Operator’s Manual
Portable Generator
Model: HM8000
WARNING: Do not assemble, install or operate this equipment without reading ALL
of this manual and the safety precautions and warning illustrated in this manual.
KDAR Company
1 Mulch Lane
St. Louis, MO 63044
Tel: 314-692-8555
Fax: 314-692-8578
Web: www.hotmaxtorches.com
SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT
DANGER
DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in
death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate personal injury, or property damage.
WARNING—Failure to follow the instructions and warnings in this manual
may result in death, serious injury or
property damage.
1. Know your generator and how to use it
properly. When using the generator
consider the limitations and potential
hazards.
2. The generator must be placed on a firm
surface with sufficient support.
3. Do not overload the generator as this
will damage or shorten the life of the
unit. Refer to the name plate for load
ratings.
4. Do not tamper with the parts that
may increase or decrease the governed engine speed. Incr eased engine
speed increases the chance of personal
injury.
5. Always remove the spark plug or spark
plug cable before performing maintenance to avoid accidental starting.
6. Never operate a generator with missing or broken parts or without protective housing or covers.
7. Generators should never be operated
or stored in wet or damp conditions
or on highly conductive surfaces such
as metal decking and steel work.
8. Always keep the generator clean and
free of oil, mud and other foreign
matter.
9. Extension cord, power cords and
electrical equipment used with the
generator must be in good condition.
Never operate electrical equipment
with damaged or defective cords.
10. When operating a power tool or
equipment outdoors, use an outdoor
extension cord marked “W-A” or
“W.” These extension cords are rated
for outdoor use and reduce the risk of
electrical shock.
11. Do not touch engine muffler or other
engine or generator parts which get
hot during operation.
KDAR Company 1
SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT
12. Stay alert. Watch what you are doing and
use common sense when operating a generator. Do not use a generator while tired
or under the influence of drug, alcohol or
medication. A moment of inattention
while operating the generator may result
in serious personal injury or death.
13. Always store the generator in a well ventilated area with the fuel tank empty. Follow the instructions in this manual for
preparing to store a generator. Never
store fuel near the generator.
14. Never operate a generator if any of the
following conditions are present.
a. Uncontrolled change in engine speed.
b. Sparking.
c. Overheating of connected equipment.
d. Electrical output loss.
e. Damage to receptacles.
f. Engine misfire.
g. Excessive vibration.
h. Flame or smoke.
i. An enclosed compartment.
j. Rain or inclement weather. The units
should never be allowed to get wet.
15. Check the unit before each use for signs
of deterioration such as worn or porous
hose, loose or missing clamps, a damaged tank or cap. Replace all defective
parts before operating the generator.
16. The generator should be operated, serviced and/or refueled under the following
conditions only.
a. Start and run the generator out-
doors. Never run a generator in an
enclosed area even if the windows
and doors are opened. Avoid areas
where exhaust vapors can be
trapped. DANGER—CARBON
MONOXIDE HAZARD: The engine
exhaust contains carbon monoxide,
a poisonous, odorless, invisible gas
which, if breathed, may cause death
or personal injury.
b. Good ventilation for cooling. The
generator is air cooled and requires appropriate air flow. Temperatures should not exceed 104°
F ambient.
c. Refuel the generator in a well ven-
tilated area with sufficient light.
Allow the engine to cool for 3-4
minutes before refueling. Avoid
spills and never refuel while the
generator is running.
d. Never refuel the generator near
open flames, sparking electrical
equipment or pilot lights.
e. Never start or run the generator
without the muffler and air filter
installed and in good condition as
they work as flame arresters in
case of backfires.
f. Never smoke near the generator.
17. Properly ground the generator as instructed in this manual prior to use.
18. Do not wear lose clothing or jewelry
that could get caught in the starter or
other moving parts.
19. The generator must be at operating
speed prior to connecting electrical
loads.
20. Always disconnect electrical loads before shutting down the generator.
21. Never let the generator run out of fuel
while under electrical load as this may
cause an electrical surge that could damage equipment.
22. A power line conditioner should be used
when powering solid state equipment or
appliances such as a television.
23. Never insert anything through the ventilation slots, this could cause damage to
the generator or personal injury.
24. Drain fuel before transporting the generator.
25. Generators are heavy, use proper lifting
techniques.
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Specifications/Features & Benefits/Package Contents
Generator Ratings
Type Brush Single Phase
Voltage Regulate AVR
AC Rated Output 6.5kW/6500 Watts
AC Maximum Output 8.0kW/8000 Watts
AC Voltage 120V/240V
AC Frequency 60 Hz
120 VAC Amperage Rated 54.3/Max 66.7
240 VAC Amperage Rated 27.1/Max 33.3
DC Voltage 12V Battery Charger Only
DC Amperage 8.3 Amps
Dimensions & Weight
Dimensions (inches) 31.1 x 22.0 x 32.3
Weight 211.6 Lbs 1 x 120V 27 Amp Twist Lock, 3 Prong (L5-30)
Engine Type & Displacement OHV Single Cylinder 418cc
Maximum Output HP/RPM 15/3600
Oil Capacity 1.16 Qt. (1.1 Liter)
Low Oil Shut Down Standard
Fuel Type Gasoline
Fuel Capacity 6.6 Gallons
Run Time @ 1/2 Load 8 Hours
Operating Noise Level 67 dB(A) @ 24 Ft.
1 x 12V DC 8.3 Amp Connector, Battery Charger Only
2 x 120V 20 Amp Grounded (5-20R)
1 x Dual AC 120/240V 27 Amp Twist Lock, 4 Prong (L14-30)
Engine
Outlets
Table 1
Features & Benefits
1. Peak Output—8000 Watts
2. Rated Output—6500 Watts
3. Single Phase 60 Hz
4. On/Off Switch
5. Voltmeter
6. Low Oil Shut Off
7. Separate Ground Connector
8. Generator/Motor on Rubber Mounts
9. 8” Solid Wheels
10. Fold Down Pull Handle
11. 12 Volt DC Circuit, 8.3 Amps, Circuit Protected
12. All Outlets Circuit Protected
13. 2 x 120V AC, 20 Amp Grounded (5-20R)
14. Dual 120/240V AC, 27A Twist Lock (L14-30)
15. 120V AC, 27A Twist Lock (L5-30)
16. 15 HP Engine rated at 3600 RPM, 418cc
17. Spark Arrestor Muffler
18. Electronic Key Start
19. Battery Included
20. TCI Ignition
21. Gas Tank, 6.6 Gal, with Input Fuel Filter
22. Fuel Shut Off with Internal Fuel Filter
23. Noise Level of 67 dB(A) @ 24 Ft.
24. Run Time of 8 Hours at 50% Load
Package Contents
1. Generator
2. Operator’s Manual
3. Warranty Card
4. Keys (2)
5. Spark Plug Wrench
6. Screw Driver
7. Wheels (2)
8. Axles (2)
9. Axle Washers (2)
10. Cotter Pins (4)
11. Rubber Foot (2)
12. Handle
13. Handle Pivot Bracket
14. Handle Pivot Bracket Support
15. Handle Catch
16. Front Foot Support
17. Bolts—8M x 25M (2)
18. Bolts—8M x 16M (4)
19. Bolts 8M x 45M (2)
20. Bolt 8M x 58M
21. Bolt 6M x 60M
22. Nuts 8M (9)
23. Nut 6M
24. Battery (12V/17AH)
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Set Up
Wheel
Oil
Filler
Cap
Control
Panel
Battery
Cover
Handle
Catch
Spark
Plug
Wheel
Carburetor
Handle
Pivot
Bracket
Choke
Air
Filter
Fuel
Valve
Manual
Recoil
Starter
Electric
120/240V AC
27 Amp L14-30
Outlet
Rubber
Foot
Start
Handle
Voltage
Meter
Muffler
Front
Support
DC Connection
Battery Charge Only
Ground
Terminal
Gas Cap Fuel Level
Gauge
120V AC
27 Amp L5-30 Outlet
120V AC 20 Amp
Outlet
4 KDAR Company
Set Up
Wheel & Handle Assembly
Note: All fasteners can be tightened as each
procedure is completed. There is no need to
wait until assembly is complete to tighten the
fasteners.
1. Using 2 M8x20 bolts and 2 M8 nuts, attach the
2 rubber feet to the front support.
2. Using 4 M8x20 bolts and 4 M8 nuts, attach the
front support to the lower cross beam by lining
up the 4 holes in the fronts support with the 4
holes in the cross beam. It may be easier to at-
tach the front support by carefully tipping the
generator on its end.
NOTE: Do not tip the generator on its end if
you have already put gas or oil into the unit.
3. Insert the axles into the axle support sleeves on
the lower frame. Make sure the holes in the
axle lines up with the hole in the support.
4. Insert cotter pins through the holes and bend
one leg to secure the pin.
5. Slide wheels over the axles making sure the
long side of the hub is facing in toward the
frame.
6. Slide washers over the axles and against wheel
hub.
7. Insert cotter pins through holes and bend one
leg to secure the pin.
8. Using 2 M8x50 bolts and 2 M8 nuts attach the
handle pivot bracket to the upper cross bar by
lining up the holes in the brackets with the
holes in the cross bar.
9. Attach the handle catch to the middle cross bar
using the M6x60 bolt and M6 nut by lining up
the hole in the catch with the hole in the cross
bar.
10. Using the M8x58 bolt and a M8 nut attach the
handle to the handle pivot bracket by sliding
the bolt through the holes in the bracket and
handle and tightening.
Battery Connection
WARNING
A battery can explode if you do not follow
the correct procedures.
Battery posts, terminals and related accesso-
ries contain lead and lead compounds. Wash
hands thoroughly after handling.
1. Remove battery cover. Battery will be bracketed down.
2. Remove bracket to be able to move the battery.
3. Connect the positive battery cable + (red) to
the positive battery terminal.
4. Connect the negative battery cable - (black) to
the negative battery terminal.
5. Reposition the battery and replace the battery
bracket.
Engine Preparation
Engine Oil
NOTE: Engine oil is a major factor affecting
the performance and service life of this generator. Non-detergent and 2-stroke engine oils
WILL damage the engine and are not recom-
mended.
1. Use 4 stroke oil, or an equivalent high deter-
gent, premium quality motor oil certified to
meet or exceed U.S. automobile manufacturer’s requirements for Service Classification
SG, SF/CC, CD. This designation will be on
the motor oil container.
2. SAE 10W-30 is recommended for general, alltemperature use. See chart for appropriate
weights for your area.
3. Locate the oil filler cap and remove.
KDAR Company 5
4. Fill with 1.16 quarts (1.1
Liters) of motor oil.
5. Confirm proper fill by
replacing the dip stick
and checking the oil level.
Oil Filler
Cap
Set Up
1. Unleaded gasoline with a octane rating of 86 or
higher is recommended because it produces
fewer engine and spark plug deposits and extends the exhaust system life.
2. Remove tank cap and fill tank.
3. Do not fill tank above the shoulder of the fuel
strainer.
Strainer
Shoulder
4. Never use stale or contaminated gasoline or oil/
gasoline mixture. KDAR recommends a fuel stabilizer.
5. Avoid getting dirt or water in the fuel tank.
Fueling the Engine
WARNING
Gasoline is extremely flammable and is
explosive under certain conditions.
Fuel and refuel in a well ventilated ar-
ea with the engine stopped.
Do not smoke or allow flames or
sparks in the area where the engine is
being refueled or where gasoline is
stored.
Do not over fill the tank (there should
be no fuel in the filler neck).
After refueling, make sure the tank
cap is closed properly and securely.
Be careful not to spill fuel when fueling
or refueling. Spilled fuel or fuel vapor
may ignite.
If fuel is spilled make sure the area is
dry and free of fumes before starting
the engine.
Avoid fuel contact with the skin or
breathing vapors for a prolonged period.
KEEP FUEL OUT OF THE REACH
OF CHILDREN.
Grounding the Generator
KDAR recommends generators be properly connected to an appropriate earth ground to help prevent electric shock. The ground terminal found on
the control panel is connected to the frame of the
generator for this purpose. Connecting a length of
heavy gauge (6 AWG minimum) copper wire between the generator and a copper rod driven into
the ground should provide an acceptable ground
connection. Please contact a local qualified electrician to insure local codes are being followed.
Spark Arresting Muffler
All Hot Max generators are equipped with spark
arresting mufflers allowing for use around agricultural crops, forests, brush, grass and other similar
items. Spark arresting mufflers are required in the
State of California and on some U.S. Forest Service Land and may also be legally required under
other statutes and ordinances. The California statues requiring a spark arresting muffler are Sections
13005(b), 4442 and 4443.
KDAR Company 6
Operation
Pre-Start Preparation
NOTE: The following procedures are to be
completed each time the generator is started.
1. Before starting the generator, check to make
sure there are no loose or missing parts.
WARNING
The generator must not be operated if all factory installed heat shields are not in place. Failure
to comply may result in the fuel tank over heat-
ing which could cause personal injury from fire.
Starting the Engine
1. Check the oil and fuel levels.
2. Disconnect all electrical loads from the generator.
3. Open the fuel shut off valve.
NOTE: The engine can be started manually in
the case of a dead battery.
1. Follow steps 1 through 4 above.
2. Insert key and turn to the run position.
3. Pull starter rope with a fast steady pull.
Starter
Rope
Handle
4. As engine warms up return choke back to open
position
CAUTION
Allow the generator to run for 5 minutes each
time it is restarted before applying load. This
will let the engine and generator stabilize.
4. Pull out choke (if starting a cold engine).
5. Insert key and turn to the start position.
Start
DANGER
Provide adequate ventilation for
toxic exhaust gases and cooling air
flow.
Do not start or run the generator in
and enclosed area, even if windows
or doors are open.
Engines give off carbon monoxide, a
odorless colorless, poison gas.
Breathing carbon monoxide can
cause nausea, fainting or death.
Applying Load
This generator has been pre-tested and adjusted
at the factory to handle its rated load.
Apply load only after the generator is running
and has warmed up for 5 minutes.
Voltage is regulated by the speed of the engine
which is adjusted at the factory for correct output. Readjusting will void the warranty.
6. Once started, release key to run position.
7. As engine warms up return choke back to
open position.
KDAR Company 7
Operation
CAUTION
Do not exceed the maximum wattage
rating for the generator when using
one or more receptacles.
Do not exceed the amperage rating of
any one receptacle.
Do not apply heavy electrical load for
the first 2– 3 hours of operation
(break-in period).
Total Wattage Determination
To insure the generator is not overloaded and damaged as a result, it is essential to know the total
watts of the connected load. The following steps
will help determine the intended load.
1. Determine what item or items you intend to
connect to the generator.
2. Check the wattage requirements for each item,
referring to the item’s nameplate. If watts are
not referenced on the nameplate they can be
calculated by multiplying amps and voltage
(amps x voltage = watts).
3. Add the wattage requirements for each item to
get the total wattage required.
4. Appliances and tools with motors will require
additional wattage at start up, usually 2 1/2 to 4
times their running wattage.
5. The generators rated running watts should
meet or exceed the watts required for the
equipment you intend to run.
6. Always connect the heavies load to the generator first, then add additional items one at a time
in order of descending wattage requirements.
For more information on calculating wattage re-
quirements see the panel on the top of the carton
this unit was shipped in or the charts in the back of
this manual.
CAUTION
Check the voltage and frequency require-
ments of all electronic equipment prior to
hooking it up to a generator.
Equipment could be damaged if it is not de-
signed to operate within +/- 10% voltage
variation and +/- 3 hz frequency variation
from the generator nameplate rating.
To help prevent damage, always have addi-
tional load plugged into the generator if solid state equipment is used.
A power line conditioner is recommended
for some solid state appliances.
A power line conditioner is recommended when
running the following solid state items.
Television
Appliances with digital displays
Telephone equipment
Garage door openers
Stereos
Personal computers
Copy machines
Printers
Fax machines
WARNING
Special isolation equipment is required for temporary or permanent connections to a residential electrical system. Therefore, to avoid electrocution or property damage, only a trained
electrician should connect a generator to a residential electrical system.
Shutting Off the Generator
1. Disconnect the entire load.
2. Allow engine to run for 2-3 minutes without
load.
3. Turn key to the “STOP” position.
4. Make sure the generator has completely
stopped.
5. Close the fuel shut off valve if the generator is
to be stored or transported.
KDAR Company 8
Maintenance Schedule
Maintenance
Item What To Do
Engine Oil
Change
Air Cleaner
Sediment Cap Clean
Spark Plug Check, adjust gap and clean
Spark Arrester Clean
Fuel Tank and Strainer Clean
Fuel Filter (Attached to fuel
valve)
Fuel Line Clean - Replace if necessary
Exhaust System
Fittings & Fasteners Check, replace if necessary
Check Oil Level
Check
Clean or Replace
Clean - Replace if necessary
Check for leakage. Tighten
or replace gasket, if necessary
First
Each
Use
Month or
20 Hours
X
X X
X
X
X
X
X
X
X
X
X
X
Every 3
Months or
50 Hours
Every 6
Months or
100 Hours
Every Year
or 300
Hours
Engine Oil Change
1. Change oil while engine is warm to assure
complete and rapid draining.
2. Generator should be in a level surface.
3. Remove oil filler cap.
4. Place pan under generator to catch oil.
5. Remove oil drain plug.
6. Allow oil to drain completely.
7. Replace drain plug.
8. Refill with recommended oil (page 5).
9. Check oil level.
Oil Filler
Cap
Oil Drain
Plug
Air Cleaner Service
1. Unsnap the air cleaner cover clips.
2. Remove the air filter element.
3. Wash the element in a solution of household
detergent and warm water and rinse thoroughly
(a nonflammable or high flash point solvent
can also be used).
4. Allow to dry completely.
5. Pour a small amount of clean engine oil on the element and
squeeze out the excess.
6. Reinstall air filter element and
replace cover.
Spark Arrestor Cleaning
1. Engine must be cool and muffler safe to touch
to remove the Spark Arrestor from the muffler.
2. To remove the Spark Arrestor, loosen screw on
clamp and remove the arrestor. (Make sure to
handle carefully and gently)
3. Brush lightly the element in a solution of
household detergent and warm water and rinse
thoroughly.(A nonflammable or high flash
point solvent can also be used)
4. Re-install Arrestor and tighten clamp.
KDAR Company 9
Fuel Filter Cleaning
1. Drain fuel from tank.
2. Disconnect fuel line from fuel valve.
3. Remove fuel valve from tank.
4. Remove Fuel filter from the top of the fuel
valve by unthreading (should be able to be removed with fingers.
5. Clean fuel filter with a nonflammable or high
flashpoint solvent.
6. Reattach fuel filter to fuel valve and reattach
fuel valve to tank and fuel line.
Fuel Valve Cleaning
1. Remove the sediment cup and O-ring at the
bottom of the fuel valve with a small wrench.
2. Clean and wash out the sediment cap with a
nonflammable or high flashpoint solvent.
3. Replace the sediment cap and O-ring.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug
base.
3. Use the wrench supplied with the generator to
remove the spark plug.
4. Visually inspect the spark plug and discard if
the insulator is cracked or chipped.
3. Clean with a wire brush if the spark plug is to
be reused.
4. Measure the plug gap with a feeler gauge.
5. Correct as necessary by carefully bending the
side electrode.
The gap should be: 0.70—0.80 (0.028-0.031
in.)
Sediment
Cup
Fuel Strainer Cleaning
1. Remove the plastic fuel strainer from under the
fuel tank cap.
2. Clean and wash out the strainer with a nonflammable or high flashpoint solvent.
3. Replace strainer.
Spark Plug Service
Recommended Spark Plug:
BP6ES (NGK)
W20EPR-U (Nippondensu)
To insure proper engine operation, the spark plug
must be properly gapped and free of deposits.
WARNING
If the engine has been running the muffler will be very hot. Care must be taken
not to touch the muffler when removing
the spark plug.
8. Check to make sure the spark plug washer is in
good condition.
9. Thread the spark plug in by hand to prevent
cross-threading.
10. After the spark plug is seated, tighten with the
spark plug wrench to compress the washer.
If installing a new spark plug, tighten 1/2 turn
after the spark plug seats to compress the
washer. If reinstalling a used spark plug, tighten 1/8-1/4 turn after the spark plug seats to
compress the washer.
CAUTION
The spark plug must be securely tightened. An
improperly tightened spark plug can become
very hot and could damage the engine.
Never use spark plugs which have an improper
heat range. Use only the recommended spark
plugs or equivalent.
KDAR Company 10
Transporting/Storage
Preparing for Transportation
1. Turn the engine switch and fuel valve to the
off or stop position.
2. Let the engine cool before transporting.
3. Keep the generator level to prevent fuel spillage.
4. Take care not to drop or strike the generator
when transporting.
5. Do not place heavy objects on the generator.
Preparation for Storage
1. Be sure the storage area is free of excessive
humidity and dust.
2. Preparation will depend on the length of time
the generator will be stored as outlined below.
Less than 1 Month
No preparation necessary.
1 to 2 Months
Fill with fresh gasoline.
Add fuel stabilizer to the gasoline.
2 Months to 1 Year
Fill with fresh gasoline.
Add fuel stabilizer to the gasoline.
Drain the carburetor float bowl.
Drain the fuel sediment cup.
1 Year or More
Fill with fresh gasoline.
Add fuel stabilizer to the gasoline.
Drain the carburetor float bowl.
Drain the fuel sediment cup.
Remove the spark plug and put one ta-
blespoon of clean engine oil into the
cylinder. Turn engine slowly with the
pull rope to distribute the oil and reinstall the spark plug.
Change the engine oil.
After removal from storage, drain the
stored gasoline into a suitable container
and fill with fresh gasoline before starting.
Drain Carburetor
WARNING
Gasoline is extremely flammable and
is explosive under certain conditions.
Do not smoke or allow flames or
sparks in the area when the carburetor is being drained.
Be careful not to spill fuel when
draining the carburetor. Spilled fuel
or fuel vapor may ignite.
Avoid fuel contact with the skin or
breathing vapors for a prolonged period.
KEEP FUEL OUT OF THE REACH
OF CHILDREN.
1. Loosen the carburetor drain screw.
2. Drain carburetor into a suitable container.
3. Replace drain screw.
Carburetor
Drain Screw
Internal Oiling
1. Remove the spark plug.
2. Pour 1 tablespoon of clean engine oil into the
cylinder.
3. Crank the engine several times by pulling on
the starter rope.
4. Reinstall the spark plug.
5. Slowly pull the starter rope until resistance is
felt. At this point the piston is coming up on its
compression stroke and both the intake and
exhaust valves are closed. Storing the engine in
this position will help protect it from internal
corrosion.
KDAR Company 11
Engine Will Not Start
Troubleshooting
Is there fuel in the tank? Refill the tank.
YES
Is there oil in the engine? Add the recommended oil.
YES
Is there a spark from the
spark plug?
YES
NO
To Check:
1. Remove the spark plug cap and
clean any dirt from around the
spark plug.
2. Remove the spark plug and install the spark plug in the plug
cap.
3. Set the plug side electrode on the
cylinder head.
4. Crank engine, sparks should
jump across the gap.
NO
NO
Replace the
spark plug.
Still no Spark
Take the generator to an
authorized KDAR generator
service center.
WARNING
Be sure there is no spilled fuel
in the area.
Gasoline is extremely flamma-
ble and is explosive under certain conditions.
Is the fuel reaching the
carburetor?
YES
If the engine still does
not start, take the generator to a authorized
KDAR service center.
NO
To Check:
1. Turn off the engine switch and
loosen the carburetor drain
screw.
2. Fuel should flow from the drain
when the fuel valve is turned on.
NOTE: The nearest KDAR authorized service center can be found by visiting
www.hotmaxtorches.com.
Clean the fuel sediment cup
and fuel filter.
KDAR Company 12
Troubleshooting
No Electricity at the AC Receptacles
Is the AC circuit breaker
on?
YES
Check the electrical appliance or equipment for defects.
DEFECTS
Replace the electrical appliance or equipment or
take the appliance or
equipment to an electrical
repair shop.
NO
NO DEFECTS
Turn the AC circuit breaker
on.
Take the generator to a
KDAR authorized service
center.
NOTE: The nearest KDAR authorized service center can be found by visiting
www.hotmaxtorches.com.
KDAR Company 13
Power Needs
Determining Your Power Needs
There are two parts to determining your power
requirements. 1) The running watts required,
calculated by adding the running watts of each
of the appliances to be run and 2) Peak watts
required, calculated by adding the total running
watts needed to the highest level of surge watts
required (additional start watts).
Example
Running
Appliance
Refrigerator/Freezer
Television
Well Pump 1/2 HP
Lights (4 x 60 Watts)
Space Heater
Total Running Watts
Highest Surge Watts
Watts
700 2200
500 0
1000 3000
240 0
1800 0
4240
3000
* Additional watts required to start the appliance
In this example you will need a gen-
erator that produces a minimum out-
put of 4240 running watts and has a
peak output of 7240 watts.
Worksheet
Running
Appliance
A. Total Running Watts
B. Highest Surge Watts
Watts
Running Watts Requirement:
Peak Watts Required (A+B):
Surge*
Watts
Surge*
Watts
Watts Estimate Chart
Appliance
Household
AC, Central 10,000 BTU
AC, Window 10,000 BTU
AM/FM Radio
CD/DVD Player
Cloths Drier - Gas
Coffee Maker
Curling Iron
Deep Freezer
Dishwasher - Hot Dry
Electric Stove - 8" Element
Electric Water Heater
Fan
Furnace Fan Blower - 1/2 HP
Furnace Fan Blower - 1/3 HP
Hair Dryer
Hot Plate/Griddle
Iron
Light Bulb - 60 Watt
Light Bulb - 75 Watt
Microwave Oven - 1000 Watts
Microwave Oven - 625 Watts
Refrigerator/Freezer
Security System
Space Heater
Stereo Receiver
Sump Pump 1/2 HP
Television - 27"
Toaster
Toaster Oven
VCR
Video Game System
Washing Machine
Well Pump 1/2 HP
Tools
Air Compressor 1 HP
Air Compressor 1/4 HP
Circular Saw
Electric Drill 1/2" - 5.4 Amp
Electric Drill 3/8" - 4 Amp
Halogen Work Light - 1000
Watt
Reciprocating Saw
Office Equipment
Computer w/Monitor
Copy Machine
Fax Machine
Laser Printer
Running
Watts
1500 4500
1200 3600
100 0
100 0
700 1800
1000 0
1500 0
500 1500
1500 1500
2100 0
4000 0
200 0
800 2250
700 1400
1000 0
1500 0
1400 0
60 0
75 0
1000 0
625 0
700 2200
500 0
1800 0
450 0
800 1300
500 0
850 0
1200 0
100 0
40 0
1150 2250
1000 3000
1600 4500
975 1600
1400 2300
600 900
440 600
1000 0
960 0
800 0
1600 0
65 0
950 0
Surge*
Watts
KDAR Company 14
Limited Warranty
KDAR Company, and its affiliates, warrants that
the generators covered under this warranty are free
from defects in material and workmanship for one
year from the date of purchase. This warranty is
extended to the original purchaser who uses the
product in a consumer application (personal, residential or household usage). All generators covered under this limited warranty which are used in
commercial applications (i.e. income producing)
are warranted to be free from defects in material
and workmanship for 90 days from the date of
original purchase.
KDAR Company, and its affiliates, will repair or
replace, at KDAR’s sole discretion, parts found to
be defective in material or workmanship within the
warranty period. Warranty service will be scheduled according to the normal work flow and business hours of the service center doing the work as
well as the availability of replacement parts. All
decisions from KDAR Company regarding this
limited warranty shall be final.
Original Purchaser’s Responsibility:
1. Retain the original cash register receipt as
proof of purchase.
2. Follow manual instructions regarding the care
and operation of your generator.
3. If warranty work is required, DO NOT RE-
TURN THIS GENERATOR TO THE RETAILER. Take the generator to the near est
KDAR Authorized Service Center for evaluation. Visit www.hotmaxtorches.com or call
KDAR Company M-F 8AM-5PM CST to locate the nearest Authorized Service Center.
Not Covered:
1. Transportation charges for sending or delivering the generator to the Authorized Service
Center or returning the repaired or replacement
generator back to the customer. These charges
are the responsibility of the customer.
2. Damages caused by ordinary wear, abuse, rain,
freeze damage, negligence, accident or failure
to operate or maintain the generator in accordance with the instructions in the operator’s
manual supplied with the generator.
3. Damage caused by unauthorized repair or alterations.
Exclusions and Limitations:
KDAR Company makes no other warranty of
any kind, express or implied. Implied warran-
ties, including warranties of merchantability
and of fitness for a particular purpose, are
hereby disclaimed. The warranty service described above is the exclusive remedy under
this warranty; liability for incidental and consequential damages is excluded to the extent permitted by law.
This warranty gives you specific legal rights, and
you may have other rights which vary from state to
state. Some states do not allow a disclaimer of implied warranties, or the exclusion of incidental and
consequential damages, so the above disclaimers
and exclusions may not apply to you.
For warranty service or to obtain service parts
or accessories:
Call: 314-692-8555 M-F 8-5 PM, CST
Or:
Write: KDAR Company
1 Mulch Lane
St. Louis, MO 63044
KDAR Company 15
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