Hot Max Torches HM6500 User Manual

Operator’s Manual

Portable Generator

Model: HM6500

WARNING: Do not assemble, install or operate this equipment without reading ALL

of this manual and the safety precautions and warning illustrated in this manual.

KDAR Company
1 Mulch Lane
St. Louis, MO 63044

Tel: [phone]
Fax: [phone]
Web: www.hotmaxtorches.com

SAFETY PRECAUTIONS AND WARNINGS

PLEASE READ BEFORE USING EQUIPMENT

DANGER

DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in
death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate personal injury, or property damage.

WARNING—Failure to follow the in­structions and warnings in this manual
may result in death, serious injury or

property damage.

1. Know your generator and how to use it
properly. When using the generator
consider the limitations and potential
hazards.

2. The generator must be placed on a firm
surface with sufficient support.

3. Do not overload the generator as this
will damage or shorten the life of the
unit. Refer to the name plate for load
ratings.

4. Do not tamper with the parts that

may increase or decrease the gov­erned engine speed. Incr eased engine

speed increases the chance of personal
injury.

5. Always remove the spark plug or spark
plug cable before performing mainte­nance to avoid accidental starting.

6. Never operate a generator with miss­ing or broken parts or without protec­tive housing or covers.

7. Generators should never be operated

or stored in wet or damp conditions
or on highly conductive surfaces such
as metal decking and steel work.

8. Always keep the generator clean and
free of oil, mud and other foreign
matter.

9. Extension cord, power cords and
electrical equipment used with the
generator must be in good condition.
Never operate electrical equipment
with damaged or defective cords.

10. When operating a power tool or

equipment outdoors, use an outdoor
extension cord marked “W-A” or
“W.” These extension cords are rated
for outdoor use and reduce the risk of
electrical shock.

11. Do not touch engine muffler or other
engine or generator parts which get
hot during operation.

KDAR Company 1

SAFETY PRECAUTIONS AND WARNINGS

PLEASE READ BEFORE USING EQUIPMENT

12. Stay alert. Watch what you are doing and
use common sense when operating a gen­erator. Do not use a generator while tired
or under the influence of drug, alcohol or
medication. A moment of inattention
while operating the generator may result
in serious personal injury or death.

13. Always store the generator in a well ven­tilated area with the fuel tank empty. Fol­low the instructions in this manual for

preparing to store a generator. Never

store fuel near the generator.

14. Never operate a generator if any of the
following conditions are present.
a. Uncontrolled change in engine speed.
b. Sparking.
c. Overheating of connected equipment.
d. Electrical output loss.
e. Damage to receptacles.
f. Engine misfire.
g. Excessive vibration.
h. Flame or smoke.

i. An enclosed compartment.

j. Rain or inclement weather. The units
should never be allowed to get wet.

15. Check the unit before each use for signs
of deterioration such as worn or porous
hose, loose or missing clamps, a dam­aged tank or cap. Replace all defective
parts before operating the generator.

16. The generator should be operated, ser­viced and/or refueled under the following
conditions only.

a. Start and run the generator out-

doors. Never run a generator in an

enclosed area even if the windows

and doors are opened. Avoid areas
where exhaust vapors can be
trapped. DANGER—CARBON
MONOXIDE HAZARD: The engine
exhaust contains carbon monoxide,
a poisonous, odorless, invisible gas
which, if breathed, may cause death
or personal injury.

b. Good ventilation for cooling. The

generator is air cooled and re­quires appropriate air flow. Tem­peratures should not exceed 104°
F ambient.

c. Refuel the generator in a well ven-

tilated area with sufficient light.
Allow the engine to cool for 3-4
minutes before refueling. Avoid
spills and never refuel while the

generator is running.

d. Never refuel the generator near

open flames, sparking electrical
equipment or pilot lights.

e. Never start or run the generator

without the muffler and air filter
installed and in good condition as
they work as flame arresters in
case of backfires.

f. Never smoke near the generator.

17. Properly ground the generator as in­structed in this manual prior to use.

18. Do not wear lose clothing or jewelry

that could get caught in the starter or
other moving parts.

19. The generator must be at operating
speed prior to connecting electrical
loads.

20. Always disconnect electrical loads be­fore shutting down the generator.

21. Never let the generator run out of fuel
while under electrical load as this may
cause an electrical surge that could dam­age equipment.

22. A power line conditioner should be used

when powering solid state equipment or

appliances such as a television.

23. Never insert anything through the venti­lation slots, this could cause damage to
the generator or personal injury.

24. Drain fuel before transporting the gener­ator.

25. Generators are heavy, use proper lifting
techniques.

KDAR Company 2

Specifications/Features & Benefits/Package Contents

Generator Ratings

Type Brush Single Phase
Voltage Regulate AVR
AC Rated Output 5.5kW/5500 Watts
AC Maximum Output 6.5kW/6500 Watts
AC Voltage 120V/240V
AC Frequency 60 Hz
120 VAC Amperage Rated 45.8/Max 54.2
240 VAC Amperage Rated 23/Max 27.1
DC Voltage 12V Battery Charger
DC Amperage 8.3 Amps

Dimensions & Weight

Dimensions (inches) 27.6 x 21.3 x 23.3
Weight 211.6 Lbs 1 x 120V 21 Amp Twist Lock, 3 Prong (L5-30)

Engine Type & Displacement OHV Single Cylinder 389cc
Maximum Output HP/RPM 13/3600
Oil Capacity 1.16 Qt. (1.1 Liter)
Low Oil Shut Down Standard
Fuel Type Gasoline
Fuel Capacity 6.6 Gallons
Run Time @ 1/2 Load 9 Hours
Operating Noise Leve 67 dB(A) @ 24 Ft.

1 x Dual AC 120/240V 21 Amp Twist Lock, 4 Prong (L14-30)

1 x 12V DC 8.3 Amp Connector

2 x 120V 20 Amp Grounded

Engine

Outlets

Table 1

Features & Benefits

1. Peak Output—6500 Watts

2. Rated Output—5500 Watts

3. Single Phase 60 Hz

4. On/Off Switch

5. Voltmeter

6. Low Oil Shut Off

7. Separate Ground Connector

8. Generator/Motor on Rubber Mounts

9. 8” Solid Wheels

10. Fold Down Pull Handle

11. 12 Volt DC Circuit, 8.3 Amps, Battery Charger

12. All Outlets Circuit Protected

13. 2 x 120V AC, 20 Amp Grounded (5-20R)

14. Dual 120/240V AC, 21A Twist Lock (L14-30)

15. Dual 120/240V AC, 21A Twist Lock (L5-30)

16. 13 HP Engine rated at 3600 RPM, 418cc

17. Spark Arrestor Muffler

18. TCI Ignition

19. Gas Tank, 6.6 Gal, with Input Fuel Filter

20. Fuel Shut Off with Internal Fuel Filter

21. Noise Level of 67 dB(A) @ 24 Ft.

22. Run Time of 8 Hours at 50% Load

Package Contents

1. Generator

2. Operator’s Manual

3. Warranty Card

4. Spark Plug Wrench

5. Screw Driver

6. Wheels (2)

7. Axles (2)

8. Axle Washers (2)

9. Cotter Pins (4)

10. Rubber Foot (2)

11. Handle

12. Handle Pivot Bracket

13. Handle Pivot Bracket Support

14. Handle Catch

15. Front Foot Support

16. Bolts—8M x 25M (2)

17. Bolts—8M x 16M (4)

18. Bolts 8M x 40M (2)

19. Bolt 8M x 58M

20. Bolt 6M x 60M

21. Nuts 8M (9)

22. Nut 6M

KDAR Company 3

Set Up

ON/OFF

Switch

Wheel

Control

Oil

Filler

Cap

Panel

Handle

Catch

Wheel

Spark

Plug

Carburetor

Handle

Pivot

Bracket

Choke

Air

Filter

Fuel

Valve

Manual

Recoil

Starter

Voltage

Meter

Rubber

Foot

120V AC 20 Amp

Outlet

Handle

Muffler

Front

Support

Ground

Terminal

Gas Cap

Fuel Level

Gauge

DC Connection

Battery Charge Only

120V AC

21 Amp L5-30 Outlet

120/240V AC

21 Amp L14-30

Outlet

4 KDAR Company