LUBRICATION
AND
MAINTENANCE
The simple, sturdy construction of the Howard "Gem"
enables it to
w~thstand the toughest conditions of work
and
use The small aniount of maintenance and lubrica-
tion detailed below,
w~ll, if done regularly, extend its
working life and rnainta~n its high efficiency.
BEFORE OILING, ADJUSTING OR SERVICING
THE
MACHINE
SWITCH OFF THE ENGINE
OILS
Use only good quality 011s. SAE
90
grade should be
used in the gearbox and chaincase; engine oil for all
other
lubricat~on points.
AIR CLEANER
The alr cleaner is of the oil-bath type, and its niaintenance must not
be
neglected. Never allow sediment to
build up
In the air cleaner base. In dusty conditions,
change the
air cleaner oil tw~ce a day; if not changed
promptly, the accumulated dust in the oil-bath will
raise
ttie level of the oil to a point where dirt-laden oil
will be sucked into the engine, to cause immediate and
costly damage.
FIRST MAINTENANCE
(if niach~rie not already serviced by dealer)
:
1. Check engrne oil level.
2.
Check ttie alr cleaner oil level.
3. Check tightness of all nuts and bolts.
4.
Check the gearbox oil level (with the dipstick
attached to the square-headed plug screwed into the
gearbox top)
5.
Check the chaincase oil level: with the blades touch-
ing the ground, oil
should just seep out of the level hole
at the lower rear of the chaincase, with the oil level
plug removed.
6.
Check the tension of the drive chain; total up and
down
nlovenient should be no more than 2 in. (9.5 mm.)
to 4 in.
(1
2.7
rnm.). See Adjustments Section, page
8.
7.
Lubricate the rotor stub axle with an oilcan (the oil-
way screw
IS
located on the rotor tube just inside the
r~ght-hand flange).
8.
Oil the rotor dogs; remove the small square-headed
plug from the top side of the rotor dog clutch housing
and lubricate with several strokes from an
oilcan.
9. Lightly oil the throttle cable, the gear, clutch, and
rotor control pivots, handlebar swivel and slide, shield
hinges and depth control adjustment.
10.
Check that the engine clutch is adjusted to give in.
(6
rnm.)
free movement at the handlebar lever. Adjust-
ment should be taken up at the front clutch control
arm
by means of the wing nut.
11 Check tyre pressures (20
p.s.i. - 1.4 kg./sq.cm.).
12.
Check that the weed cutter blades just clear the
outside blades of the rotor.
EVERY
10
HOURS OR DAILY
1.
Check the engine oil level.
2.
Check the level and condition of the air cleaner oil;
wash out with petrol and replenish with fresh oil if
necessary (twice daily if very dusty conditions).
3.
Check tightness of blade bolts, and straighten any
bent blades, using the blade setting bar.
4. Watch for signs of excessive rotor clutch slip. Adjust
if necessary, on the four spring-loaded clutch nuts on
the rotor left-hand end. For normal setting, tighten the
nuts to fully compress the springs, then slacken back
each nut half a turn
EVERY
25
HOURS OR WEEKLY
(additional to 10 Hours maintenance)
1.
Service the engine (see engine instruction book).
2. Check gearbox oil level.
3.
Check chaincase oil level.
4. Check chain tension.
5.
Oil rotor dogs.
6.
Oil the rotor stub axle bearing.
7.
Oil all pivot points, hinges, and other oiling points
(see First Maintenance, para. 9 above).
8.
Check the engine clutch adjc~stnient and reset if
necessary.
9.
Remove and clean out the sediment bowl on the
fuel tank.
10.
Check all nuts and bolts for tightness.
1 1.
Check tyre pressures.
12.
Adjust weed cutter blades if necessary.
EVERY
250 HOURS
OR
3
MONTHLY
(additional to 10 Hours and 25 Hours nia~ntenancej
1. Drain the gearbox, flush out and ref111 w~th 6 pints
(3.4 litres) SAE 90 gear oil (See Adjustments section,
page
8).
2.
Remove the chaincase,
and
wash
the
chilin and the
case with petrol Replace and
ref111 with
;:
plr~t (.25 litre)
SAE 90
gear
oil. (See Adjustments section, page
8).
3.
Check the tightness of ttie hut) nuts, 1.e. the large nuts
which hold the hubs
or1 to the taper splined shafts.
4.
Remove air cleaner coniplete, and flush out with
paraffin or kerosene .(See
Adjustrrients section, page
8).
NUTS AND BOLTS
All nuts and bolts must be kept tight, and as a guide,
the following chart may help.
Nut
Sue
a
BSW
BSW
gBSW&UNC
BSW b UNC
,?
BSW & UNC
;
BSW
a
BSF
BSF
&
BSF
;
BSF
BSF
2
BSF
Blade
Bolt
Nut