Hottinger Baldwin Messtechnik T40S0TOS1 User Manual

Mounting Instructions

English

T40HS

Table of content

Safety instructions ............................................................................................ 1

1 Markings used .............................................................................................. 7

1.1

1.2 The

Symbols

on the

markings

Application

transducer

used in this

................................................................................................................... 7

document

.................................................................................................... 7

.................................................................................................. 8

3 Structure and mode of operation .................................................................. 9

Mechanical installation

4.1 Important

4.2

4.3

4.4 Installation options ................................................................................................................................ 11

4.5 Mounting the rotor................................................................................................................................ 13

4.6 Mounting the

Conditions

Mounting position

4.4.1 Installation with

precautions

on site ................................................................................................................................ 11

............................................................................................................................... 11

subsequent

stator

............................................................................................................................. 14

............................................................................. 10

during

installation

stator

.......................................................................................... 10

mounting

........................................................................... 12

Electrical connection

5.1

5.2 EMC

5.3 Connector pin assignment ..................................................................................................................... 19

5.4 Supply voltage ....................................................................................................................................... 21

General instructions

protection

Shunt signal

.................................................................................................................................... 17

............................................................................................. 22

............................................................................... 17

............................................................................................................................ 17

7 Functionality testing ................................................................................... 23

7.1 Rotor status, LED A (upper

7.2 Stator status, LED B (lower LED) ............................................................................................................ 24

Loading capacity

aintenance

9 M

............................................................................................. 26

LED)

............................................................................................................ 23

...................................................................................... 25

3 V1 T40HS

10 Waste disposal

11 Dimensions

11.1 Dimensions Rotor 500N·m – 1kN·m ..................................................................................................... 27

11.2 Dimensions Rotor 2 – 3kN·m ................................................................................................................. 28

11.3 Dimensions Stator: 500N·m – 1kN·m .................................................................................................... 29

11.4 Dimensions Stator: 2– 3kN·m ................................................................................................................ 30

12 Order numbers, accessories

13 Specifications

and

environmental protection

....................................... 26

............................................................................................... 27

.................................................................... 31

............................................................................................ 32

14 Supplementary technical information ......................................................... 35

Safety instructions

FCC Compliance & Advisory Statement

Important Any changes or modification not expressly approved in writing by the party responsible for compliance could void the user’s authority to operate the device. Where specified additional components or accessories elsewhere defined to be used with the installation of the product,

they must be used in order to ensure compliance with FCC regulations.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The FCC identifier or the unique identifier, as appropriate, must be displayed on the device.

Model Measuring range FCC ID IC

T40HS-S0 100N·m – <2kN·m

T40HS-S1 >1 - 3 kN·m

T40HS-S0-MPZ1402023 >100N·m – <2kN·m

2ADAT-T40S0TOS1

12438A-T40S0TOS1

Label example with FCC ID and IC number

Label

Fig. 1.1 Location of the label on the stator of the device

Fig. 1.2 Example of the label

Industry Canada

This device complies with Industry Canada standard RSS210. This device complies with Industry Canada license−exempt RSS standard(s).Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Cet appareil est conforme aux norme RSS210 d’Industrie Canada. Cet appareil est conforme aux normes d’exemption de licence RSS d’Industry Canada. Son fonctionnement est soumis aux deux conditions suivantes : (1)cet appareil ne doit pas causer d’interference et (2) cet appareil doit accepter toute interference, notamment les interferences qui peuvent affecter son fonctionnement.

Intended use The T40HS torque flange is used exclusively for torque, angle of rotation and power

measurement tasks within the load limits stipulated in the specifications. Any other use is not the designated use.

Stator operation is only permitted when the rotor is installed. The T40HS torque flange may only be installed by qualified personnel in compliance with

the specifications and with the safety requirements and regulations of these mounting instructions. It is also essential to observe the applicable legal and safety regulations for the application concerned. The same applies to the use of accessories.

The T40HS torque flange is not intended for use as a safety component. Please also refer to the section "Additional safety precautions". Proper and safe operation requires proper transportation, correct storage, siting and mounting, and careful operation.

Loading capacity limits The data in the technical data sheets must be complied with when using the T40HS torque

flange. In particular, the respective maximum loads specified must never be exceeded. The following limits set out in the specifications must not be exceeded, e.g.:

•

Limit torque

•

Longitudinal limit force, lateral limit force or bending limit moment

•

Torque vibration bandwidth

•

Breaking torque

•

Temperature limits

•

Limits of electrical loading capacity

Use as a

machine element

The T40HS torque flange can be used as a machine element. When used in this manner, it must be noted that, to favor greater sensitivity, the transducer is not designed with the safety factors usual in mechanical engineering. Please refer here to the section "Loading capacity limits", and to the specifications.

Accident prevention According to the prevailing accident prevention regulations, once the transducers have

been mounted, a covering agent or cladding has to be fitted as follows:

•

The covering agent or cladding must not be free to rotate.

• The covering agent or cladding should prevent squeezing or shearing and provide protection against parts that might come loose.

• Covers and cladding must be positioned at a suitable distance or be so arranged that there is no access to any moving parts within.

• Covering agents and cladding must still be attached even if the moving parts of the T40HS torque flange are installed outside peoples' movement and working range.

The only permitted exceptions to the above requirements are if the T40HS torque flange is already fully protected by the design of the machine or by existing safety precautions.

Additional safety precautions The T40HS torque flange cannot (as a passive transducer) implement any (safety-

relevant) cutoffs. This requires additional components and constructive measures for which the installer and operator of the plant is responsible. The layout of the electronics conditioning the measurement signal should be such that measurement signal failure does not cause damage.

The scope of supply and performance of the transducer covers only a small area of torque measurement technology. In addition, equipment planners, installers and operators should plan, implement and respond to safety engineering considerations in such a way as to minimize residual dangers. Pertinent national and local regulations must be complied with.

General

dangers of

failing

to follow the safety instructions

The T40HS torque flange is state of the art and reliable. Transducers can give rise to residual dangers if they are incorrectly operated or inappropriately mounted, installed and operated by untrained personnel. Every person involved with siting, starting-up, operating or repairing a T40HS torque flange must have read and understood the mounting instructions and in particular the technical safety instructions. The transducers can be damaged or destroyed by non-designated use of the transducer or by non-compliance with the mounting and operating instructions, these safety instructions or any other applicable safety regulations (BG safety and accident prevention regulations) when using the transducers. Transducers can break, particularly in the case of overloading. The breakage of a transducer can also cause damage to property or injury to persons in the vicinity of the transducer.

If the T40HS torque flange is not used according to the designated use, or if the safety instructions or specifications in the mounting and operating instructions are ignored, it is also possible that the transducer may fail or malfunction, with the result that persons or property may be affected (due to the torques acting on or being monitored by the T40HS torque flange).

Conversions and modifications The transducer must not be modified from the design or safety engineering point of

view except with our express agreement. Any modification shall exclude all liability on our part for any damage resulting therefrom.

Selling on

If the T40HS torque flange is sold on, these mounting instructions must be

included with the T40HS torque flange.

Qualified personnel Qualified personnel means persons entrusted with siting, mounting, starting up and

operating the product, who possess the appropriate qualifications for their function.

This includes people who meet at least one of the three following requirements

• Knowledge of the safety concepts of automation technology is a requirement and as project personnel, you must be familiar with these concepts.

• As automation plant operating personnel, you have been instructed how to handle the machinery. You are familiar with the operation of the equipment and technologies described in this documentation.

• As commissioning engineers or service engineers, you have successfully completed the training to qualify you to repair the automation systems. You are also authorized to activate, ground and label circuits and equipment in accordance with safety engineering standards.

This marking warns of a potentially

This marki

ng warns of a potentially

This marking draws your attention to a

This marking draws your attention to

This marking indicates application tips or

1 Markings used

1.1

1.2 The

Symbols

Symbol:

Meaning: Read and note the

markings

Important instructions for your safety are specifically identified. It is essential to follow these instructions in order to prevent accidents and damage to property.

Symbol

on the

used in this

transducer

data

this

manual

Label example Label example with FCC ID and IC number. Location of the label on the stator device.

document

Meaning

CAUTION

NOTE

Important

dangerous situation in which failure to comply with safety requirements could result in death or serious physical injury.

dangerous situation in which failure to comply with safety requirements can result in slight or moderate physical injury.

situation in which failure safety requirements could lead to damage to property.

information about the product or about handling the product.

other information that is useful to you.

comply with

This marking draws your attention to

Emphasis

Italics are used to emphasize and highlight

Symbol

Meaning

information about the product or about handling the product.

texts

Application

The T40HS torque flange measures static and dynamic torques on stationary and rotating shafts. Test beds can be extremely compact because of the short construction of the transducer. This offers a very wide range of applications. The T40HS torque flange is reliably protected against electromagnetic interference. It has been constructed according to the relevant European standards (e.g. EMC behavior) and/or complies with US and Canadian standards. The product carries the FCC label.

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Hottinger Baldwin Messtechnik T40S0TOS1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual