters ......................................................................................................... 50
6.2.6 F05: Speed Parameters ............................................................................................................................. 51
6.2.7 F06: Weighing Compensation Parameters ........................................................................................ 53
6.2.8 F07: Asyn. Motor Parameters ................................................................................................................. 54
6.2.9 F08: Motor Vector Control Speed-loop Parameters ....................................................................... 57
6.2.10 F12: Digital I/O Terminal Parameters ................................................................................................. 58
6.2.11 F13: Analogue I/O Terminal Parameters .......................................................................................... 61
6.2.12 F14: SCI Communication Parameters ............................................................................................... 63
6.2.13 F15: Display Control Parameters ........................................................................................................ 63
6.2.14 F16: Function-boost Parameters ........................................................................................................ 64
6.2.15 F17: Fault Protect Parameters .............................................................................................................. 66
6.2.16 F18: PWM Parameters ............................................................................................................................ 68
6.3 Group Y: Manufacturer Parameters ............................................................................................. 68
Chapter 7 Elevator application guidance ............................................................................................................ 69
7.1 Basic Commissioning Procedures ................................................................................................ 69
7.1.1 System Analysis and Wiring .................................................................................................................... 69
7.1.2 Set Basic Parameters ................................................................................................................................. 69
7.1.3 Motor Auto-tuning .................................................................................................................................... 70
7.1.4 Inspection Running ................................................................................................................................... 70
7.1.5 High Speed Running ................................................................................................................................. 70
7.2 Terminal MS Run Application ........................................................................................................ 70
7.3 Terminal Analogue Run Application ............................................................................................ 73
7.4 Power-off Battery Driven Run Application ................................................................................. 75
Chapter 8 Troubleshooting and Maintenance ................................................................................................... 77
8.1 Troubleshooting .............................................................................................................................. 77
8.2 Maintenance .................................................................................................................................... 80
Chapter 9 Accessories ............................................................................................................................................. 83
9.1 Keypad Installation Assembly ...................................................................................................... 83
9.2 Reactor Selection ............................................................................................................................ 83
9.3 Braking Resistor .............................................................................................................................. 84
9.4 Power Regenerative Unit ............................................................................................................... 84
Appendix A Parameter ........................................................................................................................................... 85
4
Electrical Installation
7
Elevator application guidance
8
Troubleshooting and Maintenance
1
Safety Information and Precautions
2
Product Information
3
Mechanical Installation
5
Operation Instructions
6
Function Introduction
A
Parameter
9
Accessories
Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD3L Series Controller User Manual ―1―
Chapter 1 Safety Information and Precautions
1.1 Safety Definition
Danger:
A Danger contains information which is critical for avoiding safety hazard.
Warn ing:
A Warning contains information which is essential for avoiding a risk of damage to products or other
equipements.
Note:
A Note contains information which helps to ensure correct operation of the product.
1.2 About Motor and Load
Compared to the industrial frequency running
The HD3L series controllers are voltage-type frequency controllers and their output is PWM wave with
certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little
higher than that at industrial frequency running.
Thermal protection of motor
When choose the adaptive motor, HD3L can effectively implement thermal protection of motor.
Otherwise it must adjust the motor protection parameters or other protection measures to ensure that
the motor is at a safe and reliable running.
Lubrication of mechanical devices
At long time low-speed running, provide periodical lubrication maintenance for the mechanical
devices such as gear box and geared motor etc. to make sure the drive results meet the site need.
Start and stop HD3L
User should use the control terminal to start and stop HD3L. It is strictly forbidden to use contactor or
other switches on the input side of HD3L to start and stop directly, or it will damage the device.
Check the insulation of the motor
For the first time using the motor or after long time storage, it needs checking the insulation of the
motor. Worse insulation can cause damage to HD3L.
Note:
Use a 500V Mega-Ohm-Meter to test and the insulation resistance must be higher than 5M ohm.
Danger
W
arning
Note
1
Chapter 1 Safety Information and Precautions Shenzhen Hpmont Technology Co., Ltd.
―2― HD3L Series Controller User Manual
Requirement for leakage current protector RCD
Since the device generates high leakage current which goes through the protective grounding
conductor, please install B type leakage current protector RCD on one side of the power supply.
For the selection of RCD, users need to consider the possible problems of ground leakage current in
both transient status and steady status at start and during running. It is recommended to choose
either special RCD that can suppress the higher harmonics, or general RCD that has more aftercurrent.
Warning for ground mass leakage current
The device generates mass leakage current, so users need to confirm the reliable grounding before
connect to the power supply. The grounding should comply with the local relative IEC standard.
1.3 About HD3L
No capacitor or varistor on the output side
Since HD3L output is PWM wave, it is strictly forbidden to connect capacitor for improving the power
factor or varistor for lightning protection to the output terminals so as to avoid HD3L fault trip or
component damage.
Contactors and circuit breakers connected to the output of HD3L
If circuit breaker or contactor needs to be connected between HD3L and the motor, be sure to operate
these circuit breakers or contactor when HD3L has no output, so as to avoid any damage to HD3L.
Running voltage
HD3L is prohibited to be used beyond the specified range of running voltage. If needed, please use
suitable voltage regulation device to change the voltage.
Capacitor energy storage
When the AC power supply is cut off, capacitor of HD3L sustains deadly power for a while. So to
disassemble HD3L that is powered, please cut off the AC power supply for more than 10 minutes,
confirm the internal charge indicator is off and the voltage between (+) and (-) of the main circuit
terminals is below 36V.
Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in
some exceptions. In these cases, users need to consult Hpmont or our regional distributor.
Change three-phase input to single-phase input
For three-phase input controller, users should not change it to be single-phase input.
To use single-phase power supply, disable the input phase-loss protection function. And the
bus-voltage and current ripple will increase, which not only influences the life of electrolytic capacitor
but also deteriorates the performance of the controller. In that case, the controller must be derating
and should be 60% within rated value of controller.
Lightning surge protection
HD3L internal design has lightning surge over-current protection circuit, and has certain
self-protection capacity against the lightning.
Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Safety Information and Precautions
HD3L Series Controller User Manual ―3―
Altitude and derating
In area where altitude exceeds 1000 meters, HD3L should be derating since the heatsink efficiency will
be reduced because of the tenuous air.
The rated value of output current derates by 1% for each 100m increase of the altitude. I.e. for the
altitude of 4000m, derated rate is 30% for rated current of HD3L. Figure 1–1 is the derating curve of
rated current and the altitude.
Figure 1–1 Derating curve of rated current and altitude
70%
100%
1000m 4000m
Altitude
Rated current of HD3L
1
Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3L Series Controller User Manual ―5―
Chapter 2 Product Information
2.1 Model
2.2 Nameplate
HD3L-4T7P
5
Product Series
Power Supply Voltage
200 - 240VAC = 2
380 - 460VAC = 4
Single-phase / Three-phase input = D
Three-phase input = T
Input Phase
Power
Shenzhen Hpmont Technology Co., Ltd
HD3L-4T7P5
MODEL:
POWER:
INPUT:
OUTPUT:
Version:
S/N:
7.5kW
3PH 380-460V 19A 50/60Hz
1.00
11kVA 0-460V 17A 0-100Hz
FWD
LOCK
REV
ALM
LO/RE
HZ
A
V
RPM
%
Product model
Motor power
Input specification
Output specification
Software version
Serial number
Barcode
2
Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―6― HD3L Series Controller User Manual
2.3 Rated Value
Refer to section 3.4 Dimensions and Weight (on page 12) for size information.
Model
Motor
(kW)
Rated capacity
(kVA)
Rated input
current (A)
Rated output
current (A)
Size
Single-phase / Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2D2P2 2.2 3.8 24.1 / 12
(1)
10 F2
HD3L-2D3P7 3.7 5.9 40 / 19
(1)
17 F2
HD3L-2D5P5 5.5 8.5 60 / 28
(1)
25 F3
HD3L-2D7P5 7.5 11 75 / 35
(1)
32 F3
HD3L-2D011 11 16 100 / 47
(1)
45 F4
Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2T015 15 21 62 55 F5
HD3L-2T018 18.5 24 77 70 F5
HD3L-2T022 22 30 92 80 F6
HD3L-2T030 30 39 113 110 F6
Three-phase power supply: 380 - 460V, 50/60Hz
HD3L-4T2P2 2.2 3.4 7.3 5.1 F2
HD3L-4T3P7 3.7 5.9 11.9 9.0 F2
HD3L-4T5P5 5.5 8.5 15 13 F2
HD3L-4T7P5 7.5 11 19 17 F3
HD3L-4T011 11 16 28 25 F3
HD3L-4T015 15 21 35 32 F4
HD3L-4T018 18.5 24 39 37 F4
HD3L-4T022 22 30 47 45 F5
HD3L-4T030 30 39 62 60 F5
HD3L-4T037 37 49 77 75 F6
HD3L-4T045 45 59 92 90 F6
(1): Value before / is for single-phase model, value after / is for three-phase model.
Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3L Series Controller User Manual ―7―
2.4 Technical Data
Electrical
Input voltage
Single-phase: 200 - 240V
Three-phase: 380 - 460V
Fluctuating within ± 10%, unbalance rate < 3%
Input frequency 50/60Hz ± 5%
Output voltage 0 - input voltage
Output frequency 0 - 100.00Hz
Performance
Control mode V/f, SVC
Max. current
150% rated output current for 2 minutes
180% rated output current for 10 seconds
Running command Keypad; Terminals
Speed setting Digital; Analogue
Speed resulotion
Digital setting: 0.01Hz
Analogue setting: 0.1% × max-frequency
SVC
Speed control accuracy: ± 0.5%
Speed control range: 1:100
Torque control response: < 200ms
Start torque: 180% rated torque / 0.5Hz
Characteristic Functions
Parameter upload and
download function
Achieve parameters uploading and downloading
I/O interface
The programmable input interface has up to 34 functions
The pragrammable output interface has up to 19 functions
Communication protocol Built-in MODBUS communication protocol
Protection Functions
Auto-inspection
To eliminate the potential safety problems, safety inspection for the peripheral devices
is provided when power on
Over-speed protection To make sure safe running, elevator over-speed protection is provided
Speed deviation
protection
To eliminate the potential safety problems, speed deviation detection protection is
provided
Up / down forced speed
switch function
Up / Down forced speed switch function, to avoid climbing elevator or plunging
elevator
Input / Output voltage
phase loss protection
Input / Output voltage phase loss auto-detect and alarm function
Motor temperature
detection
Real time detection for the motor temperature
Output GND short circuit
protection
Enabled
Output inter-phase short
circuit protection
Enabled
2
Chapter 2 Product Information Shenzhen Hpmont Technology Co., Ltd.
―8― HD3L Series Controller User Manual
Input / Output
Analogue power supply +10V, max. current 100mA
Digital power supply +24V, max. current 200mA
Analogue input
AI1 (control board): voltage 0 - 10V
AI2 (control board): -10 - +10V/0 - 20mA (selectable voltage / current)
AI3, AI4 (I/O board): -10 - +10V/0 - 20mA (selectable voltage / current; AI4 supports
differential input )
Analogue output AO1, AO2: 0 - 10V/0 - 20mA (selectable voltage / current)
Digital input DI1 - DI6 (control board); DI7 - DI9 (I/O board)
Digital output DO1, DO2
Relay output
R1A/R1B/R1C (control board)
R2A/R2B/R2C, R3A/R3B/R3C, R4A/R4B/R4C (I/O board)
Contact rating 250VAC/3A or 30VDC/1A
Communication
SCI communication RS-485 interface; Terminal
Keypad
LED display
Five LEDs display
Setting function parameter, checking status parameters, checking fault code, etc.
Indicators 5 unit indicators, 5 status indicators
Parameter copy Achieve quick parameter copy
Environment
Running temperature
-10 - +40℃, max. 50℃, air temperature fluctuation is less than 0.5℃/min
The derating value of output current of HD3L shall be 2% for each degree centigrade
above 40℃. Max. allowed temperature is 50℃
Storage temperature -40 - +70℃
Location for use
Indoor, preventing from direct sunlight, no dust, corrosive, flammable gases, oil mist,
water vaper, dripping or salt etc.
Altitude Less than 1000 meters, otherwise should be derating use
Humidity Less than 95%RH, non-condensing
Oscillation Less than 5.9m/s2 (0.6g)
Protection class IP20
Pollution level Level 2 (Dry, non conducting dust pollution)
Accessories
About keypad
Mounting base to keypad [HD-KMB]
1m/2m/3m/6m extension cable to keypad [HD-CAB-1M/2M/3M/6M]
Power units Power regenerative unit [HDRU]
Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Product Information
HD3L Series Controller User Manual ―9―
2.5 Parts of HD3L
Fan cover
Keypad
Upper cover
Lower cover
Mounting hole
Middle enclosure
Bottom enclosur
e
Certification
Nameplate
Size F2 - F4
Size F5 - F6
C
onnection holesofpower terminal
C
onnection holesof control terminal
I/O board
Refer to section 4.4
Supply and motor terminal
Refer to section 4.3
Control board
Refer to section 4.
4
2
Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation
HD3L Series Controller User Manual ―11―
Chapter 3 Mechanical Installation
3.1 Precautions
• Do not install if HD3L is incomplete or impaired.
• When conveying HD3L, please employ suitable tools according to its weight. Avoid scratch to the product. Be
careful: rollover and drop may cause hurt.
• Make sure that HD3L is far from explosive and flammable things.
• Do not do wiring operation until power supply is cut off for more than 10 minutes, the internal charge indicator of
HD3L is off and the voltage between (+) and (-) of the main circuit terminals is below 36V.
• It is required not only carry the keypad and the cover but also bottom enclosure of HD3L.
• Do not let wires, screws or residues fall into HD3L when installing.
3.2 Installation Site Requirement
Ensure the installation site meets the following requirements:
• Do not install at direct sunlight, moisture, water droplet location;
• Do not install at flammable, explosive, corrosive gas and liquid location;
• Do not install at oily dust, fiber and metal powder location;
• Be vertical installed on fire-retardant material with a strong support;
• Make sure adequate cooling space for HD3L so as to keep ambient temperature between
-10 - + 40℃;
• Install at where the vibration is less than 5.9m/s2 (0.6g);
• Install at where the humidity is less than 95%RH and non-condensing location;
• HD3L meets IP20 and Pollution level 2 (Dry, none conducting dust pollution).
Note:
1. It needs derating use if running temperature exceeds 40℃. The derating value of the output current of
HD3L shall be 2% for each degree centigrade. Max. allowed temperature is 50℃.
2. Keep ambient temperature between -10 - +40℃. It can improve the running performance if install at
location with good ventilation or cooling devices.
Danger
W
arning
3
Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd.
―12― HD3L Series Controller User Manual
3.3 Installation Direction and Space Requirements
To achieve good cooling efficiency, install HD3L perpendicularly and always provide the following
space to allow normal heat dissipation.The requirements on mounting direction and space are shown
in Figure 3–1, the unit is mm.
Figure 3–1 HD3L installation
3.4 Dimensions and Weight
The dimensions and weight of HD3L are as shown in figure Table 3-1. For the corresponding model of
the mounting size, please refer to section 2.3 Rated Value, on page 6.
Size F2 - F4
Size F5 - F6
≥50
≥50
≥30
≥30
W1
W
H
H1
4-Ød
D
H2
4-Ød
W
W1
H
H1
D
H2
Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Mechanical Installation
HD3L Series Controller User Manual ―13―
Table 3-1 HD3L dimensions and weight
Size
Dimension (mm) Mounting Size (mm)
GW
(kg)
W H D W1 H1 H2 d
F2 165 266 190 115 253 245 5 4.4
F3 200 299 210 146 286 280 5 5.8
F4 235 353 222 167 337 330 7 8.2
F5 290 469 240 235 445 430 8 20.4
F6 380 598 290 260 576 550 10 48
3.5 Install and Dismantle Keypad
According to the direction of Figure 3–2, press the keypad until hear a “click” sound.
Do not install the keypad from other directions or it will cause poor contact.
Figure 3–2 Install keypad
There are two steps in Figure 3–3.
First, press the hook of the keypad according to direction 1. Second, take out of the keypad according
to direction 2.
Figure 3–3 Dismantle keypad
1
2
3
Chapter 3 Mechanical Installation Shenzhen Hpmont Technology Co., Ltd.
―14― HD3L Series Controller User Manual
3.6 Dismantle Plastic Cover
The upper cover and lower cover of HD3L are removable. The dismantle steps are shown as Figure 3–4.
Before removing the upper cover, please take away the keypad.
Figure 3–4 Dismantle plastic cover
(a)
1. Extrude the hooks at both sides together,
take off the lower cover, as (a).
2. Dismantle the screws of upper cover, as (b).
3. Extrude the hooks at both sides together,
take off the upper cover, as (c).
The removing processes of plastic
cover board:
(b)
(c)
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―15―
Chapter 4 Electrical Installation
4.1 Precautions
• Only qualified electrical engineer can perform wiring job.
• To facilitate the input side over-current protection and outage maintenance, connect HD3L with power supply via
the MCCB or fuse.
• Do not dismantle HD3L or do wiring operation until the power is cut-off for more than 10 minutes, the internal
charge indicator of HD3L is off and the voltage between (+) and (-) of the main circuit terminals is below 36V.
• Check the wiring carefully before connecting emergency stop or safety circuit.
• There is more than 3mA leakage current in HD3L grounding, depending on the operating conditions. To ensure
safety, HD3L and the motor must connect to separate and independent grounding wire, so as to ground reliably. It
must use Type B mode when utilize ground leakage protection devices (ELCB/RCD).
• Do not touch the wire terminals of HD3L when it is live. The main circuit terminals are neither allowed connecting
to the enclosure nor short-circuiting.
• Do not do dielectric strength test on HD3L.
• For HD3L with more than 2 year’s storage, please use regulator to power it slowly.
• Do wiring connection of the braking resistor or the braking unit according to the wiring figure.
• Make sure the terminals are fixed tightly.
• Do not connect the AC supply cable to the output terminals U/V/W of HD3L.
• Do not connect the phase-shifting capacitors to the output circuit.
• Be sure HD3L has ceased output before switching motor or change-over switches.
• The HD3L DC bus terminals must not be short-circuited.
4.2 Peripheral Accessories Selection
4.2.1 Wiring specifications of input and output
The AC supply to HD3L must be installed with suitable protection against overload and short-circuits,
i.e. MCCB (molded case circuit breaker) or equivalent device.
The recommended specification of MCCB, contactor & cables are shown as Table 4-2.
The size of ground wire should accord with the requirement in 4.3.5.4 of IEC61800-5-1, as shown in
Table 4-1.
Table 4-1 Sectional area of ground protective conductor
Sectional area S of phase conductor (power supply
cable) while installing (mm2)
S ≤ 2.5 2.5 < S ≤ 16 16 < S ≤ 35 S > 35
Min. sectional area Sp of relative protective conductor
(ground cable) (mm2)
2.5 S 16 S/2
Danger
W
arning
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―16― HD3L Series Controller User Manual
Table 4-2 HD3L I/O wiring specification
Model
MCCB Contactor Power Cable Motor Cable Ground Cable
Size
(A) (A) (mm2) (mm2) (mm2)
Single-phase / Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2D2P2 32 20 6 / 2.5
(1)
2.5 6 / 2.5
(1)
F2
HD3L-2D3P7 100 / 40
(1)
63 /32
(1)
16 / 6
(1)
4 16 / 6
(1)
F2
HD3L-2D5P5 125 / 63
(1)
100 / 40
(1)
35 / 10
(1)
6 16 / 10
(1)
F3
HD3L-2D7P5 160 / 63
(1)
100 / 40
(1)
35 / 16
(1)
10 16 F3
HD3L-2D011 200 / 100
(1)
125 / 63
(1)
50 / 25
(1)
16 25 / 16
(1)
F4
Three-phase power supply: 200 - 240V, 50/60Hz
HD3L-2T015 125 100 35 25 16 F5
HD3L-2T018 160 100 35 35 16 F5
HD3L-2T022 200 125 35 35 16 F6
HD3L-2T030 200 125 50 50 25 F6
Three-phase power supply: 380 - 460V, 50/60Hz
HD3L-4T2P2 16 10 1.5 0.75 2.5 F2
HD3L-4T3P7 25 16 2.5 2.5 2.5 F2
HD3L-4T5P5 32 25 4 4 4 F2
HD3L-4T7P5 40 32 6 6 6 F3
HD3L-4T011 63 40 10 10 10 F3
HD3L-4T015 63 40 16 16 16 F4
HD3L-4T018 100 63 16 25 16 F4
HD3L-4T022 100 63 25 25 16 F5
HD3L-4T030 125 100 35 35 16 F5
HD3L-4T037 160 100 35 35 16 F6
HD3L-4T045 200 125 35 35 16 F6
(1): Value before / is for single-phase model, value after / is for three-phase model.
16
4.2.2 Power terminal lug
Select the lug of power terminal according to the size of terminal, screw size and max. outer diameter
of lug. Refer to Table 4-3.
Take the round terminal as an example.
Table 4-3 Selection of power terminal lug
Size
F2 F3 / F4 F5 F6
Screw size
M4 M5 M6 M8
Tightening torque
(N. M)
1.2 - 1.5 2.5 - 3.0 4.0 - 5.0 9.0 - 10.0
Max. outer
diameter of lug d
(mm)
9.9 12 15.5 24
d
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―17―
4.3 Main Circuit
• The bare portions of the power cables must be bound with insulation tapes.
• Ensure that AC supply voltage is the same as rated input voltage of HD3L.
4.3.1 Supply and Motor Terminal
Figure 4–1 Size F2
Figure 4–2 Size F3 - F6
Table 4-4 HD3L supply and motor terminal description
Ter m in al Description
L1, L2, L3 Three-phase AC power input terminals
U, V, W Output terminals, connect to three-phase AC motor
P1, (+) DC reactor connection terminals
(+), (-) DC supply input terminals; DC input terminals of power regenerative unit
(+), BR Braking resistor connection terminals
PE Ground terminal, connect to the ground
Danger
W
arning
POWER
BR
(+) (-)
MOTOR
PE
L3
L1 L2
W
UV
POWER
BR
(+) (-)
MOTOR
PE
L3
L1 L2
W
UV
P1
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―18― HD3L Series Controller User Manual
4.3.2 Supply and Motor Connection
During trial running, make sure that the elevator will go up when the UP command is enabled.
If the elevator goes down, set F00.08 (running direction) =1.
The supply and motor connection are shown as Figure 4–3.
For selection of contactor, MCCB, power cable, motor cable and ground cable, refer to section 4.2
Peripheral Accessories Selection (on page 15).
Refer to section 9.3 Braking Resistor (on page 84) for braking resistors.
Refer to section 9.2 Reactor Selection (on page 83) for AC reactors and DC reactors.
Figure 4–3 Supply and motor connection
4.4 Control Board and I/O Board
• The control circuit and power circuit are basically insulated. Do not touch HD3L after it is powered.
• If the control circuit is connected to the external devices with live touchable port, it should increase an additional
isolating barrier to ensure that classification of external devices not be changed.
• If connect the communication terminal of the control circuit to the PC, choose the RS485/232 isolating converter
which meets the safety requirement.
• Only connect the relay terminal to AC 220V voltage signal. Other control terminals are strictly forbiden for this
connection.
L1 L2 L3 (+) (-) BR U V W PE
Contactor Contactor
Mains suppl
y
Supply
ground
Supply
ground
MCCB
MCCB
AC reactor
EMI filter
Braking resistor
Size F2 connection Size F3 - F6 connection
Braking
resistor
Mains suppl
y
L1 L2 L3 (+) (-) BR U V W PEP1
AC reactor
DC
reactor
EMI filter
Danger
W
arning
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―19―
4.4.1 Control Board Terminal
Figure 4–4 Control board terminals
Table 4-5 Control board terminal description
Ter m in al Description
+10, GND Analogue power supply
Analogue input use +10V power supply, max. output current is 100mA
GND is isolated to COM
AI1, AI2 Analogue input
AI1 Input voltage: 0 - 10V (input impedance: 32kΩ)
AI2 Input voltage: -10 - +10V (input impedance: 32kΩ）
AI2 Input current: 0 - 20mA (input impedance: 500Ω）
• AI2 can select input voltage / current
AO1, AO2 Analogue output
Output voltage / current signal: 0 - 10V/0 - 20mA
Programmable output
GND Analogue ground
DI1 - DI6 Digital input
Programmable bipolar optional input signal
Input voltage: 0 - 30VDC
DI1 - DI5 input impedance 4.7kΩ, DI6 input impedance 1.6kΩ
• DI6 can be selectable for high-frequency input, max-frequency
50kHz
P24, COM Digital power supply
Analogue input use +24V power supply, max. output current is 200mA
COM is isolated to CME
SEL
Digital input common
terminal
SEL and P24 are connected by default
• Disconnected SEL and P24 when use external power to drive DI
DO1, CME Digital output
Programmable optical-couple isolation, open collector output
• Output voltage: 0 - 30VDC, max-output current 50mA
CME is isolated to COM, connected to COM by default
• Disconnect CME and COM when they are isolating output
DO2, COM Digital output
R1A/R1B/R1C Relay output
Programmable output, contact rating: 250VAC/3A or 30VDC/1A
• R1B, R1C: normally closed; R1A, R1C: normally open
Note:
Limit the current within 3A if the relay terminal is to connect to AC 220V voltage signal.
+10 AI1 AI2 DI1 DI2 DI3 DI4 DI5 DI6 COM R1ACOM
GND
AO1 AO2
P24 SEL DO1 R1CGND COM CME DO2 R1B
Control Board
Ter mi n al
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―20― HD3L Series Controller User Manual
4.4.2 I/O Board Terminal
Figure 4–5 I/O board terminals
Table 4-6 I/O board terminal description
Ter m in al Description
AI3 Analogue input
Input voltage / current selectable
Input voltage: -10 - +10V (AI3 input impedance 32kΩ; AI4 input
impedance 34kΩ)
Input current: 0 - 20mA (input impedance: 500Ω)
AI4+/AI4-
Analogue difference
input
GND Analogue GND GND isolated with COM
DI7 - DI9 Digital input
Programmable bipolar optional input signal
Input voltage: 0 - 30VDC (input impedance: 4.7kΩ)
P24, COM Digital power supply Digital input use +24V as supply, max. output current is 200mA
SEL
Digital input
common terminal
SEL and P24 are connected by default
• Disconnected SEL and P24 when use external power to drive DI7 - DI9
R2A/R2B/R2C
R3A/R3B/R3C
R4A/R4B/R4C
Relay output
Programmable output, contact rating: 250VAC/3A or 30VDC/1A
• RB, RC: normally closed; RA, RC: normally open
Note:
Limit the current within 3A if the relay terminal is to connect to AC 220V voltage signal.
4.4.3 Modbus Communication Terminal
Do not use communication terminal and RJ45
simultaneously.
Ter m in al Description
A 485+
B 485-
Pin Difinition
1,3 +5V
2 485+
4,5,6 GND
7 485-
8 Unused
I/O Board
AI3 AI4+ DI7 DI8 DI9 R2A R3A R4AR3B
GND
P24 SEL
COM R2C R4CAI4- R2B R3C R4B
Ter min al Te rmi nal
RJ45
Control Board
Ter mi nal
A
B
RJ45
18
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―21―
4.4.4 Jumper
Figure 4–6 Jumper position
Table 4-7 Jumper description
Jumper Description
Control
board
CN6
AI2 can select voltage or current signal.
• Pin 1 & 2 are short-connected, AI2 inputs voltage signal (factory setting).
• Pin 2 & 3 are short-connected, AI2 inputs current signal.
Control
board
CN7
AO1 can select voltage or current signal.
• Pin 1 & 2 are short-connected, AO1 outputs voltage signal (factory setting).
• Pin 2 & 3 are short-connected, AO1 outputs current signal.
Control
board
CN8
AO2 can select voltage or current signal.
• Pin 1 & 2 are short-connected, AO2 outputs voltage signal (factory setting).
• Pin 2 & 3 are short-connected, AO2 outputs current signal.
Control
board
CN9
SCI communication can select proper resistance.
• Pin 1 & 2 are short-connected, select the proper resistance.
• Pin 2 & 3 are short-connected, no resistance (factory setting).
I/O board
CN2
AI3 can select voltage or current signal.
• Pin 1 & 2 are short-connected, AI3 inputs current signal.
• Pin 2 & 3 are short-connected, AI3 inputs voltage signal (factory setting).
I/O board
CN3
AI4 can select voltage or current signal.
• Pin1 & 2 are short-connected, AI4 inputs current signal.
• Pin2 & 3 are short-connected, AI4 inputs voltage signal (factory setting).
Note: pin2 & 3 of CN4 need to be short-connected.
I/O board
CN4
AI4 can select thermistor.
• Pin 1 & 2 are short-connected, AI4 can connect to external thermistor, and serves as
motor overheat detection signal input.
• Pin 2 & 3 are short-connected, AI4 inputs user setting analogue (factory setting).
CN6
CN9
CN7
CN8
CN4CN3 CN2
I/O Board
Control Board
1
3
1
3
1
3
1
3
3
1
V
I
3
1
V
I
3
1
V
R
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―22― HD3L Series Controller User Manual
4.4.5 Connection
To reduce the interference and attenuation of control signal, length of control cable should limit within
50m. There should be more than 0.3m between the control cable and the motor cable.
The control cable must be shielded cable. The analogue signal cable must be shielded twisted pair.
Figure 4–7 HD3L connection
Digital Input Connection
Dry contact
Using the internal 24V power supply (SEL and P24 are short-connected at factory) or external power
supply (remove the connector between SEL and P24), their connections are shown in Figure 4–8.
Figure 4–8 Dry contact connection
Controller enabled
UP
DN
Unused
Multi-speed 1
Multi-speed 2
Multi-speed 3
Controller is running
Controller is at
zero-speed running
Control Board
I/O Board
Relay 1
DO1
DI1
DI2
DI3
DI4
DI5
DI6
COM
+10
AI1/AI2
GND
DI7 - DI9
COM
AI3
AI4+
AI4-
GND
CME
DO2
COM
AO1/AO2
GND
R1C
R1B
R1A
Relay 3
R3C
R3B
R3A
Relay 4
R4C
R4B
R4A
Relay 2
R2C
R2B
R2A
+24V
COM
P24
SEL
K
DI1...DI9
+24V
COM
P24
SEL
K
DI1...DI9
+
-
12 - 30V
DC
Dry contact
Using internal
power supply
Dry contact
Using external
power supply
C
urrent
Current
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―23―
Source / Drain
Using external power supply, the source / drain connection are shown in Figure 4–9. (Remove the
connector between SEL and P24)
Figure 4–9 Source / Drain connection when using external power
Using internal 24V power supply of HD3L, it is NPN / PNP connection in which external controller is
common emitter output, as shown in Figure 4–10. (For PNP, remove the connector between SEL and
P24)
Figure 4–10 NPN (source) / PNP (drain) connection when using internal power supply
+24V
P24
SEL
DI1
COM
DI9
9
1
COM
+
-
External controller
External controller
+24V
P24
SEL
DI1
DI9
9
1
DC
12 - 30V
+
-
DC
12 - 30V
Source
Using external
power supply
Drain
Using external
power supply
External controller
+24V
P24
SEL
DI1
COM
DI9
9
1
NPN
Using internal
power supply
External controller
+24V
P24
SEL
DI1
COM
DI9
9
1
PNP
Using internal
power supply
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―24― HD3L Series Controller User Manual
Analogue Input Connection
The AI1 is voltage input and the range is 0 - 10V, as shown in Figure 4–11.
Figure 4–11 AI1 connection
Note:
1. To reduce the interference and attenuation of control signal, length of control cable should limit within 50
m, and the shield should be reliably grounded.
2. In serious interference occasions, the analogue input signal should add filter capacitor and ferrite core, as
shown in Figure 4–11.
AI2/AI3 are selected as voltage input and the range is -10 - +10V. When selecting internal +10V of HD3L,
refer to Figure 4–11; selecting +/-10V external supply, refer to Figure 4–12.
AI2/AI3 are selected as current input and the range is 0 - 20mA, refer to Figure 4–12.
AI3 should correctly set jumper CN2.
Figure 4–12 AI2/AI3 connection
When AI4 is used as setting analogue input terminal, the connection is shown as Figure 4–13. (The
AI4+ = analogue signal input)
Figure 4–13 AI4 connection (AI4 = analogue input terminal)
AI1
GND
GND
AI1
+10
PE
Potentiometer
Signa l line windingontheferritecore
for 2or 3 turns.
Filter capacito
r
0.022uF/50V
Ferrite core
< 50m
AI2/AI3
GND GND
+10V
-10V
PE PE
AI2/AI3
GND
External
p
o
wer su
p
p
ly
AI4-
GND
AI4+
PE
Analogue input
-10 - +10V/0 -20mA
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―25―
When AI4 is used as motor overheat detection signal input terminal, the connection is shown as Figure
4–14. The motor stator coil built-in thermistor to access the analogue input and it should correctly set
the jumper.
Figure 4–14 AI4 connection (AI4 = overheat detection signal input
Digital Output Connection
DO1 can use internal 24V power supply of HD3L or external power supply, the connection is shown in
Figure 4–15.
DO1 connection also applies to DO2.
Figure 4–15 DO1 connection
AI4-
GND
AI4+
+5V
10k
PE
CN3 CN4
3
1
V
I
3
1
V
R
Thermistor
Jumper setting
DO1
+24V
Relay
coil
P24
DO1
+24V
P24
CME
CME
Relay
coil
12 - 30V
DC
COM
COM
+
-
Using external power supply
Using internal power supply
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―26― HD3L Series Controller User Manual
4.5 Meet EMC Requirement of Installtion
4.5.1 Correct EMC Installation
According to national standards GB/T12668.3, the controller should meet the two requirements of
electromagnetic interference (EMI) and anti-electromagnetic interference. The international standards
IEC/61800-3 (VVVF drive system part 3: EMC specifications and test methods) are identical to the
national standards GB/T12668.3.
HD3L are designed and produced according to the requirements of IEC/61800-3. Please install the
controller as per the description below so as to achieve good electromagnetic compatibility (EMC).
• In a drive system, the controller, control equipment and sensors are installed in the same cabinet;
the electromagnetic noise should be suppressed at the main connecting points, and the EMI filter
and AC reactor should be installed in cabinet to satisfy the EMC requirements.
• The most effective but expensive measure to reduce the interference is to isolate the noise source
and the noise receiver, which should be considered in mechanical system design phase. In driving
system, the noise source can be controller, braking unit and contactor. Noise receiver can be
automation equipment, encoder and sensor etc.
The mechanical / system are divided into different EMC areas according to electrical characteristics.
Recommended installation positions are shown in Figure 4–16.
Figure 4–16 System wiring
• All areas should be isolated in space to achieve electromagnetic decoupling effect.
• The min. distance between areas should be 20cm, and use grounding bars for decoupling among
areas, the cables from different area should be placed in different tubes.
• EMI filters should be installed at the interfaces between different areas if necessary.
• Bus cable (such as RS485) and signal cable must be shielded.
Mainspower s
upp
ly
Controller
Sensor (temperature,
liquid level sensor) etc.
Control device (the
host PC, PLCetc.)
EMI filter
Mechanical system
Motor
EMI filter
AC reactor
Manufacture machines
Earth isolated board
Power supply control cabinet
Area F
Area A
Area B
Area C
Area D
Area E
Area A: transformers of control power
supply, control devices and sensor etc.
Area B: interfacesofsignal and control
cables, correct immunity is required.
Area C: noise sources such as AC reactor,
controller, braking unit and contactor.
Area D: output EMI filter and its cable connection.
Area E: power spply.
Area F: motor and its cable.
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―27―
4.5.2 Wiring Requirement
In order to avoid interference intercoupling, it is recommended to separate the power supply cables,
motor cables and the control cables, and keep enough distance among them, especially when the
cables are laid in parallel and are long enough.
The signal cables should cross the power supply cables or motor cables, keep it perpendicular (90°) as
shown in Figure 4–17.
Distribute the power supply cables, motor cables and control cables in different pipelines.
Figure 4–17 System wiring
Shielded / armoured cable: High frequency low impedance shielded cable should be used. For
example: copper net, aluminum net or iron net.
Normally, the control cables must use the shielded cables and the shielding metal net must be
connected to the metal enclosure of the controller by cable clamps as shown in Figure 4–18.
Figure 4–18 Shielded cable connection
4.5.3 Motor Connection
The longer cable between the controller and the motor is, the higher frequency leakage current will be,
causing the controller output current to increase as well. This may affect peripheral devices.
When the cable length is longer than 100 meters, it is recommended to install AC output reactor and
adjust the carrier frequency according to Table 4-8.
Table 4-8 Carrier frequency and the cable length between controller and motor
Cable length
< 30m 30 - 50m 50 - 100m ≥ 100m
Carrier frequency
10 - 15kHz 5 - 10kHz 2 - 5kHz < 2kHz
The cross sectional area (CSA) of controller cables should refer to Table 4-2, on page 15.
The controller should be derated if the motor cables are too long or their CSA is too large. The current
should be decreased by 5% when per level of CSA is increased. If the CSA increases, do do the current
to ground and capacitance.
HD3L
Power supply cable
Power supply cable
Motor cable
Motor cable
Control cable Control cable
90°
>20 cm
90°
>50 cm
>30 cm
PE
PE
Metal enclosure Metal e nclosure
4
Chapter 4 Electrical Installation Shenzhen Hpmont Technology Co., Ltd.
―28― HD3L Series Controller User Manual
4.5.4 Ground Connection
The grounding terminals PE must be connected to ground properly. The grounding cable should be as
short as possible (the grounding point should be as close to the controller as possible) and the
grounding area should be as large as possible. The grounding resistance should be less than 10Ω.
Do not share the grounding wire with other devices (A). HD3L can share grounding pole with other
devices (C). It achieves the best effect if HD3L and other devices use dedicated grounding poles (B), as
shown in Figure 4–19.
Figure 4–19 Grounding method
When using more than one controller, be careful not to loop the ground wire as shown in Figure 4–20.
Figure 4–20 Prohibited grounding method
4.5.5 EMI Filter
The EMI filter should be used in equipment that may generate strong EMI or equipment that is
sensitive to external EMI. The EMI filter is a dual-way low pass filter through which lower frequency
current can flow while higher frequency current can hardly flow.
Function of EMI filter
1. The EMI filter ensures the equipment not only satisfy the conducting emission and conducting
sensitivity in EMC standard but also suppress the radiation of the equipment
2. It can prevent the EMI generated by equipment from entering the power cable and the EMI
generated by power cable from entering equipment.
Common mistakes in using EMI filter
1. Too long the power cable is between the EMI filter and the controller
The filter inside the cabinet should be located near to the input power source. The length of the power
cables should be as short as possible.
2. Too close the input and output cables of the EMI filter
The distance between input and output cables of the filter should be as far apart as possible.
Otherwise the high-frequency noise may be coupled between the cables and bypass the filter. Thus,
the filter will become ineffective.
3. Bad grounding of the EMI filter
The enclosure of EMI filter must be grounded properly to the metal case of the controller. In order to
achieve better grounding effect, make use of a special grounding terminal on the enclosure. If using
one cable to connect the filter to the case, the grounding is useless for high frequency interference.
When the frequency is high, so is the impedance of cable, hence there is little bypass effect.
HD3L Other HD3L
PE PE
A. Sharing grounding wire
PE PE
B. Dedicated grounding pole
PE PE
C. Sharing grounding pole
Other HD3L Other
HD3L HD3L HD3L HD3L
PE PE PE PE
Prohibited grounding method
Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation
HD3L Series Controller User Manual ―29―
The correct installation:
The filter should be mounted on the enclosure of equipment. Ensure to clear
away the insulation paint between the filter case and the enclosure for good grounding contact.
4.5.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference
EMI of the controller
The operating theory of controller means that some EMI is unavoidable.
The controller is usually installed in a metal cabinet which normally little affects the instruments
outside the metal cabinet. The cables are the main EMI source. If connect the cables according to this
manual, the EMI can be suppressed effectively.
If the controller and other control equipment are installed in one cabinet, the area rule must be
observed. Pay attention to the isolation between different areas, cable layout and shielding.
Reducing conducted interference
Add a noise filter to suppress conducted interference on the output side. Additionally, conducted
interference can be efficiently reduced by threading all the output cables through a grounded metal
tube. And conducted interference can be dramatically decreased when the distance between the
output cables and the signal cables is above 0.3m.
Reducing RF interference
The I/O cables and the controller produce radio frequency interference. A noise filter can be installed
both on the input side and output side, and shield them with iron utensil to reduce RF interference.
The wiring distance between the controller and the motor should be as short as possible, as shown in
Figure 4–21.
Figure 4–21 Reducing RF interference
4.5.7 Reactor
AC input reactor
The purpose of installing an AC input reactor: to increase the input power factor; to dramatically
reduce the harmonics on the input side at the high voltage point of common coupling and prevent
input current unbalance which can be caused by the phase-to-phase unbalance of the power supply.
DC reactor
The installation of a DC reactor can increase the input power factor, improve the overall efficiency and
thermal stability of controller, substantially eliminate the upper harmonics influence on performance
of controller, and decrease the conducted and radiated electromagnetic emissions from the controller.
AC output reactor
When the length of cable between controller and motor is more than 100m, it will cause leakage
current and controller tripping. It is suggested that user should consider installing an AC output reactor.
X
X
X
M
～
HD3LEMI filter EMI filter
M
etal tubeIronbox
MCCB
4
Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions
HD3L Series Controller User Manual ―31―
Chapter 5 Operation Instructions
• Only when the terminal cover of HD3L has been fitted can you switch on AC power source. Do not remove the
cover after power is switched on.
• Ensure the motor and the mechnical device are in the use application before HD3L starts.
• Keep away from HD3L if the auto-restart function is enabled at power outage.
• To change the main control PCBA, correctly set the parameters before operating.
• Do not check or detect the signal during HD3L running.
• Do not randomly change HD3L parameter setting.
• Please thoroughly complete all control debugging and testing, make all adjustments and conduct a full safety
assessment before switching the run command channel of HD3L.
• Do not touch the energy-depletion braking resistor due to the high temperature.
5.1 Function Description
Note:
In the following sections, you may encounter control, running and status of HD3L description many times.
Please read this section. It will help you to correctly understand and use the functions to be discussed.
5.1.1 Operation Mode
The operation mode defines how HD3L receives run commands (start or stop command) and speed
command. There are four operation modes selectable through F00.05.
Operation Mode Description
Keypad control
The run command is controlled by and keys of the keypad; and the run
speed is set by F00.07.
Terminal analogue
control
The run command is controlled by UP and DN of the terminal; and the run speed is set by
AI1 - AI4 terminals.
Terminal speed
control
The run command is controlled by UP and DN of the terminal; and the run speed is set by
MS1 - MS3 multi-step speed terminal combination.
5.1.2 Control Mode
HD3L has two control modes which are V/f and SVC control. (Refer to F00.01 for more detail)
Danger
W
arning
5
Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd.
―32― HD3L Series Controller User Manual
5.1.3 Controller Status
Controller Status Description
Stop status
After HD3L is switched on and initialized, if no run command inputs or the stop command
is given, there will be no output from U/V/W of HD3L and the run status indicator on the
keypad will be flashing.
Run status
HD3L will start output from U/V/W terminals after it receives the run command. And the
run status indicator on the keypad will be lighting.
Motor parameters
auto-tuning
Set F07.06 = 1 or 2, HD3L will receive the run command then enter motor parameters
auto-tuning status. If the auto-tuning process is completed, the controller will enter stop
status.
Fault alarm status HD3L has fault.
Under-voltage status HD3L is under-voltage.
5.1.4 Controller Running Mode
Running Mode Description
Auto-tuning running Set F07.06 = 1 or 2 and press key to enter the auto-tuning running.
MS speed running
The run speed is set by MS1 - MS3 in combination or communication. This mode is
accessible when F00.05 = 2 or 4.
Inspection running
When inspection signal is valid, the speed will be set by F05.08 (inspection run speed). This
mode is accessible when F00.05 = 1, 2 or 4.
Battery-driven
running
When emergency signal is valid, the speed will be set by F05.09 (battery driven speed). This
mode is accessible when F00.05 = 1, 2 or 4.
Normal running Controlled by keypad (F00.05 = 0) or terminal analogue (F00.05 = 1).
5.2 Operation Instructions
5.2.1 Keypad
The standard HD3L are installed with LED kaypad which is shown as Table 5-1.
Table 5-1 Key description of keypad
Key Description
Entry or exit programming key
In the keypad control, jog start HD3L
In the keypad control, press this key to run HD3L
a. In the keypad control, press this key to stop HD3L
b. In the detection fault, press this key to reset at fault
Set certain function by F00.06
Increase value or parameter
Decrease value or parameter
a. Select display parameter and shift bit
b. Stop in loop/Display the parameter during running
a. Enter lower menu
b. Confirm saving the data
ENTSHF
JOGPRG
STOPRUN
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions
HD3L Series Controller User Manual ―33―
The kaypad consists of 5 status indicators and 5 unit indicators and shown as Table 5-2.
Table 5-2 Indicator description of keypad
Mark Name : Lighting : Flashing : Lightless
Forward status
HD3L is forward running
at the moment
The start of HD3L is forward
running next time
Reverse status
HD3L is reverse running
at the moment
The start of HD3L is reverse
running next time
Alarm status
HD3L is faulty at the
moment
HD3L is well at the
moment
Remote/Local
status
Indicate HD3L isn’t in
keypad control mode
HD3L is in keypad
control mode
Password locked
status
The user password lock
of HD3L is avail
There is no user
password or unlocked
Frequency unit
The unit of the present
parameter is Hz
The present parameter is
output frequency
Current unit
The unit of the present
parameter is A
Voltage unit
The unit of the current
parameter is V
Rotary speed unit
The unit of the present
parameter is rpm
The present parameter is
rotary speed unit
% unit
The unit of the present
function parameter is %
The keypad of HD3L has five LED displays and their meanings are shown in Table 5-3.
Table 5-3 LED display description
LED display Meaning LED display Meaning LED display Meaning LED display Meaning
0 A J U
1 b L u
2 C n y
3 c o -
4 d P Point
5 E q Full display
6 F r No display
7
H
S
Flash
modifiable
8 h T
9 i t
5
Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd.
―34― HD3L Series Controller User Manual
5.2.2 Display Status
The keypad can display parameters at stop, run, edit, alarm and special status.
Parameter display status at stop / run
When HD3L is in stop / sun status, the keypad will display stop / run status and its parameters, and the
unit indicator displays unit, as shown in Figure 5–1.
Other parameters stop (F15.08-F15.13) / run (F15.02-F15.07) can be displayed by pressing .
Figure 5–1 Display status of stop (left) and run (right)
Four-level menu switching operation
The keypad uses four-level menu configuration for parameter setting or other operations.
Configuring mode can be displayed in 4-level menu:
mode setting (first-level)→function parameter
group setting (second-level)→function parameter setting (third-level)→parameter setting
(fourth-level)
. The operation process is shown in Figure 5–2 and the description of the keys is shown in
Table 5-4.
Figure 5–2 Four-level operation process
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V R PM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
PRG
PRG
PRGPRG
PRG
Stopstatus First-level menu First-level menu
Second-level menu Second-level menu
Third-level menu Third-level menu
Third-level menuFourth-level menu Third-level menu
Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions
HD3L Series Controller User Manual ―35―
Table 5-4 Switching four-level description of the key
Key First-level menu Second-level menu Third-level menu Fourth-level menu
Fault, return to fault
display; Fault cleared,
return to run or stop
status display
Return to first-level
menu
Return to second-level
menu
Do not save the present
value and return to
third-level
Enter second-level
menu
Enter third-level menu Enter fourth-level menu
Save the present value
and return to third-level
Select function group.
Cycle according to
d-F-y
Modify No. function.
Increase by 1 when
press this key one time
Modify the internal No. of
function group. Increase
by 1 according to the
present modified bit
Modify function value.
Increase by 1 according
to the present modified
bit
Select function group.
Cycle according to
y-F-d
Modify No. function.
Decrease by 1 when
press this key one time
Modify the internal No. of
function group. Decrease
by 1 according to the
present modified bit
Modify function value.
Decrease by 1
according to the
present modified bit
Invalid Invalid Switch units and tens
Switch units , ten
thousands, thousands,
hundreds, tens
Function parameter edit status
At stop, run or fault alarm status, press to enter function parameter edit status (see the
description of F01.00 and the user password unlock and modify of section 5.2.3), as shown in Figure
5–3.
Figure 5–3 Parameter edit status
Fault alarm status
If HD3L detects a fault signal, the keypad will enter the fault alarm status and flash and LED will display
the fault code, as shown inFigure 5–4.
The fault history can be checked by entering Group F17 (F17.11 - F17.27).
Figure 5–4 Fault alarm status
The reset at fault can be achieved by pressing key or the external terminal.
P
R
G
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM L O/RE L OCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
5
Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd.
―36― HD3L Series Controller User Manual
Special display status
The special display status includes setting and clearing password status, parameter uploading and
downloading, power on initialing, parameter auto-tuning, keypad inspection and restoring to factory
setting parameter, as shown in Figure 5–5.
Figure 5–5 Special display status
5.2.3 Keypad Operation Examples
Parameter setting
For example, to modify the setting value of F00.07 from 1.500m/s to 1.000m/s, refer to Figure 5–6.
Figure 5–6 Parameter setting
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Unlock password success Clear password success Set password success Parmeter auto-tuning
Downloading parameters Uploading parameters Download parameterserror Restorefactory setting
DC
b
usu
nder-voltage
P
oweroninitializati
onKeyp
ad self-checksuccessKeypad self-checkerror
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
PRG
PRG
PRG
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Third-level menu
Third-level menu
Second-level
men
u
First-levelme
n
uSto
pstatus
Fourth-level menu Shift to units
Modify value
Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions
HD3L Series Controller User Manual ―37―
When setting fourth-level menu, if the parameter is not flashing, it indicates that this parameter can’t
be modified. The possible reasons are as follows:
• The function parameter can’t be modified, such as the actual detected parameters or recorded
parameters etc.
• Only when the controller stops can the function parameter be modified.
• Only unlock password can the function parameter be edited due to the valid password.
Switching display parameters at stop status
The keypad can display six stop parameters (F15.08 - F15.13) in loop. Take the default parameter as an
example, Figure 5–7 shows the switching process at stop status.
Figure 5–7 Switching display parameters at stop status
Unlock user’s password
F01.00 = non-zero, press key to exit to stop / run display status, or detect no press on the keypad
for 5 minutes, the user’s password will be valid. The indicator of keypad will be lighting.
The operation of unlock user’s password is as shown in Figure 5–8 which takes 4 as the user’s password.
Figure 5–8 Operation of unlocking user’s password
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Setting speed
F15.08 = 4
Output terminal status
F15.12
=
27
Input terminal status
F15.11 = 26
DC bus voltage
F15.09 = 14
AI1 input voltage
(after calculating)
F15.10 = 16
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
1.5s later
Third-level menu
T
h
ird-levelme
n
uUn
loc
k
p
assword success
Set passwordFourth-level menu
5
Chapter 5 Operation Instructions Shenzhen Hpmont Technology Co., Ltd.
―38― HD3L Series Controller User Manual
Modify user’s password
If no password, directly modify the value of F01.00 according to Figure 5–9.
If there is password, unlock the password according to Figure 5–8. When the lock successfully displays
“F01.01”, set a new password according to Figure 5–9 which takes “02004” as password example.
Figure 5–9 Operation of modifying user’s password
Clear user’s password
If there is password, unlock according to Figure 5–8. When unlock successfully, the keypad displays
“F01.01”, clear the user’s password according to Figure 5–10.
Figure 5–10 Operation of clearing user’s password
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz A V RPM %
REVFWD ALM LO/RE LOCK
1. 5s l ater
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Third-level menu
T
h
ird-levelme
n
u
Third-level menu Fourth-level menu
Modif y password
Mo
dify
p
asswor
dModify
p
assword success
Shifting
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
1.5s later
Third-level menu Third-level menu
Third-level menu
Fourth-level menu
Clear password success
Shenzhen Hpmont Technology Co., Ltd. Chapter 5 Operation Instructions
HD3L Series Controller User Manual ―39―
Upload and download parameters
Upload:
When F01.03 = 1, the keypad displays “UPLd”. When the upload is finished, the keypad will jump to
display F01.00.
Figure 5–11 Uploading parameters
Download:
When F01.02 = 2, the keypad displays “dnLd”. When the download is finished, the keypad will jump to
display F01.03.
Figure 5–12 Downloading parameters
Note:
1. When downloading parameters, it displays ”dFAiL” which means that the EEPROM storage parameters of
keypad does not match with function parameters of HD3L.
First, upload the setting value of the correct function code to the EEPROM of keypad, and then download.
2. When uploading / downloading parameters, it displays ”E0022” and flashing which means EEPROM fault.
It will jump to next function code 10 seconds later. The troubleshooting is in Chapter 8 (on page77).
5.3 Initial Power On
It need carefully check before power is on. Please wire the controller according to the specifications
supplied by this manual.
After checking the wiring and mains supply voltage, switch on the MCCB and HD3L will be initialized.
The display will be as Figure 5–13.
Figure 5–13 Display initializing keypad
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Uploadingparameters
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Downloading parameters Downloading error
Hz A V RPM %
REVFWD ALM LO/RE LOCK
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Firstly display Then display
Hz
AVRPM%
REVFWD ALM LO/RE LOCK
Stop status
5
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―41―
Chapter 6 Function Introduction
This chapter will provide user with detail function introduction of each group.
Display Parameters:
d00: Status Display Parameters, on pages 42 - 43.
d01: Drive Status Parameters, on pages 43 - 44.
d02: Analogue Status Display Parameters, on pages 44 - 45.
d03: Running Status Parameters, on pages 45 - 46.
General Parameters:
F00: Basic Parameters, on pages 46 - 47.
F01: Protection of Parameters, on pages 47 - 48.
F02: Start & Stop Parameters, on pages 48 - 49.
F03: Acc / Dec Parameters, on pages 49 - 50.
F04: Analogue Curve Parameters, on pages 50 - 51.
F05: Speed Parameters, on pages 51 - 53.
F06: Weighing Compensation Parameters, on pages 53 - 54.
F07: Asyn. Motor Parameters, on pages 54 - 57.
F08: Motor Vector Control Speed-loop Parameters, on pages 57 - 58.
F12: Digital I/O Terminal Parameters, on pages 58 - 61.
F13: Analogue I/O Terminal Parameters, on pages 61 - 63.
F14: SCI Communication Parameters, on page 63.
F15: Display Control Parameters, on pages 63 - 64.
F16: Function-boost Parameters, on pages 64 - 66.
F17: Fault Protect Parameters, on pages 66 - 68.
F18: PWM Parameters, on page 68.
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―42― HD3L Series Controller User Manual
6.1 Group d: Display parameter
Group D is status display parameters.
6.1.1 d00: Status Display Parameters
Ref. Code Function Description Setting Range [Default]
d00.00 Controller series [Actual value]
Display controller series.
d00.01 Software version of DSP [Actual value]
Display software version of DSP.
d00.02 Special software version of DSP [Actual value]
Display special software version of DSP.
d00.03 Software version of the keypad [Actual value]
Display software version of the keypad.
d00.04 Elevator running status [Actual value]
Display the elevator running status in 16-bit binary, as shown in the following table:
Bit15: Battery driven run
0: No
1: Yes
Bit14: MS terminal 3
0: Invalid
1: Valid
Bit13: MS terminal 2
0: Invalid
1: Valid
Bit12: MS terminal 1
0: Invalid
1: Valid
Bit11: Down forced
speed switch input
0: Invalid
1: Valid
Bit10: Up forced speed
switch input
0: Invalid
1: Valid
Bit9: Contactor
feedback input
0: Invalid
1: Valid
Bit8: Brake feedback
input
0: Invalid
1: Valid
Bit7 - Bit4: Unused, marked as “0”
Bit3: Analogue run
0: No
1: Yes
Bit2: MS run
0: No
1: Yes
Bit1: Inspection run
0: No
1: Yes
Bit0: Controller enable
0: Disenable
1: Enable
123
d00.05 Rated current of HD3L [Actual value]
Display rated current of HD3L.
d00.06 Controller status [Actual value]
Display HD3L status in 16-bit binary, as shown in the following table:
Bit15: Unused Bit14: Unused
Bit13: Stop signal
0: No stop signal
1: Stop signal
Bit12: Contactor output
0: Invalid
1: Valid
Bit11: Brake output
0: Invalid
1: Valid
Bit10: Ready to run
0: Not ready
1: Ready
Bit9: Speed within FAR
0: No
1: Yes
Bit8: Auto-tuning
0: Not in auto-tuning
1: In auto-tuning
Bit7: Zero-speed
running
0: Invalid
1: Valid
Bit6: Zero-speed signal
0: Invalid
1: Valid
Bit5&Bit4: Acceleration / Deceleration / Constant
00: Constant
11: Unused
01: Acceleration
10: Deceleration
Bit3: DN
0: No
1: Yes
Bit2: UP
0: No
1: Yes
Bit1: Run / stop
0: Stop
1: Run
Bit0: Controller fault
0: No fault
1: Fault
\123
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―43―
6.1.2 d01: Drive Status Parameters
Ref. Code Function Description Setting Range [Default]
d01.00 Control mode [Actual value]
Display cotrol mode.
d01.01 Setting speed (m/s) [Actual value]
Display setting speed.
d01.02 Setting speed (after Acc / Dec) (m/s) [Actual value]
Display speed which is calculated by Acc / Dec S curve.
d01.03 Feedback speed (m/s) [Actual value]
Display actual speed of elevator.
d01.04 Setting frequency [Actual value]
Display setting frequency.
d01.05 Setting frequency (after Acc / Dec) [Actual value]
Display frequency (after Acc / Dec).
d01.06 Output frequency [Actual value]
Display output frequency.
d01.07 Setting RPM [Actual value]
Display setting RPM.
d01.08 Running RPM [Actual value]
Display running RPM.
d01.09 Unused
d01.10 Output voltage [Actual value]
Display output voltage.
d01.11 Output current [Actual value]
Display output current.
d01.12 Output torque [Actual value]
Display output torque which is the relative percentage of rated torque of motor.
d01.13 Output power [Actual value]
Display output power which is the relative percentage of rated power of motor.
d01.14 DC bus voltage [Actual value]
Display DC bus voltage.
d01.15 - d01.16 Unused
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―44― HD3L Series Controller User Manual
6.1.3 d02: Analogue Status Display Parameters
Ref. Code Function Description Setting Range [Default]
d02.00 AI1 voltage [Actual value]
Display AI1 input voltage.
d02.01 AI1 voltage (after calculating) [Actual value]
Display A1 input voltage which is calculated by the gain, bias and filter.
d02.02 AI2 voltage [Actual value]
Display AI2 input voltage.
When selects current input, -10.00V corresponds to 0mA, and 10.00V corresponds to 20mA.
d02.03 AI2 voltage (after calculating) [Actual value]
Display AI2 input voltage which is calculated by the gain, bias and filter.
d02.04 AI3 voltage [Actual value]
Display AI3 input voltage.
When selects current input, -10.00V corresponds to 0mA, and 10.00V corresponds to 20mA.
d02.05 AI3 voltage (after calculating) [Actual value]
Display AI3 input voltage which is calculated by the gain, bias and filter.
d02.06 AI4 voltage [Actual value]
Display AI4 input voltage.
When selects current input, -10.00V corresponds to 0mA, and 10.00V corresponds to 20mA.
d02.07 AI4 voltage (after calculating) [Actual value]
Display AI4 input voltage which is calculated by the gain, bias and filter.
d02.08 AO1 output [Actual value]
Display AO1 output.
When selects current output, 0V corresponds to 0mA, and 10.00V corresponds to 20mA.
d02.09 AO2 output [Actual value]
Display AO2 output.
When AO2 selects current output, 0V corresponds to 0mA, and 10.00V corresponds to 20mA.
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―45―
6.1.4 d03: Running Status Parameters
Ref. Code Function Description Setting Range [Default]
d03.00 Heatsink temperature [Actual value]
Display heatsink temperature.
d03.01 Input terminal status [Actual value]
Display input terminal status. Each bit (binary) of this parameter stands for different physical channels
which are in the below table.
• 0: Digital input terminals disconnects with common terminals.
• 1: Digital input terminals connects with common terminals.
Bit11 Bit10 Bit9 Bit8 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
- - - DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
123
d03.02 Output terminal status [Actual value]
Display output terminal status. Each bit (binary) of this parameter stands for different physical channels
which are in the below table.
• Positive logic: 0 stands for invalid while 1 stands for valid.
• Negative logic: 0 stands for valid while 1 stands for invalid.
Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
RLY4 RLY3 RLY2 RLY1 DO2 DO1
123
d03.03 MODBUS status [Actual value]
Display MODBUS communication status.
0: Normal.
1: Communication timeout.
2: Incorrect data frame head.
3: Incorrect data frame checking.
4: Incorrect data frame content.
d03.04 Total time at power-on [Actual value]
d03.05 Total running time [Actual value]
d03.04 displays total time at power-on; d03.05 displays total running time. The unit is hour.
d03.06 Running times [Actual value]
Display the running times of HD3L.
d03.07 Present fault [Actual value]
Display present fault.
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―46― HD3L Series Controller User Manual
6.2 Group F: General Parameters
6.2.1 F00: Basic Parameters
Ref. Code Function Description Setting Range [Default]
F00.00 Motor type 0 [0]
0: Asynchronous motor.
F00.01 Motor control mode 0,1 [1]
0: V/f control. Constant voltage/frequency ratio control.
• It is applicable for special elevator occasion. This mode does not need the encoder and the control
effect is not so good as the vector control.
• When select V/f control, properly set the V/f control parameter of Group F07 to achieve proper
efficiency.
1: SVC control. Sensorless vector control.
Note:
Set motor parameter auto-tuning before selecting SVC control.
Auto-tuning steps: Correctly set the motor parameters (F07.00 - F07.04), then start the motor parameter
auto-tuning to obtain the right parameters. Meanwhile set vector control parameters of Group F08 to achieve
excellent vector control efficiency.
F00.02 Rated speed of elevator 0.100 - 4.000 [1.500m/s]
Refers to nominal rated speed of elevator.
• All of speed setting value in the parameters must < F00.02.
F00.03 Max. output frequency of HD3L 5.00 - 100.00 [50.00Hz]
Defines the max. frequency that HD3L is allowed to output.
• Be careful to set reasonable parameters according to the nameplate of the motor and the actual
operating conditions.
F00.04 Mechanical parameters of motor 10.0 - 6000.0 [60.0]
Defines the relationship between the elevator speed and the motor rotary speed.
• The mechanical parameters are calculated based on the motor parameters. They determine the control
precision and must be correctly set.
The relationship of elevator speed and rotary speed of motor is:
Elevator speed ms⁄
Rotary speed of motor RPM
60
F00.04
1000
The formula for calculating F00.04 is:
F00.04
π D
i Winding mode
D: Diameter of motor (mm); i: Dec. rate; Winding mode: The way that the hoist cable is wound, set according to
the actual elevator setting.
F00.05 Operating mode 0 - 2 [0]
0: Keypad control.
• Controlled by pressing the or key of the keypad. Set the run speed in F00.07.
1: Terminal analogue control.
• The run command is controlled by UP and DN of the terminal, and the run speed is set by analogue
input terminals.
2: Terminal MS control.
• The run command is controlled by UP and DN of the terminal, and the run speed is set by MS1 - MS3
multi-step speed terminal combination.
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―47―
Ref. Code Function Description Setting Range [Default]
F00.06 M-key function 0,1 [0]
0: Unused.
1: UP / DN switch. Switch the UP / DN of motor with key on the keypad.
F00.07 Speed setting of keypad 0.000 - F00.02 [1.500m/s]
F00.05 = 0, it sets the objective speed at running.
F00.08 Run direction 0,1 [0]
0: The same as run command.
1: Opposite to run command.
6.2.2 F01: Protection of Parameters
Ref. Code Function Description Setting Range [Default]
F01.00 User’s password 00000 - 65535 [0]
XXXXX: To enable the password protection function, set any non-zero number as the password.
• Once the password is set, and detect that there is no press on the keypad within 5 minutes, the user’s
password will be valid.
• To change the parameters, input correct password. Otherwise can not change any parameter via
keypad, but only check.
00000: The factory setting and no user’s password.
• If user unlocks the password, it means clearing the user’s password.
• To unlock, change and clear the user’s password, refer to section 5.2.3.
F01.01 Menu mode 0,1 [0]
0: Full menu mode. All parameters can be displayed.
1: Checking menu mode. Only parameters different from factory setting can be displayed.
F01.02 Function code parameter initialization 0 - 3 [0]
0: No operation. HD3L is in regular parameter read / write status.
• Whether can change the parameter depends on the user’s password status and the actual running
conditions of HD3L.
1: Restore to factory settings.
• Except Group F01, F07.00 - F07.14, F15.00, F17.11 - F17.27, Group F18 and Group Y.
• Steps: If set F01.02 = 1, press to ensure and the parameters are restored to factory settings. The
keypad dispalys “rESEt”. Then the keypad will display parameters in stop status after finish restoring to
factory setting.
2: Parameter download.
• Except Group F01, F17.11 - F17.27, Group F18 and Group Y.
• Motor parameters, encoder parameters and magnetic pole angle etc. will be downloaded.
• Record the original parameters such as motor parameters, encoder parameters and magnetic pole
angle etc. or restart parameter auto-tuning.
3: Clear fault information. The fault history of F17.11 - F17.27 will be cleared.
F01.03 Keypad EEPROM parameter initialization 0,1 [0]
0: No operation. HD3L is in regular parameter read / write status.
1: Upload the current function code settings to the keypad EEPROM parameter.
Note: Group F01, F17.11 - F17.27, Group F18 and Group Y do not upload.
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―48― HD3L Series Controller User Manual
6.2.3 F02: Start & Stop Parameters
Ref. Code Function Description Setting Range [Default]
F02.00 Start delay time 0.000 - 4.999 [0.000s]
When HD3L receives the run command, it will wait for the delay time set by F02.00 and then start running.
• When controlled by keypad (F00.05 = 0), F02.00 is invalid.
F02.01 Brake open delay time 0.000 - 4.999 [0.000s]
Defines the time from zero-speed running to output brake-open command.
• F02.01 enables HD3L to enter running status before the brake open, so as to alleviate the impact at start.
F02.02 Retention time of start zero-speed 0.000 - 4.999 [0.000s]
Defines the retention time from brake-open to output with speed. During the retention time, the motor has
output torque, which makes more comfortable.
F02.03 Start speed 0.000 - 0.400 [0.000m/s]
Defines the initial speed required for starting HD3L.
• The start speed, if properly set, can minimize the start jerk.
F02.04 Retention time of start speed 0.000 - 4.999 [0.000s]
Defines the time in which HD3L runs at start speed (F02.03) .
F02.05 Brake close delay time 0.000 - 4.999 [0.000s]
Defines the time interval from zero-speed running to output brake-closed command.
F02.06 Retention time of stop zero-speed 0.000 - 4.999 [0.000s]
Defines the time during which the motor runs at zero-speed and has output torque at stop, which makes
more comfortable.
F02.07 Contactor close delay time 0.000 - 4.999 [0.000s]
Defines the running contactor delay release time after the run command is revoked.
F02.08 Start ramp time 0.000 - 2.000 [0.000s]
Defines the time that elevator takes to accelerate from zero to the rated speed (F00.02).
• F02.08 = 0, the elevator starts from start speed directly.
F02.09 Unused
Atzero-speed running
F02.08
F02.00 F02.01
F02.02
F02.04
F02.03
F00.02
F02.05
F02.06
F02.07
Speed
Time
Brake
Controller is in running
Contac tor output
Runcommand
Objective spe ed
0
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―49―
6.2.4 F03: Acc / Dec Parameters
Ref. Code Function Description Setting Range [Default]
F03.00 Acc speed 0.020 - 9.999 [0.700m/s2]
F03.01 Start Acc jerk 0.020 - 9.999 [0.350m/s3]
F03.02 End Acc jerk 0.020 - 9.999 [0.600m/s3]
F03.03 Dec speed 0.020 - 9.999 [0.700m/s2]
F03.04 Start Dec jerk 0.020 - 9.999 [0.600m/s3]
F03.05 End Dec jerk 0.020 - 9.999 [0.350m/s3]
F03.00 - F03.05 adjust the elevator speed via S-curve which can cushion the shock at elevator start / stop
and improve riding comfort.
• Acc jerk: The change ratio of Acc.
• See the right figure for the adjustment of S-curve.
• The S-curve becomes steeper when parameter
values are raised;
• The S-curve becomes slower when parameter
values are decreased.
F03.06 Inspection Acc speed 0.020 - 9.999 [0.200m/s2]
Defines the Acc speed of elevator at inspection run mode.
F03.07 Inspection Dec speed 0.020 - 9.999 [1.000m/s2]
Defines the Dec speed of elevator at inspection run mode.
F03.08 Battery driven Acc speed 0.020 - 9.999 [1.000m/s2]
Defines the Acc speed of elevator at battery driven mode.
F03.09 Battery driven Dec speed 0.020 - 9.999 [1.000m/s2]
Defines the Dec speed of elevator at battery driven mode.
F03.10 Motor auto-tuning Acc speed 0.020 - 9.999 [0.100m/s2]
Defines the Acc speed at auto-tuning of the motor.
F03.11 Motor auto-tuning Dec speed 0.020 - 9.999 [0.100m/s2]
Defines the Dec speed at auto-tuning of the motor.
F03.12 Abnormal Dec speed 0.020 - 9.999 [1.000m/s2]
Defines the Dec speed at valid forced dec or wrong run mode.
F03.13 Stop Dec jerk 0.020 - 9.999 [0.350m/s3]
Defines dec change rate from non-zero speed to zero speed.
• It can adjust the smooth stop of the elevator and add riding comfort.
F03.14 - F03.20 Unused
0
Speed
T
arget
speed
Tim
e
F03.02 F03.04
F03.01
F03.05
F03.00
F03.03
F03.13
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―50― HD3L Series Controller User Manual
6.2.5 F04: Analogue Curve Parameters
Ref. Code Function Description Setting Range [Default]
F04.00 Setting curve 0000 - 1111 [0000]
Units: AI1 characteristic curve selection.
Tens: AI2 characteristic curve selection.
Hundreds: AI3 characteristic curve selection.
Thousands: AI4 characteristic curve selection.
Each bit setting:
• 0: Line 1.
• 1: Line 2.
F04.01 Line 1 min. setting 0.0 - F04.03 [0.0%]
F04.02 Corresponding value of line 1 min. setting 0.0 - 100.0 [0.0%]
F04.03 Line 1 max. setting F04.01 - 100.0 [100.0%]
F04.04 Corresponding value of line 1 max. setting 0.0 - 100.0 [100.0%]
F04.05 Line 2 min. setting 0.0 - F04.07 [0.0%]
F04.06 Corresponding value of line 2 min. setting 0.0 - 100.0 [0.0%]
F04.07 Line 2 max. setting F04.05 - 100.0 [100.0%]
F04.08 Corresponding value of line 2 max. setting 0.0 - 100.0 [100.0%]
F04.01 - F04.04 define line 1. F04.05 - F04.08 define line 2.
• Both line 1 and line 2 can independently achieve positive and negative characteristics as shown in
following figure.
F04.01
F04.05
F04.03
F04.07
F04.0
4
F04.0
8
F04.02
F04.06
AI ref ere nce
Setting
corresponding value
F04.01
F04.05
F04.03
F04.07
F04.02
F04.06
F04.04
F04.08
AI ref ere nce
Setting
corresponding value
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―51―
6.2.6 F05: Speed Parameters
Ref. Code Function Description Setting Range [Default]
F05.00 Multi-speed 0 0.000 - F00.02 [0.000m/s]
F05.01 Multi-speed 1 0.000 - F00.02 [0.000m/s]
F05.02 Multi-speed 2 0.000 - F00.02 [0.000m/s]
F05.03 Multi-speed 3 0.000 - F00.02 [0.000m/s]
F05.04 Multi-speed 4 0.000 - F00.02 [0.000m/s]
F05.05 Multi-speed 5 0.000 - F00.02 [0.000m/s]
F05.06 Multi-speed 6 0.000 - F00.02 [0.000m/s]
F05.07 Multi-speed 7 0.000 - F00.02 [0.000m/s]
F05.00 - F05.07 define the MS running speed which is used in MS run mode.
• F00.02 defines the rated speed of elevator.
F05.08 Inspection run speed 0.000 - 0.630 [0.200m/s]
Defines the running speed of elevator in inspection mode.
F05.09 Battery driven run speed 0.000 - F00.02 [0.100m/s]
Defines the running speed of elevator in the battery driven run mode.
F05.10 Up forced speed switch detection value 0.0 - 100.0 (F00.02) [97.0%]
Defines the speed detection value at the forced
switch action.
• After forced switch act, the running speed exceeds
speed switch detection value, and decelerates to F05.22
(creeping speed) according to F03.12 (abnormal Dec
speed).
• Properly set F05.10 to avoid climbing elevator at
elevator up.
F05.11 Down forced speed switch detection value 0.0 - 100.0 (F00.02) [97.0%]
To avoid plunging elevator at elevator down. Refer to F05.10.
F05.12 FDT1 0.0 - 100.0 (F00.02) [90.0%]
F05.13 FDT2 0.0 - 100.0 (F00.02) [90.0%]
F05.14 FDT1 delay level 0.0 - 100.0 (F00.02) [1.0%]
F05.15 FDT2 delay level 0.0 - 100.0 (F00.02) [1.0%]
When running speed is lower than one speed (F05.12 +
F05.14) as FL in the right figure, ON indicating signal will
output till the running speed is lower than F05.12.
• Refer to parameter F05.12 and F05.14 about F05.13 and
F05.15.
Car
Up forced
Dec switch
Shaft top space
Top floo
r
Contact board
F05.14
F05.12
FL
Elevator speed
Time
Time
DO
ONON OFF
FL=F05.12+F05.14
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―52― HD3L Series Controller User Manual
Ref. Code Function Description Setting Range [Default]
F05.16 Speed within FAR range 0.0 - 20.0 [1.0%]
The pulse signal will output if elevator speed is
within the FAR range. As shown in the right
figure.
F05.17 Over-speed setting 80.0 - 120.0 (F00.02) [115.0%]
F05.18 Over-speed detection time 0.0 - 2.0s [0.2]
When the actual elevator speed exceeds F05.17 and the duration time exceeds F05.18, HD3L alarms E0032
fault (motor over speed).
• F05.18 = 0, HD3L does not detect motor over speed fault.
F05.19 Detection value of speed deviation 0.0 - 30.0 (F00.02) [20.0%]
F05.20 Detection time of speed deviation 0.0 - 2.0 [1.0s]
When the deviation of setting speed (after Acc / Dec) and actual run speed of motor exceeds F05.19 and the
duration time exceeds F05.20, HD3L alarms E0018 fault (excessive speed deviation).
• F05.19 or F05.20 = 0, HD3L does not detect the excessive speed deviation fault of motor.
F05.21 Unused
F05.22 Creeping speed 0.000 - 0.400 [0.050m/s]
Defines the running speed at the forced Dec run.
F05.23 - F05.25 Unused
F05.1
6
F05.1
6
Elevator speed
DO
Setting speed
Setting speed+F15.16
Setting speed-F15.16
Time
Time
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―53―
6.2.7 F06: Weighing Compensation Parameters
Ref. Code Function Description Setting Range [Default]
F06.00 Pre-torque selection 0 - 3 [0]
The pre-torque function can output the load balancing torque in advance to avoid reverse and reduce the
start impact.
0: No pre-torque function.
1: Analogue setting. Output balancing torque according to the input analogue weight signal.
2: DI setting. Output balancing torque according to the input digital weight signal.
3: Digital pre-torque. Select 3 if no weighing device is at the elevator.
• Then adjust the pre-torque digital setting parameter to make the elevator fully excitation before open
brake, therefore improve the starting comfort.
• Compensation value = Pre-torque bias - Pre-torque digital setting.
F06.01 Up pre-torque bias 0.0 - 100.0 [50.0%]
F06.02 Down pre-torque bias 0.0 - 100.0 [50.0%]
Pre-torque bias = (Elevator counter weight – Car weight) / Rated load.
F06.03 Up electrical pre-torque gain 0.000 - 9.000 [1.000]
F06.04 Up brake pre-torque gain 0.000 - 9.000 [1.000]
F06.05 Down electrical pre-torque gain 0.000 - 9.000 [1.000]
F06.06 Down brake pre-torque gain 0.000 - 9.000 [1.000]
F06.07 Pre-torque digital setting -100.0 - 100.0 [10.0%]
At no weighing device, set the pre-torque value by changing F06.07.
F06.08 DI weighing signal 1 0.0 - 100.0 [10.0%]
F06.09 DI weighing signal 2 0.0 - 100.0 [30.0%]
F06.10 DI weighing signal 3 0.0 - 100.0 [70.0%]
F06.11 DI weighing signal 4 0.0 - 100.0 [90.0%]
When digital weighing signal termianl input is enabled, its value is the percentage of rated load.
For example:
• If DI weighing signal 1 is enabled, it expresses that the present load is F06.08% of the rated load.
• If numbers of terminals are enabled simultaneously, the max. number terminal will be considered as the
valid one.
F06.12 - F06.20 Unused
Speed command
Speedfeedback
M
Car
Counte
r
weight
Analogue
wei gh signal
Filter calculating
ASR
ACR
Tor que
limit
Digital
wei gh signal
F06.07 (Pre-torquedigital setting)
DI weigh
signal select
(F06.08 - F06.11)
Torque Bias Gain
(F06.01 -F06.06)
F06.00=0
F06.00=1
F06.00=2
F06.00=3
AI
WD1
WD2
WD3
WD4
-
+
+
+
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―54― HD3L Series Controller User Manual
6.2.8 F07: Asyn. Motor Parameters
The relationship between rated torque current, idling excitation current and rated current of motor is:
Rated torque current F07.05 F07.02
Idling excitation current F07.11 1 F07.052 F07.02
Mutual inductance F07.10
F07.01
2√3π F07.03 F07.11
F07.09
Ref. Code Function Description Setting Range [Default]
F07.00 Rated power of motor 0.2 - 400.0kW
[Depend on motor]
F07.01 Rated voltage of motor 0V – HD3L rated Voltage
[Depend on motor]
F07.02 Rated current of motor 0.0 - 999.9A [Depend on motor]
F07.03 Rated frequency of motor 1.00 - 100.00 [50.00Hz]
F07.04 Rated RPM of motor 1 - 24000 [1440rpm]
F07.05 Power factor of motor 0.001 - 1.000 [Depend on motor]
F07.06 Motor parameter auto-tuning 0 - 2 [0]
0: Auto-tuning is disabled.
1: Stationary auto-tuning.
2: Rotary auto-tuning.
Motor auto-tuning:
• In the process of stationary auto-tuning, the stator resistance (F07.07), rotor resistance (F07.08) and
leakage inductance (F07.09) will be auto-measured and written into F07.07, F07.08 and F07.09
automatically.
• For mutual inductance (F07.10) and idling excitation current (F07.11).
• At stationary auto-tuning (F07.06 = 1), it will auto calculate according to F07.05 and F07.02, then write
the result into F07.10 and F07.11;
• At rotary auto-tuning (F07.06 = 2), the motor will be at rotary status and the auto-measured value will
be written into F07.10 and F07.11.
• When the motor is in rotary status, oscillation and even overcurrent might occur. In this case, press the
key to stop auto-tuning and then properly adjust the F07.21 (oscollation-suppression mode) and
F07.22 (oscollation-suppression coefficient) to mitigate the possible oscillation.
Note: The auto-tuning is enabled only in keypad control mode (F00.05 = 0).
L
m
R1=F07.07 (Stator resistance)
R2=F07.08 (Rotor resistance)
Io=F07.11 (Excitation current)
R1 R2LI
I1 I2
S
1-S
R2
LI
LI=F07.09 (Leakage inductance)
Lm=F07.10 (Mutual inductance)
S=Slipratio
U1
Io
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―55―
Ref. Code Function Description Setting Range [Default]
Auto-tuning steps:
• 1. Input correct motor parameters as per its nameplate (F07.00 - F07.04).
• 2. F07.06 = 2, set proper Acc speed (F03.10) and Dec speed (F03.11) and make sure the motor is
disconnected with the load for security.
• 3. Set F07.06 = 1 or 2, then press the key, and therewith press key to start auto-tuning. The
keypad will display “tunE”.
• 4. When the auto-tuning is completed, the keypad displays the parameters of stop status and F07.06
resets to 0.
F07.07 Stator resistance of motor 0.000 - 65.535Ω
[Depend on motor]
F07.08 Rotor resistance of motor 0.000 - 65.535Ω
[Depend on motor]
F07.09 Leakage inductance of motor 0.0 - 6553.5mH
[Depend on motor]
F07.10 Mutual inductance of motor 0.0 - 6553.5mH
[Depend on motor]
F07.11 Idling excitation current of motor 0.0 - 999.9A [Depend on motor]
F07.12 Core saturation coefficient 1 of motor 0.00 - 0.50 [0.50]
F07.13 Core saturation coefficient 2 of motor 0.00 - 0.75 [0.75]
F07.14 Core saturation coefficient 3 of motor 0.00 - 1.20 [1.20]
F07.15 Motor torque boost 0.1 - 30.0 [0.1%]
F07.16 Torque boost end-point of motor 0.1 - 50.0 (F07.03) [2.0%]
To compensate the torque drop at low
frequency, boost the voltage so as to boost the
torque.
F07.16 is relative to percentage of rated
frequency of motor (F07.03).
Volt age
0
Frequ ency
F07.03
F07.01
F07.16max
V
oltage of manual
torque boost
Boosted
value
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―56― HD3L Series Controller User Manual
Ref. Code Function Description Setting Range [Default]
F07.17 Slip compensation gain of motor 0.0 - 300.0 [100.0%]
F07.18 Slip compensation filter time of motor 0.1 - 10.0 [0.1s]
F07.19 Slip compensation limitation of motor 0.0 - 250.0 [200.0%]
The slip of motor changes with the load torque, which results in the variance of motor speed.
Slip compensation (HD3L will auto adjust its output frequency according to the motor load torque) can
reduce the influence.
• In driving status (actual speed < setting speed) and in generating
status (actual speed > setting speed), the slip compensation gain
(F07.17) can be increased gradually.
• The value of auto slip compensation depends on rated slip of
motor, so make sure the rated frequency (F07.03) and rated RPM
(F07.04) are set correctly.
• Range of slip compensation = F07.19 × Rated slip.
• Rated slip = F07.03 - F07.04 × Np / 60.
• Np is the number of motor pole pairs.
F07.20 AVR function 0 - 2 [1]
0: Disabled
1: Enabled all the time.
2: Disabled in Dec process.
• The output voltage can be regulated to maintain constant via AVR. Thus, normally the AVR function
should be enabled, especially when the input voltage is higher than the rated voltage.
• In Dec process, if F07.20 = 0 or 2, the running current will be a little higher; while if F07.20 = 1, the motor
will decelerate steadily and the current will be smaller.
F07.21 Oscillation-suppression mode of motor 0,1 [0]
0: Depend on exciting component.
1: Depend on torque component.
F07.22 Oscillation-suppression coefficient of motor 0 - 200 [100]
This function is used to damp oscillation when output current is continually unstable.
• This function helps to keep the motor running smoothly through correctly adjusting the setting of
F07.22.
-100%
100%
Positive slip
compensation
Negative slip
compensation
Slip
Load
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―57―
6.2.9 F08: Motor Vector Control Speed-loop Parameters
Ref. Code Function Description Setting Range [Default]
F08.00 Low speed ASR Kp 1 - 9999 [500]
F08.01 Low speed ASR KI 0 - 9999 [500]
F08.02 High speed ASR Kp 1 - 9999 [500]
F08.03 High speed ASR KI 0 - 9999 [500]
F08.04 ASR PI swithcing frequency 1 0.00 - 50.00 [10.00Hz]
F08.05 ASR PI swithcing frequency 2 0.00 - 50.00 [15.00Hz]
F08.00 - F08.05 and F08.07 confirm the PID parameters of ASR. The structure of ASR is shown in figure:
As the right figure:
• When HD3L operates within 0 - F08.04, the PI parameters of
vector control are F08.00 and F08.01;
• When HD3L operates above F08.05, the PI parameters of
vector control are F08.02 and F08.03;
• When HD3L operates within F08.04 - F08.05, P is the linear
interpolation between F08.00 and F08.02, while I is the
linear interpolation between F08.01 and F08.03.
• The system response can be expedited through increasing the ASR KP (F08.00, F08.02), but oscillation
may occur if the value of KP is too high.
• The system response can be expedited through increasing the ASR KI (F08.01, F08.03), but oscillation and
high overshoot happen easily if the value of KI is too high.
• If F08.01 / F08.03 = 0 and the integral function is unused, the speed-loop works only as a proportional
regulator.
• Generally, adjust the KP firstly to the max. on condition that the system does not vibrate, and then adjust
the KI to shorten the response time without overshoot.
• To shorten dynamic response time during lowe frequency running, increase KP and KI.
F08.06 ASR integral limitation 0.0 - 200.0 (F07.02) [180.0%]
It is used to limit the max. value of the vector control speed-loop integral.
F08.07 ASR differential time 0.000 - 1.000 [0.000s]
Defines the vector control speed-loop differential time.
• Generally, it doesn’t need to set F08.07 except for expediting the dynamic response.
• F08.07 = 0, there is no speed-loop differential.
F08.08 ASR output filter time 0.000 - 1.000 [0.008s]
It is used to filter the output of ASR regulator.
• F08.08 = 0, the speed-loop filter is unused.
Frequency feedback
Frequency command
Error
PID
Torque limit
Torque current setting
+
-
F08.02/
F08.03
F08.04 F08.05
F08.00/
F08.01
PI parameter
Frequency
0
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―58― HD3L Series Controller User Manual
Ref. Code Function Description Setting Range [Default]
F08.09 UP electrical torque limit 0.0 - 200.0 (F07.02) [180.0%]
F08.10 DN electrical torque limit
F08.11 UP regenerative torque limit
F08.12 DN regenerative torque limit
F08.09 - F08.12 are the relative percentage of motor rated
current (F07.02).
As the right figure:
• The bigger torque output, the bigger current output.
• If the torque is too big, over-current is easy to occur.
• If the torque is too small, the run speed and the Acc /
Dec speed may deviate from the setting value.
6.2.10 F12: Digital I/O Terminal Parameters
Ref. Code Function Description Setting Range [Default]
F12.00 Input terminal filter time 0.000 - 1.000 [0.010s]
Defines filter time of digital input termianl and to set input terminal sensibility.
• The input terminals are susceptible to interference which will result in misoperation, so F12.00 can be
increased. But too long filter time will affect sensibility.
F12.01 DI1 function 000 - 134 [1]
F12.02 DI2 function 000 - 134 [2]
F12.03 DI3 function 000 - 134 [3]
F12.04 DI4 function 000 - 134 [4]
F12.05 DI5 function 000 - 134 [5]
F12.06 DI6 function 000 - 134 [6]
F12.07 DI7 (I/O board) function 000 - 134 [0]
F12.08 DI8 (I/O board) function 000 - 134 [0]
F12.09 DI9 (I/O board) function 000 - 134 [0]
F12.10 Unused
F12.11 Unused
F12.12 Unused
Note: Hundred digit = 0, normally open input selected; = 1, normally closed input selected.
0: Unused. Terminal function is unused. HD3L ignores the signal input via this terminal.
• The unused terminal is recommended to be set as 0 so as to avoid wrong connection or action.
1: Controller enabled (EN).
• When enabled, HD3L is enabled to run.
• When unused, HD3L is unused to run and will be in coasts to stop status.
• When no terminal selects this function, it defaults that HD3L is at enabled status.
2,3: UP / DN.
• Set control terminal to control up and down of elevator. The terminals are in below table.
UP (No. 2) DN (No. 3) Selection
0 0 Stop
0 1 Down
1 0 Up
1 1 Stop
123
O
utput torque
Motor Rpm
UpDown
Positive
Negative
F08.10
F08.11
F08.12
F08.09
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―59―
Ref. Code Function Description Setting Range [Default]
4 - 6: Multi-speed 1 - 3 (MS1 - MS3).
• Achieve 8-speed running curve via terminals logic combination, as follow table.
MS3 (No. 6) MS2 (No. 5) MS1 (No. 4) Multi-speed Setting
0 0 0 Multi-speed 0 (F05.00)
0 0 1 Multi-speed 1 (F05.01)
0 1 0 Multi-speed 2 (F05.02)
0 1 1 Multi-speed 3 (F05.03)
1 0 0 Multi-speed 4 (F05.04)
1 0 1 Multi-speed 5 (F05.05)
1 1 0 Multi-speed 6 (F05.06)
1 1 1 Multi-speed 7 (F05.07)
123
7: Inspection input (INS).
• If enabled, elevator will do inspection running.
• This signal, when used together with UP / DN (No. 2 or No. 3 function) command, can control the
elevator to go up or down during inspection.
8: Battery-driven input (BAT).
• If enabled, elevator will enter battery-driven running status.
9: Contactor feedback input (CSM).
10: Brake feedback input (BSM).
11 - 14: Weighing signal input 1 - 4 (WD1 - WD4).
• The switch weight signals can input through this terminal. Based on these signals, HD3L sets the torque
bias and starts the elevator stably.
• Select among WD1 - WD4 according to the actual number of weighing devices and set the load of
switches based on F06.08 – F06.11 (DI weighing signal 1 - 4).
• If many terminals are enabled, the max. No. terminal will be enabled.
For example: When WD1 and WD2 are enabled simultaneously, only WD2 is the valid one.
15: Motor overheat input (OH).
16: Fault reset input (RST ).
• When HD3L alarms fault, reset it by this terminal.
• The function of RST terminal is the same as the key.
17: Up forced speed input (UPF).
18: Down forced speed input (DNF).
19: Governor feedback input (OSG).
20 - 33 : Unused.
34: External fault (EXT).
• The fault signal of external equipment can input through this terminal, so HD3L can monitor that
equipment and respond accordingly. HD3L alarms E0024 fault (external fault) when receives the EXT
signal.
F12.13 Filter time of multi-speed terminal 0.000 - 2.000s [0.010]
Defines the MS filter time to make up for the time error of MS input terminals.
• Change F12.13 according to the change asynchronous level of numbers of MS input terminals.
F12.14 Unused
F12.15 DO1 function 0 - 19 [2]
F12.16 DO2 function 0 - 19 [3]
F12.17 RLY1 function 0 - 19 [14]
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―60― HD3L Series Controller User Manual
Ref. Code Function Description Setting Range [Default]
F12.18 RLY2 (I/O board) function 0 - 19 [0]
F12.19 RLY3 (I/O board) function 0 - 19 [0]
F12.20 RLY4 (I/O board) function 0 - 19 [0]
0: Unused.
1: Controller is ready.
• Signal ON will output if HD3L has no fault.
2: Controller is running.
• HD3L is in run status and outputs indicating signal.
3: Zero-speed running.
• ON signal will output if output speed of HD3L is zero but HD3L is in run status.
4: Zero-speed.
• ON signal will output if output speed of HD3L is zero.
5: Contactor output control.
• To open / close the output contactor.
6: Brake output control.
• To open / close the brake.
7,8: FDT1, FDT2.
• Refer to F05.12 - F05.13.
9: Speed within FAR signal.
• The indication signal will output when output speed of HD3L is within the FAR range. The detect range
is set by F05.16 (speed within FAR range).
• The indication signal will also output at stop.
10: Up signal output.
• ON signal will output when the elevator is at up running.
11: Down signal output.
• ON signal will output when the elevator is at down running.
12: Under-voltage.
• ON signal will output when HD3L is in under-voltage status.
13: Unused.
14: Controller fault.
• ON signal will output when HD3L has fault.
15: Elevator stop signal.
• When the elevator stops, HD3L will stop and outputs a 2s pulse signal, according to which HD3L
revokes run command.
16 - 19: Unused.
F12.21 Output terminal logic setting 00 - 0x3F [0]
Defines that each bit (binary) represents different output terminal.
• 0: Positive logic. When output terminals are connected to corresponding common port, this logic is
enabled. Otherwise the logic is disabled.
• 1: Negative logic. When output terminals are connected to corresponding common port, this logic is
disabled. Otherwise the logic is enabled.
Ten s Units
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
- - RLY4 RLY3 RLY2 RLY1 DO2 DO1
123
F12.22 - F2.24 Unused
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―61―
6.2.11 F13: Analogue I/O Terminal Parameters
Ref. Code Function Description Setting Range [Default]
F13.00 AI1 function 0 - 2 [0]
F13.01 AI2 function 0 - 2 [0]
F13.02 AI3 function 0 - 2 [0]
F13.03 AI4 function 0 - 3 [0]
0: Unused.
1: Speed setting.
2: Weighing signal.
3: Motor overheat signal input (only AI4 enabled).
• Connect the electronic thermistor embedded motor stator coils to AI4, refer to Figure 4–14, on page
25.
• Refer to parameters F17.01 and F17.02 about the thermistor.
• AI1 input range: 0 - 10V. AI2 - AI4 input range: -10 - +10V.
F13.04 AI1 bias -100.0 - 100.0 [0.0%]
F13.07 AI2 bias
F13.10 AI3 bias
F13.13 AI4 bias
F13.05 AI1 gain -10.00 - 10.00 [1.00]
F13.08 AI2 gain
F13.11 AI3 gain
F13.14 AI4 gain
F13.06 AI1 filter time 0.01 - 10.00 [0.05s]
F13.09 AI2 filter time
F13.12 AI3 filter time
F13.15 AI4 filter time
When AI1 - AI4 sets frequency, the relationship between the analogue input and the analogue value after
calculating is shown as figure:
• The formula is: Analogue value after calculating = Gain × Analogue actual value + Bias
• F13.06, F13.09, F13.12 and F13.15 define the filter time.
• The longer filter time is, the higher immunity level is, the response time is prolonged. The shorter filter
time is, the quicker response time is, the lower the immunity level is.
Analogue
actual value
Analogue
input filtering
Analogue input gain
Analogue inputbias
Analogue value
after calculating
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―62― HD3L Series Controller User Manual
Ref. Code Function Description Setting Range [Default]
F13.16 AO1 function 0 - 9 [0]
F13.17 AO2 function 0 - 9 [0]
0: Unused.
1: Running speed (0 - max. output speed).
2: Setting speed (0 - max. output speed).
3: Output current (0 - twice rated current of HD3L).
4: Output voltage (0 - 1.2 times rated voltage of HD3L).
5: Bus voltage (0 - 2.2 times rated voltage of HD3L).
6: AI1 input (0 - 10V).
7: AI2 input (-10 - +10V/0 - 20mA).
8: AI3 input (-10 - +10V/0 - 20mA).
9: AI4 input (-10 - +10V/0 - 20mA).
Note:
1. At up, up limit of No. 1 and No. 2 function is corresponding to 10V, while down limit is corresponding to 5V;
2. At down, up limit of No. 1 and No. 2 function is corresponding to 0V, while down limit is corresponding to 5V;
3. Up limit of No. 3 - 5 functions is corresponding to max. output voltage 10V;
4. When the negative voltage of No. 7 - 9 function inputs, the AO will output its absolute value.
F13.18 AO1 bias -100.0 - 100.0 [0.0%]
F13.19 AO1 gain 0.0 - 200.0 [100.0%]
The proportional relation of output can be adjusted by output gain, as shown in the figure below.
• The formula is: AO1 actual output = F13.19 × Value before calculating + F13.18.
F13.20 AO2 bias -100.0 - 100.0 [0.0%]
F13.21 AO2 gain 0.0 - 200.0 [100.0%]
Refer to F13.18 and F13.19.
Value af ter
calculating (V)
0510
100 %
Value before
calculating (V)
F13.19=200%
F13.19=100%
Analo
g
ue output andgain
Value af ter
calculating (V)
010
100 %
50%
Valu e bef ore
calculating (V)
F13.18=50%
F13.18=0
Analo
g
ue output and bias
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―63―
6.2.12 F14: SCI Communication Parameters
Ref. Code Function Description Setting Range [Default]
F14.00 Data format 0 - 5 [0]
0: 1-8-2 format, no parity, RTU.
1: 1-8-1 format, even parity, RTU.
2: 1-8-1 format, odd parity, RTU.
3: 1-7-2 format, no parity, ASCII.
4: 1-7-1 format, even parity, ASCII.
5: 1-7-1 format, odd parity, ASCII.
F14.01 Baud rate 0 - 5 [3]
0: 1200bps.
1: 2400bps.
2: 4800bps.
3: 9600bps.
4: 19200bps.
5: 38400bps.
F14.02 Local address 0 - 247 [2]
F14.02 = 0, it means broadcast address.
F14.03 Host PC response time 0 - 1000 [0ms]
F14.04 Detection time of communication timeout 0.0 - 1000.0 [0.0s]
Time at no communication data > setting time of F14.04, it will be considered as E0028 fault (SCI timeout
fault).
• F14.04 = 0, it will not detect communication timeout.
F14.05 Detection time of communication error 0.0 - 1000.0 [0.0s]
Time at communication error > setting time of F14.05, it will be considered as E0029 fault (SCI fault).
• F14.05 = 0, it will not detect the communication error.
F14.06 - F14.47 Unused
6.2.13 F15: Display Control Parameters
Ref. Code Function Description Setting Range [Default]
F15.00 Language selection 0 - 9 [0]
Defines the displaying language on the LCD keypad.
0: Chinese.
1: English.
2 - 9: Unused.
F15.01 Display contrast of the LCD keypad 1 - 10 [5]
To select LCD display contrast.
F15.02 Set parameter 1 of run status 0 - 32 [5]
F15.03 Set parameter 2 of run status 0 - 32 [6]
F15.04 Set parameter 3 of run status 0 - 32 [10]
F15.05 Set parameter 4 of run status 0 - 32 [11]
F15.06 Set parameter 5 of run status 0 - 32 [0]
F15.07 Set parameter 6 of run status 0 - 32 [0]
F15.08 Set parameter 1 of stop status 0 - 32 [4]
F15.09 Set parameter 2 of stop status 0 - 32 [14]
F15.10 Set parameter 3 of stop status 0 - 32 [16]
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―64― HD3L Series Controller User Manual
Ref. Code Function Description Setting Range [Default]
F15.11 Set parameter 4 of stop status 0 - 32 [26]
F15.12 Set parameter 5 of stop status 0 - 32 [27]
F15.13 Set parameter 6 of stop status 0 - 32 [0]
The keypad displays parameters which is the run status (F15.02 - F15.07) and stop status (F15.08 - F15.13).
• It can be cycling displayed by key on the keypad.
• Each content of display parameter can be set corresponding to 32 statuses.
• For instance: when set F15.08 = 7, the stop parameter is setting RPM at initial power on.
0: Unused.
1: Rated current of HD3L.
2: Controller status. Refer to d00.06.
3: Operate channel.
4: Setting speed.
5: Setting speed (after Acc / Dec).
6: Output frequency.
7: Setting RPM.
8: Running RPM.
9: Unused.
10: Output voltage.
11: Output current.
12: Output torque.
13: Output power.
14: DC bus voltage.
15: AI1 voltage.
16: AI1 voltage (after calculating).
17: AI2 voltage.
18: AI2 voltage (after calculating).
19: AI3 voltage.
20: AI3 voltage (after calculating).
21: AI4 voltage.
22: AI4 voltage (after calculating).
23: AO1 output.
24: AO2 output.
25: Heatsink temperature.
26: Input terminal status.
• Bit0 - Bit11 correspond to DI1 - DI12.
27: Output terminal status.
• Bit0 - Bit5 correspond to DO1, DO2 and RLY1 -
RLY4.
28: MODBUS status.
29: Total time at power on (hour).
30: Total running time (hour).
31: Unused.
32: Unused.
6.2.14 F16: Function-boost Parameters
Ref. Code Function Description Setting Range [Default]
F16.00 Zero-speed running signal delay time 0.00 - 10.00 [0.30s]
Defines the delay time of HD3L from zero-speed run status to zero-speed run signal output.
F16.01 Zero-speed signal delay time 0.00 - 10.00 [0.30s]
Defines the delay time of HD3Lfrom zero-speed status to zero-speed signal output.
F16.02 Current keep time after stop 0 - 9999 [0ms]
To eliminate the current noise of motor at stop, when the brake finished, the cut-off run signal will reduce the
current to zero after the time of F16.02.
F16.03 Fan control 0 - 2 [0]
Defines the fan control mode. If there is overheat protection, the fan will run all the time.
0: Auto stop.
• The fan runs all the time when HD3L is in run status. After HD3L stops for the time of F16.04, the fan
continues running if overheat protection is activated.
1: Immediately stop.
• The fan runs all the time when HD3L is in running status, but stops when HD3L stops.
2: Run when power on.
• The fan runs continuously after HD3L is switched on.
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―65―
Ref. Code Function Description Setting Range [Default]
F16.04 Fan control delay time 0.0 - 600.0 [30.0s]
F16.05 Brake unit action voltage 380 - 750V [Depend on HD3L]
For 380V voltage class controller, the braking voltage range is 630 - 750V.
For 220V voltage class controller, the braking voltage range is 380 - 450V.
Note: The braking action enables only in run status of HD3L.
F16.06 Detection time of contactor fault 0.1 - 10.0 [2.0s]
F16.07 Multi-speed inspection 0 - 7 [0]
When the DI terminals are not enough, the MS1 - MS3 can achieve inspection run.
• DI terminal = INS (No. 7 function), only need set F16.07 as 0 to enter terminal inspection run.
• DI terminal ≠ INS (No. 7 function), the inspection run can be achieved via the MS1 - MS3.
• Value of MS1 - MS3 = value of F16.07, enter MS inspection run at MS run speed (F05.00 - F05.07).
Note: When MS run speed (F05.00 - F05.07) exceeds 0.630m/s, run at 0.630m/s.
F16.08 Zero-speed threshold 0.001 - 0.010 [0.003m/s]
When the present run speed ≤ F16.08, the system run speed will be considered as 0. After zero-speed delay
signal, the zero-speed signal will output.
F16.09 Selection at motor overheat fault 0,1 [0]
0: When detect that the motor is overheated, alarm E0020 fault (motor overheat) after motor stops.
1: When detect that the motor is overheated, alarm E0020 fault (motor overheat) at once.
F16.10 - F16.11 Unused
F16.12 Delay time of run output signal 0.00 - 1.00s [0.00s]
Note: F16.12 is used to delay the controller running signal (output = No. 2 function) so as to control the HD3L to
open the brake.
F16.13 UPS running direction auto-determine enable 0,1 [0]
0: Not enable.
1: Enable.
• In UPS mode, HD3L will not run in the direction given by the terminal and auto-detemine the the
elevator light-load running direction.
• In the UPS mode, HD3L will automatically up, and down, and then run according to the light-load
direction of detemining.
F16.14 Running min. current limit 0 - 100 (F07.11) [20%]
F16.15 Running min. detection time 0.0 - 5.0 [0.0s]
When the elevator run current is less than F16.14 and duration exceeds F16.05, HD3L alarms E0025 fault (too
small running current).
F16.16 Governor fault detection time 0.0 - 2.0 [1.0s]
When the governor detection terminal detects the duration of signal reaches F16.16, HD3L alarms E0037
fault (governor fault).
F16.17 DC braking current at stop 0 - 150 [100%]
F16.18 Starting frequency of DC braking current at stop 0.20 - 10.00 [0.50Hz]
F16.19 Brake release frequency 0.00 - 10.00 [0.00Hz]
F16.20 - F16.24 Unused
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―66― HD3L Series Controller User Manual
6.2.15 F17: Fault Protect Parameters
Motor overheat fault (F17.00 - F17.02)
Ref. Code Function Description Setting Range [Default]
F17.00 Input voltage at motor overheat 0.00 - 10.00 [0.00V]
F17.01 Thermistor type 0 - 2 [0]
0: Not detect the motor overheat (NC).
1: Positive charateristic (PTC).
• When AI4 input exceeds F17.00, HD3L alarms E0020 fault (motor overheat).
2: Negative charateristic (NTC).
• When AI4 input is less than F17.00, HD3L alarms E0020 fault (motor overheat).
Note: Only when correctly set CN2 and CN3 of I/O board can do the motor overheat detection.
F17.02 Threshold resistance at motor overheat 0.0 - 10.0 [5.0kΩ]
Input and output voltage phase loss fault (F17.03 - F17.06)
Ref. Code Function Description Setting Range [Default]
F17.03 The detection base of lack of input 0 - 100 [30%]
F17.04 The detection time of lack of input 0.0 - 5.0 [1.0s]
F17.03 is a percentage of HD3L’s rated voltage.
When HD3L detects certain input voltage does not hit the detect base (F17.03) and exceeds the detect time
(F17.04), HD3L alarms E0015 fault (lack of input).
• F17.03 or F17.04 = 0 or in the battery driven run mode, HD3L will not detect Input voltage phase loss
fault.
F17.05 The detection base of lack of output 0 - 100 [20%]
F17.06 The detection time of lack of output 0.0 - 20.0 [3.0s]
F17.05 value is a percentage of HD3L’s rated current.
When HD3L detects certain output current does not hit the detect base (F17.05) and exceeds the detect
time (F17.06), HD3L alarms E0016 fault (lack of output).
• F17.05 or F17.06 = 0, HD3L will not detect output voltage phase loss fault.
Motor fault (F17.07)
Ref. Code Function Description Setting Range [Default]
F17.07 Motor overload protect factor 20.0 - 110.0 [100.0%]
The motor overload protection factor can be set as 100% when HD3L drives a motor of the same power
class.
To protect the motor when the motor power is smaller than the standard matched power, user needs to set
proper motor overload protection factor (F17.07). The factor can derive from the following formula:
Motor overload protect factorF17.07
Rated current of motorF07.02
Rated output current of HD3L
100%
Shenzhen Hpmont Technology Co., Ltd. Chapter 6 Function Introduction
HD3L Series Controller User Manual ―67―
Fault auto-reset function and fault relay action (F17.08 - F17.10)
Auto reset function enables HD3L to reset the fault as per the reset times and interval.
The following faults do not have the auto reset function:
E0008: Power module fault E0021: Read / Write fault of control board EEPROM
E0010: Brake unit fault E0022: Read / Write fault of keypad EEPROM
E0013: Soft start contactor failed E0024: External fault
E0014: Current detection fault E0036: Contactor fault
Ref. Code Function Description Setting Range [Default]
F17.08 Fault auto reset times 0 - 100 [0]
F17.09 Fault auto reset interval 2.0 - 20.0 [5.0 s/times]
When F17.08 = 0, it means “auto reset” is unused and the protective device will be activated in case of fault.
• If no other fault is detected within 5 minutes, the auto reset count will be automatically cleared.
• On condition of external fault reset, auto reset count will be cleared.
F17.10 Faulty relay action 00 - 11 [00]
Units: In auto reset process
0: Faulty relay doesn’t act.
1: Faulty relay acts.
Ten s: In undervol ta ge process
0: Faulty relay doesn’t act.
1: Faulty relay acts.
Note: Relay needs to be set as No. 14 function (controller fault).
Fault history (F17.11 - F17.27)
Ref. Code Function Description Setting Range [Default]
F17.11 NO.5 fault type [Actual value]
F17.12 Setting freqency at NO.5 fault
F17.13 Output frequency at NO.5 fault
F17.14 DC bus vlotage at NO.5 fault
F17.15 Output voltage at NO.5 fault
F17.16 Output current at NO.5 fault
F17.17 Input terminal status at NO.5 fault
F17.18 Output terminal status at NO.5 fault
F17.19 NO.5 fault interval
F17.20 NO.4 fault type
F17.21 NO.4 fault interval
F17.22 NO.3 fault type
F17.23 NO.3 fault interval
F17.24 NO.2 fault type
F17.25 NO.2 fault interval
F17.26 NO.1 fault type
F17.27 NO.1 fault interval
F17.12 - F17.19 record status parameters of HD3L at the last fault.
F17.20 – F17.27 record the type and interval per time of four faults before the latest. The unit of interval is
0.1 hour.
6
Chapter 6 Function Introduction Shenzhen Hpmont Technology Co., Ltd.
―68― HD3L Series Controller User Manual
6.2.16 F18: PWM Parameters
Ref. Code Function Description Setting Range [Default]
F18.00 Carrier frequency 1 - 16kHz [Depend on HD3L]
Defines the carrier frequency of PWM output wave.
Controller power Setting range Factory setting
2.2 - 22kW 1 - 16kHz 8kHz
30 - 45kW 1 - 12kHz 6kHz
• The carrier frequency will affect the operating noise of the motor. The higher the carrier frequency, the
lower the noise made by the motor. Please properly set the carrier frequency.
• When the value is higher than the factory setting, HD3L should be derated by 5% when per 1kHz is
increased compared to the factory setting.
F18.01 Carrier freqency auto adjust selection 0,1 [0]
0: Unused.
1: Enable.
F18.02 PWM overmodulation enable 0,1 [1]
0: Disabled.
1: Enable.
F18.03 PWM overmodulation mode 0,1 [0]
0: Two phase / Three phase swtich.
1: Three phase.
6.3 Group Y: Manufacturer Parameters
The Group y is the manufacturer parameters group for commissioning at the factory before delivery.
Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator application guidance
HD3L Series Controller User Manual ―69―
Chapter 7 Elevator application guidance
7.1 Basic Commissioning Procedures
7.1.1 System Analysis and Wiring
It is recommended to analyze the actual application requirements before the wiring design.
Basic configuration for elevator system with HD3L is shown in Figure 7–1.
Figure 7–1 Elevator system
7.1.2 Set Basic Parameters
1. Correctly set F00.01 (control mode).
2. Set Group F07 for motor.
3. Set F00.02 (Rated speed of elevator) and F00.04 (Mechanical parameters of motor) according to the
elevator requirement and motor parameters.
4. Set digital I/O terminal parameters of Group F12 according to the actual wiring.
5. Set the parameter according to the actual running mode:
• Terminal MS running mode: Set MS parameters of Group F05 according to the actual requirement
of elevator and the controller. Set Acc / Dec curve parameters of Group F03 according to the
elevator speed.
• Terminal analogue running mode: Set analogue curve parameters of Group F04 and analogue I/O
terminal parameters of Group F13 according to the actual requirement of elevator and the
controller. The bigger Acc / Dec curve parameters of Group F03 are set, the quicker HD3L catch the
speed command of elevator controller.
MCCB
U
V
W
L1
L2
L3
R
S
T
M
HD3L
Car
Counter
weight
Input
Ter mi n al
Output
Ter mi n al
Elevator
Controller
Three-phase
power supply
380V 50/60Hz
Contactor
Weigh signal
feedback
7
Chapter 7 Elevator application guidance Shenzhen Hpmont Technology Co., Ltd.
―70― HD3L Series Controller User Manual
7.1.3 Motor Auto-tuning
1. Set F00.05 as 0 (keypad control).
2. Set F07.06 as 1 (stationary auto-tuning) or 2 (rotary auto-tuning), then press key to start
parameter auto-tuning. The motor will rotate at rotary auto-tuning, while it will not rotate at stationary
auto-tuning.
Note:
1. The crane car is needed for the rotary auto-tuning but not for the stationary auto-tuning.
2. When auto-tuning, it needs open the run contactor; if at rotary auto-tuning, it needs open the brake
contactor manually too.
7.1.4 Inspection Running
Preparation before Inspection Running
1. After motor parameter auto-tuning, motor output U/V/W connections and encoder connection are
not changed.
2. Set F03.06 (inspection Acc speed) and F03.07 (inspection Dec speed).
Inspection Running
1. If the actual running direction of motor is not the command direction, set F00.08 (run direction) = 1.
2. Make sure that the motor can run normally.
3. Make sure the motor can run normally and the signals of the brake and power circuit etc. can act
normally, then it will do high speed running.
7.1.5 High Speed Running
1. Give the floor normal run command so that the elevator can run normally. Then set Group F02 of
start & stop parameters, start stopping parameters, adjust starting & stopping brake and motor
running time sequence to make sure that the elevator does not shake at start & stop.
2. If the elevator has slight shake at running, properly adjust Group F08.
3. To adjust leveling precision, Acc / Dec curve (Group F03) can adjust terminal MS control (F00.05 = 2)
to unify level and adjust F03.13 (stop Dec jerk) to make leveling precision.
7.2 Terminal MS Run Application
The elevator controller can calculate the motor present running direction (digital) and objective speed
(digital) according to the elevator control logic and send them to HD3L. HD3L receives the objective
speed of MS form and calculate the speed curve according to the S-curve parameter setting, then
control the motor to run.
Example:
A certain elevator with rated speed of 1.750m/s uses a controller in terminal MS control
(F00.05 = 2).
The brake of elevator controller and the contactor are controlled by signal which comes from HD3L.
Receiving signal of “HD3L is running”, the brake opens; receiving “HD3L is in zero-speed running”, the
brake closes.
The inspection running is controlled by inspection MS command of elevator controller, and the
running speed is obtained by speed combination of MS terminal.
Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator application guidance
HD3L Series Controller User Manual ―71―
Control Part Connection
Figure 7–2 Terminal MS running connection
Set Parameter
The setting content of terminal MS general function code is shown as Table 7-1 and setting content of
special function code is shown as Table 7-2.
Table 7-1 General parameter
Ref. Code Function Value Remark
F00.00 Motor type Depend on actual value
F00.01 Motor control mode Depend on actual value
F00.02 Rated speed of elevator Depend on actual value
F00.03 Max. output freqency of HD3L Depend on actual value
F00.04 Mechanical parameters of motor
Depend on actual calculate
value
F07.00 Rated power of motor Depend on actual value
Motor nameplate parameters
F07.01 Rated voltage of motor Depend on actual value
F07.02 Rated current of motor Depend on actual value
F07.03 Rated frequency of motor Depend on actual value
F07.04 Rated RPM of motor Depend on actual value
F08.00 ASR proportional gain 1 500
Adjust according to running
effect.
Generally use the default
value.
F08.01 ASR integral coefficient 1 500
F08.02 ASR proportional gain 2 500
F08.03 ASR integral coefficient 2 500
F08.04 ASR swithcing frequency 1 10.00Hz
F08.05 ASR swithcing frequency 2 15.00Hz
F08.09 UP electrical torque limit 180.0%
Adjust according to running
effect.
Generally use the default
value.
F08.10
DN electrical torque limit 180.0%
F08.11 UP regenerative torque limit 180.0%
F08.12 DN regenerative torque limit 180.0%
DI1
DI2
DI3
DI4
DI5
DI6
COM
RLY1
DO1
DO2
HD3L
Elevator
Controller
Controller enabled (EN)
UP
DN
Multi-speed 1 (MS1)
Multi-speed 2 (MS2)
Multi-speed 3 (MS3)
Controller fault
Controller is running
Controller is at
zero-speed running
7
Chapter 7 Elevator application guidance Shenzhen Hpmont Technology Co., Ltd.
―72― HD3L Series Controller User Manual
Table 7-2 Terminal MS run parameter
Ref. Code Fun ction Val ue Remark
F00.05 Operating mode 2 Terminal MS control
F02.02 Retention time of start zero-speed 0.5s
Adjust according to the situation of
running contactor and brake at
motor start & stop.
F02.06 Retention time of stop zero-speed 0.5s
F03.00 Acc speed 0.700m/s2
Set according to the elevator speed
and running effect.
F03.01 Start Acc jerk 0.350m/s3
F03.02 End Acc jerk 0.600m/s3
F03.03 Dec speed 0.700m/s2
F03.04 Start Dec jerk 0.600m/s3
F03.05 End Dec jerk 0.350m/s3
F03.06 Inspection Acc speed 0.200m/s2
F03.07 Inspection Dec speed 1.000m/s2
F03.13 Stop Dec jerk 0.350 m/s3
F05.00 Multi-speed 0 0
As actual value
F05.01 Multi-speed 1 Re-leveling speed
F05.02 Multi-speed 2 Creeping speed
F05.03 Multi-speed 3 Battery driven speed
F05.04 Multi-speed 4 Inspection speed
F05.05 Multi-speed 5 Normal low speed
F05.06 Multi-speed 6 Normal mid speed
F05.07 Multi-speed 7 Normal high speed
F12.01 DI1 function 1 Controller enabled (EN)
F12.02 DI2 function 2 UP
F12.03 DI3 function 3 DN
F12.04 DI4 function 4 MS1
F12.05 DI5 function 5 MS2
F12.06 DI6 function 6 MS3
F12.15 DO1 function 2 Controller is running
F12.16 DO2 function 3 Controller is at zero-speed running
F12.17 RLY1 function 14 Controller fault
F16.07 Multi-speed inspection 4 Multi-speed inspection selection
Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator application guidance
HD3L Series Controller User Manual ―73―
7.3 Terminal Analogue Run Application
The elevator controller can calculate the motor present running direction (digital) and running speed
according (analogue) to the elevator control logic and send them to HD3L respectively in the form of
digital and analogue. HD3L control the motor to run according to the controller’s command and speed.
Example:
A certain elevator with rated speed of 1.750m/s uses a controller in Terminal analogue
control (F00.05 = 1).
The brake and the running contactor are controlled by the elevator controller. The controller sends the
direction signal to HD3L in the form of digital and output the running speed to drive in the form of
analogue.
Use analogue weighing device and AI1 as analogue speed setting and AI2 as analogue weigh.
Control Part Connection
Figure 7–3 Terminal analogue running connection
Set Parameter
Refer to Table 7-1 for the general function code. The terminal analogue special function code setting
content is shown as Table 7-3.
Table 7-3 Terminal analogue run parameter
Ref. Code Function Value Remark
F00.05 Operating mode 1 Terminal analogue control
F02.02 Retention time of start zero-speed 0.5s Adjust according to the situation
of running contactor and brake at
motor start& stop.
F02.06 Retention time of stop zero-speed 0.5s
F03.00 Acc speed 0.700m/s2
If the controller can not fast-track
speed command of the elevator
controller, increase the values of
F03.00 - F03.05.
F03.01 Start Acc jerk 0.350m/s3
F03.02 End Acc jerk 0.600m/s3
F03.03 Dec speed 0.700m/s2
F03.04 Start Dec jerk 0.600m/s3
F03.05 End Dec jerk 0.350m/s3
F04.00 Setting curve 00000
Change according to the
characteristics of analogue curve.
F04.01 Line 1 min. setting 0.0%
F04.02
Corresponding value of line 1 min.
setting
0.0%
F04.03 Line 1 max. setting 100.0%
DI1
AI1
AI2
DI2
DI3
COM
RLY1
DO1
DO2
HD3L
Elevator
Controller
Controller enabled (EN)
UP
DN
Controller fault
Controller is running
Speed command
Weigh signa
l
Controller is at
zero-speed running
7
Chapter 7 Elevator application guidance Shenzhen Hpmont Technology Co., Ltd.
―74― HD3L Series Controller User Manual
Ref. Code Function Value Remark
F04.04
Corresponding value of line 1 max.
setting
100.0%
F04.05 Line 2 min. setting 0.0%
F04.06
Corresponding value of line 2 min.
setting
0.0%
F04.07 Line 2 max. setting 100.0%
F04.08
Corresponding value of line 2 max.
setting
100.0%
F06.00 Pre-torque selection 1 Analogue weighing feedback
F06.01 Up pre-torque bias 50.0%
Set according to actual situation
and debug according to running
effect.
F06.02 Down pre-torque bias 50.0%
F06.03 Up electrical pre-torque gain 1.000
F06.04 Up brake pre-torque gain 1.000
F06.05 Down electrical pre-torque gain 1.000
F06.06 Down brake pre-torque gain 1.000
F12.01 DI1 function 1 Controller enabled (EN)
F12.02 DI2 function 2 UP
F12.03 DI3 function 3 DN
F12.15 DO1 function 2 Controller is running
F12.16 DO2 function 3 Controller is at zero-speed running
F12.17 RLY1 function 14 Controller fault
F13.00 AI1 function 1 Speed setting
F13.01 AI2 function 2 Weighing signal
F13.04 / F13.07 AI1/ AI2 bias 0.0%
Adjust according to actual
situation
F13.05 / F13.08 AI1/ AI2 gain 1.00
F13.06 / F13.09 AI1/ AI2 filter time 0.05s
Shenzhen Hpmont Technology Co., Ltd. Chapter 7 Elevator application guidance
HD3L Series Controller User Manual ―75―
7.4 Power-off Battery Driven Run Application
During using elevator, if the system power is off, passengers will be shut in car.
HD3L provide battery driven run mode to resolve this problem.
Connection
Figure 7–4 Battery driven run connection
Running Time Sequence
1. When mains power fails, the KM (mains power control contactor) opens, and elevator controller
outputs battery driven run command (BAT), and controls KM1 to close.
2. After some time delay, the elevator controller outputs running command (UP / DN). When HD3L
receives the command, the running contactor will be closed and the brake will be opened. HD3L
accelerates at the line rate of F03.08 (battery driven Acc speed) till the speed of F05.09 (battery driven
run speed).
3. When the elevator runs near a leveling area, the elevator controller cuts off the battery driven run
command (BAT), and HD3L begins to Dec at the rate of F03.09 (battery driven Dec speed) to stop.
4. The controller outputs the brake close signal after the speed decelerates to zero. After some time
delay, controller cuts off the run command (UP / DN) and HD3L releases the contactor. A complete
battery driven running process is finished.
Note:
1. The battery voltage should be bigger than150VDC to ensure normal running.
2. In battery driven running mode, the controller does not detect the Input voltage phase failure.
M
KM1
U
V
W
L1
L2
L3
DI2
DI3
DI7
UP
DN
UPS
HD3L
KM: Mains power control contactor
KM1: Battery driven running contacto
rCo
ntactor
K
M
Three-phase
power supply
380V 50/60Hz
battery driven
running command
Elevator
Controller
7
Shenzhen Hpmont Technology Co., Ltd. Chapter 8 Troubleshooting and Maintenance
HD3L Series Controller User Manual ―77―
Chapter 8 Troubleshooting and Maintenance
8.1 Troubleshooting
If a fault occurs, the keypad will display the fault alarm status. Meanwhile, faulty relay acts, accordingly
HD3L stops output and the motor coasts to stop.
When fault alarm occurs, user should record the fault in detail and take proper action according to the
Table 8-1. If technical help is needed, contact the suppliers or directly call Shenzhen Hpmont
Technology Co., Ltd.
After the fault is eliminated, reset HD3L by any of the following methods:
1. Keypad reset.
2. External reset terminal (multi-function terminal = No. 16 function).
3. Communication fault reset.
4. Switch on HD3L after completely power off.
Table 8-1 Fault and counter-measures
Fau lt Fault reasons Counter-measures
Lu
DC bus
undervoltage
• At the begining of power on and
at the end of power off
• Input voltage is too low
• Improper wiring leads to
undervoltage of hardware
• It is normal status of powering on and
powering off
• Check input power voltage
• Check wiring and wire HD3L properly
E0001 Acc overcurrent
• Improper connection between
controller and motor
• Improper motor parameters
• The rating of the used HD3L is too
small
• Acc / Dec time is too short
• Connect HD3L and motor properly
• Set correct motor parameters
• Select controller with higher rating
• Set proper Acc time and Dec time
E0002 Dec overcurrent
E0003
Constant speed
overcurrent
E0004 Acc over voltage
• Input voltage is too high
• Deceleartion time is too short
• Improper wiring leads to
overvoltage of hardware
• Check power input
• Set a proper value for Dec time
• Check wiring and wire HD3L properly
E0005 Dec over voltage
E0006
Constant speed over
voltage
E0008 Power module fault
• Short circuit between phases
output or the ground
• Output current is too high
• Power module is damaged
• Check the connection and connect the
wire properly
• Check the connection and mechanism
• Contact the supplier for repairing
E0009 Heatsink overheat
• Ambient temperature is too high
• Poor external ventilation of HD3L
• Fan fault
• Fault occurs to temperature
detection circuit
• Use controller with higher power
capacity
• Improve the ventilation around HD3L
• Replace the cooling fan
• Seek technical support
E0010 Braking unit fault
• Circuit fault of braking unit • Seek technical support
8
Chapter 8 Troubleshooting and Maintenance Shenzhen Hpmont Technology Co., Ltd.
―78― HD3L Series Controller User Manual
Fau lt Fault reasons Counter-measures
E0011 CPU fault
• CPU abnormal
• Detect at power on after completely
power outage
• Seek technical support
E0012
Parameter
auto-tuning fault
• Parameter auto-tuning is timeout
• Check the motor connection
• Input correct nameplates parameters
• Seek technical support
E0013
Soft start contactor
failed
• Contactor fault
• Control circuit fault
• Replace the contactor
• Seek technical support
E0014
Current detection
fault
• Current detection circuit is
damaged
• Contact the supplier for repairing
E0015
Input voltage phase
loss
• For three-phase input HD3L, Input
voltage phase loss fault occurs to
power input
• Check the three-phase power input
• Seek technical support
E0016
Output voltage
phase loss
• Output voltage phase
disconnection or loss
• Three-phase load of HD3L is
severely unbalanced
• Check the connection between HD3L
and motor
• Check the quality of motor
E0017 Controller overload
• Acc time is too short
• Improper setting of V/f curve or
torque boost leads to over current
• Mains supply voltage is too low
• Motor load is too high
• Adjust Acc time
• Adjust V/f curve or torque boost
• Check mains supply voltage
• Use controller with proper power rating
E0018
Excessive speed
deviation
• Brake fault or contactor fault
• PG pulse number fault
• Improper setting F05.19, F05.20
• Inadequate controller torque
• Speed-loop PI parameter setting
is incorrect
• Change contactor
• Set proper PG P/R
• Correct the setting of F05.19, F05.20
• Select HD3L with biger capacity
• Correctly set speed-loop PI parameter
E0019 Motor overload
• Improper setting of V/f curve
• Mains supply voltage is too low
• Overload protection factor of
motor is not set properly
• Motor locked-rotor or overload
• Adjust V/f curve
• Check the power input
• Properly set the overload protection
factor of motor
• Check the load and mechanical
transmission devices
E0020 Motor overheat
• Motor overheat
• Motor overheat terminal (DI or AI
terminal) connects incorrectly
• The setting of motor paramteter is
incorrect
• Reduce the load; Increase the Acc / Dec
time; Repaire or replace the motor
• Detect whether the overheat detection
input signal is correct
• Set the motor parameter according to
the nameplate
E0021
Read / Write fault of
control board
EEPROM
• Memory circuit fault of control
board EEPROM
• Contact the supplier for repairing
E0022
Read / Write fault of
keypad EEPROM
• Memory circuit fault of keypad
EEPROM
• Replace the keypad
• Contact the supplier for repairing
Shenzhen Hpmont Technology Co., Ltd. Chapter 8 Troubleshooting and Maintenance
HD3L Series Controller User Manual ―79―
Fau lt Fault reasons Counter-measures
E0023
Faulty setting of
parameters
• The power rating between motor
and controller is too different
• Improper setting of motor
parameters
• Select a controller with suitable power
rating
• Set correct value of motor parameters
E0024
Fault of external
equipment
• Fault terminal of external
equipment operates
• Check external equipment
E0025
Too small running
current
• Improper setting of F16.14, F16.15
• Correct the setting of F16.14, F16.15
• Check the connection between HD3L
and motor
• Detect HD3L whether output
• Detect whether the output contactor
work is nomal
E0028
SCI ommunication
timeout
• Connection fault of
communication cable
• Disconnected or not well
connected
• Check the connection
E0029
SCI communication
error
• Connection fault of
communication cable
• Disconnected or not well
connected
• Communication setting error
• Communication data error
• Check the connection
• Check the connection
• Correctly set the communication format
and the baud rate
• Send the data according to MODBUS
protocol
E0032
Motor over speed
• PG pulse number fault
• Inadequate controller torque
• Speed-loop PI parameter setting
is incorrect
• Set proper PG pulse number
• Select biger capacity controller
• Correctly set speed-loop PI parameter
E0036
Contator fault
• Contactor damaged
• Feedback contact connection
problem
• Change the contactor
• Check the connection
E0037
Governor fault
• Check external governor
• Check feedback signal
• Replace governor
• Replace circuit
Note:
E0022 does not affect normal run of controller.
8
Chapter 8 Troubleshooting and Maintenance Shenzhen Hpmont Technology Co., Ltd.
―80― HD3L Series Controller User Manual
8.2 Maintenance
Factors such as ambient temperature, humidity, PH, dust, oscillation, internal component aging, wear
and tear will give rise to the occurrence of potential faults. Therefore, it is necessary to conduct daily
maintenance to the controller.
• If HD3L has been transported for a long distance, check whether the components of the controller
are complete and the screws are well tightened.
• Periodically clean the dust inside HD3L and check whether the screws are loose.
• Only a trained and qualified professional person can maintain the controller.
• Maintenance personnel should take off all metal jewellery before carrying out maintenance or internal
measurements in the controller. Suitable clothes and tools must be used.
• High voltage exists when the controller is powered up or running.
• Checking and maintaining can only be done after AC power of HD3L is cut off and wait for at least 10 minutes. The
cover maintenance can only be done after ensured that the charge indicator inside the controller and the
indicators on the keypad are off and the voltage between power terminals (+) and (-) is below 36V.
• For HD3L with more than 2 years storage, please use voltage regulator to increase the input voltage gradually.
• Do not leave metal parts like screws or pads inside the controller.
• Do not make modification on the inside of controller without instruction from the supplier.
• There are IC components inside the controller, which are sensitive to static electricity. Directly touch the
components on the PCB board is forbidden.
Daily Maintenance
HD3L must be operated in specified environment (refer to section 3.2, on page11). Besides, some
unexpected accidents may occur during running.
Therefore maintain it according to table below. To prolong the lifetime of HD3L, keep good operating
environment, record the daily run data and detect any abnormal behavior.
Table 8-2 Daily checking items
Items Content Criteria
Running
environment
Temperature and humidity
-10 - +40℃, derating at 40 - 50℃
Less than 95%RH, non-condensing
Dust and water dripping No conductive dust accumulating, no water dripping
Gas No strange smell
HD3L
Oscillation and heating Stable oscillation and proper temperature
Noise No abnormal sound
Motor
Heating No overheat
Noise Low and regular noise
Running status
parameters
Output current Within rated range
Output voltage Within rated range
Danger
W
arning
Shenzhen Hpmont Technology Co., Ltd. Chapter 8 Troubleshooting and Maintenance
HD3L Series Controller User Manual ―81―
Periodical Maintenance
Customer should check HD3L every 3 to 6 months according to the actual environment so as to avoid
hidden problems and make sure the controller runs well for a long time.
General Inspection:
• Check whether the screws of control terminals are loose. If so, tighten them with a screw driver;
• Check whether the main circuit terminals are properly connected; whether the copper bar and
mains cables are overheated;
• Check whether the power cables and control cables are damaged, check especially for any wear on
the cable tube;
• Check whether the insulating tapes around the cable lugs are stripped, and for signs of overheating
near terminations;
• Clean the dust on PCBs and air ducts with a vacuum cleaner.
Note:
1. Dielectric strength test of HD3L has already been conducted in the factory. Do not do the test again.
Otherwise, HD3L might be damaged.
2. If insulation test to the motor is necessary, it should be done after input terminals U/V/W of motor have
been detached from HD3L Otherwise, HD3L will be damaged.
3. For controllers that have been stored for a long time, they must be powered up every 2 years. When
supplying AC power to the controller, use a voltage regulator to gradually raise the input voltage to rated
input voltage at least 5 hours.
Replacing Damaged Parts
The components that are easily damaged are: cooling fan and electrolytic capacitors of filters.
Their lifetime depends largely on their application environment and preservation. Users can decide the
time when the components should be replaced according to their service time.
Cooling fan
Life: 60,000 hours.
Possible cause of damages: Wear of the bearing, aging of the fan vanes.
Criteria: After the controller is switched off, check if the abnormal conditions such as crack existing on
fan vanes and other parts. When the controller is switched on, check if controller runs normally, and
check if there is any abnormal oscillation.
Electrolytic capacitors
Life: 50,000 hours
Possible cause of damages: High ambient temperature, aging of electrolyte and large pulse current
induced by rapid changing loads.
Criteria: Check if frequent over-current or overvoltage failures occur during controller start-up with
load. Check if there is any leakage of liquids. Check if the safety valve protrudes. Measure the static
capacitance and insulation resistance.
8
Chapter 8 Troubleshooting and Maintenance Shenzhen Hpmont Technology Co., Ltd.
―82― HD3L Series Controller User Manual
Unwanted Controller Recycling
When disposing HD3L, pay attention to the following factors:
The capacitors may explode if they are burnt.
Poisonous gas may be generated when the plastic parts like front covers are burnt.
Disposing method: Dispose unwanted controllers as industrial waste.
Shenzhen Hpmont Technology Co., Ltd. Chapter 9 Accessories
HD3L Series Controller User Manual ―83―
Chapter 9 Accessories
9.1 Keypad Installation Assembly
The keypad installation assembly includes mounting base and extension cable.
Mounting Base
The keypad mounting base is an accessory. If needed, please order goods.
Model: HD-KMB. The mounting base and its size are shown as Figure 9–1 and the unit is mm.
Figure 9–1 Mounting base and its size
Extension Cable
The keypad extension cable is an accessory. If needed, please order goods.
The models are as follows:
• 1m extension cable to keypad: HD-CAB-1M
• 2m extension cable to keypad: HD-CAB-2M
• 3m extension cable to keypad: HD-CAB-3M
• 6m extension cable to keypad: HD-CAB-6M
9.2 Reactor Selection
Table 9-1 AC / DC reactor selection
Model
AC input reactor AC output reactor DC reactor
Model
Parameter
(mH-A)
Model
Parameter
(mH-A)
Model
Parameter
(mH-A)
HD3L-4T037 HD-AIL-4T037 0.19-75 HD-AOL-4T037 0.08-80 HD-DCL-4T037 0.35-100
HD3L-4T045 HD-AIL-4T045 0.16-90 HD-AOL-4T045 0.06-100 HD-DCL-4T045 0.29-120
Installati
o
n
Door cabinet
76.5±0.2
134.5±0.2
142
86
44.8
1.8
Mo
u
ntin
gap
erture size
HD-K
MB size
9
Chapter 9 Accessories Shenzhen Hpmont Technology Co., Ltd.
―84― HD3L Series Controller User Manual
9.3 Braking Resistor
The braking resistor selection is shown as Table 9-2. If needed, please order goods.
The connection of braking resistor is shown as section 4.3.2 Supply and Motor Connection (on page
18).
Table 9-2 Recommendation for the braking resistor
Model
Motor
(kW)
Braking Resistor Value (Ω)
Braking Resistor
Power (kW)
Min Max Recommended
HD3L-2D2P2 2.2 26 130 50 1
HD3L-2D3P7 3.7 26 50 30 1.2
HD3L-2D5P5 5.5 17 27 20 1.6
HD3L-2D7P5 7.5 11 20 15 2
HD3L-2D011 11 11 20 15 3.2
HD3L-2T015 15 10 16 12 4
HD3L-2T018 18.5 10 16 12 5
HD3L-2T022 22 7 10 9 6.4
HD3L-2T030 30 7 10 9 8
HD3L-4T2P2 2.2 56 210 100 1
HD3L-4T3P7 3.7 56 144 80 1.2
HD3L-4T5P5 5.5 56 100 70 1.6
HD3L-4T7P5 7.5 56 72 64 2
HD3L-4T011 11 34 48 40 3.2
HD3L-4T015 15 34 41 36 4
HD3L-4T018 18.5 17 31 24 5
HD3L-4T022 22 17 27 20 6.4
HD3L-4T030 30 11 20 15 8
HD3L-4T037 37 10 16 12 10
HD3L-4T045 45 7 10 9 15
Note:
1. Please select braking resistor based on the above table.
Bigger resistor can protect the braking system in faulty condition, but oversized resistor may bring a
capacity decrease, leading to over voltage protection.
2. The braking resistor should be mounted in a ventilated metal housing to prevent inadvertent contact
during it works, for the temperature is high.
9.4 Power Regenerative Unit
Please refer to “HDRU Series Power Regenerative Unit User Manual” for more details.
Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameter
HD3L Series Controller User Manual ―85―
Appendix A Parameter
Attributes are changed:
“
X”: It denotes that the setting of this parameter cannot be modified when the inverter is in run
status.
“
O”: It denotes that the setting of this parameter can be modified when the inverter is in run status.
“
*”: It denotes that the value of this parameter is the actual value which cannot be modified.
Ref. Code Function
Setting Range Default
Unit
Attribute Setting
d00: Status Display Parameters, on pages 42 - 43
d00.00 Controller series HD3L Actual *
d00.01 Software version of DSP 0.00 - 9.99 Actual *
d00.02
Special software version of
DSP
0.00 - 9.99 Actual *
d00.03 Software version of keypad 0.00 - 9.99 Actual *
d00.04 Elevator running status
Display in 16-bit binary:
Bit0: Controller enable
Bit1: Inspection run
Bit2: MS run
Bit3: Analogue run
Bit4 - Bit7: Unused
Bit8: Brake feedback input
Bit9: Contactor feedback input
Bit10: Up forced speed switch
input
Bit11: Down forced speed
switch input
Bit12: MS terminal 1
Bit13: MS terminal 2
Bit14: MS terminal 3
Bit15: Battery driven run
Actual *
d00.05 Rated current of HD3L 0.1 - 999.9A Actual *
d00.06 Controller status
Display in 16-bit binary:
Bit0: Controller fault
Bit1: Run / stop
Bit2: UP
Bit3: DN
Bit4&5: Acceleration /
Deceleration / Constant
Bit6: Zero-speed signal
Bit7: Run at zero-speed
Bit8: Auto-tuning
Bit9: Speed within FAR
Bit10: Ready to run
Bit11: Brake output
Bit12: Contactor output
Actual *
A
Appendix A Parameter Shenzhen Hpmont Technology Co., Ltd.
―86― HD3L Series Controller User Manual
Ref. Code Function
Setting Range Default
Unit
Attribute Setting
Bit13: Stop signal
Bit14,Bit15: Unused
d01: Drive Status Parameters, on pages 43 -44
d01.00 Control mode 0 - 5 Actual *
d01.01 Setting speed (m/s) 0.000 - 9.999 Actual *
d01.02
Setting speed (after Acc /
Dec) (m/s)
0.000 - 9.999 Actual *
d01.03 Feedback speed (m/s) 0.000 - 9.999 Actual *
d01.04 Setting frequency (Hz) 0.01 - 100.00Hz Actual *
d01.05
Setting frequency (after Acc /
Dec)
0.01 - 100.00Hz Actual *
d01.06 Output frequency 0.01 - 100.00Hz Actual *
d01.07 Setting RPM 0 - 24000RPM Actual *
d01.08 Running RPM 0 - 24000RPM Actual *
d01.09 Unused
d01.10 Output voltage 0 - 999V Actual *
d01.11 Output current 0.1 - 999.9A Actual *
d01.12 Output torque
0.0 - 300.0% (motor rated
torque)
Actual *
d01.13 Output power
0.0 - 200.0% (motor rated
power)
Actual *
d01.14 DC bus voltage 0 - 999V Actual *
d01.15 - d01.16 Unused
d02: Analogue Status Display Parameters, on pages 44 - 45
d02.00 AI1 voltage 0.00 -10.00V Actual *
d02.01 AI1 voltage (after calculating) 0.00 -10.00V Actual *
d02.02 AI2 voltage 0.00 -10.00V Actual *
d02.03 AI2 voltage (after calculating) 0.00 -10.00V Actual *
d02.04 AI3 voltage 0.00 -10.00V Actual *
d02.05 AI3 voltage (after calculating) 0.00 -10.00V Actual *
d02.06 AI4 voltage 0.00 -10.00V Actual *
d02.07 AI4 voltage (after calculating) 0.00 -10.00V Actual *
d02.08 AO1 output 0.00 -10.00V Actual *
d02.09 AO2 output 0.00 -10.00V Actual *
d03: Running Status Parameters, on pages 45 - 46
d03.00 Heatsink temperature 0.0 - 999.9℃ Actual *
d03.01 Input terminal status
Display in 16-bit binary:
Bit15 - Bit12 Unused
Bit11 - Bit0 correspond to DI12 DI1
0: Disconnects with common
terminal
Actual *
Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameter
HD3L Series Controller User Manual ―87―
Ref. Code Function
Setting Range Default
Unit
Attribute Setting
1: Connects with common
terminal
d03.02 Output terminal status
Display in 16-bit binary:
Bit15 - Bit6 Unused
Bit5 - Bit2 correspond to RLY4 RLY1
Bit1 - Bit0 correspond to DO2 DO1
Positive logic: 0 stands for
invalid while 1 stands for valid
Negative logic: 0 stands for valid
while 1 stands for invalid
Actual *
d03.03 MODBUS status
0: Normal
1: Communication timeout
2: Incorrect data frame head
3: Incorrect data frame checking
4: Incorrect data frame content
Actual *
d03.04 Total time at power-on (hour) 0 - 65535 Actual *
d03.05 Total running time (hour) 0 - 65535 Actual *
d03.06 Running times 0 - 65535 Actual *
d03.07 Present fault 0 - 100 Actual *
F00: Basic Parameters, on pages 46 - 47
F00.00 Motor type 0: Asynchronous motor 0 1
×
F00.01 Motor control mode
0: V/f control
1: SVC control
1 1 ×
F00.02 Rated speed of elevator 0.100 - 4.000m/s 1.500m/s 0.001m/s
×
F00.03
Max. output frequency of
HD3L
5.00 - 100.00Hz 50.00Hz 0.01Hz
×
F00.04
Mechanical parameters of
motor
10.0 - 6000.0 60.0 0.1
×
F00.05 Operating mode
0: Keypad control
1: Terminal analogue control
2: Terminal MS control
0 1 ×
F00.06 M-key function
0: Unused
1: UP / DN switch
0 1 ○
F00.07 Speed setting of keypad 0.000m/s - F00.02 1.500m/s 0.001m/s
○
F00.08 Run direction
0: The same as run command
1: Opposite to run command
0 1 ×
F01: Protection of Parameters, on pages 47 - 48
F01.00 User’s password 00000 - 65535 00000 1
○
F01.01 Menu mode
0: Full menu mode
1: Checking menu mode
(display parameters different
from factory setting only)
0 1 ○
A
Appendix A Parameter Shenzhen Hpmont Technology Co., Ltd.
―88― HD3L Series Controller User Manual
Ref. Code Function
Setting Range Default
Unit
Attribute Setting
F01.02
Function code parameter
initialization
0: No operation
1: Restore to factory settings
2: Parameter download
3: Clear fault information
0 1 ×
F01.03
Keypad EEPROM parameter
initialization
0: No operation
1: Parameter upload
0 1 ○
F02: Start & Stop Parameters, on pages 48 - 49
F02.00 Start delay time 0.000 - 4.999s 0.000s 0.001s
×
F02.01 Brake open delay time 0.000 - 4.999s 0.000s 0.001s
×
F02.02
Retention time of start
zero-speed
0.000 - 4.999s 0.000s 0.001s
×
F02.03 Start speed 0.000 - 0.400m/s 0.000m/s 0.001m/s
×
F02.04 Retention time of start speed 0.000 - 4.999s 0.000s 0.001s
×
F02.05 Brake close delay time 0.000 - 4.999s 0.000s 0.001s
×
F02.06
Retention time of stop
zero-speed
0.000 - 4.999s 0.000s 0.001s
×
F02.07 Contactor close delay time 0.000 - 4.999s 0.000s 0.001s
×
F02.08 Start ramp time
0.000 - 2.000s
0.000: Ramp invalid
0.000s 0.001s ×
F02.09 Unused
F03: Acc / Dec Parameters, on pages 49 - 50
F03.00 Acc speed 0.020 - 9.999m/s2 0.700m/s20.001m/s2 ×
F03.01 Start Acc jerk 0.020 - 9.999m/s3 0.350m/s30.001m/s3 ×
F03.02 End Acc jerk 0.020 - 9.999m/s3 0.600m/s30.001m/s3 ×
F03.03 Dec speed 0.020 - 9.999m/s2 0.700m/s20.001m/s2 ×
F03.04 Start Dec jerk 0.020 - 9.999m/s3 0.600m/s30.001m/s3 ×
F03.05 End Dec jerk 0.020 - 9.999m/s3 0.350m/s30.001m/s3 ×
F03.06 Inspection Acc speed 0.020 - 9.999m/s2 0.200m/s20.001m/s2 ×
F03.07 Inspection Dec speed 0.020 - 9.999m/s2 1.000m/s20.001m/s2 ×
F03.08 Battery driven Acc speed 0.020 - 9.999m/s2 1.000m/s20.001m/s2 ×
F03.09 Battery driven Dec speed 0.020 - 9.999m/s2 1.000m/s20.001m/s2 ×
F03.10 Motor auto-tuning Acc speed 0.020 - 9.999m/s2 0.100m/s20.001m/s2 ×
F03.11 Motor auto-tuning Dec speed 0.020 - 9.999m/s2 0.100m/s20.001m/s2 ×
F03.12 Abnormal Dec speed 0.020 - 9.999m/s2 1.000m/s20.001m/s2 ×
F03.13 Stop Dec jerk 0.020 - 9.999m/s3 0.350m/s30.001m/s3 ×
F03.14 - F03.20 Unused
F04: Analogue Curve Parameters, on pages 50 - 51
F04.00 Setting curve
Units: AI1 setting curve
Tens: AI2 setting curve
Hundreds: AI3 setting curve
Thousands: AI4 setting curve
0: Line 1
1: Line 2
0000 1
×
Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameter
HD3L Series Controller User Manual ―89―
Ref. Code Function
Setting Range Default
Unit
Attribute Setting
F04.01 Line 1 min. setting 0.0 - F04.03% 0.0% 0.1%
○
F04.02
Corresponding value of line 1
min. setting
0.0 - 100.0% 0.0% 0.1%
○
F04.03 Line 1 max. setting F04.01 - 100.0% 100.0% 0.1%
○
F04.04
Corresponding value of line 1
max. setting
0.0 - 100.0% 100.0% 0.1%
○
F04.05 Line 2 min. setting 0.0 - F04.07% 0.0% 0.1%
○
F04.06
Corresponding value of line 2
min. setting
0.0 - 100.0% 0.0% 0.1%
○
F04.07 Line 2 max. setting F04.05 - 100.0% 100.0% 0.1%
○
F04.08
Corresponding value of line 2
max. setting
0.0 - 100.0% 100.0% 0.1%
○
F05: Speed Parameters, on pages 51 - 53
F05.00 Multi-speed 0 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.01 Multi-speed 1 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.02 Multi-speed 2 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.03 Multi-speed 3 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.04 Multi-speed 4 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.05 Multi-speed 5 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.06 Multi-speed 6 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.07 Multi-speed 7 0.000 - F00.02m/s 0.000m/s 0.001m/s
○
F05.08 Inspection run speed 0.000 - 0.630m/s 0.200m/s 0.001m/s
○
F05.09 Battery driven run speed 0.000 - F00.02m/s 0.100m/s 0.001m/s
○
F05.10
Up forced speed switch
detection value
0.0 - 100.0% (F00.02) 97.0% 0.1%
○
F05.11
Down forced speed switch
detection value
0.0 - 100.0% (F00.02) 97.0% 0.1%
○
F05.12 FDT1 0.0 - 100.0% (F00.02) 90.0% 0.1%
○
F05.13 FDT2 0.0 - 100.0% (F00.02) 90.0% 0.1%
○
F05.14 FDT1 delay level 0.0 - 100.0% (F00.02) 1.0% 0.1%
○
F05.15 FDT2 delay level 0.0 - 100.0% (F00.02) 1.0% 0.1%
○
F05.16 Speed within FAR range 0.0 - 20.0% (F00.02) 1.0% 0.1%
○
F05.17 Over-speed setting 80.0 - 120.0% (F00.02) 115.0% 0.1%
×
F05.18 Over-speed detection time
0.0 - 2.0s
0.0: Not detect motor over speed
fault
0.2s 0.1s ×
F05.19
Detection value of speed
deviation
0.0 - 30.0% (F00.02) 20.0% 0.1%
×
F05.20
Detection time of speed
deviation
0.0 - 2.0s
0.0: Not detect the excessive speed
deviation fault of motor
1.0s 0.1s ×
F05.21 Unused
F05.22 Creeping speed 0.000 - 0.400m/s 0.050m/s 0.001m/s
○
A
Loading...