HP SURESTORE 200FX, SURESTORE 100ST, SURESTORE 40ST, SURESTORE 80FX, SURESTORE 160FX User Manual

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32/64/76-S lot, 5.2 Gbyte-Dri ve

Optical Jukebox

Upgrade and Conversion Instructions

Edition 1

Part No. C1160-90018

Printed in USA 3/98

Printing History

New editions of these instructions incorporate all material updated since the previous edition. The printing date and part number indicate the current edition. The printing date changes when a new edition is printed. (Minor corrections and updates incorporated at reprint do not change thi s date .)

Part number C1160-90018 Edition 1 March 1998

Typographical Conventions

The following typographical conventions are used in these instructions: Emphasis: Denotes important information.

Keycap: Keys on the libr ary.

Computer Output: Information displayed in the display window an d screen menu items that you can select.

WARNING Warnings call attention to a procedure or practice that could result in personal

injury if not correctly performed. Do not proceed until you fully understand and meet the required conditions.

CAUTION Cautions call attention to an operating procedure or practice that could damage the

product if not correctly performed. Do not proceed until understanding and meeting these required conditions.

NOTE Notes provide information that can be helpful in u nderstanding the operation of the

product.

iii

These Instructions

These upgrade/conversion instructions include the following topics: Chapter 1 Checking the parts in your kit against the parts list. Checking

that you have the corr ect tool s. Checkin g that you have t he most current firmware for the jukebox controller and the drives.

Chapter 2 Procedures for adding two drives to a two-drive

5.2-Gbyte-drive jukebox and enabling 32 additional cartridge slots.

Chapter 3 Procedures for converting two- or four-drive 2.6-Gbyte-drive

jukeboxes to two- or four-drive 5.2-Gbyte-drive jukeboxes.

Chapter 4 Checking and upgrading the jukebox controller and drives

firmware to the most current revision level.

Chapter 5 Verifying proper jukebox operation, applying labels and

nameplates reflecting the upgrade/conversion, and cleanup.

1 First Steps

1-1

First Steps

Overview

This chapter provides the following:

• Contents of each upgrade and conversion kit

• A checklist of equipment, tools, and firmware needed

1-2

First Steps

Upgrades, Conversions, and Kit Contents

These instructions explain how to install upgrade/con version kits for the following product configurations.

Adding two drives to a two-drive 5.2-Gbyte-drive jukebox and enabling 32

•

additional cartridge slots. Converting a two-drive 2.6-Gbyte- drive j ukebox to a two-dr iv e 5.2-Gbyte-dr iv e

•

jukebox and adding 32 additional cartridge slots (not activated). Converting a four-drive, 6 4-slot 2. 6-Gbyte-drive j ukebox to a fou r-drive, 64-s lot

•

5.2-Gbyte-drive jukebox. Converting two- drive, 76-slot 2.6-Gbyte-drive jukebox to a two-drive, 76-slot

•

5.2-Gbyte-drive jukebox.

NOTE A “J,” “K,” and “L,” suffix on a kit number denotes the sales channel in which this

jukebox is distributed. A “J” suffix on a kit number means that the kit is used on reseller channel products.

“K” and “L” suffixes means that the kit is used on OEM jukeboxes.

What is an Upgrade?

Upgrades add drives of the same technology to a jukebox. With this jukebox, it also means enabling 32 additional cartridge slots that are installed in the factory but not used until four drives are installed. After the upgrade the jukebox can access 64 slots.

NOTE One two-drive model of this 5.2 Gbyte drive jukebox uses 76 slots. That model

cannot be upgraded.

For an upgrade, use the following steps: Step 1 - Check the upgrade kit contents and that you have the necessary equipment,

tools, and firmware. Step 2 - Go to Chapter 2, “Upgrading Drives and Capacity” Step 3 - Go to Chapter 4, “Downloading Firm w are” Step 4 - Go to Chapter 5 - “Verifying Proper Jukebox Operation, Labeling, and

Cleanup.”

1-3

First Steps

Upgrades, Conversions, and Kit Contents

Table 1-1 Contents of the C1155J/K/L Upgrade Kits

Part Qty

Part

Number

Comments

5.2 Gbyte drive 2 C1113-60008 configuration module 1 C1170-60003 drive enclosure

2 C1170-60047

assembly drive power cable 2 C1170-60054 drive interface cable 2 C1170-60062 drive SCSI cable 2 C1173-60059 T-20 screws 5 0515-2282 extra assembly and panel

mounting screws

M3x6 T-10 screws 10 0515-2382 for mounting drives in the

drive enclosure cable clamp 2 1400-0611 product label 1 5181-9902 placed over the current

product label 320ex nameplate 1 C1160-84309 C1155J, C1155K and

C1155L option #726 kits

only Upgrade and

1 C1160-90018 These instructions.

Conversion Instructions

What is a Conversion?

Conversions of this jukebox mean changing from a previous capacity drive technology (2.6 Gbyte) to the new capacity (5.2 Gbyte).

The drives are changed one-to-one. If the jukebox had two 2.6 Gb drives before, it will have two 5.2 Gb drives after the conversion. If the jukebox had four 2.6 Gb drives, it will have four 5.2 Gb drives.

1-4

Upgrades, Conversions, and Kit Contents

All jukeboxes of the 5.2-Gbyte generati o n are shipped with a fu ll complement of 64 cartridge slots. In addition to converting the drive technology to 5.2 Gbyte capacity, the conversion kits also provide the capability to add 32 cartridge slots to 32-slot jukeboxes. By adding sl ots, t he ju kebox matches the configur atio n of t he j ukebox as shipped from the factory and prepares the jukebox to upgrade to a four-drive 5.2 Gbyte drive jukebox later.

Check your conversion kit contents in the following table before you begin. You will be using the following chapters:

• Chapter 3 - “Converting From 2.6 Gb Disk Drives to 5.2 Gb Disk Drives”

• Chapter 4 - “Downloading Firmware”

• Chapter 5 - ““Verifying Jukebox Operation, Labeling, and Cleanup”

Table 1-2 Contents of the C5131J/K/L Conversion Kits

First Steps

Part Qty

Part

Number

Comments

5.2 Gbyte drive 2 C1113-60008 interposer PCA 1 C1150-60004 interface PCA 1 C1150-60008 8-slot magazine 8 C1100-44400 RFI clamp 2 869623 two plates, two end clips EMI gasket 1 C1160-80602 T-20 screws 6 0515-2282 extra assembly and panel

mounting screws

M3x6 T-10 screws 16 0515-2382 for mounting drives in the

drive enclosure flat cable clamp 2 1400-0514 left panel - flint grey 1 C5175-00202 C5131J & C5131L options

#700 & 726 (not labeled) right panel - flint grey 1 C5175-00204 C5131J & C5131 options

#700 & 726 (not labeled)

1-5

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

left panel - parchment

1 C5175-00203

Part

Number

Comments

white right panel - parchment

1 C5175-00205

white product label 1 5181-9902 placed over the current

product label

160ex nameplate 1 C1150-84303

C5131J kit only or C1150-84304

C5131K and C5131L

option #726

User Guide 1 C1160-90015

C5131J kit only or C1160-90016 or C1160-90017

C5131K and C5131L #726

kits only

C5131L #700 and #768 kits

only

User Guide, localized

1 C1160-90001 C5131J kit only

CD ROM Upgrade and

1 C1160-90018 These instructions.

Conversion Instructions

Table 1-3 Contents of the C5132J/K/L Conversion Kits

Part Qty

Part

Number

5.2 Gbyte drive 4 C1113-60008 interposer PCA 1 C1150-60004 interface PCA 1 C1150-60008 configuration module 1 C1170-60003

1-6

Comments

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

Part

Number

Comments

RFI clamp 2 869623 two plates, two end clips EMI gasket 1 C1160-80602 T-20 screws 6 0515-2282 extra assembly and panel

mounting screws

M3x6 T-10 screws 32 0515-2382 for mounting drives in the

drive enclosure flat cable clamp 2 1400-0514 left panel - flint grey 1 C5175-00202 C5132J & C5131L options

#700 & 726 right panel - flint grey 1 C5175-00204 C5132J & C5131L options

#700 & 726 left panel - parch.white 1 C5175-00203 C5132L #768 kit only right panel - parch

1 C5175-00205 C5132L #768 kit only

white product label 1 5181-9902 placed over the current

product label 320ex nameplate 1 C1160-84309

or C1160-84310

C5132J kit only

C5132K and C5132L #726

kits only

1-7

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

Part

Number

User Guide 1 C1160-90015

or C1160-90016 or C1160-90017

User Guide, localized

1 C1160-90001 C5132J kit only

CD ROM Upgrade and

1 C1160-90018 These instructions.

Conversion Instructions

Table 1-4 Contents of the C5133J/L Conversion Kits

Part Qty

Part

Number

5.2 Gbyte drive 2 C1113-60008 interposer PCA 1 C1150-60004

Comments

C1132J kit only

C5132K and C5132L option #726 kits only

C5132L #700 and #768 kits only

Comments

interface PCA 1 C1150-60008 configuration module 1 C1170-60003 RFI clamp 2 869623 wo plates, two end clips EMI gasket 1 C1160-80602 T-20 screws 6 0515-2282 extra assembly and panel

mounting screws

M3x6 T-10 screws 16 0515-2382 for mounting drives in the

drive enclosure flat cable clamp 2 1400-0514 left panel - flint grey 1 C5175-00202 C5132J & C5131L #700 &

726 kits only

1-8

First Steps

Upgrades, Conversions, and Kit Contents

Part Qty

Part

Number

Comments

right panel - flint grey 1 C5175-00204 C5132J & C5131L #700 &

726 kits only left panel - parch.white 1 C5175-00203 C5133L #768 kit only right panel - parch

1 C5175-00205 C5133L #768 kit only

white product label 1 5181-9902 placed over the current

product label 400ex nameplate 1 C1170-84302

C5133J

or C1170-84310

C5133K and C5133L #726

kits only User Guide 1 C1160-90015

C1133J kit only

or C1160-90016 or C1160-90017

C5133K and C5133L

option #726 kits only

C5133L #700 and #768 kits

only User Guide, localized

CD ROM Upgrade and

Conversion Instructions

1 C1160-90001 C5133J kit only

1 C1160-90018 These instructions.

1-9

First Steps

Equipment, Tools, and Firmware Needed

PC Tool Equipment and Software Needed

When upgrading or co nvertin g the librar y you wil l be connect ing your PC too l to th e jukebox for two reaso ns: downlo ading firmwar e to the jukebox co ntroller and drives and verifying proper operation of the drives after installation. The following hardware and software is required:

• IBM AT-compatible computer

• Adaptec interface board

• Cables and adapters that will enable you to connect the SCSI port of y our PC tool to a high-density SCSI port on the jukebox.

In addition to a service SCSI cable stored inside the jukebox you may need an adapter from the list below:

PTI cable: 50-pin to 68-pin cable (PTI part number HP01) Adaptec products Adaptec APA 1460 connector

(Adaptec part no. ACK-1460-50HD) Internal converter

(Adaptec part no. ACK-68P-50P-IU) Standard 68-pin male to 68-pin male SCSI cable

• A firmware download utility

• An MO scratch disk for testing the drives.

SCSI PRO® CoComp www.cocomp.com

1-10

SCSI Toolbox® Peripheral Test Instruments (PTI) www.pti.com

First Steps

Equipment, Tools, and Firmware Needed

Tools Required

• T-10 and T-20 Torx® drivers

Firmware Needed

Before begi nning an upgrade or conversion, obtain the most current version of the jukebox controller and drive firmware for the model and option of the jukebox you are upgrading/converting.

Firmware for all models and options of this jukebox is available for download at: www.hp.com/isgupport/optical/fw/firmware.html.

1-11

First Steps

Equipment, Tools, and Firmware Needed

1-12

2 Upgrading Drives and Capacity in 5.2

Gb Drive Jukeboxes

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Before You Begin

Check the kit contents, tools and equipment needed for this upgrade in Chapter 1.

IMPORTANT Before you begin, make sure you have the most current firmware for the jukebox

controller and the drives for the model and option jukebox you are upgrading. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.

2-2

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Remove the Right and Left Access Panels

WARNING Disconnect the power cord before taking the jukebox apart to prevent possible

electrical shock.

CAUTION Do not switch off power to the jukebox until you are sure the SCSI bus is inactive.

Switching off the jukebox when the SCSI bus is active can caus e data loss and/or indeterminate bus states.

1. Turn power off. The power switch is to the right of the mailslot on Figure Figure 2-1.

2. Unplug the power cord from the power source.

3. Refer to Figure 2-1 for the location of th e ri g ht and left panels and the mo unt i n g screw on the right-side panel. (Right and left are as viewed from the front of the jukebox.)

a. Rem ove the combination slotted/To rx screw on the bottom of the right side

panel and lift the panel off.

b. Lift the left-side panel up slightly and then rotate the pan el away.

2-3

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Remove the Right and Left Access Panels

Figure 2-1 Right and Left Access Panels

2-4

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Add Drives

1. Disconnect all cables from the currently installed d r ives to the interposer PCA.

2. Remove the two T-20 screws securing the empty d rive location cover plate ( # 1 on Figure 2-2).

Figure 2-2 Removing the Drive #3 and #4 Cover Plate

Add Drives

2-5

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Add Drives

3. Mount the two new drives in to the two drive enclosures supplied in the kit. a. Remove the adhesive backing on the plastic cable clamp and mount the

clamp at the position shown in #1 o n Figure 2-4.

b. Remove the top and bottom cable access panels on the d rive enclosure. Two

T-10 screws hold each plate (see #1 on Figure 2-4).

Figure 2-3 Removing Top and Bottom Cable Access Panels

c. Place the new dr ive into the enclo sure at the to p positio n (see #2 on Figure

2-4). Secure with two T-10 screws on each side.

2-6

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Add Drives

Figure 2-4 Inserting a Drive Into a Drive Enclosure and Connecting Drive Cables

d. As you connect the drive interface cables into their con nectors on the rear of

the drive, slide the cables into the cable clamps. e. Mount the drive in the enclosure with four T-10 screws f. Replace the top and bottom cable access panels. Secure them with two T-10

screws apiece.

2-7

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Add Drives

Figure 2-5 Mounting the Drive Into the Enclosure

g. Slide the enclosure into the chassis and secure the enclosure to the chassis

with one T-20 screw.

4. Repeat Step 3 a to g for the second drive.

5. For all drives, connect the drive cables to the interposer PCA (see Figure 2-6).

• SCSI cable (#1)

• drive interface cable (#2 )

• drive fan power cable (#3 )

• drive power cable (#3)

NOTE Connect the drive power cable last.

2-8

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Figure 2-6 Connecting Drive Cables to the Interposer PCA

Add Drives

2-9

Upgrading Drives and Capacity in 5.2 Gb Drive Jukeboxes

Mount the Configuration Module

Insert the configuration module into the connector on the interposer PCA as shown in the figure below.

Figure 2-7 Mounting the Co nf iguration Module

Go to Chapter 4, “Downloading Firmware.”

2-10

3 Converting 2.6 Gb Drive Jukeboxes to

5.2 Gb Drive Jukeboxes

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Before You Begin

Check the kit contents, tools and equipment needed for this conversion in Chapter 1

IMPORTANT Before you begin, make sure you have the most current firmware for the jukebox

controller and the drives for the model and option jukebox you are converting. Firmware may be obtained at www.hp.com/isgsupport/optical/firmware.html.

3-2

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Conversions

1. If jukebox is not on, turn it o n.

2. Ensure that there are no disks in the drives. Execute EMPTY DRIVES from the control panel TEST * menu, if necessary.

IMPORTANT Record the jukebox configuration settings so that the settings may be restored after

the conversion.

3. Record the jukebox configuratio n settings using the CONF * menu.

CAUTION Do not switch off power to the jukebox until you are sure the SCSI bus is inactive.

Switching off the jukebox when the SCSI bus is active can caus e data loss and/or indeterminate bus states.

4. Turn jukebox power off and unplug the power cord from the power source.

3-3

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Remove the Right, Left and Rear Panels

WARNING Disconnect the power cord before taking the jukebox apart to prevent possible

electrical shock.

1. Remove the right-side, left-side, and rear panels.

• the left-side panel does not use any fastening screws

• the right-side panel has one combination slotted/Torx screw on the bottom edge

• the rear panel has eight T-20 screws around its perimeter

Figure 3-1 The Right, Left, and Rear Access Panels

3-4

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Remove the Right, Left and Rear Panels

2. Disconnect the control panel and power cable to prepare the right f ront panel fo r removal

a. Remove the control panel cover plate (#1). b. Remove the control panel interface cable and power cable from the control

panel PCA (#2 and #3).

c. Ro tate the control panel until the display faces the right end of the jukebox

(see #1 on Fig ure 3-3).

Figure 3-2 Removing Cables to Prepare the Right Front Panel for Removal

3-5

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Remove the Right, Left and Rear Panels

3. Remove the screws that mount the right front pane l (see Figure 3- 3). Remove the two screws on the top and bottom rear of the panel and the bottom

front of the panel (see screws labeled #2 on the left and right of Figure 3-3)

4. Remove the T-20 screw located under the rear edge of the top plastic center cover (#5 on Figure 3-3).

5. Pull the top plastic center toward the rear of the unit to unlock the tabs (see the arrow for #5 on Figure 3-3).

Figure 3-3 Left and Right Front Panel Mounting Screws

6. Lift the right front panel off the jukebox chassis.

7. Go to “Install a New Interposer PCA and Add the Configuration Module” on the next page.

3-6

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Install a New Interposer PCA and Add the Configuration Module

1. Remove all drive cables and jukebox cables fro m the interposer PCA (see Figur e 3-4).

2. Remove the six T-20 screws holding the PCA to the chassis. Remove the PCA (see arrows on Figure 3-4).

Figure 3-4 Disconnecting Cables and Screws

3. Mount the interposer PCA from the kit.

4. Connect all the jukebox cables to the interposer PCA.

• #1 - configuration module socket

• #2 - mailslot cable

• #3 - SCSI cable

3-7

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Install a New Interposer PCA and Add the Configuration Module

• #4 - GPIO cable

• #5 - power input and fan sense cables

• #6 - vertical-path-clear emitter cable IF INSTALLING A C5132J/K/L KIT OR C5133J/K/L KIT CONTINUE WITH

STEP 5 AND INSTALL A CONFIGURATION MODULE. IF INSTALLING A C5131J/K/L KIT GO TO THE NEXT PROCEDURE.

5. Mount the configuration module as shown in Figure 3-5 (into socket shown by #1 on Figure 3- 4).

6. Route the SCSI cable, drive interface cable, and drive power cables up to the interposer PCA.

Connect the drive power cable last, over the SCSI cable (see #3 on Figure 3-4).

CAUTION Make sure the cables are routed along the sides of the drive enclosures and do not

interfere with the flow from the drive cooling fans.

Figure 3-5 Mounting the Co nf iguration Module

3-8

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Replace 2.3 Gb Drives With 5.2 Gb Drives

1. Remove all drive cables from the interposer PCA for all ins talled drives (see Figure 3-6).

• #1 - drive fan power cable

• #2 - SCSI cable

• #3 - drive interface cable

• #4 - drive power cable (two connectors)

This same pattern of cables on the interposer PCA is the same for each drive.

2. Remove the T-20 enclosure mounting screw on each drive enclosure (lower left on Figure 3-6).

Figure 3-6 Removing Drive Cables and Enclosure Mounting Screws

3. Slide the drive enclosures out of the chassis.

3-9

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Replace 2.3 Gb Drives With 5.2 Gb Drives

Figure 3-7 Removing the Drive Cables

4. Disconnect the drive cables from the rear of the drive (see Figure 3-7).

• #2 - drive interface cable

• #3 - SCSI cable

• #4 - drive power cable

5. Remove the four T-10 screws that hold the drive in the drive enclosure (see Figure 3-8) and slide the drive out of the enclosure. Repeat for each drive.

3-10

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Replace 2.3 Gb Drives With 5.2 Gb Drives

Figure 3-8 Removing the Drive From the Drive Enclosure

6. Mount a new drive into the drive enclosure. a. Place the new dr ive into the enclo sure at the to p positio n (see Fi gure 3-7).

Secure with two T-10 screws on each side.

b. Remove the adhesive backing on the plastic cable clamp and position the

clamp on the rear of the drive as shown in #1 on Figure 3-7.

c. As you connect the drive interface cable to its connector on the rear of the

drive, slide the cable into the cable clamp.

d. Replace the top and bottom cable access panels. Secure them with two T-10

screws apiece (see #1 and #2 on Figure 3-8).

e. Slide the enclosure into the chassis and secure the enclosure to the chassis

with one T-20 screw (see Figure 3-9).

3- 11

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Replace 2.3 Gb Drives With 5.2 Gb Drives

Figure 3-9 Connecting Drive Cables to the Interposer PCA

7. Connect the drive cables to the interposer PCA for each drive (see Figure 3-9).

• #1 - drive fan power cable

• #2 - SCSI cable

• #3 - drive interface cable

• #4 - drive power cable (two connectors)

This same pattern of cables on the interposer PCA is the same for each drive.

8. Go to Install the Replacement Interface PCA on the next page.

3-12

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Install the Replacement Interface PCA

NOTE Note the interface cable configuration and the selection on the interface select

switch so the same configuration can be restored after replacing the interface PCA.

1. Remove the SCSI cables and power cable from the interface module.

2. Remove the four T-20 screws securing the interface module to the side of the chassis (see Figure 3-10).

3. Disconnect the SCSI and power cables to the interface PCA.

Figure 3-10 Removing the SCSI Interface Module

3- 13

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Install the Replacement Interface PCA

4. Remove the eight T-15 PCA screws and remove th e PCA (see Figure 3-11).

5. Mount the replacement interface PCA.

Figure 3-11 Removing the Interface PCA

3-14

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

6. Connect the power and SCSI cables to the interface PCA (see #1, #2, and #4 on Figure 3-12).

7. Remount the interface module on the side of the chassis with four T-20 screws (see Figure 3-10).

Figure 3-12 Mounting the SCSI Interface Cables

Install the Replacement Interface PCA

8. If installing kit C5131 J/K/L , go to “Add Cartrid ge Maga zines (C513 1J/K/L Kits Only)” on page 3-16.

If installing any other conversion kit, this completes the hardware installation. Go to Chapter 4, “Downloadi ng Firmware.”

3- 15

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Add Cartridge Magazines (C5131J/K/L Kits Only)

CAUTION When adding magazines into the chassis, do not move the customer’s disks from the

their current locations. If the event that you must move a cartridge, record the cartridge location and orientation so the cartridge can be replaced to its original position later.

1. Clip the cartridge magazines into the area shown in Figure 3-13. a. Slid e the magazine in with the tabs facing the wall. Slide the tabs into the

slots in the wall of the magazine.

b. Push the magazine forward and towards the wall at the same time to snap the

magazine in. c. Repeat steps a. and b. for the magazine on the opposite wall. d. Repeat steps a. through c. for four sets of 8-slot magazines.

2. Confirm that all magazines are firmly snapped into the chassis walls.

3. Go to Chapter 4, “Downloading Firmware.”

3-16

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

Add Cartridge Magazines (C5131J/K/L Kits Only)

Figure 3-13 Adding Cartridge Magazines

4. Go to “RFI Modifications (For Conversions)” on the next page.

3- 17

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

RFI Modifications (For Conversions)

Mounting RFI Clamps on the SCSI and GPIO Cables

1. Mount the RFI clamp on the SCSI and GPO cables on the left side of the interposer PCA.

Figure 3-14 Adding an RFI Clamp to the SCSI and GPIO Cables Near the Interposer PCA

a. Clip on end of the two RFI plates together (#1 on Figure 3-14). b. Place the clamp over BOTH SCSI and GPIO cables. c. Clip the bottom end of the RFI plates together with a clip as shown in #2 on

Figure 3-14.

3-18

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

RFI Modifications (For Conversions)

2. Attach double-sided tape pads to the ends of th e tw o thin RFI clamps.

Figure 3-15 Adding RFI Clamps to the SCSI and GPIO Cables Down the Front Side

3. Press the SCSI and GPIO cables against the side of the chassis and mount the two RFI clamps in the positions shown in Fig ure 3-15.

IMPORTANT RFI suppression is only accomplished if the SCSI/GPIO cable bundle is strapped

tightly to the side of the chassis.

3- 19

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

RFI Modifications (For Conversions)

Adding an RFI Cabinet Strip

NOTE You may apply the EMI gasket to the front panel either bef ore or after you remount

the front panel on the jukebox.

1. Remove the adhesive backing on the EMI gasket.

2. Stick the EMI gasket to the center of the bottom edge of the front panel as shown on the left of Figure 3-16).

IMPORTANT Note the orientation of the EMI gasket in the insert on Figure 3-16. The “V” shape

must point outward from the chassis.

Figure 3-16 Mounting the EMI Gasket on the Front Panel

3-20

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

RFI Modifications (For Conversions)

CAUTION As you remount the right front panel in the next steps, be careful as you lower the

control panel assembly through the hole in the top of the chassis. Make sure the display faces the mailslot end of the panel and that you do not catch

the control panel PCA on the edge of the chassis as you lower the panel onto the chassis.

3. Remount the right front panel. a. Place the right front panel onto the chassis (see CAUTION above).

b. Connect the power cable, front panel cable, and cover plate as shown in #3,

#2, and #1 of Figure 3-2.

c. Insert the two screws on the lower front and upper and lower back (see

Figure 3-3

4. Remount the rear panel (see Figure 3-1).

5. Go to Chapter 4,“Downloading Firmware.”

3- 21

Converting 2.6 Gb Drive Jukeboxes to 5.2 Gb Drive Jukeboxes

RFI Modifications (For Conversions)

3-22

4 Downloading Firmware

Downloading Firmware

Overview

This chapter provides the following:

Procedures for checking the revision level of the jukebox and drive firmware.

•

Procedures for connecting to the jukebox for downloading firmware.

•

4-2

Checking and Downloading Firmware

NOTE If upgrading a jukebox:

1. Go to “Check the Firmware Revision Level” to see if the jukebox controller

and/or drives need the current revision of firmware.

2. Go to “Downloading Firmware” if necessary.

If converting a 2.6-GB-dri ve jukebox:

1. Go to “Downloading Firmware” and download the current revision of jukebox controller firmware.

2. Go to “Check the Firmware Revision Level” to see if the drives need current firmware.

3. Go to “Downloading Firmware” if Step 2 shows that the drives need current firmware.

Downloading Firmware

Checking and Downloading Firmware

Check the Firmware Revision Level

1. Ensure the jukebox is powered on.

2. Press

4. Write down the revision number, then press

5. Press

6. Press

7. After viewing the revision level for all drives, press

NEXT to select INFO *, then press ENTER.

REVISION

# displays. Press

ENTER to view the robotics controller firmware

revision.

CANCEL.

NEXT until DRIVE FW * displays, then press ENTER.

UPDATING displays briefly, then Dx REV zzzz displays (where x represents a drive number and z represents the revision level of that drive).

NEXT or PREV to select other drives and press ENTER.

CANCEL.

4-3

Downloading Firmware

Checking and Downloading Firmware

Downloading Firmware

NOTE Ensure that the jukebox is not in LUN mode (logical unit numbering). Downloads

must be done with LUN mode off.

IMPORTANT If you are going to download firmware for the jukebox controller, the customer’s

default configurations should be recorded so that the jukebox can be correctly restored. Go to the CONF * menu on the control panel to access and display the current jukebox configurations.

1. Turn the jukebox off.

2. Ensure that your PC tool is off.

3. Remove any cable connections to the single-ended ports on the interface module.

4. Connect a SCSI cable between your PC tool and one of the single-ended ports on the interface module. (Connectors on the module are high-density.)

5. Turn the jukebox on. Wait until the jukebox shows READY in the display.

6. Turn your PC tool on.

7. Follow your download util ities instructions to download the firmware need ed (jukebox and/or drives).

8. Go to Chapter 5, “Verifying Pr oper Jukebox Operation, Labeling, and

Cleanup.”

4-4

5 Verifying Jukebox Operation,

Labeling, and Cleanup

Verifying Jukebox Operation, Labeling, and Cleanup

Verify Proper Jukebox Operation

1. Check for proper drive operation.

Run a “random write and verify” for approximately two minutes to check the operation of the drive.

2. Check for proper jukebox operation by running the “Wellnes Test.”

NOTE If a failure occurs, refer to Chapter 4, Troubleshooting” in the 160ex/320ex/400ex

Optical Jukebox Service Manual (C1160-90030).

3. Enter any customer configurations that are different than defualt using the CONF * menu.

5-2

Verifying Jukebox Operation, Labeling, and Cleanup

Restore Interface Selection and Cabling

1. Replace the SCSI cables on the interface PCA ports in the same config uration as they were before the upgrade/conversion.

2. Place the interface select switch to select whichever interface type it was before the upgrade/conversion (singl e-e nded or differential).

5-3

Verifying Jukebox Operation, Labeling, and Cleanup

Restore Non-Default Configurations

Table 5-1 Default Configurat ion Settings

Configuration Default Value

RECOVERY ON DUAL PICKER ON STARWARS ON SCSI LOG OFF SECURE OFF SECURE MAIL OUT POWER SECURE OFF REP RECOVERED ON CONF 40 OFF WRITE VERIFY ON LUN Mode OFF SCSI Addresses robotics controller = 6

drive 1 = 5 drive 2 = 4 drive 3 = 3 (if installed) drive 4 = 2 (if installed)

Password 000-000-000

5-4

Verifying Jukebox Operation, Labeling, and Cleanup

Updating the Product Nameplate and Product Upgrade Label

1. Place the product upgrade label partially over the product label as shown in Figure 5-1.

DO NOT COVER THE SERIAL NUMBER.

Figure 5-1 Positoning the Upgrade Label Over the Product/Serial Number Label

5-5

Verifying Jukebox Operation, Labeling, and Cleanup

Updating the Product Nameplate and Product Upgrade Label

2. Place the new product nameplate on the top of the jukebox as shown in Figure 5-2.

Figure 5-2 Position of th e Model Nameplate

Replace the Jukebox Access Panels

1. If this is a conversion, use the left and right panels included in the kit. The replacement panels have cooling slots.

2. If removed the rear panel to add magazines, replace the rear panel.

5-6

HP SURESTORE 200FX, SURESTORE 100ST, SURESTORE 40ST, SURESTORE 80FX, SURESTORE 160FX User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual