HotHouse 8 Installation And Operating Instructions Manual

HOTHOUSE 8
FREESTANDING
BOILER
STOVE
Please fix label with serial number and stove
type here before putting manual into stove
Installation and Operating
Instructions
Please hand these instructions to the stove user when the installation is complete. Leave the stove ready for operation and instruct the user in the correct use of the appliance and operation of controls.
Important: – This product must be installed by a suitably qualified installer.
Hothouse Inspired Products Ltd
Imperial Point
Express Trading Estate
Stonehill road
Farnworth
Bolton BL4 9TN
technical@hothouseproducts.co.uk
PLEASE READ ALL THESE INSTRUCTIONS CAREFULLY!
For safety reasons it is essential that your stove is correctly installed and operated. Hothouse cannot accept responsibility for any fault or consequential problems arising through incorrect installation or operation.
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TABLE OF CONTENTS
Section Page No
1. List of Components 2
2. Component Identification and Assembly 2
3. Installation Instructions 3
Warnings and important safety information 3
4. Installation Information 4
Thermostat 4 Chimney 4 Ventilation 4 Flue Draught 4
Connection to Chimney 4 Material Clearances 5 Hearths 5
5. Boiler Connection 7
Plumbing Diagrams 7
Link Up 9
Injector Tee 9
Pipe Thermostat 9
Commissioning & Handover 9
6. Technical Data 10
7. Operating Instructions 10
Air controls 10
Cleaning 11
Fuels 11
Notes on Wood Burning 11
Lighting the stove 12
Re-fuelling 12
Shutting down 12
Maintenance 12
Seasonal Use 12
8. Safety Notes for your Guidance 11
9. Stove Dimensions 12
10. Frequently Asked Questions 13
11. Spares 14
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1. List of Components
2. Component Identification and Assembly
Your Hothouse Stove comes packed in a cardboard box. Carefully remove any straps and remove all cardboard and any plastic packaging, open the door and remove all the contents. See List of Components section and check contents carefully.
Remove the coal catcher by lifting it up and rotating it until it can be removed through the open door
of the stove
Remove the baffle plate from the stove. Please take note of fig. 2 for orientation of baffle when
refitting.
The flue collar can now be fitted to the top or back of the stove as desired using the M6 fixings and
washers provided. Thread each nut onto the screw first, then put on the washer and place the screw
through the fixing hole on the stove and finally screw onto the collar.
Fit the blanking plate to the opening that is not to be used in same way as described above for collar.
Fig 2 – Hothouse Stove Assembly and controls
Description of Parts Qty
Hothouse Stove Assembly 1 Tool 1 Ash Pan 1 Flue Collar 1 Flue Collar fixing screws & Washers 4 Legs and fixing screws/washers 4 Stove Operating Glove 1 Touch up paint 1
Warranty Card 1
Fig 1 – Stove Tool
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3 Installation Instructions
WARNINGS AND IMPORTANT SAFETY INFORMATION
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION!
These instructions cover the basic principles to ensure satisfactory installation of the stove, although detail may need slight modification to suit particular local site conditions. In all cases the installation must comply with current local regulations including Building Regulations, Local Authority Byelaws and other specifications or regulations including Ireland, UK or EU standards referred to as they affect the installation of the stove. Approved Document J is particularly important for England and Wales and can be downloaded for no cost at:
http://www.planningportal.gov.uk/england/professionals/en/4000000000503.html Also of importance are Approved
documents L1 A and B conservation of fuel and power. The Domestic Heating Compliance Guide will also be found useful.
Important Chimney Warning This stove must not be installed into a chimney that serves any other heating appliance.
Extractor Fan Warning
There must not be an extractor fan fitted in the same room as the stove as this can cause the stove to emit fumes into the room.
Cleaning and Chimney Sweeping The appliance, flue & chimney must be cleaned and checked internally and externally regularly in use and especially after a period on disuse (e.g. after summer). Lift down the baffle at least weekly to check
for build up of soot or debris on the top from the flue pipe. Remove the baffle and check the flue spigot and connector is fully clear at regular intervals. The chimney and flue connector must be swept at least annually, more often when used with sooty fuels or damp wood. Any loose, broken or leaking joints or flue ways MUST be repaired immediately.
Fuels
Only use recommended fuels. The appliance can be damaged by burning petroleum coke, liquid fuels or general rubbish and this will invalidate your warranty and risk your personal safety. The appliance must
not be used as a rubbish incinerator.
Maintenance
Annual checking and servicing of the appliance and flue by a competent engineer is recommended.
Ventilation
Adequate ventilation is ESSENTIAL for the safe and efficient operation of any solid fuel or wood burning appliance. Ventilation MUST be provided where required by the stove output or flue under-performance. Keep all ventilation clear and free of blockage.
Health And Safety Precautions
Handling
Adequate facilities must be available for unloading and site handling. Hothouse Cassette Stoves are very heavily built so always ask for assistance when lifting and siting the stoves.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of skin contact, wash immediately with plenty of water.
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Asbestos
This stove contains no asbestos. If there is a possibility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this stove, proper care should be taken to avoid the possibility of personal injury.
4.0 Installation Information
Thermostat
We recommend that a thermostat control is fitted to your boiler which is used to automatically regulate the water output temperature and prevent water overheating in the boiler. The thermostat must be fitted as per the manufacturer‟s instructions which are included with the thermostat.
Chimney
The chimney height and the position of the chimney terminal should conform to Building Regulations. Minimum chimney height is 4.5m. Check that the chimney is in good condition, dry, free from cracks and obstructions. The diameter of the flue should not be less than 150mm and not more than 200mm. If any of these requirements are not met, the chimney should be lined by a suitable method. The chimney must be swept before connection to the stove.
Where the chimney is believed to have previously served an open fire installation, it is possible that the higher flue gas temperature from the stove may loosen deposits that were previously firmly adhered, with the consequent risk of flue blockage. It is therefore recommended that the chimney be swept a second time within a month of regular use after installation. If you have any doubts about the suitability of your chimney, consult your local dealer/stockist or chimney specialist. If there is no existing chimney then either a solid fuel compatible prefabricated block chimney or a twin-walled insulated stainless steel flue to BS 4543 can be used. These chimneys must be fitted in accordance with the manufacturer‟s instructions and Building Regulations.
Ventilation
No purpose provided ventilation is required for stoves rated under 5KW. For each KW above 5KW, 550 sq mm of fixed ventilation is required – i.e. a stove rated at 8KW would require 3 x 550 sq mm = 1650 sq mm of fixed ventilation. If more than one appliance is installed in the same room, the ventilation requirements for each appliance must be added together.
Flue Draught
A flue draught of minimum 1.2mm to a maximum 2.5mm water gauge (12 to 25 Pascals) is required for satisfactory appliance performance. The flue draught should be checked under fire at high output and, if it exceeds the recommended maximum, a draught stabiliser must be fitted so that the rate of burning can be controlled to prevent over-firing.
Connection to the Chimney
This appliance is not suitable for use in a shared flue. This appliance requires a direct flue connection to the spigot. If practical, an existing fireplace opening can be bricked up or sealed with a register plate and a short length of flue pipe of a minimum 150mm internal diameter may then be used to connect the stove to the register plate in the chimney. This flue pipe should conform to Building Regulations. The stove must be insulated and properly fitted into the fireplace opening by back filling with 6:1 ratio vermiculite & cement mixture using minimal water through the top of the fireplace or flue spigot opening. The surface should be finished using 1:1:8 mix of cement, lime and sand. The connecting pipe is fitted with the spigot pushed up from inside the stove and rotated onto its keyhole slots to join to the pipe. Ensure that the pipe end is no closer than 76mm to the side or rear chimney walls.
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