Datasheet HBCC-1580, HBCC-1570, HBCC-1590 Datasheet (HP)

Optical Reflective Sensors
Technical Data
hH
HBCC-1570 HBCC-1580 HBCC-1590

Features

• Focused Emitter and Detector in a Single Package
• Photodiode Output
• Choice of Resolutions (0.13 mm, 0.178 mm, 0.33 mm)
• Two Wavelengths Available; 655 nm, 820 nm
(see selection guide)

Description

The HBCC-15XX series sensors are fully integrated modules designed for applications requir­ing optical reflective sensing. The modules contain a 655 nm (or 820 nm) LED emitter and a photo­diode. A bifurcated aspheric lens is used to image the active areas of the emitter and detector to a single spot 4.27 mm (0.168 in.) in front of the package. The output signal is a current generated by the photodiode.

Applications

The HBCC-15XX sensors are intended for use with the Hewlett­Packard HBCC-0500 and HBCC­0600 low current digitizer ICs, or

Selection Guide

Sensor Part Number HBCC-1570 HBCC-1580 HBCC-1590
LED Resolution 0.33 mm (0.013 in.) 0.185 mm (0.007 in.) 0.13 mm (0.005 in.)
LED Wavelength 655 nm 655 nm 820 nm

Package Dimensions

MAXIMUM SIGNAL POINT – MSP
REFERENCE PLANE
5.08
(0.200)
9.40
8.51
(0.370) (0.335)
S.P.
12.0
(0.473)
R.P.
O.D.
C
L
5.08
(0.200)
NOTES: A. ALL DIMENSIONS IN MILLIMETERS AND (INCHES). B. ALL UNTOLERANCED DIMENSIONS ARE FOR REFERENCE ONLY. C. THE REFERENCE PLANE (R.P.) IS THE TOP SURFACE OF THE PACKAGE. D. NICKEL CAN AND GOLD PLATED LEADS. 
(0.168) ± (0.010)
4.27
0.25
± 
Z
5965-5942E
1.14
0.73
0.86
0.73
(0.045) (0.029)
(0.034) (0.029)
E. S.P. = SEATING PLANE. F. THE LEAD DIAMETER IS 0.45 mm (0.018 in.) TYP. G. O.D. = OUTSIDE DIAMETER OF CAN MEASURED IN REGION ABOVE  WELD FLANGE TO MIDWAY OF CAN LENGTH.
15.24
12.70
(0.600) (0.500)
11.50
11.22
(0.453) (0.442)
8.33
8.12
(0.328) (0.320)
4-7
with suitable PCB assemblies
EMITTER
BAFFLE
EPOXY SEAL
SENSING
AREA
GLASS
LENS
DETECTOR 
provided by HP for use with these sensors. The HBCC-15XX sensors have been characterized for use only with Hewlett-Packard’s digitizer IC technology. Use of these sensors in designs or appli­cations other than those stated is at the customer’s risk.

Mechanical Considerations

The HBCC-15XX series are packaged in a high profile 8 pin TO-5 metal can with a glass window. The LED and photodiode are mounted on a header at the base of the package. Positioned above these active elements is a bifurcated aspheric acrylic lens that focuses them to the same point.
The sensor can be rigidly secured by commercially available TO-5 style heat sinks or 8 pin 0.200 inch diameter pin circle sockets. These fixtures provide a stable reference platform for affixing the HBCC­15XX sensors to a circuit board.

HBCC-1570, 1580 Optical System

HBCC-1590 Optical System

SILICON
BAFFLE
EMITTER
0.089 mm DIA. JUNCTION 
OPTICAL APERTURE BAFFLE
EPOXY SEAL
SENSING
AREA
In applications requiring contact scanning (such as bar code reading), protective focusing tips are available. Focusing tips are available in either metal or poly­carbonate packages using a sapphire ball as the contact surface. The Hewlett-Packard part numbers are HBCS-2999, HBCS­4999, HBCS-A998, and HBCS-A999.

Electrical Operation

The sensor detector is a pn photodiode. The LED cathode is physically and electrically con­nected to the case-substrate of the sensor.
4-8
DETECTOR
0.406 mm SQUARE 
The HBCC-15XX sensors are characterized for use with Hewlett­Packard’s low current digitizer ICs. The digitizer IC part numbers are HBCC-0500 and HBCC-0600. Data Sheets including circuit diagrams are available.
GLASS
LENS

Absolute Maximum Ratings

TA = 25°C unless specified otherwise (unless specified separately, data applies to all sensors)
Parameter Symbol Min. Max. Units Notes
Storage Temperature T
Operating Temperature T
S
A
Lead Soldering Temperature 260 °C1 (1.6 mm from Seating Plane) (for 10 seconds)
Average LED Forward Current I
Peak LED Forward Current I
Reverse LED Input Voltage V
Photodiode Bias V
Notes:
1. CAUTION: The thermal constraints of the acrylic lens will not permit conventional wave soldering procedures. The typical preheat and post-soldering cleaning procedures and dwell times can subject lens to thermal stresses beyond the absolute maximum ratings and can cause it to defocus.
2. These sensors are specified for use with the drive conditions provided by the HBCC-0500 and HBCC-0600 Digitizer IC ONLY.
3. When used with HBCC-0500 or HBCC-0600 digitizer ICs.
4. At all combinations of pulse width and duty cycle.
5. Voltage differential between Pin 1 and Pin 8 with Pin 8 taken as reference. Exceeding maximum conditions may cause permanent damage to photodiode or to chip metallization.
f
fp
r
d
-40 +75 °C
-20 +75 °C
2
125 mA 3 (HBCC-1570) 100 mA 3 (HBCC-1580)
40 mA 4 (HBCC-1590)
5.0 V
2.5 V HBCC-1590 Only
-0.3 6.0 V 5
REFERENCE
PLANE
6
2
REFLECTOR
Z
LED
CASE, SUBSTRATE
SCHEMATIC DIAGRAM CONNECTION DIAGRAM
D
ps
R
s
Rs = CHARACTERISTIC NOT DEFINED
1
8
1
2
3
8
D
ps
R
s
+
4
TOP VIEW
7
LED
5
PIN#
1
6
2 6 8
FUNCTION PHOTODIODE CATHODE HEADER GROUND LED ANODE PHOTODIODE ANODE 
4-9

HBCC-1570 and HBCC-1580: Electrical and Optical Characteristics

TA = 25°C
Parameter Symbol Min. Typ. Max. Units Conditions Note Figure
Reflected (see Bin Table) nA If = 70 mA 6,7 1,2A, Photocurrent peak 4A, 4B, 5
Quality Factor <Q> 0.82 0.95 1.0 If = 70 mA 6,8
Maximum Signal Z 4.11 4.27 4.42 mm If = 70 mA 6,9 1, 4A, 4B Point (MSP) (0.162) (0.168) (0.174) (in.) peak
LED Forward V Voltage
LED Reverse BVR 5.0 V Ir = 100 µA Breakdown Voltage
Photodiode I Dark Current
Photodiode C Capacitance 60 pF Vd = 1 V
LED Peak λ 650 670 nm If = 35 mA DC 6A Wavelength
Ipr Temperature K Coefficient
System Optical d 0.268 mm 4.27 mm 11 7A Step Response (0.0106) (in.) (Target from
(OSR) sensor) HBCC-1570
(OSR) d 0.154 mm 4.27 mm 11 7B HBCC-1580 (0.0061) (in.) (Target from
I
pr
peak
f
d
d
e
1.5 1.75 2.0 V If = 70 mA 3
60 1000 pA Vd = 5 V
100 pF Vd = 0 V
-0.006 1/°CI
= 35 mA DC 10
f
sensor)
Notes:
6. Measured from a reflector coated with 99% diffuse reflective white paint (Kodak 6080) positioned 4.27 mm (0.168 in.) from the reference plane. Measured physically is the total photocurrent, Ipt, which consists of a signal (reflected from target) component, Ipr, and a component induced by reflections internal to the sensor (stray), Ips. Ipt = Ipr + Ips. Specified is the reflected signal component, Ipr.
7. See Bin Table
8. <Q> = Ipr/Ipt
9. Measured from reference plane (R.P.) of sensor.
10. Photocurrent variation with temperature varies with LED output which follows a natural exponential law: Ip(T) = Ip(To)*exp[Ke(T-To)]
11. OSR is defined as the distance for a 10%-90% “step” response of Ipr as the sensor moves over an abrupt black-white edge, or from opaque white to free space (no reflection).
4-10

HBCC-1590: Electrical and Optical Characteristics

TA = 25°C
Parameter Symbol Min. Typ. Max. Units Conditions Note Figure
Reflected (see Bin Table) nA If = 30 mA 6,7 1,2B, Photocurrent peak 4C, 5
Quality Factor <Q> 0.82 0.95 1.0 If = 30 mA 6,8
Maximum Signal Z 4.01 4.27 4.62 mm If = 30 mA 6,9 1, 4C Point (MSP) (0.158) (0.168) (0.182) (in.) peak
LED Forward V Voltage
LED Reverse BVR 2.5 V Ir = 100 µA Breakdown Voltage
Photodiode I Dark Current
Photodiode C Capacitance 60 pF Vd = 1 V
LED Peak λ 805 820 835 nm If = 35 mA DC 6B Wavelength
Ipr Temperature K Coefficient
System Optical d 0.140 mm 4.27 mm 11 7C Step Response (0.0055) (in.) (Target from
(OSR) sensor)
I
pr
peak
f
d
d
e
1.3 1.45 1.8 V If = 30 mA 3
60 1000 pA Vd = 5 V
100 pF Vd = 0 V
-0.005 1/°CI
= 35 mA DC 10
f
REFLECTOR
REFERENCE
PLANE
+V
f
6
LED
I
f
2
CASE, SUBSTRATE
Figure 1. Photocurrent Test Circuit.
Z
I
pt
D
ps
R
s
1
8
nA-METER
4-11

Bin Table

Ipr Limits (nA)
Bin# Min. Max.
1 160 225 2 215 270 3 255 313 4 300 375 5 360 440 6 430 555

Product Marking

The photocurrent binning of the sensor is incorporated as part of the product marking format. The Bin # is represented as the last number (N) on the last line of marking.
HP
HBCC-15XX
XXXXXXXN
N = bin number

Bin Availability

The entire available distribution of parts, appropriately marked, will be shipped. Requests for indi­vidual bin selections cannot be honored.
conditions and temperature. LED degradation is minimized by the drive conditions generated by both the HBCC-0500 and HBCC-0600, (when used as specified).

Warranty and Service

HP Optical Reflective Sensors are warranted for a period of one year after purchase covering defects in material and workmanship. Hewlett-Packard will repair or, at its option, replace products that prove to be defective in material or workmanship under proper use during the warranty period.
NO OTHER WARRANTIES ARE EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANT ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. HEWLETT-PACKARD IS NOT LIABLE FOR CONSE­QUENTIAL DAMAGES.
For additional warranty or service information please contact your local Hewlett-Packard sales representative or authorized distributor.

Binning and Temperature Effects

Test algorithm bins units to the lower bin number if a unit is in the bin overlap region. Such units can cross bin boundaries as tempera­ture changes. (Ambient tempera­ture affects LED efficiency slightly and may cause several percentage changes in Ipr.) Bin numbers are for “reference only” and do not constitute an absolute guarantee. The output of all LEDs degrades with time, depending on drive
4-12
1.6
1.4
1.2
1.0
0.8
– 70mA, 25°C
0.6
f
I
HBCC-1580
0.4
0.2
PHOTOCURRENT NORMALIZED AT
0
0 102030405060708090
HBCC-1570
If – FORWARD LED CURRENT, mA
Figure 2A. Typical Reflected Photocurrent.
1.4
1.2
1.0
0.8
0.6
– 30mA, 25°C
f
I
0.4
0.2
PHOTOCURRENT NORMALIZED AT
100
0
0102030
If – FORWARD LED CURRENT, mA
Figure 2B. Typical HBCC-1590 Reflected Photocurrent.
2.0
1.8
1.6 HBCC-1580
1.4
1.2
1.0
– FORWARD VOLTAGE, V
f
V
0.8
0.6
40
HBCC-1570
HBCC-1590
0.1
0.01
0.001 If – FORWARD CURRENT, mA
1
Figure 3. Typical LED Forward Voltage vs. Forward Current.
100
10
100
MIN MSP
80
60
40
PERCENT MSP SIGNAL
20
0
3.5
3.0 DISTANCE FROM SENSOR, mm
4.0
MEAN MSP
4.5
Figure 4A. HBCC-1570 Signal vs. Distance from Sensor.
1.0 HBCC 1570 HBCC 1580
0.8
0.6
0.4
NORMALIZED TO PEAK
0.2
RESPONSE AT GIVEN WAVELENGTH
0
500
550
TYP. PEAK RESPONSIVITY Po =0.34 AMPS/WATT
HBCC 1590
LOW-PASS FILTERING OF AMBIENT LIGHT CAUSED BY RED LENS
650
600 700 800
WAVELENGTH, nm
750 850
Figure 5. Relative Spectral Response of Sensors.
MAX MSP
5.0
100
MIN MSP
80
60
40
PERCENT MSP SIGNAL
20
5.5
0
3.5
3.0 DISTANCE FROM SENSOR, mm
Figure 4B. HBCC-1580 Signal vs. Distance from Sensor.
1.75
1.50
1.25
1.00
0.75
0.50
0.25
0
LIGHT OUTPUT, NORMALIZED TO 25°C VALUE
600
900
620 640 680
WAVELENGTH, nm
Figure 6A. Typical Spectral Distribution of 655 nm LED.
4.0
4.5
-20°C
660
0°C
25°C
MEAN MSP
MAX MSP
5.0
70°C
100
MIN MSP
80
60
40
PERCENT MSP SIGNAL
20
5.5
0
3.0
4.0
3.5
DISTANCE FROM SENSOR, mm
Figure 4C. HBCC-1590 Signal vs. Distance from Sensor.
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
LIGHT OUTPUT, NORMALIZED TO 25°C VALUE
700
740
780 820
WAVELENGTH, nm
Figure 6B. Typical Spectral Distribution of 820 nm LED.
-40°C
4.5
25°C
860
MEAN MSP
MAX MSP
5.0
85°C
5.5
900
4-13
1.0
WHITE
0.8
0.6
0.4
d — SYSTEM RESPONSE — mm
0.2

PREFERRED ORIENTATION

0
3.0
NON-PREFERRED ORIENTATION
3.5
4.0
DISTANCE FROM SENSOR — mm
100%
90%
d
10%
0
NORMALIZED SIGNAL
4.5 5.0
BLACK
5.5
Figure 7A. HBCC-1570, System Optical Step Response Variation with Distance.
1.0 WHITE
100%
90%
0.8
d
Preferred Orientation
At maximum signal point (MSP) when the sensor is in focus, the orientation of the sensor is unim­portant. However, as one moves away from MSP (either by distance or angle), the preferred orientation indicated above is recommended to maintain a higher resolution spot size.
0.6
0.4
d — SYSTEM RESPONSE — mm
0.2
PREFERRED ORIENTATION
0
3.0
3.5
4.0
DISTANCE FROM SENSOR — mm
10%
0
NORMALIZED SIGNAL
NON-PREFERRED ORIENTATION
4.5 5.0
BLACK
5.5
Figure 7B. HBCC-1580, System Optical Step Response Variation with Distance.
1.0
WHITE
100%
0.8
0.6
0.4
d — SYSTEM RESPONSE — mm
0.2
PREFERRED ORIENTATION
NON-PREFERRED ORIENTATION
90%
d
10%
0
NORMALIZED SIGNAL
BLACK
0
3.0
3.5
4.0
DISTANCE FROM SENSOR — mm
4.5 5.0
5.5
Figure 7C. HBCC-1590, System Optical Step Response Variation with Distance.
4-14
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