OWNER’S MANUAL
Bin Level
Automatic Control Grain Spreaders
Models 918 & 936
PNEG-1137
Date: 08-10-07
PNEG-1137
Bin Level
SAFETY GUIDELINES
This manual contains information that is important for you, the owner/operator , to know and
understand. This information relates to protecting personal safety and preventing
equipment problems. It is the responsibility of the owner/operator to inform anyone
operating or working in the area of this equipment of these safety guidlines.T o help you
recognize this information, we use the symbols that are defined below.
Please read the manual and pay attention to these sections. Failure to read this manual
and it’s safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury .
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury .
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury .
CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property
damage.
NOTE indicates information about the equipment that you should
pay special attention to.
3
Bin Level
1. Disconnect all power before servicing or adjusting. Have bin properly grounded.
NOTE: With power on, the unit will start unexpectedly if the mercury switch is activated
by jerking, shaking or jarring.
2. Do not enter a bin without proper eye protection while the unit is operating.
3. Do not attempt to service or adjust the unit from a ladder unless the ladder is secured to
another piece of equipment or to the bin. The grain spreader can swing and will not support a
ladder. Be sure electric power IS DISCONNECTED.
4. Power cords, plug and receptacles should be grounded type to prevent personal injury .
5. All wiring should be done according to the National Electric Code and by a qualified electrician.
6. Read and understand the operator’s manual.
****WARNING****
FAILURE TO FOLLOW THESE INSTRUCTIONS MA Y RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE.
FIG. 5
INSTALLATION
FIG. 1
FIG . 2
FIG . 3
FIG. 4
4
Bin Level Installation and Operation
INSTALLATION
Figure 1: 918 and 936 Bin Level - Hanger Hooks and Chains
Double chains are attached to the hopper in three places. One chain from each of the three attachment points is
hooked into a hanger hook to form a “V”. This is necessary to keep the spreader from swinging around the fillhole each time the spreader is started.
The Bin Level hanging height can change the spreading pattern. On steep-roofed bins, hanging the Bin Level
lower in the bin will be beneficial for a more level grain spread.
All Bin Levels should be installed so that, during operation, grain from legs or augers is not directly hitting the
mercury switch control plate.
INSTALL THE BIN LEVEL SPREADER AS LEVEL AS POSSIBLE
ADJUSTMENT & OPERA TION
Figure 2: Adjusting Flow Rate
The two wing nuts inside of the top of the hopper regulate the volume of grain the Bin Level will spread by
adjusting the gap between the lower end of the hopper and the spreader pan. This adjustment should be
made so the incoming grain operates the switch, turning the motor on at least three times per minute and
not more than six times per minute. If the Bin Level is adjusted to start and stop less than three times per
minute, level spread cannot be achieved. If adjusted to start and stop more than six times per minute, motor
damage can result. Adjusting the Bin Level to operate within the recommended “stop” and “st art” pattern is a
must to achieve a level spread.
Figure 3: Outside Ring Adjustment
The outside ring of the Bin Level grain spreader is designed so it can be raised or lowered depending upon the
amount of grain being put through the spreader and the width of spread needed. Because of this feature the
grain is showered up and out into the bin which allows an even spread, regardless of the corn depth in the bin.
To attain this showering action, the outside ring has to be kept higher than the bottom of the hopper cone.
Under normal conditions, the outside ring should be from 1/2” to 3/4” higher than the bottom of the Bin Level
cone or fill hopper.
Raise the ring to throw grain farther to the outside. Lower the ring to decrease spread width.
Figure 4: Side Gate Adjustments
A slide gate is provided in the spreader p an to keep the center level with the remainder of the bin. Adjustment
of the slide gate will vary , depending upon volume and number of st art-stops per minute at which the Bin Level
is set.
CHECK PERIODICALL Y FOR CLOGGING WITH TRASH
Figure 5: Mercury Switch Control
This is the heart of the Bin Level grain spreader. By use of the mercury switch, the spreader is always operating under full-load capacity so a very even spread is obtained. IMPORTANT: For proper operation, the
mercury switch plate has to be kept from becoming bent or from having other physical damage, and must
work freely at all times.
Do not direct flow of grain onto the mercury switch plate. Mercury switch and/or motor failure will result!
SPREADING CAPACITIES
Various Weig hts of Gr ain in Relation to Distance Spr ead
MODEL HP
HEAVY GRAIN
2500 BPH 3500 BPH 3500 BPH
918 1/3 18'-30' 18'-27' 18'-24'
936 1/2 31'-36' 28'-33' 25'-30'
BIN SIZE
LIGHT GR AIN
5
BIN LEVEL GRAIN SPREADER
PARTS DRA WING
FOR MODELS 918 & 936
Bin LevelInstallation and Operation
6
Bin Level Parts List
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Bin Level Grain Spreader
Parts List
Ref. P art No. Ref. P art No.
918 936
No. Number
1 301A0102 2 Handle N ut 1 301A0102 2 Handle N ut
2 301A0108 1 Ri n
3 301A0110 1 Gate - Slide 3 301A0110 1 Gate - Slide
4 301A0111 1 Pan - Spreader, 18" O.D. 4 302A0307 1 Pan - Spreader, 20" O.D.
5 301A0122 1 Wheel - Rubber Drive, 2-3/4" 5 302A0313 1 Wheel - Rubber Drive, 3-1/4"
6 301B0202 1 Shield - Pow er Cord 6 301B0202 1 Shield - Pow er Cord
7 301B0208 2 Counter Balance Wt.-Switch Pl ate 7 301B0208 2 Counter Balance Wt.-Switch Plate
8 301B0220 3 Bracket - Han
9 301B0221 3 U-Bolt - Han
10 301B0222 3 Chain - Han
11 301B0236 1 Cover - Switch H ousin
12 301B0237 1 Hinge Pin - Mercury Switc h Plate 12 301B02 37 1 Hinge Pin - Mercury Sw itch Plate
13 301B0239 1 Mercur
14 301B0244 2 Spacer Tube 14 301B0244 2 Spacer Tube
15 301B0245 1 Hopper - Hex 15 301B0245 1 Hopper - Hex
16 302A0303 1 Shaft - Hopper Center 16 302A0303 1 Shaft - Hopper Center
17 302A0304 1 Pl ate - Motor Mount 17 302A0304 1 Pl ate - Motor Mount
18 302A0311
19 302B0406 1 Support - Hopper Center 20 302B0408 1 Support - Hopper Center - (Lower)20 302B0408 1 Support - Hopper Center - (Lower
21 301N0014 1 Cord - Power 21 301N0014 1 Cord - Power
24 PT 0109 2 B earin
25 PT 0215 2 B earing, 1" w/Locking Collar 25 PT0215 2 Bea ring, 1" w /Locking Collar
26 PT0401 2 Collar - Eccentric Lock, 1" 26 PT0401 2 Collar - Eccentric Lock, 1"
28 1782 2 Connector, 3/8" 28 1782 2 Connector, 3/8"
29 1EL0553 2 Wire Twist Connec tor , Gra
30 1EL0802 1 Mercury Switch Clip 30 1EL0802 1 Mercury Sw itch Clip
31 2EL060132 3EL5055 1 Motor, 1/3 HP, T .E.N.V. Electric 32 3EL5062 1 Motor, 1/2 HP, T.E.N.V. E lectric
33 S-4189 4 Win
34 S-4310 6 Hex Lock Nut, 1/4" 34 S-4310 6 Hex Lock Nut, 1/4"
35 S-4663 1 Hex Lock Nut, 3/8" 35 S-4663 1 Hex Lock Nut, 3/8"
36 S-396 10 Hex Nut, 5/16" 36 S-396 10 Hex Nut, 5/16"
37 S-456 2 Hex Nut, 3/8" 37 S-456 2 Hex Nut, 3/8"
38 S-7054 2 Hex Machine Screw Nut, #4-40 38 S-7054 2 Hex Machine Screw Nut, #4-40
39 1FH0983 3 Hex Flan
40 1FH0985 3 Hex Flan
41 S-7186 2 Set Screw - Skt. H d. 1/4"x1/4" 41 S-7186 2 Set Screw - Skt. Hd. 1/4"x1/4"
42 S-6369 4 Carria
43 2FH0687 2 Machine Screw-Rd. Hd. #4-40x5/8" 43 2FH0687 2 Machine Screw -Rd. Hd.#4-40x5/8"
44 S-1101 6 Hex Bolt, 1/4"x1/2" 44 S-1101 6 Hex Bolt, 1/4"x1/2"
45 S-8072 4 Hex Bolt, 5/16"x3/4" 45 S-8072 4 Hex Bolt, 5/16"x3/4"
46 S-7521 2 Hex Bolt, 3/8"x 1 1/2" 46 S-7521 2 Hex Bolt, 3/8"x 1 1/2"
47 S-7744 1 Hex Bolt, 3/8" x 5-1/2" 47 S-7744 1 Hex Bolt, 3/8" x 5-1/2"
48 2FH0990 3 Hex Flan
49 3FH0530 2 Pop Rivet-3/16" Aluminu
50 3FH0567 1 Snap Ring 1" 50 3FH0567 1 S nap R i ng 1"
51 S-9159 1 Cotter Pin, 1/8"x3/4 " 51 S-9159 1 Cotter Pin, 1/8"x3/4 "
52 S-2041 4 Lock Washer, 1/4" 52 S-2041 4 Lock Washer, 1/4"
53 S-1147 10 Lock Washer, 5/16" 53 S-1147 10 Lock Washer, 5/16"
54 S-1054 2 Lock Washer, 3/8" 54 S-1054 2 Lock Washer, 3/8"
55 S-1430 8 Flat Wa sher, 1/4" 55 S-1430 8 Flat Wa sher, 1/4"
56 S-1937 12 Flat Washer, SAE , 5/ 1 6" 56 S-1937 1 2 F lat Washer, SAE, 5/16"
57 3FH0999 1 Ke
58 S-6371 1 Ke
59 N ot used on 918 Bin Level 59 3FH0830 3 Machiner
Required Description No. Number Required Description
- Outside Pan 2 302A0309 1 Ri ng - Ou tside Pan
er 8 301B0220 3 Bracket - Hanger
er 9 301B0221 3 U-Bolt - Hanger
er, 54" Length 10 301B0427 3 Chain - Hanger, 72" Length
11 301B0236 1 Cover - Switch H ousin
Switch Pl ate 13 301B0239 1 Mercury Sw itch Plate
1Spring - Motor M ount, Torsion 18 302A0311
Upper)19 302B0439 1 Support - Hopper Center - (Upper
Complete) 1" (P recision
1Mercury Switch, 6 Degree 31 2EL0601-
Nut, 1/4" 33 S-4198 4 Wing N ut, 1/4"
e Lock Nut, 5/16" 39 1FH0983 3 Hex Flange Lock Nut, 5/16"
e Lock Nut, 7/16" 40 1FH0985 3 Hex Flange Lock Nut, 7/16"
e Bol t , 1/ 4"x3/4" 42 S-6369 4 C arriage Bol t , 1 / 4"x3/4"
e Wi z Lk.Scr., 5/16"x1" 48 2FH 0990 3 Hex Fla nge Wi z Lk.Scr., 5/16"x1"
- Woodruff(Tab Type) 1/4" x1" 57 3FH 0999 1 Key - W oodruff(Tab Type) 1/4" x1"
- Square, 1/8"x1" 58 3FH1015 1 Key - Square, 3/16"x1"
24 PT 0111 2 B earing, (Complete) 1" (Precision
29 1EL0553 2 Wire Twist Connector, Gra
49 3FH 0530 2 Pop Rivet-3/16" Aluminu
1Spring - Motor M o u nt, Torsion
1Mercury Sw itch, 6 Degree
Bushing, 1"x1-1/2"x10GA
7
Bin LevelInstallation and Operation
8
Bin Level
TROUBLE SHOOTING
PROBLEM CORRECTION
Grain is high on
one side of bin.
Grain is high at the
center of bin.
Grain is low at the
center of bin.
Grain forms “doughnut”
a few feet from bin wall.
Grain not getting all
the way to the wall.
(a) Spreader is not hung level.
(b) Spreader not stopping & starting properly during filling. See Figure 2.
(c) Spreader running continuously.
(a) Slide Gate open too far.
(b) Spreader stopping too long, letting too much grain through slide gate.
See Figure 4.
(c) Outside ring set too low. See Figure 3.
(a) Slide Gate not open far enough.
(b) Spreader not stopping enough to let grain out through slide gate.
See Figures 2 and 4.
(c) Outside ring set too high. See Figure 3.
Caused by grain bouncing off bin wall excessively.
(a) Adjust outside ring. See Figure 3.
(b) Hook Spreader higher in the roof cone to increase grain bouncing off
underside of roof and then being deflected straight downward.
(c) Open slide gate more to help fill center.
(d) Spreader model not correct for bin size.
(a) The Model 918 Bin Level will only spread over an entire bin width of up
to 30’ and the Model 936 up to 36’. If the bin is bigger, lower sides will
result because grain will not throw out far enough.
(b) Adjust outside ring up. See Figure 3.
(c) Bin Level hanging too high under bin roof.
(d) Rubber drive wheel badly worn.
Spreader swings excessively
Spreader does not run.
Motor slows down when loaded.
This condition is caused by improper hooking up of the suspension chains.
There should be the same number of links from spreader to hook with all six
strands of chain. This will also usually ensure level hanging of the Spreader.
Equal spacing of hanger brackets is important.
The hanger brackets should be on the outer fill-hole ring.
(a) Mercury switch plate may be frozen shut or plugged with foreign material.
(b) Rubber drive wheel may be slipping because of excessive moisture or
broken mounting plate spring.
(c) Motor overload may have tripped. It will reset automatically after the motor
has cooled.
(d) Blown fuse or broken wire.
(e) Faulty mercury switch.
(f) Mercury switch plate bent out of shape.
(g) Grain extremely high moisture may not flow enough to operate the mercury
switch plate. Bending section of the plate holding the mercury switch up to
make it more sensitive may help.
(h) The motor will not start and will “chatter” if the voltage is too high.
(i) The motor will not start and will “hum” if the voltage is too low. See Table A
on Page 8 for the proper length and size of wiring to prevent excessive
voltage drop.
(a) Motor wired for the wrong direction. Pan should turn clockwise when
viewed from the top.
9
NOTES
Bin Level
10
Bin Level
The GSI Group, Inc. Warranty
THE GSI GROUP, INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO
BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND
CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END
USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATION SHALL BE TO
REPAIR OR REPLACE, AT GSI’S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI’S SOLE
JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP.
ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI’S FACTORY WILL BE
PURCHASER’S RESPONSIBILITY. EXPENSES INCURRED BY OR ON BEHALF OF THE
PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED
EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER.
EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE, GSI MAKES NO FURTHER
WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR
USE IN CONNECTION WITH (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY
ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT,
REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE
CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE,
OR DESIGN OF SUCH PRODUCTS.
GSI SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED
PROFITS OR BENEFITS. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH
IN THE LIMITED WARRANTY EXPRESSED ABOVE, WHICH SHALL NOT EXCEED THE
AMOUNT PAID FOR THE PRODUCT PURCHASED. THIS WARRANTY IS NOT
TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER. GSI SHALL HAVE
NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES
MADE BY OR ON BEHALF OF ANY DEALER, AGENT OR DISTRIBUTOR OF GSI.
GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS
OR UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED.
MODIFICATIONS TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL
ACCOMPANYING THE EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT
WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE.
THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH
HAVE BEEN DAMAGED BY NEGLIGENT USE, MISUSE, ALTERATION OR ACCIDENT. THIS
WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI. THIS
WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR
IMPLIED. GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT
ANY TIME.
PRIOR TO INSTALLATION, PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH
ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND
INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI.
PHLEGAL: #1832020 v1 (139LG01!.DOC) (revised December 2005)
11
This Equipment shall be installed in accordance
with the curr ent installation codes and applicable
regulations which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installation occurs.
For more information, contact the DMC Distribution Center closest to you.
Illiana Distribution Center
1004 E. Illinois St.
Assumption, Illinois 62510
Phone: 217-226-5100
F AX : 217-226-5070
Clear Lake Distribution Center
5205 4th A ve South
Clear Lake, Iowa 50428
Phone: 641-357-3386
F AX : 641-357-1928
internet: http://www .dmc-davidmanufacturing.com
Copyright © 1999 by The GSI Group
Printed in the USA
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