Hottinger Baldwin Messtechnik T10S2TOS6 User Manual
Mounting Instructions
English
T10F
Hottinger Baldwin Messtechnik GmbH
Im Tiefen See 45
D-64239 Darmstadt
Tel. +49 6151 803-0
Fax +49 6151 803-9100
info@hbm.com
www.hbm.com
Mat.: 7-2001.1510
DVS: A0608-14.0 HBM: public
02.2015
E Hottinger Baldwin Messtechnik GmbH.
Subject to modifications.
All product descriptions are for general information only.
They are not to be understood as a guarantee of quality or
durability.
English
1 Safety instructions 6........................................
2 Markings used 11............................................
2.1 The markings used in this document 11..........................
2.2 Symbols on the product 12.....................................
3 Torque flange versions 13....................................
4 Application 14...............................................
5 Structure and mode of operation 15...........................
6 Mechanical installation 17....................................
6.1 Conditions on site 19..........................................
6.2 Installation orientation 19......................................
6.3 Installation options 20.........................................
6.3.1 Installation without dismantling the antenna ring 21................
6.3.2 Installation with subsequent stator mounting 22...................
6.3.3 Installation example with couplings 23...........................
6.3.4 Installation example with joint shaft 23...........................
6.4 Mounting the rotor 24..........................................
6.5 Mounting the stator 28.........................................
6.6 Installing the clamp fixture 31...................................
6.7 Fitting the slotted disc (speed measuring system) 33..............
6.8 Aligning the stator (speed measuring system) 34..................
7 Electrical connection 37......................................
7.1 General information 37........................................
7.1.1 FCC and IC compliant installation for US and
Canada installation only 38.....................................
7.2 Shielding design 39...........................................
7.3 Option 2, code KF1 41........................................
7.3.1 Adaptation to the cable length 41...............................
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7.4 Option 2, code SF1/SU2 43....................................
7.5 Supply voltage 46.............................................
8 Calibration 48...............................................
8.1 Calibration option 2, code KF1 49...............................
8.2 Calibration option 2, code SF1/SU2 49...........................
9 Settings 50..................................................
9.1 Torque output signal, code KF1 51..............................
9.2 Torque output signal, code SF1/SU2 51.........................
9.3 Setting up the zero point 51....................................
9.4 Functional testing 52..........................................
9.4.1 Power transmission 52........................................
9.4.2 Aligning the speed module 53..................................
9.5 Setting the pulse count 55.....................................
9.6 Vibration suppression (hysteresis) 56............................
9.7 Form of speed output signal 56.................................
9.8 Type of speed output signal 58.................................
10 Loading capacity 59.........................................
10.1 Measuring dynamic torque 59..................................
11 Maintenance 61..............................................
11.1 Speed module maintenance 61.................................
12 Dimensions 62..............................................
12.1 Rotor dimensions 62..........................................
12.2 Stator dimensions 64..........................................
12.3 Mounting dimensions 66.......................................
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13 Order numbers, accessories 68...............................
14 Specifications 70............................................
15 Supplementary technical information 78......................
15.1 Output signals 78.............................................
15.1.1 Output MD torque (connector 1) 78..............................
15.1.2 Output N: Speed (connector 2) 79...............................
15.1.3 Connector 2, double frequency, stat. direction of rotation signal 80..
15.2 Axial and radial run‐out tolerances 81............................
15.3 Additional mechanical data 82..................................
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Safety instructions
1 Safety instructions
FCC Compliance & Advisory Statement
Important
Any changes or modification not expressly approved by
the party responsible for compliance could void the user's
authority to operate the device. Where specified addi
tional components or accessories elsewhere defined to
be used with the installation of the product, they must be
used in order to ensure compliance with FCC regulations.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions: (1)
this device may not cause harmful interference, and (2)
this device must accept any interference received, includ
ing interference that may cause undesired operation.
The FCC identifier or the unique identifier, as appropri
ate, must be displayed on the device.
Model Measuring range FCC ID IC
50 Nm, 100 Nm, 200 Nm
500 Nm, 1 kNm
T10S2TO6
2 kNm, 3 kNm
5 kNm
10 kNm
2ADAT-T10S2TOS6 12438A-T10S2TOS6
The FCC ID number in dependence of measuring range.
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Safety instructions
Fig. 1.1 Location of the label on the stator of the device
The preferred position of the FCC label is on the type
plate. If this is not possible for reasons of space, the
label can be found on the rear of the stator housing.
Model: 2ADAT-T10S2TOS6
FCC ID: 2ADAT-T10S2TOS6
IC: 12438AT10S2TOS6
This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not
cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause unde
sired operation.
Fig. 1.2 Label example with FCC ID and IC number
Industry Canada IC
This device complies with Industry Canada standard
RSS210.
This device complies with Industry Canada license-ex
empt RSS standard(s). Operation is subject to the follow
ing two conditions: (1) this device may not cause interfer
ence, and (2) this device must accept any interference,
including interference that may cause undesired opera
tion of the device.
T10F A0608-14.0 HBM: public 7
Safety instructions
Cet appareil est conforme aux normes d'exemption de
licence RSS d'Industry Canada. Son fonctionnement est
soumis aux deux conditions suivantes : (1) cet appareil
ne doit pas causer d'interférence et (2) cet appareil doit
accepter toute interférence, notamment les interférences
qui peuvent affecter son fonctionnement.
Important
Usage/Installation in the USA and Canada requires an
EMI suppressor. Please refer to chapter 7.1.1, page 38.
Designated use
The T10F torque flange is used exclusively for torque
and rotation speed measurement tasks, and directly
associated control and regulatory tasks. Use for any
additional purpose shall be deemed to be not as
intended.
In the interests of safety, the transducer should only be
operated as described in the Operating Manual. It is also
essential to comply with the legal and safety
requirements for the application concerned during use.
The same applies to the use of accessories.
The transducer is not a safety element within the
meaning of its designated use. Proper and safe operation
of this transducer requires proper transportation, correct
storage, assembly and mounting, and careful operation.
General dangers of failing to follow the safety
instructions
The transducer corresponds to the state of the art and is
failsafe. The transducer can give rise to remaining
dangers if it is inappropriately installed and operated by
untrained personnel.
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Safety instructions
Everyone involved with mounting, starting up,
maintaining, or repairing the transducer must have read
and understood the Operating Manual and in particular
the technical safety instructions.
Residual dangers
The scope of supply and performance of the transducer
covers only a small area of torque measurement
technology. In addition, equipment planners, installers
and operators should plan, implement and respond to the
safety engineering considerations of torque
measurement technology in such a way as to minimize
remaining dangers. On‐site regulations must be complied
with at all times. Reference must be made to remaining
dangers connected with torque measurement
technology.
Conversions and modifications
The transducer must not be modified from the design or
safety engineering point of view except with our express
agreement. Any modification shall exclude all liability on
our part for any damage resulting therefrom.
Qualified personnel
The transducer must only be installed and used by
qualified personnel, strictly in accordance with the
specifications and with safety requirements and
regulations. It is also essential to comply with the legal
and safety requirements for the application concerned
during use. The same applies to the use of accessories.
Qualified personnel means persons entrusted with siting,
mounting, starting up and operating the product who
possess the appropriate qualifications for their function.
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Safety instructions
Accident prevention
According to the prevailing accident prevention
regulations, once the torque flange has been mounted, a
covering agent or cladding has to be fitted as follows:
S The cover or cladding must not be free to rotate.
S The cover or cladding should avoid squeezing or
shearing and provide protection against parts that
might come loose.
S Covers and cladding must be positioned at a suitable
distance or be arranged so that there is no access to
any moving parts within.
S Covers and cladding must also be attached if the
moving parts of the torque flange are installed outside
peoples' movement and operating range.
The only permitted exceptions to the above requirements
are if the various parts and assemblies of the machine
are already fully protected by the design of the machine
or by existing safety precautions.
Warranty
In the case of complaints, a warranty can only be given if
the torque flange is returned in the original packaging.
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2 Markings used
2.1 The markings used in this document
Important instructions for your safety are specifically
identified. It is essential to follow these instructions in
order to prevent accidents and damage to property.
Symbol Significance
WARNING
CAUTION
Notice
Important
Tip
Information
Emphasis
See….
This marking warns of a potentially dangerous
situation in which failure to comply with safety
requirements can result in death or serious physical
injury.
This marking warns of a potentially dangerous
situation in which failure to comply with safety
requirements can result in slight or moderate physical
injury.
This marking draws your attention to a situation in
which failure to comply with safety requirements can
lead to damage to property.
This marking draws your attention to important
information about the product or about handling the
product.
This marking indicates application tips or other
information that is useful to you.
This marking draws your attention to information
about the product or about handling the product.
Italics are used to emphasize and highlight text and
references to other chapters and external documents.
Markings used
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Markings used
2.2 Symbols on the product
CE mark
The CE mark enables the manufacturer to guarantee that
the product complies with the requirements of the rele
vant EC directives (the declaration of conformity is avail
able at http://www.hbm.com/HBMdoc).
Model: 2ADAT-T10S2TOS6
FCC ID: 2ADAT-T10S2TOS6
IC: 12438AT10S2TOS6
This device complies with part 15 of the
FCC Rules. Operation is subject to the
following two conditions: (1) This device
may not cause harmful interference, and
(2) this device must accept any interfer
ence received, including interference that
may cause undesired operation.
Label example
Label example with Model number, FCC ID and IC num
ber. Location on the stator of the device.
Statutory waste disposal mark
In accordance with national and local environmental
protection and material recovery and recycling
regulations, old devices that can no longer be used must
be disposed of separately and not with normal household
garbage.
If you need more information about waste disposal,
please contact your local authorities or the dealer from
whom you purchased the product.
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3 Torque flange versions
In the case of option 2 “Electrical configuration", the
T10F torque flange exists in versions KF1, SF1 and SU2.
The difference between these versions lies in the
electrical inputs and outputs on the stator, the rotors are
the same for all the versions of a measuring range.
Alternatively, versions SF1 and SU2 can be equipped
with a speed measuring system.
T10F
Torque flange versions
Type
Measured
quantity
Energy supply
Output signal
Connection
cable
Can be connected
to HBM
measurement
electronics
KF1
Torque
Excitation voltage
54 VPP/14 kHz;
square‐wave
V1 ... V4
Excitation voltage
generator in HBM
electronics
SF1
Torque and speed (option)
Supply voltage 18 V to 30 V DC
Separated extra‐low voltage (SELV circuit)
FrequencyFrequency
V5, V6, W1, W2
Excitation voltage generator in the torque flange
SU2
Frequency and
voltage
Fig. 3.1 T10F versions
You can find out which version you have from the stator
identification plate. The version is specified in the
“T10F-..." number there.
Example: T10F-001R-SU2-S-0-V1-Y (see also page 68).
T10F A0608-14.0 HBM: public 13
Application
4 Application
The T10F torque flanges record static and dynamic
torque on stationary or rotating shafts and determine the
speed, specifying the direction of rotation. Test beds can
be extremely compact because of their extremely short
construction. They therefore offer a very wide range of
applications.
In addition to conventional test‐bench engineering
(engine, roll and transmission test benches), new
solutions are possible for torque measurements partly
integrated in the machines. Here, you benefit in full from
the T10F torque flange special characteristics:
S Extremely compact construction with the
S High permissible dynamic load
S High permissible lateral forces and bending moments
S Very high torsional stiffness
measurement flange body
S No bearings, no slip rings
Designed to work without bearings, and with contactless
excitation voltage and measured value transmission, the
measurement flanges are maintenance‐free. Thus there
are no friction or bearings heating effects.
The torque flanges are supplied for nominal (rated)
torques from 50 N⋅m to 10 kN⋅m. Depending on the
nominal (rated) torque, maximum speeds of up to 15 000
-1
are permissible.
min
T10F torque flanges are reliably protected against
electromagnetic interference. They have been tested with
regard to EMC according to the relevant European
standards, and carry the CE mark.
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Structure and mode of operation
5 Structure and mode of operation
Torque flanges consist of two separate parts: the rotor
and the stator. The rotor comprises the measuring body
and the signal transmission elements.
Strain gauges (SGs) are mounted on the measuring
body. The rotor electronics for transmitting the bridge
excitation voltage and the measurement signal are
located centrally in the flange. The transmitter coils for
contactless transmission of excitation voltage and
measurement signal are located on the measuring body's
outer circumference. The signals are sent and received
by a separable antenna ring. The antenna ring is
mounted on a housing that includes the electronic
system for voltage adaptation and signal conditioning.
Connectors for the torque signal, the voltage supply and
the speed signal (option) are located on the stator. The
antenna ring should be mounted more or less
concentrically around the rotor (see chapter 6).
In the case of the speed measuring system option, the
speed sensor is mounted on the stator, the customer
attaches the associated slotted disc on the rotor. The
speed measurement works optically with the infrared
transmitted light barrier principle.
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Structure and mode of operation
Stator
Housing
Speed sensor (option)
Fan‐type lock
washers
Antenna segments
Measuring
body
Fig. 5.1 Mechanical structure, exploded view
Rotor
Adapter flange
(without slotted disc)
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6 Mechanical installation
WARNING
Handle the torque flange carefully! The transducer could
suffer permanent damage from mechanical shock
(dropping), chemical effects (e.g. acids, solvents) or
thermal effects (hot air, steam).
With alternating loads, you should cement the rotor
connection screws into the mating thread with a screw
locking device (medium strength) to exclude prestressing
loss due to screw slackening.
An appropriate shaft flange enables the T10F torque
flanges to be mounted directly. It is also possible to
mount a joint shaft or relevant compensating element
directly on the rotor (using an intermediate flange when
required). Under no circumstances must the permissible
limits specified for bending moments, lateral and
longitudinal forces be exceeded. Due to the T10F torque
flanges' high torsional stiffness, dynamic changes on the
shaft train are minimized.
Mechanical installation
Important
The effect on critical bending speeds and natural
torsional vibrations must be checked to avoid overloading
the measurement flanges due to the resonance stepup.
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Mechanical installation
Even if the unit is installed correctly, the zero point
adjustment made at the factory can shift by
approx. ±150 Hz. If this value is exceeded, we advise
you to check the mounting conditions.
For correct operation, comply with the mounting
dimensions (see page 66).
Important
Important
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Mechanical installation
6.1 Conditions on site
T10F torque flanges are protected to IP54 according to
EN 60529. The measuring hubs must be protected
against coarse dirt particles, dust, oil, solvents and
humidity. During operation, the prevailing safety
regulations for the security of personnel must be
observed (see chapter 1 „Safety instructions“, page 6).
There is wide ranging compensation for the effects of
temperature on the output and zero signals of the T10F
torque flange (see chapter 14 “Specifications”, page 70).
This compensation is carried out at static temperatures in
extensive furnace processes. This guarantees that the
circumstances can be reproduced and the properties of
the transducer can be reconstructed at any time.
If there are no static temperature ratios, for example,
because of the temperature differences between the
measuring body and the flange, the values given in the
specifications can be exceeded. So, for accurate
measurements, static temperature conditions must then
be obtained by cooling or heating depending on the
application. As an alternative, check thermal decoupling
by means of heat radiating elements such as multi‐disc
couplings.
6.2 Installation orientation
The measurement flange can be mounted in any
position. With clockwise torque, the output frequency is
10 kHz to 15 kHz. With HBM amplifiers or with the
“voltage output" option, a positive output signal (0 V ...
+10 V) is present.
In the case of the speed measuring system, an arrow is
attached to the head of the sensor to clearly define the
T10F A0608-14.0 HBM: public 19
Mechanical installation
direction of rotation. If the measurement flange moves in
the direction of the arrow, connected HBM measuring
amplifiers deliver a positive output signal (0 V ... +10 V).
6.3 Installation options
In principle, there are two possibilities for torque flange
mounting: with the antenna ring complete or dismantled.
We recommend mounting as described in chapter 6.3.1.
“Installation without dismantling the antenna ring” If
installation in accordance with chapter 6.3.1 is not
possible, (e.g. in the case of subsequent stator
replacement or mounting with a speed measuring
system), you will have to dismantle the antenna ring. It is
essential in this case to comply with the notes on
assembling the antenna segments (see chapter 6.5
“Mounting the stator” on page 28 and chapter 6.7
“Fitting the slotted disc (speed measuring system)” on
page 33).
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Mechanical installation
6.3.1 Installation without dismantling the antenna ring
1. Install rotor 2. Install stator
Support supplied by customer
Customer mounting
Clamp fixture
3. Finish installation of shaft train
4. Mount the clamp fixture where required
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Mechanical installation
6.3.2 Installation with subsequent stator mounting
.
Customer mounting
2. Install shaft train
3. Remove one antenna segment
.
5. Align stator and finish installation
4. Install antenna segment around shaft train
Support supplied by customer
Clamp fixture
6. Mount the clamp fixture where required
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Mechanical installation
6.3.3 Installation example with couplings
Fig. 6.1 Installation example with coupling
6.3.4 Installation example with joint shaft
Fig. 6.2 Installation example with joint shaft
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Mechanical installation
6.4 Mounting the rotor
For correct operation, comply with the mounting
dimensions (particularly the area free of metal, see
page 66).
Additional installation notes for the speed measuring
system can be found in chapter 6.7, page 33.
Usually the rotor identification plate is no longer visible
after installation. This is why we include with the rotor
additional stickers with the important ratings, which you
can attach to the stator or any other relevant test‐bench
components. You can then refer to them whenever there
is anything you wish to know, such as the calibration
signal.
Important
Important
1. Prior to installation, clean the plane surfaces of the
measurement flanges and counter flanges. For safe
torque transfer, the surfaces must be clean and free
from grease. Use a piece of cloth or paper soaked in
solvent. When cleaning, make sure that you do not
damage the transmitter coils.
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Mechanical installation
6x or 8x (Z) DIN EN ISO 4762
hexagonsocket screws (10.9/12.9)
Measuring body
8x fastening screws (10.9/12.9); note
maximum screw‐in depth Y!
Fig. 6.3 Screwed rotor joint
2. For the bolted rotor connection, use eight DIN EN
ISO 4762 property class 10.9 hexagon socket screws
(measuring range 10 kNVm: 12.9) of a suitable length
(dependent on the connection geometry, see
Fig. 6.4).
We recommend, particularly for 50 N⋅, 100 N⋅m and
200 N⋅m, fillisterhead screws DIN EN ISO 4762...,
blackened, smoothheaded, oiled, m
0.125 permitted
tot
size and shape variance in accordance with
DIN ISO 4759, Part 1, product class A.
T10F A0608-14.0 HBM: public 25
Mechanical installation
The screw heads (Z), see Fig. 6.4, must not touch the
adapter flange.
With alternating load: Use a screw locking device
(e.g. LOCTITE no. 242) to glue the screws into the
counter thread to exclude prestressing loss due to screw
slackening.
3. Before the final tightening of the screws, rotate the
4. Fasten all screws with the specified tightening torque
5. For further mounting of the shaft train, there are eight
WARNING
torque flange on the centering device until all screw
heads are positioned approximately centrally in the
through‐holes of the connection element. The screw
heads must not touch the walls of the through‐holes in
the adapter flange!
(see Fig. 6.4).
tapped holes on the adapter flange. Also use screws
of property class 10.9 (or 12.9) and fasten with the
torque specified in Fig. 6.4.
Important
With alternating loads, use a screw locking device to
cement the connecting screws into place! Guard against
contamination from varnish fragments.
The maximum screw‐in depth as per Fig. 6.4 must be
complied with! Otherwise, significant measurement errors
may result from torque shunts or the transducer may be
damaged.
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