Microsoft, Windows, and Windows NT are U.S. registered trademarks of Microsoft Corporation.
Intel and Xeon are trademarks or registered trademarks of Intel Corporation or its subsidiaries in the United States
and other countries.
Hewlett-Packard Company shall not be liable for technical or editorial errors or omissions contained herein. The
information in this document is provided “as is” without warranty of any kind and is subject to change without
notice. The warranties for HP products are set forth in the express limited warranty statements accompanying such
products. Nothing herein should be construed as constituting an additional warranty.
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
January 2004 (Fifth Edition)
Part Number 223958-005
Contents
About This Guide
Audience Assumptions............................................................................................................................... vii
Technician Notes........................................................................................................................................ vii
Where to Go for Additional Help.............................................................................................................. viii
Integrated Management Log............................................................................................................... viii
Telephone Numbers............................................................................................................................ viii
System Tray.......................................................................................................................................2-51
Power Backplane...............................................................................................................................2-53
Fan Basket .........................................................................................................................................2-54
Processor Fan Bracket.......................................................................................................................2-55
Drive Air Baffle.................................................................................................................................2-56
iv HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
System LEDs............................................................................................................................................. 4-5
Front Panel LEDs................................................................................................................................ 4-6
System Board LEDs............................................................................................................................ 4-7
Memory Board LEDs and Icons ......................................................................................................... 4-8
PCI-X Hot Plug LEDs ...................................................................................................................... 4-12
Other Information Resources .................................................................................................................. 5-11
Contents
Chapter 6
Server Specifications
Index
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide v
This maintenance and service guide can be used for reference when servicing an
HP ProLiant ML570 Generation 2 Server.
WARNING: To reduce the risk of personal injury from electric shock and hazardous
energy levels, only authorized service technicians should attempt to repair this
equipment. Improper repairs can create conditions that are hazardous.
Audience Assumptions
This guide is for service technicians. HP assumes you are qualified in the servicing of
computer equipment and trained in recognizing hazard in products with hazardous energy
levels and are familiar with weight and stability precautions for rack installations.
Technician Notes
WARNING: Only authorized technicians trained by HP should attempt to repair this
equipment. All troubleshooting and repair procedures are detailed to allow only
subassembly/module-level repair. Because of the complexity of the individual boards
and subassemblies, no one should attempt to make repairs at the component level or
to make modifications to any printed wiring board. Improper repairs can create a safety
hazard.
WARNING: To reduce the risk of personal injury from electric shock and hazardous
energy levels, do not exceed the level of repairs specified in these procedures.
Because of the complexity of the individual boards and subassemblies, do not attempt
to make repairs at the component level or to make modifications to any printed wiring
board. Improper repairs can create conditions that are hazardous.
WARNING: To reduce the risk of electric shock or damage to the equipment:
• Disconnect power from the system by unplugging all power cords from the power
supplies.
• Do not disable the power cord grounding plug. The grounding plug is an important
safety feature.
• Plug the power cord into a grounded (earthed) electrical outlet that is easily
accessible at all times.
About This Guide
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide vii
About This Guide
CAUTION: To properly ventilate the system, you must provide at least 7.6 cm (3.0 in) of
clearance at the front and back of the server.
CAUTION: The computer is designed to be electrically grounded (earthed). To ensure proper
operation, plug the AC power cord into a properly grounded AC outlet only.
NOTE: Any indications of component replacement or printed wiring board modifications may void any
warranty.
Where to Go for Additional Help
In addition to this guide, the following information sources are available:
• HP ProLiant ML570 Generation 2 Server Setup and Installation Guide
• Service Quick Reference Guide
• Service training guides
• Service advisories and bulletins
• QuickFind information services
• Insight Manager software
• HP Servers Troubleshooting Guide
Integrated Management Log
The server includes an integrated, nonvolatile management log that contains fault and
management information. The contents of the Integrated Management Log (IML) can be
viewed with Insight Manager.
Telephone Numbers
For the name of the nearest HP authorized reseller:
• In the United States, call 1-800-345-1518.
• In Canada, call 1-800-263-5868.
For HP technical support:
• In the United States and Canada, call 1-800-652-6672.
• Outside the United States and Canada, refer to
www.hp.com
viii HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
1
Illustrated Parts Catalog
This chapter provides the illustrated parts breakdown and spare parts lists for the HP ProLiant
ML570 Generation 2 server. Refer to Table 1-1, Table 1-2, and Table 1-3 for the names of
referenced spare parts.
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 1-1
Illustrated Parts Catalog
Chassis Components Exploded View
Figure 1-1: Exploded view of the ProLiant ML570 Generation 2 server
chassis components
1-2 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
Chassis Components Spare Parts List
Table 1-1: Chassis Components Spare Parts List
Item Description Spare Part Number
1 Locking casters 296227-001
2
Blanks kit
a) Removable media bay blank
b) Power supply blank
3
Tower cover kit
a) Access panel
Hood labels*
b) Tower cover
c) Front bezel door
4
Rack bezel kit
Rack bezel
Handles*
5 Hard drive blank 122759-001
Illustrated Parts Catalog
253071-001
309619-001
249150-001
*Not shown
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 1-3
Illustrated Parts Catalog
System Components Exploded View
Figure 1-2: Exploded view of the ProLiant ML570 Generation 2 server system
components
1-4 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
System Components Spare Parts List
Table 1-2: System Components Spare Parts List
Item Description Spare Part Number
1 Power supply, hot-plug 600-W 231782-001
2 Redundant drive fans, hot-plug 92 mm (3.6 in) 161657-001
Drive fan power cable bracket* 249147-001
3 Drive fan air baffle 178195-001
4 Processor and I/O fans, hot-plug 127 mm (5 in) 122225-001
5 Fan basket 161658-001
Backplanes
6 SCSI backplane 263035-001
7 Power backplane 233962-001
Mass Storage Devices
8 IDE CD-ROM drive (48X) 288894-001
9 Diskette drive 233409-001
10
Fan bracket kit
a) Processor fan bracket
b) I/O fan bracket
Illustrated Parts Catalog
159321-001
*Not shown
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 1-5
Illustrated Parts Catalog
System Tray Components Exploded View
Figure 1-3: Exploded view of the ProLiant ML570 Generation 2 server
system tray components
1-6 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
System Tray Components Spare Parts List
Table 1-3: System Tray Components Spare Parts List
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 1-7
Illustrated Parts Catalog
Table 1-3: System Tray Components Spare Parts List continued
Item Description Spare Part Number
Expansion slot latch and base, blue
Expansion slot latch and base, carbon
PCI retaining clip, blue
PCI retaining clip, carbon
Memory board guide
Front bezel retainer
Plastics kit*
249746-001
Keyboard, carbon*
US English 311059-001
UK English 311059-031
German 311059-041
French 311059-051
Italian 311059-061
Spanish 311059-071
Danish 311059-081
Norwegian 311059-091
Swedish 311059-101
Canadian French 311059-121
Portuguese 311059-131
Turkish 311059-141
Greek 311059-151
Arab 311059-171
Belgium 311059-181
Hungarian 311059-211
Czech 311059-221
Slovakian 311059-231
Polish 311059-241
Russian 311059-251
Japanese 311059-291
Dutch 311059-331
Finnish 311059-351
International 311059-B31
BHCSY 311059-B41
*Not shown
continued
1-8HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
Illustrated Parts Catalog
Table 1-3: System Tray Components Spare Parts List continued
Item Description Spare Part Number
Miscellaneous*
3-V lithium replacement battery 153099-001
Enhanced keyboard, U.S. 244000-001
Mouse, carbon 311060-001
Torx T-15 tool 199630-001
Country kit, U.S. ML570 G2 308702-001
Return kit, rack (shipping box) 174795-001
Return kit, tower (shipping box) 265792-001
Drive fan cable 158465-001
CD-ROM/diskette drive cable 158469-001
SCSI drive cable 158470-001
LVD cable 158471-001
CD-ROM data cable 158473-002
34-Pin data cable 158472-002
Diskette drive data cables 158474-001
SCSI data cable, 2 drop 157855-001
SCSI data cable, blue 166298-024
SCSI data cable, yellow 166298-025
Internal to external SCSI data cable, 12 inch 232112-001
PCI to system board data cable 232111-001
Power backplane cable 232109-001
Front control panel with cable 225034-002
Backplane to system board cable 232110-001
*Not shown
Rack-mounting hardware kit 277921-001
Third-party rack-mounting hardware kit 277922-001
Power Cable Kit*
Signal Cable Kit*
ML570 Cable Kit*
159319-001
180305-001
249146-001
continued
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 1-9
Illustrated Parts Catalog
Table 1-3: System Tray Components Spare Parts List continued
Item Description Spare Part Number
18.2-GB hot-plug Wide-Ultra3 SCSI hard drive with tray
18.2-GB hot-plug Wide-Ultra3 hard drive (15,000 rpm, 1-inch) 189395-001
18.2-GB hot-plug Ultra320 hard drive (15,000 rpm, 1-inch) 289240-001
36.4-GB hot-plug Wide-Ultra3 hard drive (15,000 rpm, 1-inch) 233350-001
36.4-GB hot-plug Wide-Ultra3 hard drive (10,000 rpm, 1-inch) 177986-001
36.4-GB hot-plug Ultra320 hard drive (10,000 rpm, 1-inch) 289041-001
36.4-GB hot-plug Ultra320 hard drive (15,000 rpm, 1-inch) 289241-001
72.8-GB hot-plug Wide-Ultra3 hard drive (10,000 rpm, 1-inch) 233349-001
72.8-GB hot-plug Ultra320 hard drive (10,000 rpm, 1-inch) 289042-001
72.8-GB hot-plug Ultra320 hard drive (15,000 rpm, 1-inch) 289243-001
145.6-GB hot-plug Ultra320 hard drive (10,000 rpm, 1-inch) 289044-001
DVD drive 217801-001
Backplane, internal two-bay hot-plug SCSI drive bay 253761-001
Fan kit, internal two-bay hot-plug SCSI drive bay 253762-001
Options*
(10,000 rpm, 1-inch)
152190-001
*Not shown
1-10 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
Removal and Replacement Procedures
This chapter provides subassembly/module-level removal and replacement procedures for
HP ProLiant ML570 Generation 2 servers. After completing all necessary removal and
replacement procedures, run the Diagnostics program to be sure that all components operate
properly.
You need the following items for some procedures:
Torx T-15 tool
•
Torx T-10 tool
•
Diagnostics Utility from the SmartStart CD
•
Wrist strap
•
Safety Considerations
2
Before performing service procedures, review the following safety information.
Electrostatic Discharge
A discharge of static electricity can damage static-sensitive devices or microcircuitry. Proper
packaging and grounding techniques are necessary precautions to prevent damage. To
prevent electrostatic damage:
•
Transport products in static-safe containers such as conductive tubes, bags, or boxes.
•
Keep electrostatic-sensitive parts in their containers until they arrive at static-free
stations.
Cover workstations with approved static-dissipating material. Use a wrist strap connected
•
to the work surface and properly grounded (earthed) tools and equipment.
Keep work area free of nonconductive materials such as ordinary plastic assembly aids
•
and foam packing.
Be sure that you are properly grounded (earthed) when touching a static-sensitive
•
component or assembly.
Avoid touching pins, leads, or circuitry.
•
Use nonconductive field service tools.
•
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 2-1
Removal and Replacement Procedures
Symbols on Equipment
These symbols may be located on equipment in areas where hazardous conditions may exist.
Any product or assembly marked with these symbols indicates that the
component exceeds the recommended weight for one individual to handle safely.
66 kg
160 lb
WARNING: To reduce the risk of personal injury or damage to the equipment,
observe local occupational health and safety requirements and guidelines for
manual material handling.
Any surface or area of the equipment marked with these symbols indicates the
presence of a hot surface or a hot component.
WARNING: To reduce the risk of injury from a hot component, allow the surface
to cool before touching it.
Any surface or area of the equipment marked with these symbols indicates the
presence of electrical shock hazards. The enclosed area contains no
operator-serviceable parts.
WARNING: To reduce the risk of injury from electrical shock hazards, do not
open this enclosure.
Any RJ-45 receptacle marked with these symbols indicates a network interface
connection.
WARNING: To reduce the risk of electric shock, fire, or damage to the equipment,
do not plug telephone or telecommunications connectors into this receptacle.
Rack Warnings and Cautions
WARNING: To reduce the risk of personal injury or damage to the equipment,
adequately stabilize the rack before extending a component outside the rack. Extend
only one component at a time. A rack may become unstable if more than one
component is extended.
WARNING: To reduce the risk of personal injury or damage to the equipment:
• Extend the leveling jacks to the floor.
• Rest the full weight of the rack on the leveling jacks.
• Attach the stabilizers to the rack, if it is a single rack installation.
• Couple the racks together in multiple rack installations.
WARNING: When installing the server in a telco rack, adequately secure the rack frame
to the building structure at the top and bottom.
2-2 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
WARNING: To reduce the risk of personal injury or damage to the equipment, use two
or more people to safely unload the rack from the pallet. An empty 42U rack weighs
115 kg (253 lb), is over 2.1 m (7 ft) tall, and may become unstable when moved on its
casters. Handle the rack from both sides as it rolls down the ramp from the pallet. Do
not stand in front of the rack.
CAUTION: Always begin by mounting the heaviest item on the bottom of the rack. Continue
to populate the rack from the bottom to the top.
Server Warnings and Cautions
WARNING: Do not exceed the level of repair specified in the procedures in the product
documentation. All troubleshooting and repair procedures are detailed to allow only
subassembly or module-level repair. Because of the complexity of the individual
boards and subassemblies, do not attempt to make repairs at the component level or to
make modifications to any printed wiring board. Improper repairs can create a safety
hazard.
WARNING: To reduce the risk of personal injury from hot surfaces, allow the hot-plug
drives and the internal system components to cool before touching.
WARNING: To reduce the risk of electric shock or damage to the equipment:
• Do not disable the AC power cord grounding plug. The grounding plug is an
important safety feature.
• Plug the power cord into a grounded (earthed) electrical outlet that is easily
accessible at all times.
• Unplug the power cord from each power supply to disconnect power to the
equipment.
WARNING: Before lifting the server, remove all hot-plug power supplies and hard
drives to reduce weight.
WARNING: The installation of internal options and routine maintenance and service of
this product should be performed by individuals who are knowledgeable about the
procedures, precautions, and hazards associated with equipment containing
hazardous energy levels.
WARNING: Do not use conductive tools that could bridge live parts. Remove all
watches, rings, or loose jewelry when working in hot-plug areas of an energized server.
WARNING: Do not replace non-hot-pluggable components while power is applied to
the product. First, shut down the product and disconnect all AC power cords.
Removal and Replacement Procedures
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 2-3
Removal and Replacement Procedures
WARNING: Be sure that the AC power supply branch circuit that provides power to the
rack is not overloaded. Maintaining a low electrical current draw reduces the risk of
personal injury, fire, or damage to the equipment. The total rack load should not
exceed 80 percent of the branch circuit rating. Consult the electrical authority having
jurisdiction over your facility for wiring and installation requirements.
CAUTION: Protect the server from power fluctuations and temporary interruptions with a
regulating uninterruptible power supply (UPS). This device protects the hardware from
damage caused by power surges and voltage spikes and keeps the system in operation
during a power failure.
CAUTION: Do not operate the server for extended periods without the access panel.
Operating the server without the access panel results in improper airflow and improper cooling
that can lead to thermal damage.
CAUTION: Reinstall each hard drive into the specific slot from which it was removed. Mixing
the hard drives adversely affects the system drive configuration.
Accessing Server Components
In order to access components in the server, any or all the following procedures may be
required:
Extending the server from the rack
•
Opening the hot-plug door
•
Removing the front bezel door (tower model only)
•
Removing the rack bezel (rack model only)
•
Removing the access panel
•
Opening the system tray
•
All procedures can be performed without powering down the server or causing system
shutdown.
2-4 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
Extending the Server from the Rack
To extend the server from the rack:
1. Loosen the front panel thumbscrews that secure the server to the front of the rack (1).
WARNING: To reduce the risk of personal injury, be careful when pressing the
server rail release latches and sliding the component into or out of the rack. The
sliding rails could pinch your fingertips.
2. Extend the server until the server rail release latches engage (2).
Removal and Replacement Procedures
Figure 2-1: Extending the server from the rack
To slide the server back into the rack after performing the maintenance procedure:
1. Press the server rail release latches.
2. Slide the server fully into the rack.
3. Secure the server by tightening the thumbscrews.
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 2-5
Removal and Replacement Procedures
Opening the Hot-Plug Door
To open the hot-plug door:
1. Extend the server from the rack. Refer to “Extending the Server from the Rack” in this
chapter.
2. Locate the hot-plug door key. The key is located inside the front bezel door on the tower
model servers (1) or in a bag attached to the rear handle on the rack model servers (2).
Fig 2-2: Locating the hot-plug door and front bezel door keys
2-6 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
3. Unlock both locks on the hot-plug door (1).
4. Slide the hot-plug door latches open (2).
5. Open the hot-plug door (3).
Removal and Replacement Procedures
Figure 2-3: Opening the hot-plug door
Reverse steps 3 through 5 to close the hot-plug door.
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 2-7
Removal and Replacement Procedures
Removing the Front Bezel Door (Tower Model Only)
WARNING: To reduce the risk of personal injury from hot surfaces, allow the internal
system components to cool before handling the components.
To remove the front bezel door:
1. Unlock the front bezel door.
Figure 2-4: Unlocking the front bezel door
2. Swing open the front bezel door fully.
3. Lift the front bezel door, and pull the door away from the chassis hinges.
Figure 2-5: Removing the front bezel door (tower model only)
Reverse steps 1 through 3 to replace the front bezel door.
2-8 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
Removing the Rack Bezel (Rack Model Only)
To remove the rack bezel:
1. Remove the four Torx T-15 screws (two per side) securing the rack bezel to the
chassis (1).
2. Pull the rack bezel away from the chassis (2).
Removal and Replacement Procedures
Figure 2-6: Removing the rack bezel (rack model only)
Reverse steps 1 and 2 to replace the rack bezel.
Removing the Access Panel
To remove the access panel:
1. Open the front bezel door (tower model only) and lay the server on its side with the
access panel facing upward. Refer to “Removing the Front Bezel Door (Tower Model
Only)” in this chapter.
2. Extend the server from the rack (rack model only). Refer to “Extending the Server from
the Rack” in this chapter.
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 2-9
Removal and Replacement Procedures
3. Loosen the thumbscrews on the front of the chassis (1).
4. Use the Torx T-15 tool that ships with the server to loosen the retaining screw located on
the front of the chassis next to the two thumbscrews (2).
5. Slide the access panel toward the back of the server, and lift it away from the chassis (3).
Figure 2-7: Removing the access panel
Reverse steps 1 through 5 to replace the access panel.
Opening the System Tray
To open the system tray:
1. Remove the access panel. Refer to “Removing the Access Panel” in this chapter.
2-10HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
Removal and Replacement Procedures
2. Press the latch adjacent to the system tray release handle to release the system tray (1).
3. Grasp the system tray release handle and pull the tray from the chassis until it stops in the
extended position (2).
NOTE: If the server is mounted into a rack, the system tray latches can be reached more easily by
extending the server from the rack (approximately the depth of the drives) before sliding the system
tray from the back of the chassis.
Memory
Figure 2-8: Opening the system tray
This section provides the following information about the memory components and
procedures for hot-plug and non-hot-plug removal and replacement of memory in the server.
Parts of the memory board
•
Memory board LEDs and icons
•
DIMM installation requirements
•
Removing a memory board
•
Removing a DIMM
•
Installing a DIMM
•
Installing a memory board
•
Configuring the memory
•
HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide 2-11
Removal and Replacement Procedures
Parts of the Memory Board
Figure 2-9 and Table 2-1 identify the parts of the memory board.
Figure 2-9: Parts of the memory board
Table 2-1: Parts of the Memory Board
Item Description
1 DIMM slot 1, bank A (populated)
2 DIMM slot 2, bank A (populated)
3 DIMM slot 3, bank B
4 DIMM slot 4, bank B
5 DIMM slot 5, bank C
6 DIMM slot 6, bank C
7 DIMM slot 7, bank D*
8 DIMM slot 8, bank D*
9 LEDs
10 Locking switch
11 Release latches
12 Ejector levers
*When the server is configured for online spare memory, Bank
D on memory board 1 is the online spare bank.
2-12 HP ProLiant ML570 Generation 2 Server Maintenance and Service Guide
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