Hougen HMD151, HMD150 Operator's Manual

HMD151(AUS)
PORTABLE MAGNETIC DRILLS
OPERATOR’S MANUAL
FOR USE WITH ROTALOC PLUS™ CUTTERS
HOUGEN®
Welcome to Hougen
Congratulations on your purchase of the Hougen® Portable Magnetic Drill. Your model is designed to produce superior holes quickly and efficiently. Through constant innovation and develop­ment, Hougen is committed to provide you with hole-producing tools and products to help you be more productive.
Before attempting to operate your new Portable Magnetic Drill, please read all instructions first. These include the Operator’s Manual and Warning Label on the unit itself. With proper use, care, and maintenance, your model will provide you with years of effective hole drilling performance. Once again, thank you for selecting our product and welcome to Hougen.
Specifications
Cutter Type........................RotaLoc Plus™
Hole Capacity....................12mm to 35mm
Depth of Cut......................25mm
Motor.................................450 RPM, 4A
Net Weight.........................10.2 kg
INDEX
Contents Checklist Important Safety Instructions
Safety Switch Indicator Light
Operating Instructions Rotaloc Plus™ Cutter Installation Control Panel Diagram Hookup Diagram Drill Parts Diagram Parts List Motor Diagram and Parts List Rotaloc™ Series of Cutters Limited Warranty
SAFETY FIRST
Always wear eye protection while using cutting tools, or in the vicin­ity of cutting.
2 3-4 5 6 6 7 7 8 9 10 11 11
CAUTION! Cutters are sharp. Wear gloves when installing or removing cutter from arbor. Do not grab a rotating cutter.
CAUTION! The slug is ejected at the end of the cut. Do not aim cutter or arbor so that ejected slug may hit someone around, or below you.
CAUTION! To prevent electric shock, do not use power tools near wet areas, or where power tool may become wet.
2
HTGNEL
,DROCFO
TEEF
DEDNEMMOCER
ERIW
EGUAG
DEDNEMMOCER
ERIW
EGUAG
ROTOMV511
SPMA21-01
ROTOMV032
SPMA6-5
52OTPU 61 81
05-62 41 81
001-15 01 61
002-101 8 41
003-102 6 21
005-103 4 01
Grounding Pin
Grounding Pi
n
Grounding
Means
(C)
(A)
(B)
(D)
Important Safety Instructions
WARNING: When using electric tools, basic safety precautions should always be followed
to reduce the risk of fire, electric shock, and personal injury, including the following:
1. Read All Instructions
2. Grounding Instructions
This tool should be grounded while in use to protect the operator from electric shock. The tool is equipped with a 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal. (Refer to Plug Diagram) Section A
3. Safe Electrical Connection
Your Mag Drill is rated for use on 115VAC (Plug A) or 230V (Plug B) at 50-60Hz. Do not attempt to use drill on power sources rated other than this. Wet electrical connections are shock hazards. To prevent the cutting fluid from traveling along the cord and contacting the plug or power outlet, tie a drip loop in the power cord. Also elevate extension cords or gang box connections.
4. Extension Cords
Use only 3-wire extension cords that have 3-prong grounding type plugs and 3-pole receptacles that accept the tool’s plug. Replace or repair damaged cords. Make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage.
Extension Cord Table
5. Do Not Force Tool
It will do the job better and faster at the rate for which it was intended.
6. Keep Work Area Clean
Cluttered areas and benches invite injuries. Keep dirt and chips from under the Cutter area.
7. Consider Work Area Environment
Do not expose tool to rain. Do not use tool in damp or wet locations. Keep work area well lit. Do not use tool in presence of flammable liquids or gases. Disconnect from power source when changing cutters or maintaining drill.
8. Guard Against Electric Shock
Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges, refrigerator enclosures.
9. Keep Children Away
Do not let visitors contact tool. All visitors should be kept away from work area while in use.
10. Store Idle Tools
When not in use, tools should be stored in a dry, and high or locked-up place — out of reach of children.
11. Use Right Tool
Do not force small tool or attachment to do the job of a heavy duty tool. Do not use tool for purpose not intended — for example — do not use a circular saw for cutting tree limbs or logs.
12. Non-Conforming Cutting Tools
Your Mag Drill is designed to use Hougen Cutters. The use of drilling tools having different shank styles is not recommended as they may not tighten securely in the drill arbor with risk of accident or injury.
13. Secure Work
Use clamps or a vise to hold work. It is safer than using your hand and it frees both hands to operate tool.
14. Always Wear Safety Glasses or Goggles
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Important Safety Instructions - Continued
15. Dress Properly
Do not wear loose clothing or jewelry. They might entangle with spinning chips or get caught in moving parts. Rubber gloves and nonskid foot wear are recommended when working outdoors. Wear sturdy leather gloves when working indoors. Wear protective hair covering to contain long hair.
16. Do Not Abuse Cord
Never carry drill unit by its cord or yank it to discon­ nect from receptacle. Keep cord away from heat, oil, and sharp edges.
17. Do Not Overreach
Keep proper footing and balance at all time.
18. Maintain Tools With Care
Keep tools sharp and clean for better and safer performance. Do not use dull or broken Hougen Cutters. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have repaired by authorized service facility. Inspect extension cords periodically and, if damaged, have repaired by authorized service facility. Keep handles dry, clean, and free from oil and grease.
19. Disconnect Tools
Disconnect when not in use, before servicing, and when changing cutters or accessories.
20. Remove Adjusting Keys and Wrenches
Form a habit of checking to see that keys and wrenches are removed from tool before turning it on.
21. Check Damaged Parts
Before further use of the drill, a part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this operator manual. Do not operate tool if switch does not turn it on and off.
22. Stay Alert
Watch what you are doing. Use common sense. Do not operate tool when you are tired. Have defective switches replaced by authorized service center.
23. Outdoor Use Extension Cords
When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
24. Additional Safety Precautions
Arbor and cutter should never be used as a hand­ hold. Keep hands and clothing away from all moving parts. Do not use Hougen Cutters where ejected slug might cause injury (slug ejected at end of cut). Also, adhere to all operating instructions. Do not drill through any surface that may contain live electrical wiring. Drilling into a live wire could cause exposed metal parts of the drill to be made live. Remove chips wrapped around Cutter and arbor after each hole. With motor off and power disconnected, grasp chips with leather gloved hand or pliers and pull while rotating counterclockwise. Should the cutter become jammed in the work, stop the unit immediately to prevent personal injury. Disconnect the drill from the power supply and loosen jammed cutter by turning the arbor counterclockwise. Never attempt to free the jammed cutter by starting the motor. Service at authorized repair center only.
25. Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that welding is being performed on. Severe damage to the unit, particularly the power cord, could occur. This could also result in personal injury to the operator.
26. Circuit Breaker
Changing of the circuit breaker to a higher amp rated breaker, or bypassing the circuit breaker is not recommended and is cause for cancelation of the product warranty.
27. Circuit Breaker Operation
The circuit breaker is a thermal circuit breaker. When it reaches the higher temperature rating it will trip and cause the unit to shut down. This is a protection device and can be reset after 5 to 10 seconds of cool down period. To reset the circuit breaker, press the breaker button back in. If it does not reset, let the unit cool a little longer until you can push the button in and it stays in position.
28. Safe Electrical Connection
Wet electrical connections are shock hazards. To prevent the cutting fluid from traveling along the cord and contacting the plug or power outlet, tie a drip loop as shown. Also elevate extension cords or gang box connections.
29. SAVE THESE INSTRUCTIONS.
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