All Rights Reserved.
Reproduction, adaptation, or
translation without prior
written permission is
prohibited, except as allowed
under the copyright laws.
Publication number
C3941-90987
First edition, September 1995
Warranty
The information contained in
this document is subject to
change without notice.
Hewlett-Packard makes no
warranty of any kind with
regard to this material,
including, but not limited to,
the implied warranties or
merchantability and fitness for
a particular purpose.
Hewlett-Packard shall not be
liable for errors contained
herein or for incidental or
consequential damaged in
connection with the furnishing,
performance, or use of this
material.
WARNING
Electrical Shock Hazard
To avoid electrical shock, use
only supplied power cords and
connect only to properly
grounded (3-hole) wall outlets.
Hewlett-Packard Company
11311 Chinden Boulevard
Boise, Idaho 83714
Conventions
This manual uses the following conv entions:
Color is used to emphasize items which are important to the material under
discussion.
The names of major printer parts and assemblies are CAPITALIZED.
Bold is used for emphasis, particularly in situations where italic type would be
confusing.
Italic type is used to indicate related documents or emphasis.
Note
Caution
WARNING!
Notes contain important information set off from the text.
Caution messages alert you to the possibility of damage to equipment or loss of data.
Warning messages alert you to the possibility of personal injury.
iii
Chapter Descriptions
1 Product Information
Orientation to the printer, as well as the service and repair philosophy, is discussed.
Information on obtaining assistance and warranty is also here.
2 Site Requirements
Here are recommendations pertaining to installation requirements.
3 Operating Overview
This chapter has detailed information about the Control Panel. Sample self tests
and printer reset information are also included.
4 Maintenance
Turn to this chapter for information about printer cleaning and care.
5 Functional Overview
Here you will find the basic theory-of-operation information required to understand
the various printer systems and how they function together.
6 Removal and Replacement
This chapter contains the step-by-step procedures for replacing printer field
replaceable units (FRUs). Assemblies are grouped by location in the printer.
7 Troubleshooting
Diagnose printer problems here. A preliminary troubleshooting table is followed by
error messages, image defect samples, and diagnostic tools.
8 Parts and Diagrams
Look here to find any field replaceable unit (FRU) in the printer. Exploded view
drawings are accompanied by complete part number tables.
A Parts Index
All parts are sorted and cross-referenced here by part number and name.
B Regulatory Information
Here are required statements regarding RFI and laser safety.
Subject Index
Use the subject index to quickly locate any information in the manual.
iv
List of Figures
Figure 1-1HP LaserJet 5L Model and Serial Numbers . . . . . . . . . . . 1-4
Print Speed4 ppm
Text & Graphics Resolution300 or 600 dpi
Printer LanguageEnhanced PCL 5
Monthly Usage (pages)4,000 pages
Memory:
Standard
Maximum Memory
Capacity
Internal T ypef aces26 Scalable T ypef aces
Standard InterfacesParallel (Bi-tronics)
Power ControlSleepMode
Control Panel3 LEDs
EconoMode (toner saving)Yes
1 Printer memory is optimized with Memory Enhancement technology (MEt).
2
JEDIA (Japanese Electronic Device Industry Association) is a group of DRAM suppliers who have
standardized DRAM and other CMOS products.
1
1 Mbyte RAM
9 Mbyte total (available in increments of 1, 2, 4, and 8 Mbytes)
5 V JEDIA card
1 Front Panel Button
(70nsec)
2
(C3941A)
Paper Capacities and Sizes
Table 1-2Paper Capacities and Sizes
FeatureHP LaserJet 5L
Paper Input Bin Capacity100
Paper Output Bin Capacity100
Single Sheet Input Bin1
Minimum Paper Size3x5 in. (76 mm x 127 mm)
Maximum Paper Size8.5x14 in. (216 mm x 356 mm)
(C3941A)
Product Information 1-3
Figure 1-1
Identification
Model and Serial
The model number and serial numbers are listed on identification labels located on
the bottom of the printer. The model number is alphanumeric, such as C3941A for
the HP LaserJet 5L printer.
The serial number contains information about the Country of Origin, the Revision
Level, the Production Code, and production number of the printer.
The rear labels also contain power rating and regulatory information as shown in
Figure 1-1.
MODEL #
C3941A
SERIAL#
POWERRATING:
100-120V
50-60Hz, 2.0A
LISTED
I.T.E.
660F
65935
Complies with Canadian EMC
Class B requirements.
Conforme à la classe B des
normes canadiennes
de compatibilité
électromagnétiques «CEM
LICENSED UNDER ONE OR MORE OF THE
FOLLOWING U.S. PATENTS
4,120,583
4,121,284
4,371,923
4,396,976
This product conforms with CDRH radiation performance
standard 21 CFR chapter 1, sub-chapter J.
4,435,732
4,471,385
4,532,182
4,672,457
VA1
«
.
4,686,622
4,739,396
4,825,364
4,829,419
127V
60Hz, 2.5A
1
MANUFACTURED:
4,896,260
4,942,516
This device complies with Part
15 of the FCC Rules. Operation
Print Speed*4 ppm
Monthly Usage (Duty Cycle)4,000 pages
Life Expectancy of Toner Cartridge (pages)**2,500 pages @ 5% coverage
First PrintA4 <23 seconds
* Actual speed depends on data complexity and software handling efficiency.
** Toner cartridge life can be extended by using EconoMode.
Table 1-4Electrical Specifications
VoltsFreqAmpsWatts (typical)
120 Vac ± 10%
100 Vac ± 10%
220 Vac ± 10%
240 Vac ± 10%
*Minimum recommended circuit capacity for product.
50/60 Hz ± 2 Hz
50/60 Hz ± 2 Hz
50 Hz ± 2 Hz
50 Hz ± 2 Hz
Letter <23 seconds
3.5 @ 120v*printing = 100
SleepMode = 6
1.8 @ 230vprinting = 100
SleepMode = 6
Table 1-5Acoustic Emissions
During Printing5.5 Bels Sound Power Level ( per ISO 9296)
During Standby & SleepMode
Silent
Product Information 1-5
Figure 1-2
Product Overview
Front/Side Views of the Printer
1. Paper Input Support7. Front Panel Button 13. Front Output Slot (face-up)
2. Paper Output Support8. Paper Output Bin
3. Paper Guides9. Paper Path Lever
4. Error (top) Light10. Serial and Model Number (under printer)
5. Data (middle) Light11. Paper Input Bin
6. Ready (bottom) Light12. Single Sheet Input Slot
1-6 Product Information
Figure 1-3
Front Door Assemblies
14. Paper Release Lever16. Transfer Roller
15. Toner Cartridge Compartment17. EP Door
Product Information 1-7
Figure 1-4I
Back View of the Printer
18. Power Cable Connector20. Memory Expansion Cover
19. Parallel Cable Connector
1-8 Product Information
Service Appr oach
Repair of the printer normally begins with the use of the printer’ s internal
diagnostics in conjunction with the troubleshooting procedures in Chapter 7. Once a
faulty part is located, repair is generally accomplished by assembly level
replacement of Field Replaceable Units (FRUs). Some mechanical assemblies may
be repaired at the subassembly level. PCA component replacement is not supported
by Hewlett-Packard. Part numbers for all FRUs are located in Chapter 8 of this
manual.
Parts Exchange Program
HP offers remanufactured assembles for some selected parts. These are identified in
Chapter 8 and can be ordered through HP’s P arts Direct Ordering, or Parts Center
Europe (PCE).
Ordering Parts
Field replaceable part numbers are found in Chapter 8 of this manual. Replacement
parts may be ordered from HP’s Service Materials Organization (SMO Parts Direct
Ordering), or Support Materials Europe (SME).
Ordering Consumables
The printer has no consumables other than the toner cartridge, which may be
ordered directly from Hewlett-Packard. Refer to Chapter 8 for ordering information.
Ordering Related Documentation
Table 1-6 on the following page lists part numbers and where to order related
documentation. Phone numbers for the various sources are:
•• PDO (Parts Direct Ordering)
1-800-227-8164 (U.S. only)
•• HP’s Distribution Center (HPD)
970-339-7009 (U.S. only)
•• SME
Product Information 1-9
Table 1-6Related Documentation
DescriptionPart NumberSMO SME HPD
HP LaserJet Family Quick Reference Service Guide5010-3991XX
HP LaserJet 5L Printer
User’s Manual
HP PCL5 Printer Language Technical
Reference Information Package
HP LaserJet Printer Family Paper
Specifications
LaserJet Basic Hardware Training Course5961-0880XX
HPLJ 5L Hardware Training KitC3941+49A-60001
Specific Application DriversX
Guide
Print Utilities
HP provides several utilities for enhancing use of the LaserJet printers in MS-DOS
and Windows environments. More information on specific utilities is included with
each of the drivers listed in Table 1-6.
C3941-90901X
5010-3994XX
5010-3990XXX
(NTSC)
C3941+49A-60002
(PAL)
X
XX
1-10 Product Information
Technical Assistance
HP ASAP
HP ASAP (Automated Support Access Program) provides free user technical
support information 24 hours a day, 7 days a week. The ASAP system includes HP
AUDIO-TIPS and HP FIRST, both explained below. The ASAP service requires a
touchtone phone.
HP A UDIO-TIPS
HP AUDIO-TIPS is an interactive voice response system providing prerecorded
answers to the most frequently asked questions by HP LaserJet printer users.
Helpful “System Maps” to the HP AUDIO-TIPS recordings are a vailable by fax
through HP FIRST.
HP FIRST
HP FIRST (Fax Information Retrieval Support Technology) is a phone-in fax
service providing technical information for HP LaserJet users as well as service
personnel. Receiving a fax requires a group-3 facsimile machine or fax card.
Service related information includes:
•• Service Notes (HP Authorized dealers)
•• Application Notes
•• Product Data Sheets
•• Material Safety Data Sheets (MSDS)
•• Typeface and accessory information
•• Printer support software information
•• Toner information
•• Driver request form and Software Matrix.
HP FIRST (U.S. only)
Call the HP ASAP system (1-800-333-1917) and follow the voice prompts to enter
HP FIRST.
HP CompuServe Forum
CompuServe members can download a variety of support materials including
product data sheets, software application notes, and printer drivers for many popular
software applications. Members may also post and reply to questions in an
interactive format. To access the HP Forum, type GO HP at any prompt. For more
information, or to join CompuServe, call 1-800-524-3388.
Product Information 1-11
Customer Information Centers (North America Only)
For presales information, contact the nearest Hewlett-Packard Customer
Information Center, 1-800-752-0900 in North America.
Customer Support Center (Assist Line)
The HP Customer Support Center, (208-323-2551) is available to answer technical
questions regarding setup, configuration, installation, and operation of HP printers
in the PC and Macintosh environments. The CSC Assist line is av ailable weekdays
from 6 AM to 6 PM and Saturdays 9 AM to 4 PM Mountain Time.
Questions relating to operating systems such as MS-DOS and UNIX, your network
configuration, or network operating system cannot be answered by the Center and
should be referred to your authorized reseller.
North American Response Center
The North American Response Center (NARC) is available for technical support to
assist service technicians. The NARC can be reached at 1-800-544-9976. To access
this service, HP resellers must have a valid CZ number.
1-12 Product Information
Warranty
This warranty gives you specific legal rights. You may also have other rights, which
may vary from area to area.
Hewlett-Packard warrants the 5L LaserJet printer against defects in materials and
workmanship for a period of one year from the date of purchase by the end user and
is not transferable.
During the warranty period, Hewlett-Packard will, at its option, either repair or
replace hardware products that prove to be defective.
Should Hewlett-Packard be unable to repair or replace the product within a
reasonable amount of time, a refund of the purchase price may be made upon return
of the product. To have your printer serviced by Hewlett-Packard, you must make
arrangements to have it serviced in the country of purchase.
Warranty Exclusions
The warranty on your HP LaserJet printer shall not apply to defects or damage
resulting from:
•• Improper or inadequate maintenance by customer.
•• Customer-supplied software or interfacing.
•• Unauthorized modification or misuse.
•• Operation outside of the environmental specifications for the product.
•• Operation of nonsupported printing media.
•• Duty cycle abuse (see later explanation).
•• Operating the printer from a mechanical switchbox without a designated surge
protector.
•• Improper site preparation and maintenance.
•• Use of non-HP toner cartridges (see explanation) or DRAM (JEDIA) memory
cards.
The use of non-Hewlett-Packard toner cartridges does not affect either the warranty
or any maintenance contract purchased from Hewlett-Packard. However, if an HP
LaserJet printer failure or printer damage is found to be directly attributable to the
use of any non-HP product, the repair will not be covered under the warranty or HP
maintenance contract. Hewlett-Packard cannot recommend use of non-HP toner
cartridges, either new or remanufactured, because they are not HP products and
Hewlett-Packard cannot influence or control their quality.
Operation of the printer beyond the limit of its duty cycle (printing more than the
equivalent of 4,000 single-sided pages per month) shall be deemed printer abuse
and all repairs thereafter will be billed on a time and materials basis.
Product Information 1-13
If you are using a mechanical switchbox, ensure that it is equipped with a surge
protector. Damage to your printer could occur from the use of unprotected
mechanical switchboxes.
The warranty period begins either on the date of delivery or, where the purchase
price includes installation by Hewlett-Packard, on the date of installation.
Warranty Limitations
The warranty set forth above is exclusi ve and no other warranty, whether written or
oral, is expressed or implied. Hewlett-Packard specifically disclaims the implied
warranties of merchantability and fitness for a particular purpose.
Some areas do not allow limitations on how long an implied warranty lasts, so the
preceding limitation or exclusion may not apply to you. Howe ver, any implied
warranty of merchantability or fitness is limited to the one-year duration of this
written warranty.
In no event will Hewlett-Packard or its suppliers be liable to you for any
consequential or incidental damages, including any lost profits or lost savings, or
for any claim by any party, even if a representative of HP or its suppliers has been
advised of the possibility of such damages.
Some areas, states, or provinces do not allow the exclusion or limitation of
incidental or consequential damages, so the preceding limitation or exclusion may
not apply to you.
Voltage Conversions
HP LaserJet printers are manufactured to different specifications for different
countries. Because of these differences, HP does not recommend transporting
products sold within one country to another country.
In addition to the 115-220 voltage environment concerns, the country of final
destination may have different import and export restrictions, power frequencies,
and regulatory requirements.
Note
1-14 Product Information
The HP LaserJet family printers must be serviced by an authorized repair depot or
reseller within the country where the printer was originally purchased.
Because of the different specifications and warranty coverage limitations,
Hewlett-Packard does not offer a conversion, or support the conversion, of HP
LaserJet family printers. We advise those customers planning to transport
equipment to different countries to purchase the products in the country of final
destination.
The environmental requirements listed in the table below must be maintained to
ensure the proper operation of this printer.
Table 2-1Environmental Requirements
LaserJet 5L & CartridgeOperatingStorage
Temperature50 to 90.5° F (10 to 32.5° C)32 to 104° F (0 to 40° C)
Humidity20 to 80% RH
(with no condensation)
Consider the following points before installing the printer:
10 to 80% RH
(with no condensation)
•• Install in a well-ventilated, dust-free area.
•• Install on a hard, flat and continuous surface, with all four printer feet level. Do
not install on carpet or other soft surfaces.
•• Ensure adequate power is supplied. Printer power requirements are listed under
“Specifications,” in Chapter 1.
•• Install away from direct sunlight, open flames, or ammonia fumes. If the printer
is placed near a window, make sure the window has a curtain or blind to block any
direct sunlight.
•• Install with enough space around the printer for proper access and ventilation.
(See Figure 2-1.)
•• Install printer away from the direct flow of exhaust from air ventilation systems.
Site Requirements 2 -3
Figure 2-1
Printer Space Requirements
Printer Space Requirements
Table 2-2Printer Dimensions
Width13.2 in. (335.5 mm)
Depth12.3 in. (311.2 mm)
Height (storage)
(operational)
Weight (with toner cartridge)15.9 lbs. (7.2 kg)
Toner cartridge weight**1.5 lbs. (.7 kg)
* With letter input assembly extended.
** Some quantity of toner will reside in the waste toner area of a toner cartridge when the toner
supply is exhausted. Therefore, using toner cartridge weight may be an unreliable indication of
remaining toner supply.
2 -4 Site Requirements
DescriptionDimension
8.9 in. (227.5 mm)
14.6 in. (372.7 mm)*
The HP C3906A Toner Cartridge
Toner cartridges contain components that are sensitive to light, temperature, and
humidity . Follow the recommendations in this section to ensure the highest quality
and longest life of HP toner cartridges.
Keep the printer within the following environmental conditions for optimum
performance.
Storage Conditions
The toner cartridge is affected by its environment. Packaging protects the toner
cartridge from light and increases its storage life. It is important to store the
cartridge in its original packaging until the cartridge is ready to be installed in the
printer.
When storing the toner cartridge in a warehouse or work area, make sure the storage
place meets the conditions specified in Table 2-1.
Storing Opened Toner Cartridges
Because the cartridge does not have a shutter to cover the laser beam access slot, it
should be kept inside the printer until empty. Toner cartridges which ha ve had the
toner sealing tape removed are also more vulnerable to environmental extremes
(such as high humidity).
Caution
If the toner cartridge must be removed from the printer, al ways store the cartridge:
•• Inside the protective bag in which it was originally packaged.
•• In a dark cabinet, away from direct sunlight.
•• Correct side up and in a horizontal position (not standing on end).
•• At a temperature between 32° to 104° F (0° and 40° C) .
•• Away from ammonia or other organic solvent fumes.
Never ship the printer with a toner cartridge installed. Excessive vibration during
shipping can cause toner to leak, contaminating the printer. Never expose the toner
cartridge to direct sunlight or to room light for more than a few minutes. Bright
light and direct sunlight can permanently damage a toner cartridge.
Site Requirements 2 -5
Figure 2-2
Toner Cartridge Handling Suggestions
•• Before installing a cartridge, distribute the toner evenly by rotating the cartridge
back and forth five to six times. (See Figure 2-2.) Repeat this action when toner
begins to run low.
TonerCartridge C3906A
Toner Cartridge Distribution
•• Do not touch the surface of the photosensitive drum in the cartridge. Protect the
drum from light and contamination.
•• Do not expose the cartridge to unnecessary vibrations or shock.
•• Do not expose the photosensitive drum to strong light. White areas on the page may
indicate that the drum has been exposed to light for too long. If white areas appear,
stop the printer and wait a few minutes. This process should eliminate most
defective images. If not, the toner may be placed in a dark environment for an
extended period of time, which may restore some life to the drum.
•• Never manually rotate the drum, especially in the reverse directions; internal
damage and toner spills may result.
•• Do not install the toner cartridge in the printer for shipping.