Hougen HMD934 120V, HMD934 230V, 0934102, HMD934 230V Type I, 0934302 Operator's Manual
...
OPERATOR’S MANUAL
HMD934 SERIES PORTABLE MAGNETIC DRILL
Covers Drill
Covers Drill
Part Numbers:
Part Numbers:
0934102
0934302
OM9340717EF Printed in U.S.A.
0934202
HOUGEN
WARNING
IMPORTANT SAFETY INSTRUCTIONS
1. Work Area Safety
a) Keep your work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2. Electrical Safety
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodifiedplugs
and matching outlets will reduce risk of electrical shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying or unplugging the power tool. Keep cord
away from heat, oil, sharp egdges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an
outdoor extension cord suitable for outdoor use.
Use of cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3. Personal Safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
infl uence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid shoes, hard hat or hearing protection used for
appropriate conditions will reduce personal injuries.
Important Safety Instructions
WARNING: Read and understand all instructions. Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
English
c) Prevent unintentional starting. Ensure the switch
is in the off-position before connecting to power
source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
fingerontheswitchorenergizingpowertoolsthat
have the switch on invites accidents.
d) Remove any adjusting keys or wrench before
turning the power tool on. A wrench or a key that
is left attached to a rotating part of the power tool
may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewelry. Keep your hair and clothing away from
moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dustcollectioncanreducedust-relatedhazards.
h) Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a second.
i) Always use safety chain. Mounting can release.
4. Power Tool Use and Care
a) Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it is designed.
b) Do not use the power tool if the switch does
not turn it on or off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any
adjustments, changing accessories or storing
power tools. Such preventative safety measures
reduce the risk of starting the tool accidently.
(Continued on page 4)
Save all warnings and instructions
for future reference.
Always wear eye
protection while using
cutting tools, or in the
vicinity of cutting.
The slug is ejected at
the end of the cut. Do
not aim cutter or arbor
so that ejected slug
may hit someone
around, or below you.
To prevent electric
shock, do not use
power tools near wet
areas, or where power
tool may become wet.
Do not stare at
operating light.
Read all safety warnings, instructions, illustrations and speci cations provided with
this power tool.Failuretofollowallinstructionslistedbelowmayresultinelectricshock,fire
and/or serious injury.
WARNING:
Cutters are sharp. Wear
gloves when installing
or removing cutter from
arbor. Do not grab a
rotating cutter.
®
PORTABLE MAGNETIC DRILL
MODEL HMD934 SERIES
Welcome to Hougen
Congratulations on your purchase of the Hougen® Portable Magnetic Drill. Your model is designed to produce superior holes quickly
and ef ciently. Through constant innovation and development, Hougen is committed to provide you with hole producing tools and
products to help you be more productive.
Before attempting to operate your new Portable Magnetic Drill, please read all instructions rst. These include the Operator’s
Manual and Warning Label on the unit itself. With proper use, care, and maintenance, your model will provide you with years of
effective hole drilling performance. Once again, thank you for selecting our product and welcome to Hougen.
Specifi cations
Cutter Type....................... Hougen "12,000-Series"
Hole Capacity....................5/8" to 3-1/16" (16mm-77mm)
Depth of Cut......................4" (100mm)
Motor.................................70/120/200/332 RPM, 12.5A (115V), 6.25A (230V)
Net Weight........................ 72 lbs. (32.6kg)
Noise Specifi cations
Weighted Sound Pressure....................... LpA=88.9dB(A)
Weighted Sound Pressure Uncertainty.....KpA=3dB(A)
Weighted Sound Power............................LwA=101.9dB(A)
Weighted Sound Power Uncertainty.........KwA=101.9dB(A)
The HMD934 is offered in many versions. Refer to the Serial/Part number
Label on your housing to direct you to the correct breakdown.
Part Number
0934102 HMD934 120V
0934202 HMD934 230V
0934302 HMD934 230V Type I
Welcome to Hougen 2
Safety Instructions 3-4
Safety Chain Instructions 4
Operating Instructions 5
Feed & Glide Post Adjustment 6
Ejector Rod Adjustment 7
Gear Combinations 7
Installing Hougen Cutters 8
Hints for Smoother Operation 8
INDEX
Operation of Coolant Bottle 9
Optional Pressurized Coolant Bottle 9
Maintenance 9
Control Panel Breakdown 10
Motor Breakdown 11
HMD934 Exploded View 12-13
HMD934 Parts Breakdown 14-15
Commercial / Industrial Limited Warranty 16
Authorized Warranty Repair Centers 16
2
WARNING
appropriate conditions will reduce personal injuries.
Important Safety Instructions
WARNING: Read and understand all instructions. Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
English
c) Prevent unintentional starting. Ensure the switch
English
Cutters are sharp. Wear
gloves when installing
or removing cutter from
arbor. Do not grab a
rotating cutter.
To prevent electric
shock, do not use
power tools near wet
areas, or where power
tool may become wet.
Do not stare at
operating light.
IMPORTANT SAFETY INSTRUCTIONS
Read all safety warnings, instructions, illustrations and speci cations provided with
WARNING:
this power tool.Failuretofollowallinstructionslistedbelowmayresultinelectricshock,fire
and/or serious injury.
1. Work Area Safety
a) Keep your work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2. Electrical Safety
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodifiedplugs
and matching outlets will reduce risk of electrical shock.
b) Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Don’t expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
d) Do not abuse the cord. Never use the cord for
carrying or unplugging the power tool. Keep cord
away from heat, oil, sharp egdges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an
outdoor extension cord suitable for outdoor use.
Use of cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3. Personal Safety
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do not
use a power tool while you are tired or under the
infl uence of drugs, alcohol, or medication. A moment
of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid shoes, hard hat or hearing protection used for
Always wear eye
protection while using
cutting tools, or in the
vicinity of cutting.
is in the off-position before connecting to power
source and/or battery pack, picking up or
carrying the tool. Carrying power tools with your
fingerontheswitchorenergizingpowertoolsthat
have the switch on invites accidents.
d) Remove any adjusting keys or wrench before
turning the power tool on. A wrench or a key that
is left attached to a rotating part of the power tool
may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewelry. Keep your hair and clothing away from
moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dustcollectioncanreducedust-relatedhazards.
h) Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a second.
i) Always use safety chain. Mounting can release.
The slug is ejected at
the end of the cut. Do
not aim cutter or arbor
so that ejected slug
may hit someone
around, or below you.
4. Power Tool Use and Care
a) Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for
which it is designed.
b) Do not use the power tool if the switch does
not turn it on or off. Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any
adjustments, changing accessories or storing
power tools. Such preventative safety measures
reduce the risk of starting the tool accidently.
(Continued on page 4)
Save all warnings and instructions
for future reference.
3
IMPORTANT SAFETY INSTRUCTIONS
metal parts of the drill to be made live. Remove chips
wrapped around Cutter and arbor after each hole. With
motor off and power disconnected, grasp chips with
leather gloved hand or pliers and pull while rotating
counterclockwise. Should the cutter become jammed in
the work, stop the unit immediately to prevent personal
injury. Disconnect the drill from the power supply and
loosen jammed cutter by turning the arbor counterclock-
wise. Never attempt to free the jammed cutter by starting
the motor. Service at authorized repair center only.
I
Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that
welding is being performed on. Severe damage to the
unit, particularly the power cord, could occur. This could
also result in personal injury to the operator.
Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void
product warranty.
Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the
higher temperature rating it will trip and cause the unit to shut
down. This is a protective device and can be reset after 5 to 10.
To reset the breaker, press the breaker button back in. If it does
not reset, let the unit cool a little longer until you can push the
button in and it stays in position.
Important Safety Instructions - Continued
WARNING: Read and understand all instructions. Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
Typical USA 230v
230v Type Plug
metal parts of the drill to be made live. Remove chips
wrapped around Cutter and arbor after each hole. With
motor off and power disconnected, grasp chips with
leather gloved hand or pliers and pull while rotating
counterclockwise. Should the cutter become jammed in
the work, stop the unit immediately to prevent personal
injury. Disconnect the drill from the power supply and
loosen jammed cutter by turning the arbor counterclock-
wise. Never attempt to free the jammed cutter by starting
the motor. Service at authorized repair center only.
I
Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that
welding is being performed on. Severe damage to the
unit, particularly the power cord, could occur. This could
product warranty.
Important Safety Instructions - Continued
WARNING: Read and understand all instructions. Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
Typical USA 230v
230v Type Plug
metal parts of the drill to be made live. Remove chips
wrapped around Cutter and arbor after each hole. With
motor off and power disconnected, grasp chips with
leather gloved hand or pliers and pull while rotating
counterclockwise. Should the cutter become jammed in
the work, stop the unit immediately to prevent personal
injury. Disconnect the drill from the power supply and
loosen jammed cutter by turning the arbor counterclock-
wise. Never attempt to free the jammed cutter by starting
the motor. Service at authorized repair center only.
Plugs and Receptacles
product warranty.
Important Safety Instructions - Continued
WARNING: Read and understand all instructions. Failure to follow all instructions listed below,
may result in electrical shock, fire and/or serious personal injury.
d) Store idle power tools out of reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
e) Maintain power tools and accessories. Check for
misalignment or binding of moving parts, breakage
of parts and any other condition that may affect
the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are
caused by poorly maintained power tools.
LENGTH
OF CORD,
FEET
Up to 25 16 18
26 - 50 14 18
51 - 100 10 16
101 - 200 8 14
201 - 300 6 12
301 - 500 4 10
f) Keep cutting tools sharp and clean. Proper
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.
in accordance with the instructions, taking into
account the working conditions and the work to
be performed. Use of the power tiil for operations
differentfromthoseintendedcouldresultinahazard-
ous situation.
h) Keep handles and grasping surfaces, clean and
free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
5. Service
a) Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.
ADDITIONAL SAFETY INSTRUCTIONS
Safe Electrical Connection
Your Drill is rated for use on 115VAC or 230V at 50-60Hz. Do
not attempt to use drill on power sources rated other than this.
Plugs and Receptacles
.
Outdoor Extension Cord Use
When tool is used outdoors, use only extension cords
intended for use outdoors and so marked.
Additional Safety Precautions
Arbor and cutter should never be used as a handhold or
handle. Keep hands and clothing away from all moving parts.
Do not use Hougen Cutters where ejected slug might cause
injury (slug ejected at end of cut). Also, adhere to all
operating instructions. Do not drill through any surface that
may contain live electrical wiring. Drilling into a live wire
could cause exposed metal parts of the drill to be made live.
Remove chips wrapped around cutter and arbor after each
hole. With motor off and power disconnected, grasp chips
with leather gloved hand or pliers and pull while rotating
counterclockwise. Should the cutter become jammed in the
work, stop the unit immediately to prevent personal injury.
Disconnect the drill from the power supply and loosen
jammed cutter by turning the arbor counterclockwise. Never
attempt to free the jammed cutter by starting the motor.
Service at authorized repair center only.
Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that
welding is being performed on. Severe damage to the unit,
particularly the power cord, could occur. This could also result
in personal injury to the operator.
Circuit Breaker (If Applicable)
Typical USA 120v
Typical USA 115V
Wet electrical connections are shock hazards.
To prevent the cutting uid from traveling along
the cord and contacting the plug or power outlet,
tie a drip loop as shown. Also elevate extension
cords or gang box connections.
Extension Cords
Use only 3-wire extension cords that have a 3-prong
grounding type plug and 3-pole receptacles that accept the tool’s
plug. Replace or repair damaged cords. Make sure the conductor
size is large enough to prevent excessive voltage drop which will
cause loss of power and possible motor damage.
A safety chain should ALWAYS be used
whenever
The safety chain prevents the drill unit from falling, in the event of a power
failure or if the magnet breaks loose from the work surface. The safety chain
attaches to the drill by running the chain thru the D-Ring on the back of the unit
and then continuing around the material and/or work surface. Adjust the chain
so it is tight and secure. Please refer to the diagram.
Typical USA 230v
Typical USA 230V
SAFETY CHAIN INSTRUCTIONS
operating the drill.
230V Type I Plug
Changing of the circuit breaker to a higher amp rated breaker,
or bypassing the circuit breaker is not recommended and will
void product warranty.
Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the
higher temperature rating it will trip and cause the unit to shut
down. This is a protective device and can be reset after 5 to
10 minutes. To reset the breaker, press the breaker button
back in. If it does not reset, let the unit cool a little longer until
you can push the button in and it stays in position.
Save all warnings and instructions
for future reference.
4
RECOMMENDED
WIRE GAUGE
115V MOTOR
10 - 12 AMPS
RECOMMENDED
WIRE GAUGE
230V MOTOR
5 - 6 AMPS
UNPACKING YOUR NEW MAGNETIC DRILL
1. Open shipping carton and remove the literature and
hardware packages.
2. Read and follow all instructions before attempting to
operate your new Magnetic Drill.
3. Complete and mail the Product Registration
Card NOW. It is important that Hougen Mfg., Inc. have
a record of product ownership.
4. Contents of Tool Box
10730 - Safety Chain
10569 - Feed Handles (3)
04532 - Knobs (3)
10565 - Hex Key 1/8" S.A.
13013 - Wrench Allen 5/32"
10779 - Wrench Allen 7/32"
01292 - Wrench Allen 1/4"
10727 - Wrench Allen 3/16"
10780 - Wrench Allen 5/16"
10781 - Wrench Allen 3/8"
OPERATING INSTRUCTIONS
40041 - Screw-Soc Set 5/8-11
40042 - Screw-Soc Set 3/4-10 (2)
40061 - Handle Assembly
05487 - Grease - Lubriplate GR-132
40126 - Coolant Btl. Assembly *
*(sometimes packed separately)
5. Lift the unit out of the shipping case.
6. Remove all packing and securing material from the
drill unit.
7. Screw the three knobs onto the three feed handles
and then screw the handles into the hub
8. Install coolant bottle on unit, utilizing screws that are
provided.
9. Your Magnetic Drill was factory adjusted prior to
shipping. Check to make sure that the feed rod
adjustment screws, motor mount screws, exterior bolts
and screws have not vibrated loose in transit.
10. Your New Magnetic Drill comes complete and ready
to go. This unit utilizes the Hougen "12,000-Series"
3/4" shank cutters.
English
Always remember that the magnet’s holding power is
directly related to the workpiece thickness and surface
condition. This drill is for use on 3/8" material or thicker.
Since magnetic attraction diminshes with thinner material
or rough surfaces, mechanical clamping of drill unit to the
workpiece should be used when cutting such material.
1. Make sure workpiece and bottom of magnet are free
chips, oil, etc.
2. Attach Safety Chain.
3. Position drill by sliding it so that point of the ejector
rod is above center of hole to be drilled.
4. Turn Magnet switch to ON position.
5. Set both impactors into the workpiece by striking
with hammer.
6. Open the Adjustment Needle to provide a generous
ow of cutting uid until a puddle approximately the
diameter of the cutter being used is developed on the
workpiece. Once this initial supply of cutting uid is
established on the workpiece, adjust the ow to a
steady drip.
8. Feed Hougen Cutter slowly into workpiece. Only
after cutting path is established to a depth of about
1/16" can full feed force be applied to feed handles.
On deep and large diameter holes,
clear chips from around cutter and arbor
9. Ease up on feed pressure as cutter starts breaking
through.
10. At conclusion of cut, turn Motor OFF. Turn feed handles
to raise Arbor, thereby ejecting the slug if it hasn’t
already fallen free.
11. Turn Magnet OFF.
12. Remove chips from both cutter and magnet.
Preferably while wearing leather work gloves.
13. Disconnect safety chain and you are ready to move
unit to new position.
after every inch of cutting depth.
SPECIAL INSTRUCTION FOR HORIZONTAL
OR OVERHEAD OPERATION
7. Make certain that cutter is clear of workpiece and turn
motor switch ON.
1. Always use Safety Chain and / or mechanical
clamping.
2. Use grease or animal fat base solid lubricant applied
liberally to cutter.
5
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