Hotronix Auto Open 6x6, Auto Open Operator's Manual

A U T O O P E N S E R I E S
6 x 6 P R E S S
O P E R A T O R’ S M A N U A L
Safety Instructions
When using your heat press,
basic precautions should always be followed,
including the following:
Read all instructions.
1.
Use heat press only for its intended use.
2.
To reduce the risk of electric shock, do not immerse the heat press in water or other liquids.
3.
Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.
4.
5.
Do not operate heat press with a damaged cord, or if the equipment has been dropped or
6.
damaged. To reduce the risk of electric shock, do not disassemble or attempt to repair the heat press, take it to a qualified service person for examination and repair. Incorrect reassembly or repair could cause a risk of fire, electric shock, or injury to persons when the equipment is used.
Close supervision is necessary for any heat press being used by or near children. Do not leave
7.
equipment unattended while connected.
Burns can occur when touching hot metal parts.
8.
To reduce the likelihood of circuit overload, do not operate other high voltage equipment on the same
9.
circuit.
If an extension cord is necessary, then a 20 amperage rated cord should be used. Cords rated for
10.
less amperage may overheat, care should be taken to arrange the cord so that it cannot be pulled or tripped over.
S A V E T H E S E I N S T R U C T I O N S
AUTO OPEN SERIES
Table of Contents
Machine View
Control Panel Guide
Operating Instructions
Connecting the System
Turning the System On
Adjusting the Temperature
Adjusting the Time
Adjusting the Pressure
Pressing
Replacement Parts List
Parts Location Guide
4
5
6-11
6 7 8
9 10 11
12
13
Electrical Schematic
Contact
14
15
AUTO OPEN SERIES
Machine View
FRONT VIEW
LED Display
Circuit Breaker
Power Supply
SIDE VIEW
Located on the opposite
side of the press
Lift Handle
Pressure Adjustment Knob
12V Magnet
Power ON/OFF Switch
ON OFF
PAGE 4
AUTO OPEN SERIESAUTO OPEN SERIES
Control Panel Guide
Digital Display
Temperature Indicator
Set Indicator
Time Indicator
Pressure Indicator
Increase
Mode Select
Decrease
PAGE 5
AUTO OPEN SERIES
Operating Instructions
A U T O O P E N 6 x 6 P R E S S
The Auto Open 6x6 Press Operating Instructions are designed with the user in mind. Carefully read and follow the step-by-step instructions for best results.
To avoid burns, do not touch the heated platen during use.
Keep hands clear of the upper platen of the press during platen lock down as the pressure may cause injury.
Press should be placed on a sturdy, suitable stand at least 36”L x 24”W x 29”H.
Work area must be kept clean, tidy and free of obstructions.
Power supply cord must be disconnected before cleaning or servicing press.
Connecting the System
CONNECT THE POWER CORD
1.
1.1
Connect the power cord into a properly grounded electrical outlet with a sufficient amperage rating.
VOLTAGE 120 Volt - The Auto Open 6x6 Press requires a full 10 amp grounded circuit for 120 volt operation. 240 Volt - The Auto Open 6x6 Press requires a full 10 amp grounded circuit for 240 volt operation.
EXTENSION CORDS If used, should be as short as possible and not less than 12 gauge. Heavy duty cords are recommended.
CIRCUITS that have less than 10 amps or that have other high demand equipment or appliances (especially more than one heat seal machine) plugged in, should not be used.
NOTE: If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or a similarly qualified person in order to avoid hazard. Use HSJ type, rated 250 V - 10 AMP for replacement.
CAUTION Failure to follow these instructions will cause:
1. Erratic controller functions. 2. Inaccurate displays and slow heat-up. 3. The circuit breaker to disengage.
PAGE 6
SWITCH THE SYSTEM ON
2.
See the diagram below for switch placement.
NOTE: The Auto Open 6x6 Press is equipped with an Auto Sleep Mode. When the machine is not in use for a period of two hours, it will enter an energy saving sleep mode. To restore to normal operating mode, press any button on the display panel and allow the heat press to return to the target temperature
Locate the packaging bolt positioned on the top-center of the press. Packaging bolt must be removed prior to turning the press on or operating the press.
AUTO OPEN SERIESAUTO OPEN SERIES
Turning the System On
Now, locate the Power ON/OFF Switch on the side of the press, then turn the Power Switch on.
Power ON/OFF Switch
ON OFF
PAGE 7
AUTO OPEN SERIES
Adjusting the Temperature
ADJUST THE TEMPERATURE
3.
Locate the LED Display on the Press.
3.1
Press the Mode Select button located in the center of the Control Panel. The (SET) and (TEMP) lights located next to the display will illuminate indicating you are in the adjust temperature mode.
3.2
Next, press the (-) button located to the left of the Mode Select button to lower the temperature setting, or press the (+) button located to the right of the Mode Select button to raise the temperature setting. The temperature can be set from 176° F (79° C) to 430° F (220° C).
The LED will display changes as you make them.
Digital Display
Temperature Indicator
Set Indicator
Time Indicator
Pressure Indicator
Increase
Mode Select
PAGE 8
Decrease
ADJUST THE TIME
4.
Your Auto Open, 6 x 6 Press has two time settings. This will allow you to set different times when a two hit application is required. For single hit applications, you simply set both time settings the same.
Once you have adjusted the temperature, press the Mode Select button again. This will advance you to the Time #1 mode. The set and time lights will illuminate, indicating that you are in the Time # 1 mode.
Adjust the time in the same manner that you adjusted the temperature. Once you have the Time # 1 set, push the Mode Select button again to advance to the Time # 2 setting. All three red LED lights will illuminate indicating that you are in the Set Time # 2 Mode. Select the desired time and push the Mode Select button again to exit the time settings. All lights will be off and the press will return to the print mode.
AUTO OPEN SERIESAUTO OPEN SERIES
Adjusting the Time
REMEMBER: Press the Mode Select button
ONCE to advance to the Adjust
Temperature Mode
Press the Mode Select button A SECOND TIME to advance to the Time #1 mode.
Press the Mode Select button A THIRD TIME to advance to the Time #2 Settings.
Press the Mode Select button A FOURTH TIME to return to the Heat Up/Operating Mode.
PAGE 9
AUTO OPEN SERIES
Adjusting the Pressure
ADJUST THE PRESSURE
5.
First, locate the LED Display on the Press. (See figure 1)
The Pressure Adjustment Knob is located in the center of the heat platen (See figure 2)
Adjust the pressure by turning the knob clockwise to increase pressure and counter clockwise to decrease pressure.
PRESSURE READOUT
A visual Pressure Readout is located on the lower right side of the LED Display. When the handle is locked into the Print Position, a pressure number will be displayed. Readout will be on a scale of 0 - 9. A 0 Pressure readout would indicate no pressure at all and 9 would indicate very heavy pressure. (See figure 1)
1 - 3 = Light Pressure 4 - 7 = Medium Pressure 8 - 9 = Heavy Pressure
To adjust the Pressure, simply turn the Pressure Adjustment Knob to the right or clockwise to increase the Pressure and to the left or counter clockwise to decrease the Pressure. The readout will display the Pressure when locked down in the print position.
REMEMBER: To allow for the thickness of your garment when adjusting the pressure.
Figure 1
Pressure Adjustment Knob
Figure 2
WARNING: Structural damage caused by excessive pressure is not covered under the limited warranty!
PAGE 10
6.
AUTO OPEN SERIESAUTO OPEN SERIES
Pressing
PRESS
Once your equipment has reached the designated temperature:
Position the garment and application and proceed to press.
Lower and lock the heat platen into the press position. This procedure will start the automatic timing process.
The timer will automatically count down and lift the heat platen into the “UP” position when the press cycle is complete.
NOTE: Please be aware after time is complete, gas shocks will automatically release the platen into the “UP” position.
The time will automatically re-set and you are ready to continue with the next application.
PAGE 11
AUTO OPEN SERIES
Replacement Parts List
Item #
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Part Name
Hex Soc Button HD #10-32 x 1/2” Rubber Foot Acorn Hex Nut Adjustment Spindle Lower Platen 6 x 6 Silicone Pad Gray 6 x 6 Blue Heat Platen 6 x 6 Heat Platen Cover 6 x 6 Finish Washer Cover Screw 10-24x1/2” Shoulder Bolt Hex Soc HD Cap Screw 1/2” - 13 x 3/4” All Thread Pin 1/4 - 20 x 4 3/4” PVC Spacer 1/2” I.D. x 5” Blue Foam Grip JCN Nut Electromagnet Silicone Pad 5/16” I.D. x 1 3/4” O.D. End Cap Hex Soc HD Shoulder Screw 5/16” x 1/2” 6 x 6 Heater Arm PVC Spacer 1/2” I.D. x 3.30” Lift Links Steel Pin 1/2” Dia. x 5 7/8” Nylon Washer Steel Spacer Hub Cap 1/2” Probe Conduit 12” Nylon Hex Nut Gas Spring Ball Stud 10mm Phillips Pan HD Screw #6 - 32 x 1/2” Steel Pin 1/2” Dia. x 6.45” PVC Spacer 1/2” I.D. x 3.80” PVC Spacer 1/2” I.D. x .7” Base 6 x 6 Proximity Switch Circuit Breaker STX Housing On/Off Switch Display Overlay Terminal Block Triac Controller Bracket SSTT Control Board Handle Assembly 6 x 6 Steel Pin 1/2” Dia. x 4.69”
Part #
3-1011-164
1-1256
3-1011-182
1-1023
KIT 3-6911
1-2138 3-1334 2-1662
1-1063 3-1011-217 3-1011-121 3-1011-236
1-1042-1
1-2096
1-2115
2-1006-2 1-1945-1
1-2104
1-1999 3-1011-233
KIT 3-6912
1-1049-1
KIT 3-6909
2-1055-9 1-1048-3
1-2114
1-1107-1 1-1272-1 1-1048-2
2-1006-20
1-2246
1-1939 3-1011-152
2-1055-11
1-1049-5 1-1049-4
KIT 3-6907
1-1211
1-1456
4-1172
1-2087
1-2018-1
1-1290
1-1059
2-1661
1-2129
KIT 3-6910
2-1055-15
Qty.
4 4 4 1 1 1 1 1 4 4 1 1 1 1 1 2 1 1 2 1 1 1 2 1 8 2 8 1 1 2 1 2 4 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1
PAGE 12
AUTO OPEN SERIESAUTO OPEN SERIES
Parts Location Guide
PAGE 13
AUTO OPEN SERIES
Electrical Schematic
US 120 V VERSION
US 240 V VERSION
GERMAN 240V VERSION
PAGE 14
PAGE 14
Contact
STAHLS’ International
20600 Stephens Street
St. Clair Shores, MI 48080
U.S.A.
phone
(001) 586 . 772 . 5551
fax
(001) 586 . 772 . 6237
email
info@stahlsinternational.com
web
StahlsInternational.com
This document includes multiple trademarks and describes equipment covered by many patents
that are owned by GroupeSTAHL and/or its subsidiaries. GroupeSTAHL enforces its rights
to protect these intellectual properties. © 2012
2 0 6 0 0 S t e p h e n s S t r e e t S t . C l a i r S h o r e s , M I 4 8 0 8 0 , U . S . A . t ( 0 0 1 ) 5 8 6 . 7 7 2 . 5 5 5 1 f ( 0 0 1 ) 5 8 6 . 7 7 2 . 6 2 3 7 e i n f o @ s t a h l s i n t e r n a t i o n a l . c o m w S t a h l s I n t e r n a t i o n a l . c o m
Proudly made in the U.S.A.
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