HP E8400A C-Size VXI Mainframe User And Service Manual

Contents
HP E8400A User and Service Manual
Edition 1
Contents 1
Warranty .......................................................................................................................3
Safety Symbols . ............................................................................................................4
WARNINGS.................................................................................................................4
Declaration of Conformity............................................................................................5
Reader Comment Sheet ................................................................................................7
Using the HP E8400A Mainframe ............................................................... ......... ........9
Chapter Overview.................................................... ......... ............................................9
Product Overview .........................................................................................................9
Front Panel Features ...................................................................................................10
Diagnostic Connector .............................. ............................................................11
Using the Remote Power-On Pins .......................................................................12
Preparing Your VXI System for Use..........................................................................13
AC Power Requirements .....................................................................................13
Positioning the Mainframe for Adequate Cooling .............................................15
Installing VXI Instruments ..................................................................................15
Rack Mounting and Option Installation ...................................................................21
Chapter Overview.................................................... ......... ..........................................21
Rack Mounting the HP E8400A Mainframe ..............................................................21
Parts List ..............................................................................................................21
Rack Mounting the HP E8400A using Support Rails ........................................23
Procedure .............................................................................................................23
Rack Mounting the HP E8400A Using Rack Slide Rails ...................................27
Procedure .............................................................................................................27
Installing the Cable Tray.............................................................................. ...............32
Parts List ..............................................................................................................32
Procedure .............................................................................................................32
Installing the Tinted Acrylic Door (Option 915)........................................................34
Parts List ..............................................................................................................34
Installing the Intermodule Chassis Shields.................................................................36
Parts List ..............................................................................................................36
Procedure .............................................................................................................36
Installing the Backplane Connector Shields...............................................................38
Parts List ..............................................................................................................38
Procedure .............................................................................................................38
HP E8400A Air Filter Kit...........................................................................................39
Troubleshooting and Repair .......................................................................................41
Chapter Overview.................................................... ......... ..........................................41
Problem Isolation................................... ......... ......... ......... ......... .................................41
Replacing Assemblies.................................................................................................42
2 Contents
Replacing the Basic Monitor Board ....................................................................43
Replacing the Power Supply ...............................................................................44
Replacing the Power Supply Fan ........................................................................45
Replacing the Impeller ........................................................................................46
Replacement Power Cords and Line Fuse..................................................................48
Appendix A
Specifications ................................................................................................................ 49
Mechanical Specifications.........................................................................................49
Input Power Specifications.........................................................................................50
Output Power Specifications .....................................................................................51
Cooling Specifications................................................................................................52
Acoustical Noise Specifications .................................................................................53
Monitor Specifications................................................................................................54
Backplane Specifications............................................................................................54
Environmental Specifications.....................................................................................54
Electromagnetic Compliance Specifications ..............................................................55
Safety Specifications...................................................................................................56
Repair Specifications..................................................................................................56
Index ................................................................................................................................ 57
3
Certification
Hewlett-Packard Company certifies that this product met its published specifications at the time of shipment from the factory. Hewlett­Packard further certifies that its calibration measurements are traceable to the United Sta tes Nati onal Insti tute of Sta ndards and Technology (formerly National Bureau of Standards), to the extent allowed by that org an izat ion 's calibration facility, and to the calibration facilities of other International Standards Organization members.
Warranty
This Hewlett-Packard product is warranted against defects in materials and workmanship for a period of three years from date of shipment. Duration and conditions of warrant y for th is product ma y be superseded when the product is integrated in to (becomes a part of) other HP products. During the warranty period, Hewlett-Packard Company will, at its option, either repair or replace products which prove to be defective.
For warranty service or repair, this product must be returned to a service facility designated by Hewlett-Packard (HP). Buyer s hall prep ay shipping charges to HP and HP shall pay shipping charges to return the product to Buyer. However, Buyer shall pay all shipping charges, duties, and taxes for products returned to HP from another country
HP warrants that its software and firmware designated by HP for use with a product will execute its programming instructions when properly installed on that product. HP does not warrant that the operation of the product, or software, or firmware will be uninterrupted or error free.
Limitation Of Warranty
The foregoing warranty shall not appl y to defects resulting fro m improper or inad equate maintenance b y Buyer, Buyer-suppl ied prod ucts or interfacing, unauthorized modification or misuse, operation outside of the environmental specifications for the product, or improper site preparation or maintenance.
The design and implementation of any circuit on this product is the sole responsibility of the Buyer. HP does not warrant the Buyer's circuitry or malfunctions of HP products that result from the Buyer's circuitry. In addition, HP does not warrant any damage that occurs as a result of the Buyer's circuit or any defects that result from Buyer-supplied products.
NO OTHER WARRANTY IS EXPRESSED OR IMPLIED. HP SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Exclusive Remedies
THE REMEDIES PROVIDED HEREIN ARE BUYER 'S SO LE AND EXC LUSIVE REM EDIES. HP SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, WHETHER BASED ON CONTRACT, TORT, OR ANY OTHER LEGAL THEORY.
Notice
The information contained in this document is subject to change without notice. HEWLETT-PACKARD (HP) MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. HP shall not be liable for errors contained herein or for incidental or consequenti al damages in connection with the furnish ing, performance or use of this material. This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, repro duced , o r tran slated t o an oth er lan gu age with out the prior written consent o f He wlett-Packard Company. HP assumes no responsibility for the use or reliability of its software on equipment that is not furnished by HP.
U.S. Government Restricted Rights
The Software and Documentation have been developed entirely at private expense. They are delivered and licensed as "commercial computer software" as defined in DFARS 252.227- 7013 (Oct 1988), DFARS 252.211-7015 (May 1991) or DFARS 252.227-7014 (Jun
1995), as a "commercial item" as defined in FAR 2.101(a), or as "Restricted computer software" as defined in FAR 52.227-19 (Jun
1987)(or any equivalent agency regulation or contract clause), whichever is applicable. You have only those rights provided for such Software and Documentation by the applicable FAR or DFARS clause or the HP standard software agreement for the product involved
HP E8400A C-Size VXI Mainframe User/Service Manual
Edition 1
Copyright © 1997 Hewlett-Packard Company. All Rights Reserved.
4
Safety Symbols
Instruction manual s ymbol affi xed to product. Indicates that the user must refer to the manual for specific WARNING or CAUTION information to avoid personal injury or damage to the product.
Alternating current (AC)
Instruction manual s ymbol affi xed to product. Indicates that the user must refer to the manual for specific WARNING or CAUTION information to avoid personal injury or damage to the product.
Indicates the field wiring terminal that must be connected to earth ground before operating the equipment — protects against electrical shock in case of fault.
Direct current (DC).
Indicates hazardous voltages.
or
Frame or chassis ground terminal—typically connects to the equipment's metal frame.
WARNING
Calls attention to a procedure, practice, or condition that could cause bodily injury or death.
CAUTION
Calls attention to a procedure, practice, or condition that could possibl y cause damage to equipment or permanent loss of data.
WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. Hewlett-Pa ckard Company assumes no liability for th e customer's failure to comply with these require ments.
Ground the equipment: For Safety Class 1 equipment (equipment having a protective earth terminal), an uninterruptible safety earth ground must be provided from the mains power source to the product input wiring terminals or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes.
For continued protection against fir e, replace th e lin e fuse(s) on l y with fuse(s) of the same volt age and curren t rating and type. DO NOT use repaired fuses or short-circuited fuse holders.
Keep away from live circuits: Operating personnel must not remove equipment covers or shields. Procedu res in volving th e removal of covers or shields are for use by service-trained personnel only. Under certain conditions, dangerous voltages may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to do so.
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or any other reason, REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, return the product to a Hewlett-Packard Sales and Service Office for service and repair to ensure that safety features are maintained.
DO NOT service or adjust alone: Do not attempt internal service or adjustment unless another person, capable of rendering first aid and resuscitation, is present.
DO NOT substitute parts or modify equipment: Because of the danger of introd ucing ad ditional h azards, do not install subst itute parts or perform any unauthorized modification to the product. Return the product to a Hewlett-Packard Sales and Service Office for service and repair to ensure that safety features are maintained.
Documentation History
All Editions and Updates of this manual and their creation date are listed below. The first Edi tion of the manu al is Editi on 1. The Edition number increments by 1 whenever the manual is revised. Updates, which are issued between Editions, contain replacement pages to correct or add additional information to the current Edition of the manual. Whenever a new Edition is created, it will contain all of the Update information for the p revious Edition . Each new Editi on or Update also includ es a revised copy of th is documentation histor y page.
Edition 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . September, 1997
5
Jim White, QA Manager
European contact: Your local Hewlett-Packard Sales and Service Office or Hewlett-Packard GmbH, Depart­ment HQ-TRE, Herrenberger Straße 130, D-71034 Böblingen, Germany (FAX +49-7031-14-3143)
Declaration of Conformity
according to ISO/IEC Guide 22 and EN 45014
Manufacturer's Name: Hewlett-Packard Company
Loveland Manufacturing Center
declares that the product:
Product Name: HP E8400A C-Size VXI Mainframe Model Number: HP E8400A Product Options: All
conforms to the following Product Specifications: Safety: IEC 61010-1 (1990) including Amendments 1 (1992) and 2 (1995)
EN 61010-1 (1993) including Amendment 2 (1995) CSA C22.2 #1010.1 (1992) UL 3111-1 (1994)
EMC: CISPR 11:1990/EN55011 (1991): Group 1 Class A
EN61000-3-2:1995 Class A EN61000-3-3:1995 EN50082-1:1992 IEC 801-2:1991: 4kV CD, 8kVAD IEC 801-3:1984: 3 V/m IEC 801-4:1988: 1kV Power Line, 0.5kV Signal Lines ENV50141:1993/prEN50082-1 (1995): 3 Vrms ENV50142:1994/prEN50082-1 (1995): 1 kV CM, 0.5 kV DM EN61000-4-8: 1993/prEN50082-1 (1995): 3 A/m EN61000-4-11:1994/prEN50082-1 (1995): 30 %, 10 ms 60 %, 100ms
Supplementary Information: The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC and the EMC Directive 89/336/EEC (inclusive 93/68/EEC) and carries the "CE" mark accordingly.
September, 1997
6
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HP E8400A C-Size VXI Mainframe User/Service Manual
Edition 1
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Using the HP E8400A Mainframe 9Chapter 1
Chapter 1
Using the HP E8400A Mainframe
Chapter Overview
This chapter contains information on the operating features of the HP E8400 VXI mainframe. The sections of this chapter include:
Product Ov erview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Preparing Your VXI System for Use. . . . . . . . . . . . . . . . . . . 13
Product Overview
The HP E8400A VXI mainframe is designed in full compliance with VXIbus specification revision 1.4, VXIplug&play specification VPP-8, and VMEbus system specification revision C.1. Additional features of the HP E8400A mainframe include:
Mainframe monitoring for instant verification of:
n
backplane voltage conditions
n
mainframe temperatures
n
fan and impeller operation
n
data flow
State of the art cooling technology:
n
quiet, variable speed power supply fan and backp lane impeller
n
increased static pressure
Front panel Diagnostic connector for:
n
power supply voltage measurements
n
power supply and backplane temperature measurements
n
power supply fan and backplane impeller v er ification
n
+5V and +12V voltage source
Easy maintenance:
n
rear panel access to power supply, power supply fan, and cooling impeller for either bench or rack mount operation
10 Using the HP E8400A Mainframe Chapter 1
Front Panel Features
The HP E8400A front panel allows you to monitor power supply voltages, mainframe temperatures, fan operation, and communication across the backplane. Table 1-1 describes these features.
Table 1-1. HP E8400A Mainframe Front Panel Indicators and Switches.
Section Indicator / Switch Description
Input Power On Indicator Green - the mainframe is turned on.
Off - there is no power applied to the mainfram e. The mai nframe is turned of f but may be plugged into an AC power source.
Power Supply Volta ges Indicator
Temp Indicator
Green - all voltages on the VXI backplane are within ±8% of the VXI specification.
Flashing Amber - one or more voltage s is out of spe cificati on. Th e backpl ane voltages and allowed variations are listed below:
Voltage Allowed Variation Diagnostic Pin +5V +4.875V to +5.125V 1 +12V +11.64V to +12.6V 14
-12V -12.6V to -11.64V 2 +24V +23.28V to +25.2V 15
-24V -25.2V to -23.28V 3
-5.2V -5.46V to -5.044V 16
-2V -2.1V to -1.9V 4 Green - the power supply temperature is acceptable. Flashing Amber - the power supply is approaching thermal shutdown. The
power supply temperature can be measured on pin 11 of the Diagnostic connector.
Fans Fan Switch
Fans Indicator
Full - the power supply and mainframe cooling fans are operating at full speed.
Var(iable) - the power supply and mainframe cooling fans are providing adequate cooling (default setting). Fan speed is a functi on of the power supply tempera ture and the referen ce temper ature (Dia gnosti c con nec tor pin
12). The reference temperature is a function of ambient temperature and load.
Green - the power supply and mainframe cooling fans are operating. Flashing Amber - the power supply fan or the mainframe cooling fan is not
operating. Fan operation can be checked using pin 13 of the Diagnostic connector.
Backplane Activity Indicator
SYSFAIL Indicator
Reset Switch
Green - there is communication between instruments across the backplane. Off - there is no communication between instrume nts on the backpla ne.
Flashing Ambe r - one or mo re instru ments has ass erted it s SYSF AI L line du e to a power-on initialization failure, self-test failure, or hardware failure. SYSFAIL is asserted momentarily at power on and during a system reset.
Resets all installed instruments to their power-on states.
Using the HP E8400A Mainframe 11Chapter 1
Diagnostic
Connector
The 25-pin Sub-D diagnostic connector provides access to backplane voltages, power supply an d backplane temperature s, and output signals. The pins are described in Table 1-2.
Table 1-2. Diagnostic Connector Pin Descriptions
Pin # Function Description
1 +5 VM +5V backplane voltage monitor (high impedance). 2 -12 VM -12V backplane voltage monitor (high impedance). 3 -24 VM -24V backplane voltage monitor (high impedance). 4 -2 VM -2V backplane voltage monitor ( high impedance). 5 Rem Stdby Remote power on. See "Using the Remote Power-on Pins." 6 +5 VC +5 VDC source output (1A maximum). 7 +12 VC +12 VDC source output (1A maximum). 8 +5 V Stdby Input for +5V STDBY (1A maximum for pins 8 and 21 combined).
9 GND Chassis ground. 10 SysReset * TTL low-true input signal causes system reset, output indicates system reset. 1 1 PS Temp
Output voltage proporti onal to power supply temperature
( 0 VDC at 0° C, with a
rise of 10 mV per degree centigrade).
12 Ref Temp
Output voltage proportional to backplane temperature
( 0 VDC at 0° C, with a
rise of 10 mV per degree centi grade). A func tio n of the ambi ent tempe ratu re and load. At no load, T
ref
~ 2 °C + ambient. At full load and high fan speed,
T
ref
~ 14 °C + ambient. At full load and low fan speed, T
ref
~ 20 °C + ambient.
13 Fans OK * TTL low-true output voltage indicates power supply and backplane cooling fans
are operating. 14 +12 VM +12V backplane voltage monitor ( high impedance). 15 +24 VM +24V backplane voltage monitor (high impedance ). 16 -5.2 VM -5.2V backplane voltage monitor ( high impedance). 17 GND Chassis ground. 18 REM SW Remote power switch return. See "Using the Remote Power-On Pins.". 19 V OK * TTL low-true output voltage indicating the +5V, ± 12V, ± 24V, -5.2V, and -2V
power supply voltages ar e within ± 8% of its al l owed variation. 20 GND Chassis ground. 21 +5 V Stdby Input for +5V STDBY (1A maximum for pins 8 and 21 combined). 22 GND Chassis ground. 23 ACFAIL * TTL low-true output asserted by the mainframe power monitor at po wer d own or
whenever a loss of power is detected. 24 GND Chassis ground. 25 N/C Unu sed.
12 Using the HP E8400A Mainframe Chapter 1
Using the Remote
Power-On Pins
The remote power-on pins (pins 5 and 18) allow you to turn the mainframe on and off without using the front panel On/Stdby switch. With the On/Stdby switch in the Stdby (off) position, connecting pin 5 to pin 18 on the diagnostic connector turns the mainframe on. Disconnecting pin 5 from pin 18 turns the mainframe off.
Disabling the On/Stdby
Switch
The front panel On/Stdby switch is disabled by removing surface mount resistor R108 located on the basic monitor board (Figure 1-2).
Figure 1-1. Remote Standby Switch Wiring.
Figure 1-2. Disabling the On/Stdby Switch by Removing R108
m3x6 flat head torx screws (five per side)
location of R108
Using the HP E8400A Mainframe 13Chapter 1
Caution After removing R108, heat damage may prevent the resistor
from being re-installed to re-enable the On/Stdby s witch.
To access the basic monitor board and resistor:
1. Turn off the mainframe and remove the power cord.
2. Remove the mainframe cover by removing the 10 m3x6 flat head torx screws.
3. Remove the resistor by heating both sides simultaneously with soldering irons. Separate the resistor from the board by gently pressing the tips of the soldering irons together.
4. Save the resistor in order to re-enable the On/Stdby switch. Again, heat damage may prevent the resistor from being re-installed.
Preparing Your VXI System for Use
The HP E8400A is shipped from the factory ready to use. However, before installing VXI instruments and turning on the mainframe, refer to the following:
AC Power Requirements
Airflow Requirements
Installing VXI Instruments
AC Power
Requirements
The HP E8400A mainframe can be operated at line voltages of 90 VAC to 264 VAC, and line frequencies of 47 Hz to 66 Hz. The mainframe can also operate at 360 Hz to 440 Hz with line voltages of 90 VAC to 132 VAC.
The mainframe ships with a power cord and with a 250V, 15A fast blow fuse installed. The fuse is suitable for all line voltages. Refer to Chapter 3 for additional information on E8400A power cords and on fuse replacment. Appendix A contains complete input power specifications.
WARNING The p o wer cord is the only way to disconnect the mainframe
from AC power and, therefore, it must be accessible to the operator at all times. When the HP E8400A is mounted in a system cabinet, the power cord need not be accessible since the cabinet must have its own disconnect device.
14 Using the HP E8400A Mainframe Chapter 1
Connecting the
HP E8400A to a
Permanent Earth Ground
The mainframe must be connected to a permanent earth ground for line frequencies greater than 66 Hz. This connection is made on the back of the mainframe:
1. Connect a 16 AWG (1.3 mm or larger) wire to the PEM nut shown in Figure 1-3. The wire mu st be green with a yellow stripe, or bare (no insulation). Use a m4 x 10 screw , gr ounding lug, and toothed wa shers (or toothed lug) as shown in the Figure.
2. Attach the other end of the wire to a permanent earth ground using toothed washers or a toothed lug.
WARNING For prote ction from electrical shock when operating at
frequencies greater than 66 Hz, connect the chassis ground terminal to permanent earth ground.
Figure 1-3. Connecting the HP E8400A to a Permanent Earth Ground
Using the HP E8400A Mainframe 15Chapter 1
AVERTISSEMENT Risque de Choch èlectrique. Si la frèquence du secteur est
supèrieure à 66 Hz, relier la borne de masse du chassis à une prise de terre fixe.
Positioning the
Mainframe for
Adequate Cooling
VXI instruments are cooled by air drawn through the back of the mainframe and exhausted out the sides. The power supply is cooled by air drawn from the right side (facing the mainframe) and exhaused out the left side. When placing the mainframe on a work bench or if the mainframe is rack mounted, provide at least a one inch clearance at the back and sides to allow for proper air flow.
Installing VXI
Instruments
The HP E8400A mainframe has 13 slots labeled 0 through 12. Any VXI instrument can be installed in any slot; however, slot 0 is reserved for devices capable of providing the system’s slot 0 functionality. This functionality includes:
locating instruments installed in the mainframe
managing (arbitrating) data flow across the backplane
providing the system clock (SYSCLK - 16 MHz)
Examples of these devices are the HP E1406 Command Module and embedded controllers such as the HP E6232/E6233 VXI Pentium PCs, the HP RADEPC7B PC, and the HP E1497/E1498 V743 controllers.
Multiple instruments which combine to create a virtual instrument (e.g. a scanning multimeter), and instruments which access the backplane local bus should be installed in adjacent slots.
Note Hewlett-Packard VXI Installation Consultant (HP VIC) is an
excellent tool for installing and configuring VXI systems. The program guides you through hardware installation, driver installation, and system self-test. HP VIC is available on the World Wide Web starting at http://www.hp.com/go/inst_drivers.
Installing C-Size
Instruments
Figure 1-4 shows the installation of C-Size instruments.
16 Using the HP E8400A Mainframe Chapter 1
1. To prevent damage to the VXI instruments, install the instruments when power is not applied to the mainframe.
2. Insert the instrument into the mainframe by aligning the instrument with the card guides inside the mainframe. Slowly push the instrument into the slot until it seats in the backplane connectors. The front panel of the instrument should be even with the front edges of the mainframe.
3. Tighten the retaining screws on the top and bottom of the module.
WARNING All instruments within the VXI mainframe are grounded through
the mainframe chassis. During installation, tighten the instrument's retaining screws to secure the instrument to the mainframe and to make the ground connection.
Figure 1-4. Installing C-Size Instruments in the HP E8400A Mainframe
seat the module by
pushing in the
extraction levers
slide the module into the mainframe until it plugs into the backplane connectors
extraction levers
retaining screws
Using the HP E8400A Mainframe 17Chapter 1
Installing A- and B-Size
Instruments
A-, B-, and C-size instruments can be installed in the mainframe. A- and B-size instruments are installed using a module carrier:
HP E1403B A/B-size Module Carrier extends the P1 connector on
the VXIbus backplane and mounts the (A/B-size) modules flush with C-size modules. This carrier is recommen ded for Hewlett-Packard B-size, slave-only devices which have the P1 connector.
HP E1407A A/B Module Carrier extends the P1and P2 connectors
on the VXIbu s backplane. This carrier is r eco mmended for B-Size, slave-only devices which have the P1/P2 connectors.
Figure 1-5 shows the installation of A- and B-size instruments.
18 Using the HP E8400A Mainframe Chapter 1
Figure 1-5. Installing A- and B-Size Instruments in the HP E8400A Mainframe
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