• Focused Emitter and
Detector in a Single
Package
• TO-5 Miniature Sealed
Package
• Photodiode Output
• Choice of Resolutions
(0.13 mm, 0.178 mm, 0.33 mm)
• Two Wavelengths
Available; 655 nm, 820 nm
(see selection guide)
Description
The HBCC-15XX series sensors
are fully integrated modules
designed for applications requiring optical reflective sensing. The
modules contain a 655 nm (or 820
nm) LED emitter and a photodiode. A bifurcated aspheric lens
is used to image the active areas
of the emitter and detector to a
single spot 4.27 mm (0.168 in.) in
front of the package. The output
signal is a current generated by
the photodiode.
Applications
The HBCC-15XX sensors are
intended for use with the HewlettPackard HBCC-0500 and HBCC0600 low current digitizer ICs, or
Selection Guide
Sensor Part NumberHBCC-1570HBCC-1580HBCC-1590
LED Resolution0.33 mm (0.013 in.)0.185 mm (0.007 in.)0.13 mm (0.005 in.)
LED Wavelength655 nm655 nm820 nm
Package Dimensions
MAXIMUM SIGNAL POINT – MSP
REFERENCE PLANE
5.08
(0.200)
9.40
8.51
(0.370)
(0.335)
S.P.
12.0
(0.473)
R.P.
O.D.
C
L
5.08
(0.200)
NOTES:
A. ALL DIMENSIONS IN MILLIMETERS AND (INCHES).
B. ALL UNTOLERANCED DIMENSIONS ARE FOR REFERENCE ONLY.
C. THE REFERENCE PLANE (R.P.) IS THE TOP SURFACE OF THE PACKAGE.
D. NICKEL CAN AND GOLD PLATED LEADS.
(0.168) ± (0.010)
4.27
0.25
±
Z
5965-5942E
1.14
0.73
0.86
0.73
(0.045)
(0.029)
(0.034)
(0.029)
E. S.P. = SEATING PLANE.
F. THE LEAD DIAMETER IS 0.45 mm (0.018 in.) TYP.
G. O.D. = OUTSIDE DIAMETER OF CAN MEASURED IN REGION ABOVE
WELD FLANGE TO MIDWAY OF CAN LENGTH.
15.24
12.70
(0.600)
(0.500)
11.50
11.22
(0.453)
(0.442)
8.33
8.12
(0.328)
(0.320)
4-7
with suitable PCB assemblies
EMITTER
BAFFLE
EPOXY SEAL
SENSING
AREA
GLASS
LENS
DETECTOR
provided by HP for use with these
sensors. The HBCC-15XX sensors
have been characterized for use
only with Hewlett-Packard’s
digitizer IC technology. Use of
these sensors in designs or applications other than those stated is
at the customer’s risk.
Mechanical
Considerations
The HBCC-15XX series are
packaged in a high profile 8 pin
TO-5 metal can with a glass
window. The LED and photodiode
are mounted on a header at the
base of the package. Positioned
above these active elements is a
bifurcated aspheric acrylic lens
that focuses them to the same
point.
The sensor can be rigidly secured
by commercially available TO-5
style heat sinks or 8 pin 0.200 inch
diameter pin circle sockets. These
fixtures provide a stable reference
platform for affixing the HBCC15XX sensors to a circuit board.
HBCC-1570, 1580 Optical System
HBCC-1590 Optical System
SILICON
BAFFLE
EMITTER
0.089 mm DIA. JUNCTION
OPTICAL
APERTURE
BAFFLE
EPOXY SEAL
SENSING
AREA
In applications requiring contact
scanning (such as bar code
reading), protective focusing tips
are available. Focusing tips are
available in either metal or polycarbonate packages using a
sapphire ball as the contact
surface. The Hewlett-Packard part
numbers are HBCS-2999, HBCS4999, HBCS-A998, and
HBCS-A999.
Electrical Operation
The sensor detector is a pn
photodiode. The LED cathode is
physically and electrically connected to the case-substrate of the
sensor.
4-8
DETECTOR
0.406 mm SQUARE
The HBCC-15XX sensors are
characterized for use with HewlettPackard’s low current digitizer
ICs. The digitizer IC part numbers
are HBCC-0500 and HBCC-0600.
Data Sheets including circuit
diagrams are available.
GLASS
LENS
Absolute Maximum Ratings
TA = 25°C unless specified otherwise (unless specified separately, data applies to all sensors)
ParameterSymbolMin.Max.Units Notes
Storage TemperatureT
Operating TemperatureT
S
A
Lead Soldering Temperature260°C1
(1.6 mm from Seating Plane)(for 10 seconds)
Average LED Forward CurrentI
Peak LED Forward CurrentI
Reverse LED Input VoltageV
Photodiode BiasV
Notes:
1. CAUTION: The thermal constraints of the acrylic lens will not permit conventional wave soldering procedures. The typical
preheat and post-soldering cleaning procedures and dwell times can subject lens to thermal stresses beyond the absolute
maximum ratings and can cause it to defocus.
2. These sensors are specified for use with the drive conditions provided by the HBCC-0500 and HBCC-0600 Digitizer IC ONLY.
3. When used with HBCC-0500 or HBCC-0600 digitizer ICs.
4. At all combinations of pulse width and duty cycle.
5. Voltage differential between Pin 1 and Pin 8 with Pin 8 taken as reference. Exceeding maximum conditions may cause permanent
damage to photodiode or to chip metallization.
f
fp
r
d
-40+75°C
-20+75°C
2
125mA3 (HBCC-1570)
100mA3 (HBCC-1580)
40mA4 (HBCC-1590)
5.0V
2.5VHBCC-1590 Only
-0.36.0V5
REFERENCE
PLANE
6
2
REFLECTOR
Z
LED
CASE, SUBSTRATE
SCHEMATIC DIAGRAMCONNECTION DIAGRAM
D
ps
R
s
Rs = CHARACTERISTIC NOT DEFINED
1
8
1
2
3
8
D
ps
R
s
+
4
TOP VIEW
7
LED
5
PIN#
1
6
2
6
8
FUNCTION
PHOTODIODE CATHODE
HEADER GROUND
LED ANODE
PHOTODIODE ANODE
4-9
HBCC-1570 and HBCC-1580: Electrical and Optical Characteristics
Reflected (see Bin Table)nAIf = 70 mA6,71,2A,
Photocurrentpeak4A, 4B, 5
Quality Factor<Q>0.820.951.0–If = 70 mA6,8
Maximum SignalZ4.114.274.42mmIf = 70 mA6,91, 4A, 4B
Point (MSP)(0.162)(0.168)(0.174)(in.)peak
LED ForwardV
Voltage
LED ReverseBVR5.0––VIr = 100 µA
Breakdown Voltage
PhotodiodeI
Dark Current
PhotodiodeC
Capacitance60–pFVd = 1 V
LED Peakλ–650670nmIf = 35 mA DC6A
Wavelength
Ipr TemperatureK
Coefficient
System Opticald–0.268–mm4.27 mm117A
Step Response (0.0106)(in.)(Target from
(OSR)sensor)
HBCC-1570
(OSR)d–0.154–mm4.27 mm117B
HBCC-1580 (0.0061)(in.)(Target from
I
pr
peak
f
d
d
e
1.51.752.0VIf = 70 mA3
–601000pAVd = 5 V
–100–pFVd = 0 V
–-0.006–1/°CI
= 35 mA DC10
f
sensor)
Notes:
6. Measured from a reflector coated with 99% diffuse reflective white paint (Kodak 6080) positioned 4.27 mm (0.168 in.) from the
reference plane. Measured physically is the total photocurrent, Ipt, which consists of a signal (reflected from target) component,
Ipr, and a component induced by reflections internal to the sensor (stray), Ips. Ipt = Ipr + Ips. Specified is the reflected signal
component, Ipr.
7. See Bin Table
8. <Q> = Ipr/Ipt
9. Measured from reference plane (R.P.) of sensor.
10. Photocurrent variation with temperature varies with LED output which follows a natural exponential law:
Ip(T) = Ip(To)*exp[Ke(T-To)]
11. OSR is defined as the distance for a 10%-90% “step” response of Ipr as the sensor moves over an abrupt black-white edge, or from
opaque white to free space (no reflection).
Reflected (see Bin Table)nAIf = 30 mA6,71,2B,
Photocurrentpeak4C, 5
Quality Factor<Q>0.820.951.0–If = 30 mA6,8
Maximum SignalZ4.014.274.62mmIf = 30 mA6,91, 4C
Point (MSP)(0.158)(0.168)(0.182)(in.)peak
LED ForwardV
Voltage
LED ReverseBVR2.5––VIr = 100 µA
Breakdown Voltage
PhotodiodeI
Dark Current
PhotodiodeC
Capacitance60pFVd = 1 V
LED Peakλ805820835nmIf = 35 mA DC6B
Wavelength
Ipr TemperatureK
Coefficient
System Opticald–0.140–mm4.27 mm117C
Step Response– (0.0055)–(in.)(Target from
(OSR)sensor)
I
pr
peak
f
d
d
e
1.31.451.8VIf = 30 mA3
–601000pAVd = 5 V
–100–pFVd = 0 V
–-0.005–1/°CI
= 35 mA DC10
f
REFLECTOR
REFERENCE
PLANE
+V
f
6
LED
I
f
2
CASE, SUBSTRATE
Figure 1. Photocurrent Test Circuit.
Z
I
pt
D
ps
R
s
1
8
nA-METER
4-11
Bin Table
Ipr Limits (nA)
Bin#Min.Max.
1160225
2215270
3255313
4300375
5360440
6430555
Product Marking
The photocurrent binning of the
sensor is incorporated as part of
the product marking format. The
Bin # is represented as the last
number (N) on the last line of
marking.
HP
HBCC-15XX
XXXXXXXN
N = bin number
Bin Availability
The entire available distribution of
parts, appropriately marked, will
be shipped. Requests for individual bin selections cannot be
honored.
conditions and temperature. LED
degradation is minimized by the
drive conditions generated by both
the HBCC-0500 and HBCC-0600,
(when used as specified).
Warranty and Service
HP Optical Reflective Sensors are
warranted for a period of one year
after purchase covering defects in
material and workmanship.
Hewlett-Packard will repair or, at
its option, replace products that
prove to be defective in material or
workmanship under proper use
during the warranty period.
NO OTHER WARRANTIES ARE
EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED
TO THE IMPLIED WARRANTIES
OF MERCHANT ABILITY AND
FITNESS FOR A PARTICULAR
PURPOSE. HEWLETT-PACKARD
IS NOT LIABLE FOR CONSEQUENTIAL DAMAGES.
For additional warranty or service
information please contact your
local Hewlett-Packard sales
representative or authorized
distributor.
Binning and
Temperature Effects
Test algorithm bins units to the
lower bin number if a unit is in the
bin overlap region. Such units can
cross bin boundaries as temperature changes. (Ambient temperature affects LED efficiency slightly
and may cause several percentage
changes in Ipr.) Bin numbers are
for “reference only” and do not
constitute an absolute guarantee.
The output of all LEDs degrades
with time, depending on drive
Figure 3. Typical LED Forward Voltage
vs. Forward Current.
100
10
100
MIN MSP
80
60
40
PERCENT MSP SIGNAL
20
0
3.5
3.0
DISTANCE FROM SENSOR, mm
4.0
MEAN MSP
4.5
Figure 4A. HBCC-1570 Signal vs.
Distance from Sensor.
1.0
HBCC 1570
HBCC 1580
0.8
0.6
0.4
NORMALIZED TO PEAK
0.2
RESPONSE AT GIVEN WAVELENGTH
0
500
550
TYP. PEAK RESPONSIVITY
Po =0.34 AMPS/WATT
HBCC 1590
LOW-PASS FILTERING OF
AMBIENT LIGHT CAUSED
BY RED LENS
650
600700800
WAVELENGTH, nm
750850
Figure 5. Relative Spectral
Response of Sensors.
MAX MSP
5.0
100
MIN MSP
80
60
40
PERCENT MSP SIGNAL
20
5.5
0
3.5
3.0
DISTANCE FROM SENSOR, mm
Figure 4B. HBCC-1580 Signal vs.
Distance from Sensor.
1.75
1.50
1.25
1.00
0.75
0.50
0.25
0
LIGHT OUTPUT, NORMALIZED TO 25°C VALUE
600
900
620640680
WAVELENGTH, nm
Figure 6A. Typical Spectral
Distribution of 655 nm LED.
4.0
4.5
-20°C
660
0°C
25°C
MEAN MSP
MAX MSP
5.0
70°C
100
MIN MSP
80
60
40
PERCENT MSP SIGNAL
20
5.5
0
3.0
4.0
3.5
DISTANCE FROM SENSOR, mm
Figure 4C. HBCC-1590 Signal vs.
Distance from Sensor.
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
LIGHT OUTPUT, NORMALIZED TO 25°C VALUE
700
740
780820
WAVELENGTH, nm
Figure 6B. Typical Spectral
Distribution of 820 nm LED.
-40°C
4.5
25°C
860
MEAN MSP
MAX MSP
5.0
85°C
5.5
900
4-13
1.0
WHITE
0.8
0.6
0.4
d — SYSTEM RESPONSE — mm
0.2
PREFERRED ORIENTATION
0
3.0
NON-PREFERRED ORIENTATION
3.5
4.0
DISTANCE FROM SENSOR — mm
100%
90%
d
10%
0
NORMALIZED SIGNAL
4.55.0
BLACK
5.5
Figure 7A. HBCC-1570, System Optical Step Response Variation with Distance.
1.0
WHITE
100%
90%
0.8
d
Preferred Orientation
At maximum signal point (MSP)
when the sensor is in focus, the
orientation of the sensor is unimportant. However, as one moves
away from MSP (either by distance
or angle), the preferred orientation
indicated above is recommended to
maintain a higher resolution spot
size.
0.6
0.4
d — SYSTEM RESPONSE — mm
0.2
PREFERRED ORIENTATION
0
3.0
3.5
4.0
DISTANCE FROM SENSOR — mm
10%
0
NORMALIZED SIGNAL
NON-PREFERRED ORIENTATION
4.55.0
BLACK
5.5
Figure 7B. HBCC-1580, System Optical Step Response Variation with Distance.
1.0
WHITE
100%
0.8
0.6
0.4
d — SYSTEM RESPONSE — mm
0.2
PREFERRED ORIENTATION
NON-PREFERRED ORIENTATION
90%
d
10%
0
NORMALIZED SIGNAL
BLACK
0
3.0
3.5
4.0
DISTANCE FROM SENSOR — mm
4.55.0
5.5
Figure 7C. HBCC-1590, System Optical Step Response Variation with Distance.
4-14
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