Hot Max Torches WP30TP User Manual

Operator’s Manual
Trash Pump
WP30TP
WARNING: Do not assemble, install or operate this equipment without reading ALL of
this manual and the safety precautions and warning illustrated in this manual.
Tel: (314) 692-8555 Fax: (314) 692-8578 Web: www.hotmaxtorches.com
SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT
DANGER
DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.
WARNING—Failure to follow the in­structions and warnings in this manual may result in death, serious injury or
property damage.
The dangers, warnings, cautions and in­structions found in this manual cannot cover all possible conditions and situa­tions that may occur. It must be under­stood by the operator that COMMON SENSE AND CAUTION ARE FAC­TORS WHICH CANNOT BE BUILT INTO THIS PRODUCT BUT MUST BE SUPPLIED BY THE OPERATOR.
1. Know your water pump and how to use
it properly. When using the water pump consider the limitations and potential hazards.
2. The water pump must be placed on a firm surface with sufficient support.
3. Do not overload the water pump as this will damage or shorten the life of the unit.
4. Always remove the spark plug or spark plug cable before performing maintenance to avoid accidental start-
ing.
5. Always keep the water pumps clean and free of oil, mud and other foreign matter.
6. Never operate a water pump with missing or broken parts or without protective housing or covers.
7. Suction and discharge hoses used with this water pump must be in good condition. Never operate the water pump with damaged or defective hos­es.
8. Do not touch engine muffler or other
engine or water pump parts which get hot during operation.
9. Stay alert. Do not use a water pump while tired or under the influence of drugs, alcohol or medication. A mo­ment of inattention while operating the water pump may result in serious personal injury or death.
KDAR Company 1
SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT
12. Always store the water pump in a well ventilated area. Follow the instructions in this manual for preparing to store a water pump. Never store fuel near the water pump.
13. Never operate a water pump if any of the following conditions are present. a. Uncontrolled change in engine speed. b. Sparking. f. Engine misfire.
g. Excessive vibration.
h. Flame or smoke. i. An enclosed compartment.
14. Check the unit before each use for signs of deterioration such as worn or porous hose, loose or missing clamps, a dam­aged tank or cap. Replace all defective parts before operating the water pump.
15. The water pump should be operated, ser­viced and/or refueled under the following conditions only.
a. Start and run the water pump out-
doors. Never run the water pump in
an enclosed area even if the win­dows and doors are opened. Avoid areas where exhaust vapors can be trapped. DANGER—CARBON MONOXIDE HAZARD: The engine exhaust contains carbon monoxide, a poisonous, odorless, invisible gas which, if breathed, may cause death or personal injury.
b. Good ventilation for cooling. The
water pump is air cooled and re­quires appropriate air flow. Tem-
peratures should not exceed 104° F
ambient.
c. Refuel the water pump in a well
ventilated area with sufficient light. Allow the engine to cool for 3-4 minutes before refueling. Avoid spills and NEVER refuel while the water pump is running.
d. Never refuel the water pump near
open flames, sparking electrical equipment or pilot lights
e. Never start or run the water pump
without the muffler and air filter installed and in good condition as they work as flame arresters in case of backfires.
f. Never smoke near the water
pump.
17. Do not wear lose clothing or jewelry
that could get caught in the starter or other moving parts.
18. Know how to stop the pump quickly, and understand the operation of all con­trols. Never permit anyone to operate the pump without proper instruction.
19. Never insert anything through the venti­lation slots, this could cause damage to the water pump or personal injury.
20. Water pumps are heavy, use proper lift­ing techniques.
21. This pump is designed to pump only wa-
ter that is not intended for human con­sumption. Other uses can result in per­son injury or damage to the pump or other property. Pumping sea water, bev­erages, acids, chemical solutions, or any other liquid that promotes corrosion can damage the pump.
Pumping flammable liquids, such as gasoline or fuel oils, can result in a fire or explosion, causing serious inju­ry.
22. Do not overload the pump. Use the cor-
rect pump for the application. The cor-
rect pump will do the job better and saf­er at the rate for which it is designed.
23. Do not allow children to operate the pump. Keep children and pets away from the area of operation.
KDAR Company 2
Specifications
Features/Package Contents
Engine
Engine Type
Engine Size 3600 RPM, 208cc Max. Torque 9.6 ft-lbs @ 2500 RPM
Valve Clearance
Spark Plug
Spark Plug Gap 0.028-0.031 in
Idle Speed 1400 RPM (+200/-150)
Engine Oil
Engine Oil Capacity .63 Qt. (.06 liters)
Fuel
Fuel Tank Capacity 1.0 Gal (3.6 liters) Fuel Consumption .51 GPH Cooling System Forced Air Ignition System Transistorized Magneto
Pump
Suction Port Diame­ter
Discharge Port Diam­eter
Total Head 80 ft (25 M) Suction Head 26 ft (8 M) Discharge Capacity 198 gal/min (7580 L/Min) Max. Pressure 45 psi
Continuous Running Time
Size
L x W x H (in) 19.9 x 14.6 x 17.1 Dry Weight 82 lbs
Valve, Single Cylinder
IN: 0.15 ± 0.02 mm (cold)
EX: 0.20 ± 0.02 mm (cold)
NGK: BPR6ES DEN-
SAE 10W-30, API, SJ or
Gasoline, 86 Octane or
WP40TP
4-Stroke, Overhead
SO: W20EPR-U
SL for general use
higher
3 in (80mm)
3 in (80mm)
Apprx. 2-3 hours
WP30TP
All Aluminum Pump Housing with
silicone carbide seals
3” Suction & 3” Discharge Fittings 11,800 GPM Max. Output 26’ Suction Head 80’ Total Head Max. Pressure 45 PSI Engine Displacement 208CC @ 3600
RPM
Low Oil Shut Off Spark Arrestor Muffler EPA Certified Engine Recoil Start TCI Ignition 1.0 Gal Fuel Tank w/Input Fuel Filter Fuel Shutoff w/Internal Fuel Filter Noise Level of 67 DB @ 24 Feet Run Time—Approx. 2 Hours
Package Contents
1. Water Pump Unit
2. Operator’s Manual
3. Warranty Card
4. Spark Plug Wrench
5. Screw Driver
6. Hose Clamps (3)
7. Hose Coupler (2)
8. Hose Clamp Ring (2)
9. Sealing Washer (2)
10. Strainer
Table 1
KDAR Company 3
Choke
Air
Filter
Starter
Grip
Component & Control Locations
Fuel Tank
Cap
Fuel
Tank
Throttle
Fuel
Valve
ON/OFF
Switch
Oil Fill Cap
& Dipstick
Primer Water
Filler Cap
Discharge
Port
Intake
Port
Pump Water
Drain Plug
Muffler
T-Bolt (6)
Oil Drain
Plug
Carburetor
KDAR Company 4
Set Up
Engine Preparation
Engine Oil NOTE: Engine oil is a major factor affecting the performance and service life of this water pump. Non-detergent and 2-stroke engine oils WILL damage the engine and are not recom­mended.
1. Use 4 stroke oil, or an equivalent high deter­gent, premium quality motor oil certified to meet or exceed U.S. automobile manufactur­er’s requirements for Service Classification SG, SF/CC, CD. This designation will be on the motor oil container.
2. SAE 10W-30 is recommended for general, all­temperature use. See chart for appropriate weights for your area.
3. Locate the oil filler cap and remove.
Fuel and refuel in a well ventilated ar-
ea with the engine stopped.
Do not smoke or allow flames or
sparks in the area where the engine is being refueled or where gasoline is stored.
Do not over fill the tank (there should
be no fuel in the filler neck).
After refueling, make sure the tank
cap is closed properly and securely.
Be careful not to spill fuel when fueling
or refueling. Spilled fuel or fuel vapor
may ignite.
If fuel is spilled make sure the area is
dry and free of fumes before starting the engine.
Avoid fuel contact with the skin or
breathing vapors for a prolonged peri­od.
KEEP FUEL OUT OF THE REACH
OF CHILDREN.
1. Unleaded gasoline with a octane rating of 86 or higher is recommended because it produces
fewer engine and spark plug deposits and ex-
tends the exhaust system life.
2. Remove tank cap and fill tank.
3. Do not fill tank above the shoulder of the fuel strainer.
4. Fill oil reservoir according to the engine oil
capacity found in table 1.
5. Confirm proper fill by replacing the dip stick and checking the oil level.
Fueling the Engine
WARNING
Gasoline is extremely flammable and
is explosive under certain conditions.
KDAR Company 5
4. Never use stale or contaminated gasoline or oil/gasoline mixture. KDAR recommends a fuel stabilizer.
5. Avoid getting dirt or water in the fuel tank.
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