Hotspot Spiral, Bullet User Manual

Assembly, Servicing & User Instr uctions
Warning: Only for outdoor use
The Hotspot Patio Heater Range
Spiral
Bullet
TECHNICAL DATA
size identification size
I3B/P 1.95mm 0.25mm 30mbar I3B/P 1.65mm 0.25mm 50mbar I3+ 1.95mm 0.25mm 28/37mbar
APPLIANCE IDENTIFICATION
Material group: 11.02 Radiant heater Manufacturer: Hotspot Trade name: Hotspot Type: Bullet, Evolution and Terrace Category and DK, FI, NL, NO, SE I3B/P – 30 mbar country of AT, DE I3B/P – 50 mbar destination BE, ES, FR, GB, GR, IE, IT, LU, PT I3+ – 28 / 37 mbar
Appliance Pin Number: 048BM - 0022 (conical) 048BM - 0018 (straight)
For UK use 37 mbar regulator with Propane Gas
Hotspot Patio Heaters Read the instructions before use.
(These instructions are for both the Bullet base and the Spiral base please note that the instructions will differ slightly for each) Manufactured and distributed by: Direct Designs Ltd Manor Factory, Chard, Somerset TA20 4BZ England. Tel: +44 1460 432 300 Fax:+44 1460 30678 Bullet Professional / Evolution Professional / Evolution Classic & Terrace Heater
ASSEMBLY, SERVICING AND USER INSTRUCTIONS
(Hand these instructions to user) (Keep for future reference) IMPORTANT:This appliance is for use on Propane (G31) gas only at supply pressure of 37 mbar in GB BE,CH, ES, FR,PT and IE and 50 mbar in DE and NL and it must be serviced by a competent person in accordance with BS 5482; Part 1: 1994 or the Rules in Force.Failure to service appliances correctly could lead to prosecution.
CONTENTS LIST
1.0 INTRODUCTION
2.0 PACKAGING AND ASSEMBLY
2.1 PACKING
2.2 ASSEMBLY OF HEATER
2.3 TO FIT GAS CYLINDER (NOT SUPPLIED)
3.0 LIGHTING HEATER
4.0 TO TURN HEATER OFF
5.0 CLEANING
6.0 STORAGE
7.0 SERVICING INSTRUCTIONS
8.0 TROUBLESHOOTING GUIDE
1.0 INTRODUCTION
WARNING:
• This appliance must be installed in accordance with such regulations as are in force.
• Use only in a well ventilated area.
• This appliance shall not be used in basements or below ground level.
• This appliance must only be used for space heating.
• Not for domestic use.
• This appliance must only be used outdoors.
• Always ensure a minimum clearance from flammable materials both above and sideways of 150 cm.
• Do not use under canopies or awnings.
• The stainless steel emitter radiates warmth when outdoor activities are affected by chilly weather conditions.
• This heater is for external use only.
• Do not move the appliance while it is alight.
• This heater is for use on Propane.
• For spare parts and servicing contact your supplier or Direct Designs Ltd.
• An authorized contractor should service the unit at least once a year.
2.0 PACKING AND ASSEMBLY
2.1 Packing
The Heater will be supplied in one carton which will contain the following ready-to-assemble parts: A) Emitter and Control box B) Pole C) The Base F) Reflector H) Gas Regulator (if supplied) G) Gas Hose
Please note
Also with the heater will be the following parts:
1. Large wing nut and washer to hold the reflector (top cover) in place, tighten well by hand.
2. Black control knob, place on the control valve.
3. Hose clip for fixing the hose to the Gas regulator.
4. If ordered with the heater there will be a 37 Mbar Gas regulator (see point 3.3 of “fitting the gas cylinder”).
5. 2 screws and 2 washers for fixing the pole to the base.
6. 3 Screwws and washers to attach the emitter and control cannister to pole.
7. A gas bottle cover with the Evolution and Terrace heaters.
In addition to these parts you will need:
1. Liquid propane gas cylinder – see ‘fitting the gas cylinder.’
2. 37 Mbar Gas regulator (50 Mbar NL & DE only) unless supplied – contact your local gas retailer for correct regulator or available from Direct Design.
2.2 Assembly of Patio Heater
ASSEMBLY – please refer to diagrams. The installation of this appliance shall only be carried out by competent persons and be in accordance with the relevant Codes of Practice. Make sure to avoid any twisting of the hose while you perform this operation.
1. Unpack the base unit, emitter, control box and heater pole.
2. Screw the gas hose to the connector at the bottom of the control canister (unless already attached)
3. Place the base unit in a suitable position on an even surface.
4. Holding the emitter and control cannister and feed the rubber hose through the top of the heater pole and secure with fixing screws and washers (see fig 1).
5. Hold the pole with emitter and control box attached above the base and carefully feed the gas hose through the upright pole of the base (see fig 2).
6. Take the 2 washers and 2cm screws and screw into the bottom of the pole fixing it to the base (part 2).
7. Place the reflector on top of the emitter; fasten down using the butterfly nut and washer (part 3-4).
2.3 To fit Gas Cylinder (not supplied)
WARNING - Fitting gas cylinders to appliances must be in accordance with the code of practice. Ensure all naked flames are extinguished. There are several brands of bottled propane gas (e.g. Calor, Supergas, Handygas). This heater has been designed to accommodate most manufacturers’11-13 kg propane cylinders – 58 cm high, 32cm diameter, but we recommend that owner take the base and cylinder bag to their local gas retailer and check the fit before purchasing. Avoid twisting the flexible tubing.The hose length is 1.5 metres long.
1. Check the metal connection on the regulator is clean. (Dirty connections can cause leaks).
2. Check the cylinder valve is in the closed position before removing plug from outlet connection.
3. Screw regulator connection into cylinder valve and tighten with spanner firmly to give a gas tight fit.
4. Lift the base and rest on the retaining screw on the arch of the base pole. (Bullet Only)
5. Place gas cylinder on the foot of the base.
6. (Not for bullet base heaters) Slip cylinder bag over gas bottle, making sure that access slit is over regulator.
7. (Not for bullet base heaters) Place spiral base over the top of the cylinder.
8. (Not for bullet base heaters) Secure base clip at the bottom of the spiral to the bracket with the supplied “R” clip.
9. Connect hose to gas regulator so that the nozzle is fully inserted into the hose and secure with hose clip (see fig 3). Or screw the nut at the end of the hose on to the regulator if hose is fitted with a screw connector.
3.0 LIGHTING HEATER
W
ARNING: The burner control knob must be in the OFF position before opening the LPG cylinder valve.
1 Open the LPG cylinder valve in an anti-clockwise direc­tion until it stops. DO NOT FORCE THE VALVE! 2 To light the “PILOT LIGHT”– push in the control knob and turn the knob anti-clockwise to the “PILOT”position. Note: for initial start or after any cylinder change, hold con­trol knob in for two (2) minutes to purge air from gas lines before proceeding. 3 Press the piezo igniter button a few times (you should hear a clicking sound). The “PILOT-LIGHT”should then ignite. Continue to hold the control knob in for approxi­mately one (1) minute after the pilot light is lit. The Pilot­Light should remain lit and control knob should pop back out when released. WARNING: If the pilot does not light, turn the burner con­trol knob to the OFF position and wait five (5) minutes before attempting to light the heater. 4 To light the main burner in the “LOW”position, turn the control knob in an anti-clockwise direction until it reaches the low position. To light the burner in the “HIGH” position, continue to rotate the control knob in an anti-clockwise direction until it stops. WARNING:Allow the heater run for minimum five (5) min­utes in the “LOW”position before switching to the “HIGH” position. WARNING: If the main burner does not light, turn the burner control knob to the PILOT position and wait five (5) minutes. If, after repeated attempts the burner does not light, call the Customer Service Centre or your installer. WARNING: Should the burner go out during operation, TURN ALL GAS VALVES OFF! Wait five (5) minutes before attempting to re-light the patio heater.
4.0 TO TURN THE HEATER OFF
To shut off the patio heater after use, turn the burner con­trol knob clockwise to the OFF position. After the flame has gone out, turn off the gas supply at the LPG cylinder.
• THE HOTSPOT HEATER IS MOST EFFECTIVE ON A LEVEL SURFACE.
• DO NOT LEAVE THE HOTSPOT OUTSIDE DURING PERIODS OF PROLONGED BAD WEATHER. If flame goes out during lighting or use: a) Check the bayonet gas connection. b) Check the regulator connection to the bottle c) Check gas cylinder to see if it is empty. IMPORTANT - If a gas leak is suspected extinguish all naked light and disconnect bottle from heater. NEVER USE a naked flame when looking for leaks.Use liquid detergent and small bubbles will indicate position of a leak. If in doubt contact your local supervisor for assistance.
5.0 CLEANING
Do not attempt to clean heater while it is warm. Generally cleaning can be done with a damp soapy cloth followed by polishing with a soft cloth. Abrasive cleaners should never be used.
6.0 STORAGE
1) Disconnect gas cylinder.
2) Remove cylinder from housing.
3) To dismantle heater for storage, reverse the assembly procedure (see 3.2). If the appliance has been in storage carry out the following checks: Gas soundness Hose check for any signs of wear
Check burner for any blockages Clean venturi
WARNING
Always store cylinders in accordance with the ‘Code of Practice for keeping liquefied petroleum gas in cylinders’ Published by the Health and Safety Executive and available from HMSO. SERVICING INSTRUCTIONS To ensure continued and safe operation it is advised that a qualified person should carry a full service out once a year. WARNING:It is strongly advised that all servicing is carried out by a competent person in accordance with Gas Safety (Installation and Use) Regulations 1994 and BS 5482: Part 1: 1979 or the Rules in Force. IMPORTANT - Regularly check the flexible connecting hose for signs of wear and tear or perishing. If you have any doubts about the hose do not use the appliance until you have replaced it with a new one. (Replacement hoses and clips can be ordered from Direct Designs Ltd on +44 1460 234300 or from most Gas retailers) IMPORTANT – If you suspect a gas leak, extinguish all naked light and turn off gas cylinder tap.NEVER USE naked flame when looking for leaks.Apply washing up detergent to joints and bubbling will reveal source of leak. If in doubt contact your local supplier for assistance.
7.0 SERVICING INSTRUCTIONS
PERIODIC SERVICING SCHEDULE (to be carried out once a year by a qualified engineer)
1. Gas soundness check.
2. Gas supply pressure check.
3.Verification of the burner function: The correct functioning of the burner may be checked with the use of a gas analyser.Allow the burner to operate on full for 5 to 10 minutes.Sample the products of combustion from underneath the canopy/reflector. The concentration of CO should not exceed 40 to 50 ppm for a CO2 concentration of between 6 and 9.5% volume. The flame should appear fairly clear and blue.Some slightly yellowing is normal as long as it is not excessive and the flame does not appear lazy or floppy and there is no formation of soot appearing on the inside of the reflector canopy. Sooting can be checked if necessary using a smoke pump, in accordance with the manufactures directions, as an additional check on the burner function.The smoke number should be 2 or less. ROUTINE SERVICING PROCEDURE (to be undertaken by user once or twice a year according to frequency of use)
1.Turn off gas at cylinder valve.
2. Detach reflector head (unscrew wing nut).
3. Remove emitter.
4. Clean the perforated emitter with a wire brush to remove any deposits, then clean with warm soapy water.
5. Regularly check the flexible connecting hose for signs of wear and tear or perishing. If you have any doubts about the hose do not use the appliance until you have replaced it with a new one which should be no longer than 2 metres (supplied with a 1.5 metre hose). (Replacement hoses and clips can be ordered from Direct Designs Ltd on +44 1460 30600 or from most Gas retailers) Warning If the appliance can’t be left in a safe condition disconnect and remove the gas cylinder from the appliance
The Hotspot Patio Heaters
Problem
Gas odour during set up
Gas odour before first ignition
When pilot igniter button is pressed, there is no spark at pilot electrode
When igniter button is pressed, there is spark at the electrode, but no pilot ignition
Pilot lights, but does not stay lit
Delayed ignition
Burner lights, but does not stay lit
Incorrect burner flame
Possible cause
Gas leak
Gas leak
Igniter electrode or pilot wire not properly connected Broken electrode or pilot wire Faulty pilot igniter Electronic ignition wet
Gas supply not turned on Control knob not in Pilot position Low gas pressure Faulty Regulator Crimped pilot gas line Air in gas line
Thermocouple not hot enough Connections not secure
Faulty thermocouple Faulty valve Windy conditions
Low gas pressure Blocked orifice Faulty valve
Low gas pressure Connections not secure Faulty thermocouple Faulty valve Windy conditions
Incorrect gas supply or pressure Blocked orifice Faulty valve Faulty regulator High altitude
Remedy
See “What to do if you smell gas” page 2 Check all gas connections.
See “What to do if you smell gas” page 2 Check all gas connections.
Reconnect igniter electrode or wire Replace broken electrode or wire Replace piezo igniter Keep system dry
Turn on gas supply Follow operational instructions Check gas supply Replace regulator Replace gas line Pressing control knob in for 1-2 minutes or untill you smell gas
Hold control knob longer in pilot position Tighten connections Replace termocouple Replace valve Shield from wind
Check gas supply Check orifice opening Replace valve
Check gas supply Tighten connections Replace termocouple Replace valve Shield from wind
Check gas supply pressure Check orifice opening Replace valve Replace regulator Adjust orifice size for altitude
8.0 Patio Heater Troubleshooting guide
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