Use this manual as a quick reference to upgrade from an
AlphaServer 8200 system to an AlphaServer 8400 system.
Digital Equipment Corporation
Maynard, Massachusetts
Page 2
First Printing, December 1996
Digital Equipment Corporat ion makes no representations that t he use of its products in the
manner described in this publication will not infringe on existing or future patent rights, nor
do the descriptions contai ned in this publicat ion imply the grant ing of licenses to m ake, use,
or sell equipment or software in accordance with the description.
The information in this document is subject to change without notice and should not be
construed as a commitment by Digital Equipment Corporation.
Digital Equipment Corpor ation assumes no responsibility for any errors that may appear in
this document.
The software, if any, descr i bed i n thi s docum ent i s f urni shed under a li cense and may be used
or copied only in accordance with the term s of such license. No responsi bility is assumed for
the use or reliability of software or equipment that is not supplied by Digital Equipment
Corporation or its affiliated companies.
Copyright 1996 by Digital Equipment Corporation. All rights reserved.
The following are trademarks of Digital Equipment Corporation: AlphaGeneration,
AlphaServer, OpenVMS, StorageWorks, the AlphaGeneration logo, and the DIGITAL logo.
The following are third-party trademarks: UNIX is a registered trademark in the U.S. and
other countries, licensed exclusively through X/Open Company Ltd. Windows NT is a
trademark of Microsoft, Inc. All other trademar ks and registered t rademarks are t he property
of their respective holders.
FCC Notice:
The equipment described in this manual generates, uses, and may emit radio
frequency energy. The equipment has been type tested and found to comply with t he limits
for a Class A digital device pur suant to Part 15 of FCC Rules, which are des igned to pr ovide
reasonable protection agains t such radio frequency int erference. Operation of this equipment
in a residential area may cause interference, in which case the user at his own expense will be
required to take whatever measures are required to correct the interference.
Shielded Cables:
If shielded cables have been suppli ed or speci f ied, t hey m ust be used on t he
system in order to maintain international regulatory compliance.
Warning!
This is a Class A product. In a domestic environment thi s product m ay cause radio
interference, in which case the user may be required to take adequate measures.
Achtung!
Dieses ist ein Gerät der Funkst örgrenzwertkl asse A. In Wohnber eichen können bei
Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für
entsprechende Gegenmaßnahmen verantwortlich ist.
Avertissement!
Cet appareil est un appareil de Classe A. Dans un environnem ent rési dentiel,
cet appareil peut provoquer des brouillages radioélectriques. Dans ce cas, il peut être
demandé à l'utilisateur de prendre les mesures appropriées.
Page 3
Contents
Preface
................................................................................................................ v
This manual is written for the customer service engineer.
Document Structure
This manual uses a structured documentation design. Topics are organized into
small sections for efficient online and printed reference. Each topic begins with an
abstract. You can quickly gain a comprehensive overview by reading only the
abstracts. Next is an illustration or example, which also provides quick reference.
Last in the structure are descriptive text and syntax definitions.
Conventions Used in This Document
Icons. Icons similar to those shown below are used in illustrations for designating
part placement in the system described. A shaded area in the icon shows the location
of the component or part being discussed.
Documentation Titles
Table 1 lists the books in the AlphaServer 8400 documentation set.
v
Page 6
Table 1 AlphaServer 8400 Documentation
TitleOrder Number
Hardware User Information and Installation
Operations ManualEK–T8030–OP
Site Preparation GuideEK–T8030–SP
AlphaServer 8400 Installation GuideEK–T8430–IN
Service Information KitQZ–00RAC–GC
Service Manual (hard copy)EK–T8030–SV
Service Manual (diskette)AK–QKNFA–CA
AK–QUW7A–CA
AK–QUW6A–CA
Reference Manuals
System Technical ManualEK–T8030–TM
System Technical Manual Supplement: CPUEK–T8030–TS
DWLPA and DWLPB PCI Adapter Technical ManualEK–DWLPX–TM
Upgrade Manuals
KN7CC CPU Module Installation CardEK–KN7CC–IN
KN7CD CPU Module Installation CardEK–KN7CD–IN
KN7CE CPU Module Installation CardEK–KN7CE–IN
MS7CC Memory Installation CardEK–MS7CC–IN
KFTHA System I/O Module Installation CardEK–KFTHA–IN
KFTIA Integrated I/O Module Installation CardEK–KFTIA–IN
AlphaServer 8400 Upgrade ManualEK–T8430–UI
BA654 DSSI Disk PIU Installation GuideEK–BA654–IN
BA655 SCSI Disk and Tape PIU Installation GuideEK–BA655–IN
DWLMA XMI PIU Installation GuideEK–DWLMA–IN
DWLPA/DWLPB PCI PIU Installation GuideEK–DWL84–IN
H7237 Battery PIU Installation GuideEK–H7237–IN
4. Remove the modules from the 8200 TLSB card cage.
5. Remove the clock card from the 8200 TLSB card cage.
6. Install the clock card in the 8400 TLSB card cage.
7. Insert I/O, memory, and terminator modules in the 8400 TLSB card cage.
8. Insert processor modules in the 8400 TLSB card cage.
9. Repeat the next four substeps until all PCI modules and StorageWorks units
have been moved from the 8200 to the 8400.
a. Remove PCI modules from their 8200 PCI shelves.
b. Install PCI modules in 8400 DWLPA/B plug-in units (PIU).
c. Remove StorageWorks devices from their shelves in the 8200.
d. Insert StorageWorks devices in the 8400, and connect hoses and cables
between TLSB I/O modules and PCI buses or StorageWorks devices. Move
and connect other I/O devices.
10. Update device firmware and verify the system.
Before You Begin
You might need to install other equipment not included in this upgrade procedure.
For KFE70–AA and PCI installation, see the DLWPA/DWLPB PCI PIU InstallationGuide, EK–DWL84–IN.
Procedure 1
Page 10
2 Check All Materials
Check that the upgrade kit is complete. You will need other materials as well.
Table 2 Upgrade Hardware
QuantityPart NumberDescription
175U9A–AC/AD/AESystem option. This upgrade kit contains:
1H9F00–xxSystem cabinet assembly
1RRDCD–CAOptical drive assembly
1DWLPB–AAPCI plug-in unit
1BA661–AAStorageWorks shelf
4E2034–AATerminator modules
1QZ–00RAB–GZAlphaServer 8400 documentation kit
1EK–T8284–UIAlphaServer 8200 to 8400 Upgrade Manual
136–26123–07
36–26123–08
1
74–50090–04
74–50090–03
74–50090–02
74–50090–01
Label for shipping 8200 back to Digital for
North America
Label for shipping 8200 back to Digital for
Europe/AP
The upgrade kit contains the 8400 cabinet, one DWLPB plug-in unit, and one
BA661 StorageWorks shelf. Any additional TLSB modules, PCI/EISA modules, or
I/O devices you may desire to expand your system must be ordered separately. See
the Digital Systems and Options Catalog for more information.
Also, any additional DWLPB PCI PIUs or PCI shelves, and any StorageWorks PIUs
or shelves needed for the 8400 must be ordered separately. Also, you must ensure
that you have I/O hose cables, cables from KFTIA to StorageWorks shelves, and
cables from PCI option modules to I/O devices that are the proper length for your
new 8400 configuration.
Other upgrade materials include:
Tools
Small and large flathead screwdrivers
Small and large Phillips head screwdrivers
NOTE: Since you are moving from a working system, keep the existing
configuration. Keep the same I/O cable connections to adapter modules,
adapter connections to devices, and keep StorageWorks device numbering by
keeping the same position of the device in a StorageWorks shelf. If you keep
these the same, there will be no need for device reconfiguration.
Procedure 3
Page 12
3 Prepare the Site
Get a hard copy of the 8200 system configuration, note any additional options
you may be adding with this upgrade, and calculate power requirements.
EISA connected to pci1 through sio0 eisa0
3+ KFESB 2EA310 0000
P08>>>
AlphaServer 8200 to 8400 Upgrade Manual4
Page 13
1. Shut down the operating system and issue the console commands show
configuration, show device, and show <envar> to show the system
configuration and environment variables. Keep a hard copy of the output for
reference. Note any new options being added for this upgrade.
2. If the power requirements of the upgraded system have not already been
calculated, do so now to determine the number of power regulators required. See
the AlphaServer 8400 Power Configuration Table in the Digital Systems andOptions Catalog.
3. The 8400 in the upgrade kit has one H7263 regulator. If another is needed to
meet the power requirements of the upgraded system, make sure it is added
before proceeding with the upgrade.
4. Since individual configurations vary, the 8400 in the upgrade kit is supplied
with only one DWLPB–AA and one BA661-AA StorageWorks shelf. Make
sure that you have sufficient plug-in units, shelves, and the proper length I/O
cables to meet your needs before proceeding with the upgrade.
Procedure 5
Page 14
4 Power Down the 8200 System
Rear View
3
BX-0146E-96
2
2
Rear
Turn off power to the 8200 system.
Figure 1 8200 System Circuit Breakers (shown with redundant
power supply)
AlphaServer 8200 to 8400 Upgrade Manual6
Page 15
1. With the system in console mode, depress the pushbutton on the control panel to
the Off position (out).
2. Open the rear door of the cabinet, and,
• If the system has two power regulators, push both breakers on the power
strip (in the middle of the cabinet) to the right.
• If the system has one power regulator, push the handle down on the circuit
breaker (at the bottom of the cabinet) (see
➋
in Figure 1).
3. Unplug the power cord from the power strip or from the regulator (see
➌
).
Procedure 7
Page 16
5 Remove the Modules from the 8200 TLSB Card Cage
BX-0768D-96
2
Front
Put on an antistatic wrist strap, remove all TLSB modules, and place them in
antistatic bags.
Figure 2 Removing Modules from the TLSB Card Cage
AlphaServer 8200 to 8400 Upgrade Manual8
Page 17
Tools required: small and large flathead screwdrivers
1. Ground yourself to the cabinet with the antistatic wrist strap.
2. Remove each processor and memory module by pushing the handles of the
module in toward the module end plate and to the left, releasing them from the
stops. Grasp the end plate and slide the module out of the card cage. See
➋
Figure 2. Place each module in an antistatic bag as it is removed from the card
cage. Remove any filler modules.
3. At the rear of the cabinet, use the small flathead screwdriver to disconnect all
I/O cables from KFTIA and KFTHA modules. See
➌
in Figure 3. Label each
hose with the connector number from which it is being detached. Figure 4
shows the connector (C0, C1, etc.) numbering scheme. A KFTIA’s internal PCI
bus will take the topmost number for a given slot, and its hose connector will
take the next number. The bottom two numbers are associated with the slot,
even though nothing will ever occupy them on a KFTIA. The KFTHA has four
hose connectors, numbered in increasing order from top to bottom.
4. Remove the KFTIA and KFTHA modules using the procedure in step 2.
Figure 3 Removing I/O Cables
3
3
BX-0756B-96
Figure 4 Hose Numbering Scheme for KFTIA and KFTHA
Centerplane
C4
C0
C3
C7C8C11
7 6 5 4
8
TLSB node
BX-0164A-96
Procedure 9
Page 18
6 Remove the Clock Card from the 8200 TLSB Card Cage
BX-0632B-96
3
4
The clock module is attached to the TLSB card cage by two Phillips screws.
Access is from the rear of the cabinet.
Figure 5 Removing the Clock Module from the 8200
AlphaServer 8200 to 8400 Upgrade Manual10
Page 19
To remove the clock card from the 8200:
1. Remove the rear door by loosening the two bolts at the bottom of the cabinet
and lifting the door off the two brackets.
2. Remove the TLSB card cage cover by loosening the two captive screws.
3. Disconnect the CCL cable from the clock module (see
4. Disconnect the power cable from the clock module (see
5. Remove the two small Phillips screws that secure the clock module to the card
cage. Keep the screws to use for the clock card when installed in the 8400,
should they be needed.
6. Remove the clock module.
➌
➍
).
).
Procedure 11
Page 20
7 Install the Clock Card in the 8400 TLSB Card Cage
BX-0747A-95
Front
3
2
1
2
The clock card is located behind the power filter. It is attached with two Phillips
screws, and power and CCL cables are connected to it. You will need a Phillips
screwdriver.
Figure 6 Installing the System Clock Card
AlphaServer 8200 to 8400 Upgrade Manual12
Page 21
Tools required: Phillips screwdriver
1. Insert the clock card in the centerplane connector. See
2. Fasten the clock card in place with two Phillips screws. See
screws from the 8200 if necessary.)
3. Connect the power and CCL cables. (The connectors are keyed.) See
➊
in Figure 6.
➋
. (Use the two
➌
.
Procedure 13
Page 22
8 Insert I/O, Memory, and Terminator Modules in the 8400
BX-0769A-96
TLSB Card Cage
Determine the placement of the modules, put on the antistatic wrist strap, and
insert the modules from left to right, being careful not to damage the EMI
gaskets.
Figure 7 Inserting Modules in the TLSB Card Cage
AlphaServer 8200 to 8400 Upgrade Manual14
Page 23
Tools required: small flathead screwdriver
1. Before installing the modules, determine their placement:
a. Processor modules start at slot 0 and work up.
b. The KFTIA and KFTHA I/O modules (up to three) must be contiguous and
begin in slot 8.
c. The first MS7CC memory module is in the highest-numbered open slot, the
next in the lowest-numbered open slot, and so on, alternating between
highest- and lowest-numbered open slots. (If one or more memory modules
are to be installed in slots 1–4, wait until processor modules have been
installed to be able to follow the “left to right” rule.)
d. Terminator modules (E2034–AA) go in all other slots Four are supplied
with the upgrade kit; any others needed are transferred from the 8200.
10. Ground yourself to the cabinet with the antistatic wrist strap.
11. Insert the I/O, memory, and terminator modules (if any) in the TLSB card cage.
(You will insert the processor modules in the procedure on the next page.)
CAUTION: To avoid damaging an EMI gasket, insert modules from left to
right. These gaskets can easily break, and a broken piece of gasket can
damage a module or the centerplane.
a. Remove each module from its antistatic bag and release the spring-loaded
handles from the stops. To do this, push both handles toward the module
endplate and away from the stops.
b. Hold the module assembly by the endplate. Align the module with the card
guide and the cover with the rail (see Figure 7).
c. Slide the module into the card cage as far as it will easily go.
d. When the module stops, check that the projections on the top and bottom of
the endplate are aligned with the slots in the card cage. If they are not,
remove the module and realign it.
e. Push both handles at the same time to the module endplate. You will feel
the module make contact with the connectors at the centerplane. Release the
handles so they spring back into the stops.
12. Attach the I/O cables to the KFTIA and KFTHA modules.
Procedure 15
Page 24
9 Insert Processor Modules in the 8400 TLSB Card Cage
Insert processor modules one at a time and update console firmware if
necessary. After all have the same version of the firmware, insert all processor
modules.
Example 2 Inserting Processor Modules
F E D C B A 9 8 7 6 5 4 3 2 1 0 NODE #
A M . . . . . . P TYP
o + . . . . . . ++ ST1
. . . . . . . . EB BPD
o + . . . . . . ++ ST2
. . . . . . . . EB BPD
+ + . . . . . . ++ ST3
. . . . . . . . EB BPD
. . . . . . . . . . . . . . C0
. . . . . . . . . . . . . . C1
. . . . . . . . . . . . . . C2
. . . . . . . . . . . . . . C3
. A0 . . . . . . . ILV
. 2GB . . . . . . . 2GB
SROM V3.9, Dec 5 1996 16:17:26
AlphaServer 8400 Console V4.0
P00>>> boot dkd400
[LFU boots]
UPD> update kn7ce*
Confirm update on:
kn7ce-ab0
[Y/(N)]y
WARNING: updates may take several minutes to complete for each device.
DO NOT ABORT!
kn7ce-ab0 Updating to 4.1-32... Verifying 3.2-32... PASSED.
UPD> exit
Initializing...
[self-test display appears]
P00>>> build -e kn7ce-ab0
Build EEPROM on kn7ce-ab0 ? [Y/N]> y
EEPROM built on kn7ce-ab0
P00>>>
➍
,
➎
AlphaServer 8200 to 8400 Upgrade Manual16
Page 25
If the system has more than one processor module, or you are adding additional CPU
modules, the modules shipped might have different versions of console firmware.
Results are unpredictable if you install all processor modules at the same time and
power up the system, so install each module individually and update the console
firmware on each if necessary.
If the system has just one processor module, do only the first five steps of the
following procedure.
1. Insert a processor module in slot 0. (At least one memory module must have
been installed. The system will not power up if there is not at least one memory
in the TLSB card cage.)
2. Unlock the lockout plate on the 8400 circuit breaker, if necessary, and push the
system circuit breaker of the 8400 up. The indicators turn to red.
3. Power up the system by turning on the keyswitch. The console self-test runs.
4. Check the version of console firmware in the processor module. See
Example 2.
5. If the firmware is not the latest version, update it using LFU (see
LFU and build the EEPROM.
6. Power down the system.
7. If more than one processor is to be installed, remove the just-updated processor
from slot 0. Repeat steps 1 and 3 through 6 for each processor module in the
system.
8. After the console firmware has been updated on all processor modules, install all
of them, following guidelines on page 15. Leave the system powered down,
using the lockout padlock on the circuit breaker to ensure power remains off
while you return to the 8200.
➍
in
➎
). Then exit
Procedure 17
Page 26
10 Remove PCI Modules from the 8200 PCI Shelves
BX-0450G-96
Front
1
2
4
Go back to the 8200. Slide out one PCI shelf at a time and remove modules for
transfer to the 8400.
Figure 8 Removing PCI Modules from 8200 System
AlphaServer 8200 to 8400 Upgrade Manual18
Page 27
Move the contents of one PCI card cage at a time from the 8200 to the 8400. This
makes it easier to maintain the KFTIA/KFTHA hose number connections, to
eliminate device reconfiguration. Likewise, transfer the I/O devices connected to the
adapters from one PCI card cage at the same time.
1. Disconnect the power cables,
cables that prevent the PCI shelf from being pulled out. Keep the hose cable
with the adapters you remove from the shelf, so that when you transfer the
adapters the hose number connections remain the same. (Remember that you
labeled the hoses when removing them from the KFTIA/KFTHAs, as described
on page 9.)
2. Remove the five Phillips head screws that hold the card cage and the cable
management rack to the frame (see
3. Pull the shelf out fully.
4. Remove the top cover by loosening the two quarter-turn screws, lifting the top
of the cover away from the card cage, and then pulling the cover to the right and
off (see
5. Remove any cables attaching I/O devices to the PCI from the front of PCI option
cards. Label each adapter and each shelf or I/O device to which it is connected,
for reinstallation in the 8400.
6. Note the slot number from which the option is being moved. Lift each PCI
option from its slot carefully, and place it in an antistatic bag. Label the bag
with the slot number. Also label the bag to indicate the shelf or device to which
it was attached, and label the I/O device(s) to show which devices belong to
each option.
7. When all PCI option cards have been removed from one shelf, reattach the top
cover and slide it back into the cabinet. Reattach the mounting screws.
➍
).
➊
in Figure 8, the I/O hose cable, and any other
➋
).
8. Move the PCI option cards and the I/O cables to the 8400. Proceed to the next
page.
Procedure 19
Page 28
11 Install PCI Modules in the 8400
1
2
6
BX-0773A-96
4
2
Transfer the PCI modules removed from the 8200 to the 8400.
Figure 9 Installing PCI Modules in 8400 System
AlphaServer 8200 to 8400 Upgrade Manual20
Page 29
We assume here that the DWLPB PIUs have been installed in the 8400 system, and
that any extra PCI shelves have been installed as necessary, as described in the
DWLPA/DWLPB PCI PIUInstallation Guide (EK-DWL84-IN).
1. Disconnect any power cables (see
shelf from being pulled out.
2. Remove the four Phillips head screws that hold the shelf in the PIU. See
3. Slide the shelf out until the slides lock.
4. Remove the side cover by loosening the two quarter-turn screws that hold the
shelf in place, tilting the top of the cover away from the shelf and then lifting
the cover off the shelf (see
5. Remove the face plates from any slots you plan to use for PCI or EISA options.
The face plates are held in place by a Phillips head screw on the inside right
front edge of the card cage.
6. Insert the option boards (see
7. Attach the hose I/O cable to the proper KFTIA/KFTHA connector (remember
that you labeled them, as described on page 9), and to the PCI card cage whose
contents you just transferred.
8. Proceed to the next page.
➍
➏
➊
in Figure 9), that will prevent the PCI
➋
.
).
).
Procedure 21
Page 30
12 Remove StorageWorks Devices from the 8200
Rear
Front
BX-0638A-96
3
1
2
Remove StorageWorks power supplies, devices, and DWZZA/Bs from the 8200
StorageWorks shelves.
Figure 10 Removing SCSI Devices from 8200 System
AlphaServer 8200 to 8400 Upgrade Manual22
Page 31
To remove SCSI devices from StorageWorks shelves:
1. Disconnect the input power cord from the power supply. See
2. Unplug the I/O cable from the shelf (see
3. Mark the position of each disk in the shelf, so that all disks can be restored with
the same unit numbers in the 8400. Remove power supply, DWZZA/Bs, and
I/O devices by pressing in both mounting tabs (see
support the weight, slide each unit out of the shelf.
➋
).
➌
). Using both hands to
➊
in Figure 10.
Procedure 23
Page 32
13 Insert StorageWorks Devices in 8400, Move Other
BX-0733E-96
2
4
2
3
Devices and Controllers
Insert the StorageWorks devices just removed from the 8200 in the 8400
DWLPB or SCSI PIUs in the 8400. Connect the appropriate I/O cables.
Figure 11 Inserting SCSI Devices in 8400 PIUs
AlphaServer 8200 to 8400 Upgrade Manual24
Page 33
To install the SCSI I/O devices in the 8400:
1. Make sure that the shelf the devices are being placed in can be connected to the
same numbered hose connector as in the 8200.
2. Insert the devices in the same places in the 8400 shelf that they occupied in the
8200 shelf. (The left side of the 8200 shelf corresponds to the bottom of the
8400 shelf.) Press in on the mounting tabs (see
other hand to support the unit, slide the unit into the shelf until it connects.
3. Reconnect the I/O cable to the shelf and to the PCI adapter to which it was
originally connected (see
for reconnection.)
➌
). (Remember that you labeled adapters and devices
➋
in Figure 11), and using the
4. Connect the power supply cord (see
5. Move any other I/O devices or external controllers from the 8200 to the 8400
and cable them.
6. Return to page 19 to work on the next PCI card cage, and repeat the steps from
there to this page until all adapters and devices have been transferred from the
8200 to the 8400.
➍
).
Procedure 25
Page 34
14 Update Device Firmware and Verify the System
Turn on the system and boot LFU. Update fi rmware for adapters and run the
test command. Boot the operating system.
Example 3 Updating Firmware and Verifying the System
P00>>> boot dkd400
.
.
.
Bootfile: [alpha8x00]as8000_v09.exe
[LFU boots]
UPD> update
confirm update on:
[list of devices]
[Y/(N)]y
P00>>> test
[test for all system devices appears]
P00>>> boot
➌
➋
AlphaServer 8200 to 8400 Upgrade Manual26
Page 35
1. Power up the system and check that all modules are listed in the self-test
display. Also check that the LEDs on all modules light.
2. At the console prompt, boot LFU from the Alpha Systems Firmware Update
CD-ROM and update the firmware on all devices. See
➋
.
3. Run console diagnostics with the test command. See
4. Boot the operating system.
5. Pack the 8200 cabinet and shelves in a shipping box and return to Digital, using